ME488/588 Machining Costs Homework Problem

Cylinder

10/28/03
Plate

Am
Vm
V

density
Weight
v-HSS
v-B.Carb
ps

4
24
144
6
Steel lc
0.28
40.75
19.2
52.9
1.1

load/un
engage (s)
setup (s)
addit. Setup
batch size
t1

39.6
30
5400
0
3000
71.4

39.6
30
5400
0
3000
71.4

6.4 s
3.2 s

HSS
Carbide

18.8
6.8

12.9 s
6.0 s

tmp -Maching time (min power)

Pm
5
tmp
586.6
126.3 s

Pm
tmp

3
528.0

192.0 s

density
Weight
vf-HSS
vf-B.Carb
ps

9.4 sq in
18.8 cu in
125.7 cu in

Am
Vm
V
lw

Steel al. Alum. al.

0.31
0.10 lb/cu in
38.97
12.57 lb
23.7
176
96
352
1.3
0.28 hp/(in3/min)

t1 - Non-Productive time
load/un
52.9
engage (s)
10
setup (s)
1800
addit. Setup
0
batch size
2400
t1
63.65
tmc - Maching time (min cost)
HSS
47.6
Carbide
11.8

31.9
10
1800
0
2400
42.65

Cpo - Production costs

M'
30 $/hr
M 0.008333 $/s
HSS
5.42
1.41 $/part
Carbide
5.42
1.41 $/part
CB - Material Cost
cost/wt
CB

0.75
29.23

1.93 $/lb
24.26 $/part

C - total/part

34.64

25.67 $/part

sq in
cu in
cu in
in
Zinc. al.
0.23 lb/cu in
33.12 lb
28
60.1
0.4 hp/(in3/min)

M'
35 $/hr
M 0.0097222 $/s
HSS
5.83
2.56 $/part
Carbide
5.83
2.56 $/part

cost/wt
CB

0.42
17.12

1.50 $/lb
49.68 $/part

22.94

52.24 $/part