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Abstract
Understanding zonal contribution is imperative in a well with comingled production from multiple
stimulated zones. This has even more importance in shale plays where a primary appraisal objective is to
identify the prolific zones with a vertical well to decide which layers of the formation will be targeted for
future development. The use of measured inflow over time of each targeted zone provides an excellent
methodology to establish zonal contribution and wellbore evaluation.
The Monterey Formation in the southern San Joaquin valley of California produces from three silica
phases. While the industry has been pretty successful in producing from the shallow Diatomite rock via
cyclic steam operations, the deeper silica-based resources available in the Antelope Shale have yet to be
commercially established. Extracting hydrocarbons locked in these silica phases requires unconventional
technologies to access the high porosity / low permeability network. Unconventional completions require
greater front-end cost and carry an increased risk to return on investment. To minimize the risk, each pay
zone needs to be effectively described using both theoretical and empirical data.
In this paper, we present and discuss a case study where chemical-based tracer technology was used to
develop an accurate identification of the distinct pay zones within the different silica phases of the Antelope
Shale. Unique oil-phase chemical tracers were applied during the permitted hydraulic fracturing on four
vertical wellbores that gave an insight into the zonal production contribution and helped narrow potential
zones for future development. In comparison to tool based zonal contribution measurement methods, which
provide a snapshot in time measurement, the chemical tracers provided the capability to monitor and
measure inflow over a longer period indicating that zonal contribution varied with time. Some formation
layers produced immediately and then declined, while others took longer to cleanup and start contributing
to total production. These results helped narrow the uncertainty around the potential target zones.
Introduction
The Antelope Shale reservoir within the Monterey Formation in San Joaquin valley in California is
of Miocene age (Figure 1) and produces from three silica phases: Opal A (Diatomite), Opal CT, and
Quartz (Figure 2). While the Opal A has heavy oil and has been produced successfully via cyclic steam
operations, the Opal CT and Quartz have relatively light oil and the resources have largely been locked
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since their discovery in the 1960s. With the US shale oil boom in the past decade and advancing stimulation
technologies, there has been a renewed interest in the lower Opal CT and Quartz phases to try to achieve
commercial production.
The Antelope Shale is a silica rich diatom deposition that is naturally fractured, normally pressured,
has migrated oil, decent porosity but low matrix permeability. Numerous pieces of literature have been
published that characterize the Monterey shales and their properties.
In general, unlike most conventional shale plays, the Monterey shales are much thicker (2000 ft. or more),
are not as widespread geographically (less than 2000 sq. miles), are much younger (6-16 million years
old), and have migrated oil. This kind of siliceous shale hydrocarbon reservoir is not very common and
has a complex geology. Drilling is more expensive due to the greater depths which have added to a much
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slower industry adaptation and advancement. A quick overview of the Monterey Formation history (Figure
3) indicates that the recent technological advancements have largely not been implemented in this rock.
Understanding the zonal contribution in a vertical commingled well is a key element for proper wellbore
and reservoir management. This is even more important in thick reservoirs with multiple sub-zones where a
decision on vertical vs. horizontal development needs to be evaluated. Knowing the production contribution
by zone enables engineers to focus on the higher producing zones and assists in picking the target zones
for future development.
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Sliding Sleeve
A sliding sleeve assembly consists of individual sleeves assembled and run into the wellbore to be placed
across the pay zone. These sleeves can be mechanically operated to open and close an individual zone.
Multiple sleeves can be installed at different depths for selective isolation of different producing zones.
The producing zones are isolated by packers and the sleeves are opened or closed by slick line allowing
flexibility of producing one or multiple zones at a time. The number of isolated zones may be limited due to
physical well constraints (most likely up to 5 sleeves). Wellhead design needs to have penetrations for the
surface control lines to the sleeves. The elastomer seals in the sliding sleeves may deteriorate over time and
special elastomers may be needed for some well fluids. In the case of artificial lift, the pump needs to be
placed above the sleeve. Any time the sleeve is to be operated, the pump needs to be pulled out. The pump
seat nipple should have a large enough Inner Diameter (ID) to allow the shifting tool to pass through.
