Packaged MBR STP

5m3d MBR Package Sewage Treatment Plant

Ⅰ.MBR Introduction
Membrane bio-reactor is a kind of new type sewage treatment technique which
combine high efficient membrane separation technique and activated sludge manner,
it inherit membrane separation technique and biochemical treatment technique feature
and intensify biochemical treatment effect, it can used in high organic content
municipal or industrial sewage treatment. With the advantage of better effluent water
quality、easy automatic management, compact structure, small occupy area etc. At
present, such MBR packaged plant were widely used many countries grey water
recycling industry.
1.1 Compare to traditional activated sludge, MBR has the following advantage:

1) 0.05 micro membrane filtering outlet water, the effluent water suspended solid and

turbidity can close to zero, can be reuse directly

2) Compare to traditional treatment system, it can save 50% land usable area;

3) Due to membrane high efficient intercept action, micro organism fully intercept in

reactor , realize reactor hydraulic retention time and sludge age fully separation, to make

operation control more flexible and steady;

4) The micro-organism concentration in bio-reactor can reach 5000-8000 mg/L, with high

biochemistry efficiency, strong impact resistance;

5) Long sludge age, in favor of slowly accretion nitrobacteria Intercepting growth and

breed, system nitration efficiency increase;

6) Reactor is operate in high volume loading 、 low sludge loading 、 long sludge age

condition , surplus sludge discharge volume.

7) Membrane separation to make the big molecule difficult degrade into bioreactor has

enough retention time, greatly improve difficult organism degrade efficiency;

8) System with high automation degree, adopt PLC control, can realize whole automatic

control;

9) Modular design, compact structure, small occupy area ,low operation cost

1.2 Feature:

After many years of sewage treatment project experience, start MBR sewage
treatment technique has the following feature：
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 Packaged MBR STP

1) Membrane material is polyvinylidene fluoride, strong stain resistance, easy to

washing, suitable for sewage treatment; chemical properties stable, strong

oxidation resistance, it can adopt common oxidability agentia washing.
2) Membrane flux higher than other material (such as PP or PE) similar product, adopt

periodically、chemical backwashing and chemical washing process guarantee membrane

module water output ability and membrane flux.

3) Low trans-membrane pressure, usually is 0.01～0.06 Mpa, it can adopt siphon principle

and no need suction power can output water, low operation cost.

4) MBR technology adopt anoxia and aerobic combining form, sewage enter into anoxia

zone, make the big molecular weight long chain organism resolve into easy biological

organism, then enter into aerobic area to make organism biological degrade , at the same

time, to make biology nitration reaction, and make denitrification reaction, and by

backflow to anoxia area to make denitrification, finish denitrification function.

Aerobic zone，to make the following chemical reaction in the action of

nitrobacterium :

2NH4++3O2→2NO2-+4H++2H2O

2NO2-+O2→2N03-。

Anoxia area, in the action of denitrifying bacteria make the following chemical reaction:

6NO3-+2CH30H→6NO2-+2CO2↑+4H20

2N02-+3CH3OH→3N2↑+3H20+60H-+3C02

Ⅱ. MBR membrane module

2.1 PVDF Membrane module feature:

1、 High intensity:

PVDF alloy membrane inside and outside compact double layer structure,make membrane intensity high, resolve the defect of traditional PVDF membrane.

2、 Better anti-pollution performance:

PVDF alloy membrane due to its smooth membrane surface features and unique electric charge property, make it stronger anti-pollution performance.

3、 big membrane flux

PVDF alloy special nanometer material form reticular membrane structure, make it has higher porosity and big water flux.

4、better interception performance:

PVDF alloy membrane inside and outside compact double cortex structure decide its superior interception performance

5、cleaning flux better recovery

PVDF alloy membrane unique inside outside compact layer structure,make pollutant only stay membrane outside surface, won’t enter into membrane mesh hole, thus it is

easy cleaning, better recovery of cleaning flux.

6、PVDF alloy membrane module modulation design、compact structure, small occupy area, easy assembly application.
2.2 membrane module technical data:

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 Packaged MBR STP

Model JL-MBR-6-Co-PVDF JL-MBR-10-Co-PVDF JL-MBR-15-Co-PVDF

membrane module
1020 mm 1523 mm 2160 mm
length
membrane module
655 mm 655 mm 655 mm
width
specification
water outlet DN25 DN25 DN25
water inlet DN25 DN25 DN25
module membrane area6 m2 10 m2 15 m2
membrane module
6 kg 10 kg 15 kg
weight
housing material ABS/UPVC ABS/UPVC ABS/UPVC
PVDF alloy membrane + PVDF alloy membrane + PVDF alloy membrane
membrane material
Polyester pipe Polyester pipe Polyester pipe
intercept pore size 0.4μm 0.4μm 0.4μm
hollow fiber inner
1.0mm 1.0mm 1.0mm
basic diameter
parameter hollow fiber external
2.4mm 2.4mm 2.4mm
diameter
outlet water turbidity < 1 NTU < 1 NTU < 1 NTU
outlet water suspended
< 1 mg/L < 1 mg/L < 1 mg/L
solids
service life 3-8 years 3-8 years 3-8 years
Temperature tolerance
1-40℃ 1-40℃ 1-40℃
scope
PH value tolerance
2-13 2-13 2-13
scope
water outlet flow rate 2.0～3.0 m3/d 3.5～5.0 m3/d 5.0～7.5 m3/d
The largest
transmembrane -0.08 MPa -0.08 MPa -0.08 MPa
pressure difference
technological
outlet water manner negative pressure suction negative pressure suction negative pressure suctio
conditions
Flow out 8 minutes, stop 2 Flow out 8 minutes, stop 2 Flow out 8 minutes, sto
water outlet period
minutes minutes minutes
chemical sterilize
sodium hypochlorite sodium hypochlorite sodium hypochlorite
agents
chemical washing
6-12 month 6-12 month 6-12 month
period
chemical washing Citric acid/sodium Citric acid/sodium Citric acid/sodium
agents hydroxide hydroxide hydroxide
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 Packaged MBR STP

1、 All technical data in table is detection value under the condition of the factory inspection standard.
2、The table output flow rate is waste water output which used in MBR technique treatment .

Ⅲ.

MBR

working principle and process

3.1 working principle

Its core parts is membrane bio-reactor, it organic combined membrane separation technique and
biological technique; sewage first enter into A zone anoxic tank, there are equip with biological
padding, and sewage can fully contact with activated sludge in here.

O zone is oxic tank, place membrane module, by using PVDF membrane intercept activated
sludge and big molecule organic matter, omit secondary settling tank; activated sludge
concentration greatly increase, hydraulic retention time (HRT) and sludge retention time (SRT)
can separated control, thus the difficult degradative matter will constant reaction、degradation.
After further treatment and disinfection, the treated final water can be reuse. In additional, the air
which convey in MBR system is very important parts in system, it can

Promote fluid circular flow in reactor, to improve activated sludge degradation efficiency, it also
can make hollow fiber membrane silk occur mutual friction, thus to clear membrane module.

3.2 process description as following:

Typical MBR system process can be described as following:

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 Packaged MBR STP

The sewage first pass by bar screen (mechanical bar screen or manual bar
screen), bar space is 1-5mm, used to gain big particle suspended solid and impurity,
then flow into equalize tank interior, to make the water quality、volume in equalize
tank, then lift the sewage into anoxia tank by sewage lift pump, after hydrolytic
acidify by anoxia tank, enter into MBR biochemical treatment system. Whole set of
bio-chemical treatment system is composed of front pretreatment and reaction tank,
according to influent water quality and effluent water quality requirements, which
decide if need and design leading treatment end. In reaction tank equipment immersed
plain film, constitute MBR- aerobic running mode.
MBR reaction tank effluent water direct enter into recycle tank, dosing
disinfectant or adopt ultraviolet and activated ion material make infection, each item
water quality index, discharge or pump into reclaimed water pipe network to recycle.
3.3 MBR main treatment unit
(1) bar screen channel:
Used to remove the hair and solid sundries function, to prevent the solid matter

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 Packaged MBR STP

enter into pre-aeration equalize tank, block water pump and aeration equipment. Due
to raw water is grease trap and septic tank, thus adopt coarse and thin bar screen,
suggest adopt 1-2mm thin bar screen.
(2) Equalize tank：
Mainly used in storage raw water, equalize water quality and volume. It set
underground aerator , filling oxygen aeration. It can reduce BOD、COD、SS
concentration, it can make equalize tank raw water constant writhe, to avoid
suspended solid and activated sludge tank bottom, cause anoxia, increase washing
equalize tank working amount.
(3) MBR reaction tank：
It equip with hair filter in the water inlet, make the function of incept the hair
and solid sundries; the intercept hair should clear in regular, according to water
quality clearing period is about 7 days .
MBR membrane module is composed of hollow fiber membrane, membrane
pore size is 0.05µm, this value smaller than bacteria, most part virus, it can be regard
as degerming manner, reduce the following up disinfection agentia dosage. The tiny
filtering membrane intercept high concentration activated sludge can reach about
6000～8000mg/l in reaction tank, activated sludge BOD loading rate is low, it is 0.1
～0.2kgBOD/KgMLSS·d, sludge stay in late decelerate growth period and early stage
of the endogenous respiration. The organism in sewage can get thorough effective
degrade, the activated sludge supernate COD、BOD etc pollutant concentration low,
better for getting the high quality effluent.
If MBR reaction tank design above two gallery , it need considering hydraulic
retention time and water distribution water rationality.
In anoxia tank, after hydrolytic acidification function, make big molecular
weight organism easy biological into easy degrade small molecular organism, at the
same time, remove part of NH3-N.
The anoxia effluent water self-flow into oxidation zone, there are set aeration
device in the bottom of oxidation zone to make aeration, sewage in this tank to make
organism biological degrade, oxidize into harmless matter, reduce BOD and COD in
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 Packaged MBR STP

