ROUGH TERRAIN CRANE JAPANESE SPECIFICATIONS OUTLINE SPEC. NO. 4-section Boom, 2-staged Power Tilt Jib TR-250M-5-00104 Control No. JA-05 - 59 -TR-250M-5-00104 TR-250M CRANE SPECIFICATIONS CRANE CAPACITY ‘955m Boom — 25,000kg at3.Sm —_( Bpartline) 365m Boom —19,000kg ata.om —_{ Gpartline) 235m Boom —12,500kg atS.0m _( &pert-ine) 305m Boom — 7,000kg at 80m ——_{ 4partline) 30m Jib 3.0005 at 72° ( Sparcline) 13.0m ib 2,000K5 3t 76° ( tpartline) Single top. 3.000%g ( tpartine) MAX. LIFTING HEIGHT Boom” 313m Jib 42m MAX. WORKING RADIUS Boom" 28.0% jin 350m BOOM LENGTH 9.5m~30.5m BOOM EXTENSION 210m BOOM EXTENSION SPEED 21.0m 805 JIB LENGTH 8.0m, 13.0m MAIN WINCH SINGLE LINE SPEED 120mimin (athlayen) MAIN WINCH HOOK SPEED 15.0mimin (8 partline) AUXILIARY WINCH SINGLE LINE SPEED YomImin—_(athlayer) ‘AUXILIARY WINCH HOOK SPEED 120mimin (3 partline) BOOM ELEVATION ANGLE O83" BOOM ELEVATION SPEED 0-83" / 435, SWING ANGLE 360° continue ‘SWING SPEED 3.01pm WIRE ROPE Main Winch ‘6mm x 170m (Diameter Length) Spin-resistant wire rope ‘Auxiliary Winch ‘16mm x 35m (Diameter Length) Spin-resistant wire rope Boom ‘4section hydraulically telescoping boom of box (stage 2: sequential; stages 3.4: synchronized) BOOM EXTENSION 2 double-acting hydraulic cylinder ‘ wire rope type telescoping device 1B ‘Quick-turn type (2staged type which stores alongside ‘below the base boom section and extendible from under the boom (with 2nd stage being a pull-out type)) Hydraulic non-stage offeet (545°) type SINGLE TOP Single sheave. Mounted to main boom head for single line work HOIST Driven by hydraulic motor and via spur gear speed reducer With free-fall device. (with operation lever lock device for prevention of Imisoperation) Automatic brake (with foot brake for free-fall device) 2single winches With flow regulator valve with pressure compensation BOOM ELEVATION 1 double-acting hydraulic cylinders With flow regulator vaive with pressure compensation SWING Hydraulic motor driven planetary gear reducer Swing bearing Swing free/lock changeover type Hand brake OUTRIGGERS Fully hydraulic Xtype (floats mounted integrally) Slides and jacks each provided with independent operation device Fullextended width 6.3m Middle extended width 5.0m ‘Minimum extended width 3.6m OPERATION METHOD. Hydraulic plot valve operation MAX. OUTRIGGER LOAD 267 HYDRAULIC PUMPS 2 variable piston pumps 2 gear pumps HYDRAULIC OIL TANK CAPACITY 30 iters SAFETY DEVICES ‘Automatic moment limiter (AML) Multi-display indication Over-winding cutout Working area control device Outrigger extension width detector Winch drum lock Level gauge Hook safety latch Hydraulic safety valve Telescopic counterbalance valve Elevation counterbalance valve Power tlt counterbalance valve Jack pilot check valve Swing lock EQUIPMENTS Heat pump type air-conditioner Hydraulic oi! temperature indication lamp Radio Oilcooler Tactile-ype winch drum rotation indicator Operation pedal for elevating operation Centralized oiling device (artien) Television (option)CARRIER SPECIFICATIONS ENGINE Model MITSUBISHI 6016 (with turbo charger) Type d-cycle, G 80m 109 Bim) E\| 5 oe | as | 5 as" | 4s 