Intelligent Well Completion (IWC)
An IWC assembly in a well refers to one or more surface controlled sub-surface flow control valves with
sensors that could monitor pressure and temperature and in some cases, flow rates. An IWC assembly
provides the operator with a means to remotely monitor and control downhole production or injection. It
offers real time reservoir surveillance, quick and cheap zonal control or isolation without rig, and prevent
cross-flow in injectors when the well is shut-in. The challenges with IWC are cost, complexity of installation
and operation, and maintenance to reduce the risk of Inflow Control Valve (ICV) failure. ICV failure may
will lead to lost production (despite that ICV are designed to fail in open position).
Produce One Zone at a Time
The method of producing one stage / zone at a time, by far, should be the most effective method for
understanding zonal contribution. It can be achieved by dual completions (for 2 zones) or by producing
one zone at a time (for 2 or more zones). However, this will likely incur more cost with a dual completion
design or lost production due to one zone at a time production, both of which may not be optimal. The dual
completion is a challenge in an unconventional stimulated reservoir. Producing single zone at a time can be
achieved either by selective completion or utilizing sliding sleeve, but it leads to lost production and well
intervention and associated cost in the latter case.
Production Logging Tool (PLT)
A basic production logging incorporating spinner / temperature / fluid density / gamma ray tools is used
in the industry to measure the flow velocity, density and temperature of the fluid in the wellbore. The
flow at each individual perforation cluster can be measured and identified as to fluid type and volume.
The production logging run should be carefully planned with a full wellbore sketch and the tool run under
stable well operations. The well must be under self-flow conditions and the logging results may be impacted
when wellhead flow volumes and pressures vary during the time of the logging operation. The tool may
restrict the flow area and alter the flow regime. PLT runs should be scheduled so as to provide for multiple
runs. Multiple runs at different speeds are essential for the proper in-situ calibration of the spinner and
computation of the absolute flow. Running the tool usually requires rig or coil tubing, all at additional costs
to the operator. Due to the requirement for self-flow, the tool is not usable with rod or sub-surface pumped
wells. The information obtained from any particular tool run is a snapshot in time.
Tracers
Chemical based tracers are available in gas, oil and water phase solutions. The tracers are applied to the
fracture fluid during the hydraulic fracturing of each stage which carries them into the fracture matrix
where they respectively mix with the in-situ production phase. The tracers return with the traced production
phase when the well is put on production. Production samples are collected at surface and analyzed for the
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presence and concentration of each tracer's unique signature. Comparison of the amounts of each tracer
in the sample is the underlying principle of the quantification methodology, as it is a direct indication of
production contribution from each stage in the wellbore. The current numbers of tested and proven unique
chemicals exceeds forty, allowing multiple measurements along the wellbore for detailed definition of stage /
zonal inflow. Using different chemical tracers targeting the oil, water, and gas phases provides information
on the contribution of each phase.
Chemical tracer applications require trained personnel onsite to apply the tracers, at additional cost to the
operator, to ensure correct application and prevent errors. Sample collection can usually be accomplished
by existing flow back personnel as no tracer specific sampling procedures are required. However, care must
be taken to prevent sample contamination that may impact the tracer results.
Each sample provides a "production log" indicating the stage production during the sample time
period, with higher tracer concentration indicative of increased zonal contribution and lower concentration
representing reduced contribution. A comparison of production split per stage for sequential samples
provides a view of changing production over time, and can be used to evaluate the stage / zonal flow
dynamics, stimulation effectiveness (when combined with stimulation data), rock production capability
(when combined with petrophysical data), and assist in decisions on zonal development going forward.
Case Study
Oil-phase chemical tracer technology was utilized during permitted hydraulic fracturing treatments in the
Antelope Shale reservoir in the McKittrick field to understand zonal contribution from the deeper silica
phases: Opal CT, and Quartz.
The chemical tracer technology was preferred over the other methods for primarily 3 reasons:
Provision of zonal contribution information over a significantly longer period of time than wireline
tools.
Full bore flow capability, without tool intrusion.
Relatively low cost.