water. In membrane zone bottom also lay aeration device, it mainly finish two
function, it can make membrane air water vibration washing, keep membrane surface
cleaning, also can go on make bio-degrade , water after biodegrade pass by MBR
membrane in the function of vacuum pump and filtering liquor self-sucking pump
suction function, the filtering liquor by MBR collecting pipe to cleaning water to
discharge. By membrane high efficient interception function, all of bacteria and
suspended solid all intercepted in membrane oxidation zone, it can effective intercept
nitrobacterium , to make nitration reaction smooth, effective remove NH3-N; at the
same time, it can intercept difficult degrade big molecule organism, prolong it
retention time in reactor, to make it maximum degrade. MBR membrane module
install in the higher position in tank, it set intermittent air flushing device, timing
flushing membrane module, to relieve MBR periferal sludge concentration
accumulate, regular discharge the surplus sludge by aerobic zone, it can control the
activated sludge concentration in system.
This process due to produce sludge volume is few, so it design surplus sludge
discharge into equalize tank, enter into next circulation.
(4) Electrical control system： electric control system equip automatic control and
manual control two condition, it is realize by a change-over switch.
Manual control need start each equipment by manual, it also need manual stop when
stop operation.automatic control system is composed of water level switch、control
cabinet and executing agency.
Pre-aeration equalize tank equip three liquid level, it is high、middle、low liquid
level.Pre-aeration aeration equalize tank reach high water level, then pre-aeration
equalize tank water level electrode signaling close inflow motorized valve, water
supply pump stop work; when pre-aeration equalize tank reach low water level,
automatic close MBR supply water pump, the linked metering pump also stop work;
when pre-aeration equalize tank reach middle water level, automatic start raw water
inlet water motorized valves、automatic start raw water lifting pump, at the same time,
start the linked metering pump.

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 Packaged MBR STP

Ⅶ.Application scope:
■Hotel、restaurant、community etc domestic sewage treatment recycle
■ Industrial and mining enterprises、remote village、sentry 、tourist area etc domestic
sewage recycle.
■ Each kind of industrial sewage (similar to domestic sewage) :such as hospital
sewage 、pharmaceutical sewage、washing sewage、food sewage etc
Ⅷ.Packaged MBR plant components:
(1) Anoxic tank：
In front of this device is anoxia tank, in one end of anoxia tank set water inlet,
another side top set water weir tank and outlet water, can make the sewage stable
nature flow into membrane reaction tank, equip floating packing and anoxia sludge,
the sludge in anoxia tank HRT is 3-8h, give oxygen by interval, to make
acidify 、nitration and denitrification function, make the organism gradate translate
into inorganics remove.
　(2)MBR bio-reaction tank：
It has set water inlet in one side, and the immersed flat membrane module set in
reaction tank, accommodate activated sludge, around aeration and membrane unit
aeration pipeline connect with air blower, the matched collecting pipe in membrane
module connect with suction pump, the untreated sewage enter into MBR biochemical
reaction tank by water inlet, sewage HRT is 5h in reaction tank. After degrade by
activated sludge in reaction tank, by resistance pollutant flat membrane module, then
enter into cleaning water disinfection tank by suction pump. There set sludge lifting
pump in aeration, it can lift the surplus sludge to sludge digestion tank interior; there
has overflow in reaction tank top, it can make the sewage backflow into tank outside
equalize tank; in below side open vent , in order to convenient for tank interior
maintenance、 cleaning.
(3)Cleaning water tank: used to storage final cleaning water　
(4) Operation room:
It set 2 pcs air blower in operation room, operate 12h automatic shift 1 time, air
blower equip with silencer damping measures; suction pump 2pcs, electric control
cabinet 1pc, lighting system; in the top, equip with rain-proof air vent and ventilate
convection device.
The above treatment unit integrated in a tank body, electric control cabinet automatic
control each power plant operation.
Ⅸ. MBR plant selection
　　 1、before chose this MBR plant, first make clear of sewage nature, the influent
water quality and volume required treatment standard. Each industrial sewage, the PH
of sewage must be control 6.8-9, it shouldn’t contain the excess element which
hamper microbial growth.
　　 2、 Equalize tank should supplied or construct by user, it is concrete tank body
usually, its volume should confirm according to drainage period 、production process
etc factor , its volume is water flow rate 4-10 times.
3、The MBR plant can design vertical and buried two types, it can lay on the ground
according to client requirements, or buried below the earth’s surface.
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 Packaged MBR STP

