TYRE RECYCLING UNIT

[EIRI/EDPR/3951] J.C.: 2075XL

INTRODUCTION

The automotive vehicles are increasing rapidly due to increasing motorization and
industrialization which definitely leads to generation of tyre waste globally.
Billions of waste tyres are available in all over the world. We can’t burn or landfill
them due to pollution problems. Disposal of tyre waste is becoming an
environmental challenge in many developing countries like India due to its non-
biodegradability. Now a day, the developed techniques like pyrolysis process could
be used to produce fuel oil from tyre waste to substitute the conventional energy
resources/ fossil fuel.

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 CONTENTS

INTRODUCTION
PROBLEMS WITH WASTE TYRES
THE MAIN PROBLEMS WITH TYRE WASTE ARE AS FOLLOWS:
FACT FINDING RELATED TO TYRES
PYROLYSIS PLANT PROCESS
PYROLYSIS END PRODUCTS
USES AND APPLICATIONS
USES AND APPLICATIONS OF FUEL OIL
1. FOR DOMESTIC USE:
2. FOR TRANSPORT:
3. IN INDUSTRY:
4. AS ROCKET FUEL:
USES AND APPLICATIONS OF CARBON BLACK
1. RUBBER REINFORCEMENT
2. COLOURS AND PIGMENTS FOR PLASTICS
3. ELECTRIC EQUIPMENT AND CONDUCTIVE COMPONENTS
4. OTHERS
USES AND APPLICATION OF PYROLYTIC GAS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS OF FUEL OIL FROM WASTE TYRE
1. PROCUREMENT OF SCRAP TYRES
2. INSPECTION
3. STEELWIRE PULLING
4. TYRE SHREDDING MACHINE
5. TRANSPORTATION
6. PYROLYSIS PROCESS
PYROLYSIS END PRODUCTS
PLANT AND MACHINERY
MAIN PARTS OF WASTE TYRE PYROLYSIS PLANT AND THEIR FUNCTIONS
MAIN PARTS OF WASTE TYRE PYROLYSIS PLANT
THE MAIN COMPONENTS OF THE TYRE PYROLYSIS PLANT
POLLUTION CONTROL SYSTEM IS ADOPTED IN WASTE TYRE
PYROLYSIS PLANT
SMOKE POLLUTION CONTROL SYSTEM OF DOING WASTE TYRE
PYROLYSIS PLANT
ODOR POLLUTION CONTROL SYSTEM OF DOING WASTE TYRE
PYROLYSIS PLANT
MARKET POSITION

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GLOBAL TIRE RECYCLING MARKET TREND
TIRE RECYCLING MARKET SEGMENTATION
BASED ON RUBBER TYPE
BASED ON PRODUCT TYPE
BASED ON END-USER
BASED ON GEOGRAPHY
MARKET SHARE BY APPLICATION AND REGION
MARKET GROWTH
WASTE TYRE RECYCLING PYROLYSIS PLANT
RAW MATERIAL MARKET-
PYROLYSIS PLANT FINISHED PRODUCTS MARKET-
MAIN REASONS TO SET-UP PYROLYSIS PLANT PROCESS-
KEY HIGHLIGHTS
KEY DRIVERS OF TIRE RECYCLING DOWNSTREAM PRODUCTS MARKET
ASIA PACIFIC A PROMINENT REGION OF TIRE RECYCLING
DOWNSTREAM PRODUCTS MARKET
GLOBAL TIRE RECYCLING DOWNSTREAM PRODUCTS MARKET:
KEY DEVELOPMENTS
TIRE RECYCLING DOWNSTREAM PRODUCTS MARKET:
COMPETITION LANDSCAPE
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:

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4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PRESENT MANUFACTURES/SUPPLIERS
SUPPLIERS OF FURNACE OIL
SUPPLIERS OF CARBON BLACK
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF TYRES SCRAP
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF WASTE TYRE RECYCLING PLANT
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP

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APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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 COST ESTIMATION

Plant Capacity 7.34 Ton/Day

Land & Building (4000 sq.mt.) Rs. 4.94 Cr
Plant & Machinery Rs. 1.78 Cr
Working Capital for 2 Months Rs. 49 Lac
Total Capital Investment Rs. 7.40 Cr
Rate of Return 24%
Break Even Point 61%

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