In Well 1, sliding sleeves and PLT were utilized along with the chemical tracers. A comparison of these
tool's results are presented in this paper.
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Any possible variance in tracer application between stimulation stages was minimized by using a
controlled process to apply the tracers with tracer injection equipment connected to the suction side of the
high-pressure frac pumps. Tracer application consisted of applying equal volumes of tracer solution during
the same relative time frame of each hydraulic fracturing operation, thereby restricting solution application
variability and ensuring comparative tracer production under the assumption that all stages have the ability
to flowback in the same manner, with the dependent variables being the amount of oil producible from the
stage, stimulation effectiveness (planar or matrix), and rock parameters. The presence and concentration of
the tracers in the samples would then be indicative of actual oil production rates from each hydraulically
fractured matrix.
Equivalent Days were calculated for the production comparisons using the equation:
Equivalent Days = (Cumulative Producing Hours) /1440
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tracer responses to be compared on an equalized volumetric basis. In addition to confirmation of oil flow
from the stages, a comparison of the tracer concentration over time provides information on the production
from each stage. The level of tracer concentration in the samples is proportional to the stage oil production,
providing information on the amount of production from the stage.
Stage pressure is also a factor in production, either assisting in producing a large volume from that
stage, or inhibiting production due to a lower pressure factor. Analyzing the tracer response over time was
particularly useful in understanding how each stage produced oil over the sample time frame, i.e. does oil
production begin from one stage sooner or lasts longer than oil production from another stage (Figure 8).
For effective stage comparisons, the total cumulative tracer recovered per stage was determined from
all samples collected and this value was used to establish the total volume of oil produced from each stage
and zone. The cumulative response equation, (Equation 1) provides the cumulative tracer recovered up to
a specific elapsed time interval.
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Measured oil volumes normalized to zonal contribution indicate that the Quartz (zone A) was not as
productive as the Opal CT zones. Although the combined zonal contribution bars (Figure 5b) suggest that
zones C & D in Opal CT were the most productive, the individual wellbore bars (Figure 5a) show that zone
C has more production variability across the field as compared to zone D. This could be due to variations
in rock properties in zone C across the field. Zone D may have consistent rock properties across the field
and gives higher confidence to target with horizontal wells.
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A good match was observed between the actual oil production of zones C, D, E (Figure 6) and Well 1's
zonal tracer contribution (Figure 5a). This test proved the usefulness of tracers in the wellbore as a diagnostic
to verify wellbore equipment operations and also gives confidence in the zonal production quantification
using tracers.
The PLT and tracer results were in fairly good agreement for zones C, D, and E. However, since the PLT
went only just below the Opal CT and not all the way to the Quartz phase, the production from zone A could
be heavily influenced by that from zone B. As such, the contributions from zones A & B may be difficult
to distinguish. The PLT indicated zero production from zone B after taking a combined reading from the
three stages in zone A. This is an anomaly as compared to the tracer results which showed tracer production
from zone B in all samples collected. In fact, the tracer data recognized zone B as a significant contributor
in each of the four wells, while suggesting zone A to be an uneconomical target. Overall, both technologies
yielded similar zonal contributions based upon a combined flow from zones A and B and individual flows
from zones C, D, and E.
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Conclusions
Chemical tracer technology gave insight into the zonal production contribution and helped narrow potential
zones for future development. The correlation of high or low producing zones across the 4 wells gave a
spatial understanding of the prolific zones in this area.
The tracer results of zonal contribution were in agreement with zonal contribution results from one
PLT run in Well 1 and from the sliding sleeve manipulations also in Well 1. The results compared well
qualitatively, in the sense that a high producing zone from the tracer analysis was also a high producing zone
from PLT and sliding sleeve methods despite that the exact percentage contribution to flow was slightly
different.
Tracer results clearly indicated that production contribution of individual stage and zones varied over
time. The zonal inflow contribution monitored and measured over a longer period is critical as compared
to a snapshot measurement. These results were then compared to the geological and geophysical data to
develop and advance reservoir characterization of these formations.
Acknowledgement
The authors wish to thank the management of Chevron Corporation and Johnson Matthey Tracerco for
giving permission to publish this paper.
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