4 、 If plant use in cold region, it need make antifreezing treatment to guarantee

equipment normal operation in winter.
Electric control parts:
1、Equalize tank sewage lift pump: 1pc in operation, 1pc stand by;
Water pump equip with liquid level controller, high low liquid level automatic limit
start, if over warning level, two pump will start meanwhile; higher liquid level, 1 pc
pump in operation, lower liquid level, two pumps all stop, in normal liquid level, 1pc
pump in operation;
2、Sludge pump: 1pc
3 、 Suction pump: 1pc, According to MBR biochemical tank liquid level switch
automatic operation, high liquid level normal operation.
4、Air blower: 2pcs , 1pc in operation,1pc stand by, in normal condition, air blower is
continuous operation condition, in order to increase service life, 2pcs alternate use,
work 12h automatic switch.
5. Uv-sterilizer: make disinfection to final cleaning water.
Influent and effluent water quality
Item Influent water quality Effluent water quality
BOD5（mg/L） 350 ≤10
CODcr（mg/L） 700 ≤50
SS（mg/L） 200 ≤3
PH 7-8 6~9
NH3-N 50 mg/l 5 mg/l
Total N 80 mg/l 10
Detailed configuration:

Structures Total
Unit price
specification Quantity remark Price
(USD)
(USD)
screen channel 0.8x0.3x0.5m 1 seat Reinforced concrete Client
Equalize tank 2.0x1.5x2.0m 1 seat build
1. Manual screen 500x300x1mm 1 set Ss304 90 90
2.submersible sewage pump 40WQ5-10-0.75 2pcs Cast iron 270 540
3. Liquid level controller GSK-1 2 pcs 40 80
4.Package MBR sewage treatment Carbon
3.0x1.5x1.5m 1 set 1400 1400
plant all carbon tank body Steel
(1)Anoxia 500x1500x1500
Tank body size 1 pc Contain in item 4
tank mm
Biological carrier
Ф15mm 1m3 110 110
padding and bracket
(2)MBR Oxic Tank body size 1000x1500x1500 1pc Contain in item 4
tank mm

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 Packaged MBR STP

Biological carrier
Ф15mm 2m3 110 220
padding and bracket
Aeration system 1 set 150 150
JL-MBR-6-Co-
Membrane module 2pcs 90 180
PVDF
Membrane bracket
0.6x0.2x1.2m 1 set SS304 150 150

Q=0.6m3/h,H=28m Guangdon
Suction pump 1pc 250 250
,0.45kw g
Guangdon
Backwashing pump 0.37kw 1 pc 250 250
g
sludge pump WQ2--10-0.75kw 1pc 270 270
(3)Cleaning 500x750mmx2200
Tank size Contain in item 4
water tank mm
(4) sludge tank 500x750mmx220
size 1 set Contain in item 4
0mm
(4)Operating 1000x1500x150
size 1 set Contain in item 4
room 0
Air blower HC-40IS,0.55kw 2pcs 295 590
Electrical control
PLC 1pc 690 690
cabinet
5 Pipeline、valve several 420 420
6 other accessories several 160 160

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 Packaged MBR STP

Trade Term:

MOQ: 1 SET Loading Port: Qingdao

Delivery Term: 20 days from receive the Prepayment

Payment Terms: T/T, 30% Prepayment, 70% before delivery

FOB Qingdao Unit Price: 5550USD

Qingdao YiMei Environment Project Co.,Ltd Add: Chang an Road, Jiaonan city, Qingdao
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 Packaged MBR STP

Qingdao YiMei Environment Project Co.,Ltd Add: Chang an Road, Jiaonan city, Qingdao
Web: www.qingdaoyimei.com Email:cathy@qingdaoyimei.com
 Packaged MBR STP

Qingdao YiMei Environment Project Co.,Ltd Add: Chang an Road, Jiaonan city, Qingdao
Web: www.qingdaoyimei.com Email:cathy@qingdaoyimei.com