Specialists in Aerospace Metal Finishing

-Specialists in aerospace metal finishing

Annual Sales 2010-11
Annual Sales 2011-12
Annual Sales 2012-13
Annual Sales 2013-14
Expected Annual Sales 2014-15

$ 400,000
$ 525,000
$ 800,000
$ 950,000
$ 1100,000

Number of Employees

Management = 4
Production = 18
Quality Control = 6
Stores = 10

Location

PIA, Bangalore, India

Total Size (sq. ft.) 22000 (35000 built-up)

Other Markets Served in the group

Plating for Solar applications

Alternate Building Materials-

Manufacturing

Year Aerospace Operations Established

2005-2006

Certifications (ISO/AS/QMS/NADCAP)

AS-9100 Certified since Aug 2006- Apr 2013

AQS AC7004 Certified since Apr -2013
NADCAP Certified since 18th Jun 2008

2009, Vijaya Metal Finishers, All rights

reserved.

-Specialists in aerospace metal finishing

Customer Approvals

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-Specialists in aerospace metal finishing

Direct Customers

2009, Vijaya Metal Finishers, All rights

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-Specialists in aerospace metal finishing

Direct Customers

2009, Vijaya Metal Finishers, All rights

reserved.

-Specialists in aerospace metal finishing

QUALITY POLICY:
We are committed to provide quality material treatment and inspection to
aerospace components meeting product, customer and regulatory requirements through
continual improvement of Quality Management System.

QUALITY OBJECTIVES:
Process and productivity improvement.
Achieve process approval from global Aerospace customers.
To create a working environment that fosters team work, trust and respect.
To achieve the improvement in customer satisfaction through process improvement.

2009, Vijaya Metal Finishers, All rights

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-Specialists in aerospace metal finishing

NADCAP Certificate for Chemical Processing

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-Specialists in aerospace metal finishing

NADCAP AUDIT SCOPE

AC7108 Rev G - Nadcap Audit Criteria for Chemical Processing

ANODIZING (NOT FOR METAL BOND)
Anodize Aluminum, Chromic Acid
Anodize Aluminum, Hard Anodize
Anodize Aluminum, Sulfuric Acid
Anodizing Aluminum, Type 1 NonHexavalent Chrome (e.g. Boric/Sulfuric)
Dye
Impregnation
Seal
CONVERSION COATING
Aluminum
Aluminum, NonHexavalent Chrome Alternatives
PASSIVATION

-Specialists in aerospace metal finishing

Solution Analysis In Support of AC7108

Testing Performed Internally In Support of the Chemical Process
Accreditation

Salt Spray Testing In Support of AC7108

Water Immersion / Humidity Testing In Support of AC7108
Taber Wear Testing In Support of AC7108
Adhesion Testing (Adhesion Tape Testing) In Support of AC7108
Coating Weight Testing In Support of AC7108
Conductivity Testing In Support of AC7108
Coating Thickness Measurement In Support of AC7108

AC7108/1 Rev B - Nadcap Audit Criteria for Painting & Dry Film Coatings

B05
B06
B09
B10
B13
B14
B16

Dry Film Lubricant Coatings

Painting

AC7108/2 Rev D - Nadcap Audit Criteria for Etch Processes

PrePenetrant Etch

-Specialists in aerospace metal finishing

NADCAP Certificate for Non-Destructive Testing

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-Specialists in aerospace metal finishing

Nadcap Audit Scope - NDT

AC7114 Rev G - Nadcap Audit Criteria for NonDestructive Testing (NDT) Suppliers
AC7114S Rev I - Nadcap Supplemental Audit Criteria for NonDestructive Testing (NDT)
SU11 The Boeing Company
SU17 Sikorsky
SU18 Hamilton Sundstrand
SU8 Airbus
AC7114/1 Rev G - Nadcap Audit Criteria for NonDestructive Testing Facility Penetrant
AC7114/1S Rev I - Nadcap Supplemental Audit Criteria for NonDestructive Testing Facility Penetrant
Survey
SU11 The Boeing Company
SU17 Sikorsky
SU18 Hamilton Sundstrand
SU8 Airbus
AC7114/2 Rev G - Nadcap Audit Criteria for NonDestructive Testing Magnetic Particle
AC7114/2S Rev I - Nadcap Supplemental Audit Criteria for NonDestructive Testing Magnetic Particle
Survey
SU11 The Boeing Company
SU17 Sikorsky
SU8 Airbus

-Specialists in aerospace metal finishing

AQS- AC7004 Certificate

2009, Vijaya Metal Finishers, All rights

reserved.

-Specialists in aerospace metal finishing

2009, Vijaya Metal Finishers, All rights

reserved.

-Specialists in aerospace metal finishing

Anodising on Al Alloys

Chromic Acid
Anodising
Type I & IB

Boric Acid
Sulphuric Acid
Anodising
BAC 5632

Tartaric Acid
Sulphuric Acid
Anodising
80-T-35-2010

Sulphuric Acid
Anodising
Type II & IIB

Hard Anodising
Type III

Ind. Spec. : MIL, AMS and Def standards

Customer Spec: Goodrich, Eaton, Airbus, Boeing, HS, Honeywell etc.

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-Specialists in aerospace metal finishing

Application

Primer Application

Paint Application

Dry Film Lube

Application

Powder Coat
Application

Ind. Spec. : MIL Standards

Customer Spec: Airbus, Boeing, Goodrich, Hamilton Sundstrand etc.

2009, Vijaya Metal Finishers, All rights

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-Specialists in aerospace metal finishing

Non-Destructive Testing

FPI

Ind.Spec. : ASTM Standards

Customer Spec : Airbus, Boeing
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MPI

-Specialists in aerospace metal finishing

Chemical Conversion

Ind. Spec. MIL

Spec
Customer Spec
Airbus
Boeing

Ind.Spec. : ASTM Standards

Customer Spec : Airbus, Boeing
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reserved.

Passivation for CRES

Steel

Ind.Spec.
ASTM,AMS

-Specialists in aerospace metal finishing

-Specialists in aerospace metal finishing

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-Specialists in aerospace metal finishing

Automatic Anodising Al Line

Automatic Anodising Line

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Centralised Control Unit

(PLC &SCADA)

-Specialists in aerospace metal finishing

Fluoroscent Penetrant Inspection Facility

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-Specialists in aerospace metal finishing

Fluoroscent Penetrant Inspection Facility

-Specialists in aerospace metal finishing

Magnetic Particle Inspection Facility

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-Specialists in aerospace metal finishing

Manual Anodising Line

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reserved.

-Specialists in aerospace metal finishing

Painting Unit
2009, Vijaya Metal Finishers, All rights
reserved.

Powder Coating Unit

-Specialists in aerospace metal finishing

2009, Vijaya Metal Finishers, All rights

reserved.