25m) 2.0 | 190 | 12.5 | ax_ [30 [21 [i6 [20 [2 [oe | 30m) 20 | 190 | 125 | 7.0 a0 [21 [is [20 | 12 [08 35m] 0] 190] 25 | 70 a0 [21 [ie [iis |i [os 40n{ 23.0 | 190 | 125 | 7.0 28 [21 [ie | 165 | 105 | 08 45m| 2.2 | 180 | 125 | 7.0 23 {18 [15 [14 [095 | 078 5.0a| 194 | 167 | 125 | 70 | 20 | 155) 135 [12 | 09 | 079 5.5 n| 17.8 | 156 | 1.75| 7.0 145 [135 [£2 | 105 | 0.85 | 07 6.0m] 163 | 6 | ii [70 105 | Lo | 0.95 | 085 | 075 | 07 65m] i | 138 | ios | 70 0% [07 | 07 | 06 | 0.55 | 0.55 7.0n| 13.7 | 13.0 “70 | 40° [0.55 | 08 o4 [oa 8.00 10.9 7.0 | 35 [0.38 | 0.35 9.00 8.65 10.0 9 7.05 1.0 0 5.85 12.00 4.95 [13.0 m) 4.2 14.00 3.6 15.0 0 16.0 » 110m 18.0 0 19.0 20.0 21.0 m 22.0 m 24.0 0 L 26.0 m 1. 28.0 © - 0. A = Boom length B = Working radius Boom angle - 62 -TR-250M-5-00104 (i) Unit: ton Outriggers middle extended (Over sides) c A osm [165 0/235 0/305 0| Dp} 22 “ EN st | oe | a 45° ee [ao [ar | 16 0.8 76 | 3.0 16 | 08 1 | 3.0 1.6 0.8 70” | 2.8 1.6 6 | 0.8 os [2.0 15 5 | 0.18 or | 13 rit 0.75 5.5m] 154 | 15.0 5x] 0.8 0.75 0.5 6.0 n| 130 | 126 so [05 | 0.45 | 0.45 35 [0.3 ‘A = Boom length B = Working radius C = Jdiblength D = dib offset E = Boom angle - 63 -‘TR-250M-5-00104 (ii) Unit: ton Outriggers minimum extended (Over sides) S| 950/165 0 |23.5 8 8.0m 1300 B _ |_| 5s as | 4a fs 45° 25m} 26.0 | 19.0 | 126 30 [21 [is [20 |i2 | os 3.0m] 25.0 [ 190 | 12.5 30 [21 {is | 20 (12 | os 3.5m] 20.5 | 190 | 12.5 22 [18 |e [im fir [os 40m 16.0 [15.7 | 12.5 Le [as [135 [ia [105 [08 450/128 | 126 | 125 ro [oo [08 | 08 | 065 | 0.55 5.0n[ 107 | 105 | 11.0 05 [ous [ot [od [05 fos 55a] 9.05| 88 | 94 eT A 65af 66 [65 [7.25] 7.0 | oo sriencen 70a] 58] 56] 641 65 iboffeet 8.08 44 [5.05] 5.3] g~ Boomangle 9.08 34 [4.05] 4.35 10.08 27 [3.3 | 365 1.0m 215| 2.75) 3.05 [12.0m LT | 23] 26 0m] | 13] 19] 2 1.00 10 | 1.6 [185 15.0 0 1.35] 1.56 16.0 0 ni [13 17.0» 0.9 | _L05 [18.0 n 0.7 | 09 19.0 0.5 [07 20.0 a [0.55TR-250M-5-00104 PRECAUTIONS TO BE TAKEN WHEN THE OUTRIGGERS ARE EXTENDED: 1 ‘The total rated loads shown are for the case when the outriggers are set horizontally on firm ground, The values above the bold lines ara based on the crane strength while those below are based on the crane stability. ‘The weights of slings and hooks (main winch hook: 260kg, Intermediate hook: 170k, auxiliary winch: 60kg) are included inthe total rated loads shown, The total rated load is based on the actual working radius including the deflection ofthe boom. ‘The chart below shows the standard number of part lines for each boom length. The load per line should not exceed 3.2t or the main winch and 3.0t forthe auxiliary winch A 9.5m | 165m} 23.5m| 30. 5m J H 8 6 4 4 1 A=Boomlength H =No.ofpart-line J = Jib/Single top ‘Asa rule, freefall operation should be performed only when lowering the hook alone. Ifa hoisted load must be lowered by free-fall operation, the load must be kept below 1/5th of the total rated load and sudden braking operations must be avoided. ‘The total rated load for the single top shall be the value obtained by subtracting 200kg from the total rated load of the ‘boom and must not exceed 3.0%. The hoisting performance