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Fernanda Faot, DDS,a Marcelo Almeida Costa, DDS,b Altair A. Del Bel Cury, PhD,c
and Renata C. M. Rodrigues Garcia, PhDd
School of Dentistry, University of Campinas, Piracicaba, Sao Paulo, Brazil
Statement of problem. Microwave-polymerization cycles may affect the impact strength and fracture morphology of denture base acrylic resin, and the microstructural effects of these processes have not been fully
determined.
Purpose. This study evaluated the impact strength and fracture morphology of denture base acrylic resins
processed by microwave energy and hot water bath.
Material and methods. Twenty specimens measuring 65 3 10 3 2.5 mm were fabricated from each of
4 acrylic resins processed according to the manufacturers recommendations: Lucitone 550 (control; 9 hours
at 748C); Onda Cryl (3 minutes at 360 W 1 4 minutes pause 1 3 minutes at 810 W); Acron MC (3 minutes
at 500 W); and Vipi Wave (20 minutes at 180 W 1 5 minutes at 540 W). The impact strength was evaluated in
an impact testing machine using the Charpy method with a load (impact action) of 3.95 J. Mean values of impact strength were compared by Tukey honestly significant difference test (a=.05). Fractures were classified as
brittle or intermediate. Fractographic analysis was performed for all fragments by angle analyses of crack propagation, and the microstructural morphology characterization was accomplished with scanning electron
microscopy (SEM). Data from the fractography analysis were submitted to the Kruskal-Wallis test for angles
and radius (a=.05).
Results. Significant differences (P,.001) were found in the impact strength for Vipi Wave and Acron MC
acrylic resins, which demonstrated the lowest values (0.19 6 0.04 and 0.21 6 0.02, respectively). Most fractures
were classified as brittle (Lucitone 55%; Onda Cryl 75%; Acron MC 90%; Vipi Wave 65%). Fractographic angle
analysis of brittle fractures showed no differences among acrylic resins studied; however, angle values of intermediate fractures for Onda Cryl were lower in comparison with those from Lucitone 550 and Vipi Wave
(P=.03). The SEM observations revealed that brittle fractures showed defined and organized crystallographic
planes, whereas the intermediate fractures had a disorganized appearance.
Conclusion. Within the limitations of this study, it was observed that impact strength in microwave-polymerized acrylic resins varies according to the period of irradiation. Acrylic resins exhibited a high number of brittle
fractures, irrespective of the processing technique. (J Prosthet Dent 2006;96:367-73.)
CLINICAL IMPLICATIONS
This study suggests that the polymerization cycle can influence the impact strength of the
microwave acrylic resins studied.
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FAOT ET AL
Table I. Brand, processing methods, chemical composition, and manufacturer of acrylic resins
Acrylic resin
Processing method
Chemical composition
Lucitone 550
Hot water
bath 9 hr at 748C
Onda Cryl
Microwave energy
3 min/360 W 1
4 min/pause 1
3 min/810 W
Acron MC
Microwave energy
3 min/500 W
Vipi Wave
Microwave energy
20 min/180 W 1
5 min/540 W
Manufacturer
Batch no.
36898/37375
Artigos Odontologicos
Classico Ltd,
Sao Paulo, Brazil
0211122
3592/3301
FAOT ET AL
Treatments
Within
Total
df
Sum of
squares
Mean
square
3
76
79
4.80
11.73
16.53
1.60
0.15
10.37
,.001
Fig. 1. Angular analysis from 2 fragments of Lucitone 550 after impact test. Angles A and B represent crack propagation
angles from fracture point of origin in fragment A and B,
respectively.
Lucitone 550
Onda Cryl
Acron MC
Vipi Wave
Mean (J)
a
0.24
0.24a
0.21b
0.19b
SD
Brittle
Intermediate
0.04
0.04
0.02
0.04
11
15
18
13
9
5
2
1
RESULTS
The 1-way ANOVA results for impact strength are
presented in Table II. Significant differences were found
for the acrylic resins tested (P,.001). Mean values and
SDs of the energy absorbed by the specimens at the
moment of fracture, as well as the types of fracture,
are presented in Table III. Results from the Tukey
HSD test showed that the impact strength value was
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FAOT ET AL
Fig. 2. SEM of brittle fractures in acrylic resins studied (original magnification 31000). A, Lucitone 550. B, Onda Cryl. C, Vipi
Wave. D, Acron MC. Arrows show plane, compact, and organized surface in A, B, and C. Arrows in D show high number of
grooves in irregular surface.
Fig. 3. SEM of intermediate fractures in acrylic resins studied (original magnification 31000). A, Lucitone 550. B, Onda Cryl. C,
Vipi Wave. D, Acron MC. Arrows show irregular and disorganized surface with typical jagged regions in A, B, and C. Arrows in
D show presence of crazing, revealing high plastic deformation.
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FAOT ET AL
Acrylic resins
Angle A
Angle B
Brittle
Lucitone 550
Onda Cryl
Acron MC
Vipi Wave
44.55a
44.16a
44.76a
45.17a
1.78
.620
59.16a
56.13b
53.14*
60.49a
7.80
.0347
46.06a
45.15a
45.70a
45.84a
5.64
.131
59.71a
54.59b
53.33*
58.33a
8.10
.0285
75.40a
74.38a
74.26a
74.26a
3.09
.379
75.97a
75.08a
74.10*
75.96a
5.07
.164
H (Kruskal-Wallis)
P value
Intermediate
H (Kruskal-Wallis)
P value
Lucitone 550
Onda Cryl
Acron MC
Vipi Wave
DISCUSSION
This study investigated the impact strength properties and fractographic analysis of 3 microwave-polymerized resins and 1 hot water bathpolymerized acrylic
resin. The impact resistance represents the total energy
absorbed by a material before it fractures, when struck
by a sudden blow from an impact instrument with a
weighted pendulum.10 The advantage of the impact
strength test to compare denture base resins is that it is
a simple test and allows the intrinsic properties of fractured material to be analyzed by determining the crack
propagation angles.15,16
NOVEMBER 2006
CONCLUSION
Within the limitations of this study, it was concluded
that the impact strength of the acrylic resins polymerized
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FAOT ET AL
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