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  • MBR V Conv Comparison

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    Jayakrishnan Radhakrishnan
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    This document provides cost comparisons for operating conventional wastewater treatment plants (STP1 and STP2) versus membrane bioreactor (MBR) plants. It details the chemicals, energy, sludge handling, and space requirements for each system. The MBR systems have lower total annual costs for chemicals, energy, and sludge handling, and require less total space compared to the conventional systems.

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    This document provides cost comparisons for operating conventional wastewater treatment plants (STP1 and STP2) versus membrane bioreactor (MBR) plants. It details the chemicals, energy, sludge handling, and space requirements for each system. The MBR systems have lower total annual costs for chemicals, energy, and sludge handling, and require less total space compared to the conventional systems.

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    104 views10 pages

    MBR V Conv Comparison

    Uploaded by

    Jayakrishnan Radhakrishnan
    This document provides cost comparisons for operating conventional wastewater treatment plants (STP1 and STP2) versus membrane bioreactor (MBR) plants. It details the chemicals, energy, sludge handling, and space requirements for each system. The MBR systems have lower total annual costs for chemicals, energy, and sludge handling, and require less total space compared to the conventional systems.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    of 10

    Chemicals Co

    Conventional
    STP 1
    Process Calculation
    Coagulant - FeCl3
    Sodium Hypochlorite - NaOCL
    Sodium hydroxide - NaOH
    Polymer Dosing
    CIP Cleaning
    Sodium Hypochlorite - NaOCL
    Sodium hydroxide - NaOH
    Hydrochloric acid - HCL

    Unit
    l/day
    l/day
    l/day
    KG/day
    l/day
    l/day
    l/day

    Daily Quantity
    Conventional

    Daily Cost
    QAR

    5.90
    41.00
    100.00
    1.11

    1.50
    1.20
    1.30
    22.00

    2.11
    2.60
    2.53

    1.20
    1.30
    1.60

    Total cost per Day


    Total cost per Year
    Conventional

    STP 2
    Coagulant - FeCl3
    Sodium Hypochlorite - NaOCL
    Sodium hydroxide - NaOH
    Polymer Dosing

    l/day
    l/day
    l/day
    KG/day

    Daily Quantity
    Daily Cost
    Conventional
    QAR
    19.39
    1.50
    166.00
    1.20
    332.00
    1.30
    4.14
    22.00

    Sodium Hypochlorite - NaOCL


    Sodium hydroxide - NaOH
    Hydrochloric acid - HCL

    l/day
    l/day
    l/day

    6.92
    8.54
    8.31

    Unit

    Total cost per Day


    Total cost per Year

    1.20
    1.30
    1.60

    hemicals Cost
    MBR
    Total Cost QAR

    QAR
    QAR

    Daily Quantity
    MBR

    8.85
    49.20
    130.00
    24.42

    N/a
    17.60
    58.00
    0.86

    2.53
    3.38
    4.05

    13.15
    -

    222.4
    81,188.0

    Daily Cost
    QR

    Total Cost QAR

    1.20
    1.30
    22.00

    21.12
    75.40
    18.92

    1.20

    15.78
    -

    Total cost per Day


    Total cost per Year

    QAR
    QAR

    131.2
    47,895.6

    MBR

    29.09
    199.20
    431.60
    91.08

    Daily Quantity
    MBR
    71.00
    227.00
    3.41

    8.30
    11.10
    13.30

    26.30
    -

    Total Cost QAR

    QAR
    QAR

    783.7
    286,038.5

    Daily Cost
    QR

    Total cost per Day


    Total cost per Year

    Total Cost QAR


    85.20
    295.10
    75.02

    1.20
    1.30
    22.00
    1.20

    31.56
    QAR
    QAR

    486.9
    177,711.8

    Sludge Production
    Conventional

    STP 1

    Sludge Production @ 18%

    Unit

    Daily Sludge
    Production

    m3/day

    0.80

    Conventional

    STP 2

    Sludge Production @ 18%

    Unit

    Daily Sludge
    Production

    m3/day

    2.80

    MBR

    STP 1

    Sludge Production @ 18%

    Unit

    Daily Sludge
    Production

    m3/day

    0.60

    MBR

    STP 2

    Sludge Production @ 18%

    Unit

    m3/day

    Daily Sludge
    Production
    2.40

    Sludge Production Cost

    total Volume per


    year

    292.00

    total Volume per


    year
    1,022.00

    total Volume per


    year

    219.00

    total Volume per


    year
    876.00

    Number of Truck
    Cost of Sludge
    per year
    removal per Truck

    36.50

    Total Cost QAR per year

    1,500.00 QAR

    Number of Truck
    Cost of Sludge
    per year
    removal per Truck
    127.75

    1,500.00 QAR

    Number of Truck
    Cost of Sludge
    per year
    removal per Truck

    27.38

    1,500.00 QAR

    Number of Truck
    Cost of Sludge
    per year
    removal per Truck
    109.50

    1,500.00 QAR

    54,750.00

    Total Cost QAR

    191,625.00

    Total Cost QAR

    41,062.50

    Total Cost QAR

    164,250.00

    Power Consumption Cost


    Conventional
    STP 1

    Total Demand
    Load

    141
    KW

    Unit

    Consumption per day at


    average

    3,170.00
    KW.Hr

    Conventional
    STP 2

    Total Demand
    Load
    326.3
    KW

    Unit

    Consumption per day at


    average
    6,736.00
    KW.Hr

    MBR
    STP 1

    Total Demand
    Load

    127.3
    KW

    Unit

    Consumption per day at


    average

    2,777.00
    KW.Hr

    MBR
    STP 2

    Unit

    Total Demand
    Load
    346.3
    KW

    Consumption per day at


    average
    6,805.00
    KW.Hr

    TOTAL MBR (STP1 & STP2) Power Consumption Cost Yearly =


    TOTAL Conv. (STP1 & STP2) Power Consumption Cost Yearly =
    TOTAL Saving If MBR is used in (STP1 & STP2) Yearly =

    tion Cost

    Cost per Kw.Hr

    Total Cost QAR per


    Year

    1.50 QAR
    QAR

    Cost per Kw.Hr

    Total Cost QAR per


    Year

    1.50 QAR
    QAR

    Cost per Kw.Hr

    3,687,960.00
    QAR

    Total Cost QAR per


    Year

    1.50 QAR
    QAR

    Cost per Kw.Hr

    1,735,575.00
    QAR

    1,520,407.50
    QAR

    Total Cost QAR per


    Year

    1.50 QAR
    QAR

    3,725,737.50
    QAR

    QAR
    QAR
    QAR

    5,246,145.00
    5,423,535.00
    177,390.00

    AREA
    Conventional
    STP 1
    Unit

    Length
    115
    mtr

    Width
    50.00
    mtr

    Conventional
    STP 2
    Unit

    Length
    170
    mtr

    Width
    72.50
    mtr

    MBR
    STP 1
    Unit

    Length
    45
    mtr

    Width
    45.00
    mtr

    MBR
    STP 2
    Unit

    Length
    87
    mtr

    Width
    84.00
    mtr

    TOTAL MBR (STP1 & STP2) Occupied Area (m2) =


    TOTAL Conv. (STP1 & STP2) Occupied Area (m2)=
    TOTAL Area Saving If MBR is used in (STP1 & STP2) (m2) =

    Total Area
    5,750.00
    mtr sqaure

    Total Area
    12,325.00
    mtr sqaure

    Total Area
    2,025.00
    mtr sqaure

    Total Area
    7,308.00
    mtr sqaure

    9,333.00
    18,075.00
    8,742.00

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