for the "Over sides" range will ditfer according to the extended width of the outriggers ‘Operations should be performed in accordance with the performance corresponding to the extended width. Also, although the hoisting performances for the "Over front” and “Over rear” ranges are equivalent to those of the "Outriggers fully extended” condition, the front and rear ranges (angle a) will differ according to the width to which the ‘outriggers are extended in the left and right directions Extended width ‘Middle extended ‘Minimum extended Angle a” 25 15TR-250M-5-00104 (2) Without outriggers Unit : ton B Stationary Creep (travelling at 1.6km/h or less) 9.5 mBOOK | 16.5 mBOOM) 23.5 mBOOM| 9.5m BOOM | 16. 5mBOOM| 23. 5m BOOM | (m) ["F Gl FTG FI GF 3.0 [14.0 1.3 3.5 [14.0 1.3 19.0 _| B = Workingradius F = Front G = 360° a = Boom angle range (for the unladen condition) - 66 -PRECAUTIONS TO BE TAKEN WHEN THE OUTRIGGERS ARE NOT MOUNTEI 10. ‘TR-250M-5-00104 The total rated loads shown are for the case when the crane is set horizontally on firm ground, with the air pressure of the tites being at the prescribed pressure and with the spring lock being applied completely. The values above the bold lines are based on the tire strength while those below are based on the crane stability. The foundation, working conditions, etc. should be taken into consideration adequately when using the crane for actual work (Tesicpresure: 16.90R251434(0R) 8 00kg/em, 17.5R295 4 4(OR) 9.00Kg/cm* ‘The weights of the slings and hooks are included in the total rated loads shown, “The total rated loads are based on the actual working radii into which are included the deflection of the boom and the tires ‘The chart below shows the standard number of part ines for each boom length. The load per line should not exceed 3.2¢ for the main winch and 3.0t forthe auxiliary winch A 9.5 m] 16.5 m] 23.5 m|Single top H 8 6 4 1 A= Boomlength H = No. ofpart-line ‘The total rated load for the single top shall be the value obtained by subtracting 200kg from the total rated load of the ‘boom and must not exceed 3.0. Free-fall operations should not be performed without outriggers. Booms over 0.5m in length and js should not be used without outrigger. Over front” crane operations should be performed with the boom being inside 2 2° area (1* each to the left and right) ‘over front of the carrier. Approx. 2° = When creeping while hoisting a load, the swing brake should be applied, the load should be kept as close to the ground as possible but not touching the ground and the speed should be kept at 1.6km/h or less. In particular, any abrupt steering, starting or braking must be avoided. Crane operations should not be performed when creeping while hoisting a load,TR-250M-5-00104 WORKING RADIUS - LIFTING HEIGHT ° 5 10 15 20 25 30 35 WORKING RADIUS (m) NoTES: 1. The deflection of the boom is not incorporated in the figure above 2. The figure above is for the case when the outriggers are fully extended (360%) - 68 — LIFTING HEIGHT (m)TR-250M-5-00104 apryan Bununow (YO) -46ZUSLE ae apiyad Bulzunow (YO) 434SZYOO'OL + (o0L/t) | SNOISNIWIG - 69 -@ MEMO @ = 70 -