DESIGN CALCULATION OF 61KLD STP

FOR

WORK NAME - Design, Manufacture, Supply, Inspection,

Installation, Testing and Commissioning of
Prefabricated Modular Type Sewage Treatment Plant 61
KLD including O& M for 5 years at Construction of
Command Control Centre, Auditorium & Convention
Centre and Tribal Museum at ABD area in Rourkela,
Odisha.

EXECUTING AGENCY
Engineering Projects (India) Limited

Contractor - JRMS Engineering Works

Designed by - JRMS Engineering Works

 DESIGN PARAMETERS
PARAMETER INFLUENT SEWAGE QUALITY TREATED WATER QUALITY /AS PER TD
S /AS PER TD
QUANTITY UNIT QUANTITY UNIT
pH 6.5-8.5 mg/l 6.5-8.5 mg/l
BOD 250-300 mg/l <10 mg/l
COD 400-500 mg/l <50 mg/l
TSS 300-400 mg/l <10 mg/l
O&G 10 to 20 mg/l <10 mg/l

DESIGN CALCULATION OF STP UNIT

1). Bar screen chamber

Design flow = 0.7 m3/sec

Assume detention time = 30sec
Volume of receiving chamber = 0.35 m3
Chamber size = 1m x 0.6m x 0.6m
Adopting screen of bar for Fine screen - 10mm, Opening 10 mm
Adopting screen of bar for Coarse Screen 8mm, Opening 6 mm

2). Pre-Treatment Tank

Avg. Flow Rate = 61m3/d /24 = 2.541cum/hr.

Detention Time – 4.29hr.
Operating time - 24hr.
Tank Volume – 10.925 cum
Tank Size – 1.9 x 2.5 x 2.3mtr(SWD)+0.3mtr F.B

3). Buffer Tank

Avg. Flow Rate = 61m3/24 = 2.541cum/hr.

Operating time - 24hr.
Tank Volume – 4.6 cum
Tank Size – 0.8 x 2.5 x 2.3mtr(SWD)+0.3mtr F.B

4). SBR Tank

A) Design of SBR tank
Design Flow = 61 m3/day
Inlet BOD = 250 mg/lt
Assume F/M ratio - 0.20 for design calculations
Volume Tank = Q(Flow/day) x BOD(mg/l) / MLSS x F/M
= (61 x 250) / (0.2 x 4000) = 19.06 say 19 m3 .

Designed by - JRMS Engineering Works

So, provide a Reactor of 19m3 effective volume + Free board
Size of Tank: 3.3x 2.5 x 2.3(SWD) + 0.3m F.B.

A) Calculation of Reaction time

Operating hour - 20hr
Retention time = Tank Volume/Flow m3/hr = 19/3.05 = 6.22 say 6.0hr/batch
B) Oxygen requirement for Removing of Bod - 2.0kg O2 per Kg Of Bod
In our design of 61kld or 0.061mld:
Organic Load: Inlet bod (250mg/l, As per TD) = 250x0.061 = 15.25kg/day (Total Bod load)
O2 Required – 15.25x1.5 = 22.875 say 23kg O2/day =23/20hr=1.15kg/hr
Assume the Oxygen transfer efficiency of disc type diffuser - 3.0%
Total SWD of the reactor = 2.3 m
Overall Efficiency = 2.3 x 3.0 = 6.9 %
Oxygen to be supplied = 1.15 / 0.069 = 16.66 say 17 Kg /Hour
Air contains:
23% O2 (23kg O2 / 100kg Air)
Density of Air 1.225kg/m3
Air required will be - O2 requirement / (O2 % in Air x Density of Air) = 17 kg O2 per hr / 0.23kg O2 x1.225 kg m3 =
60.33 say 60cum/hr
4). Filter Feed Tank/CC Tank
Avg. Flow Rate = 3.05cum/hr.
Detention Time – 1.5hr.
Operating time - 20hr.
Tank Volume – 4.575 say 4.6cum
Tank Size – 0.8*2.5*2.3mtr(swd)+0.3mtr free board

DESIGN CALCULATION OF TERTIARY UNIT

5). Dual Media Filter
Assuming 20 Hours of operation in a day average flow rate = 3.05 Cum /h
Considering one DMF with the period of filtration of 20 hr/ day
Flow rate = 3.05 m3/hour
Filter type = Vertical type sand filter
Rate of Filtration = 20 m3/m2.hour
Cross section area of Filter = 3.05/15= 0.203 m2
Filter dia. = 0.496 m
Provide Filter size= 0.5 m dia. x 1.2 m ht – 1 nos
6). Activated Carbon Filter
Assuming 20 Hours of operation in a day average flow rate = 3.05 Cum /h
Considering one ACF with the period of filtration of 20 hr/ day
Flow rate = 3.05 m3/hour
Filter type = Vertical type CARBON filter
Rate of Filtration = 20 m3/m2.hour
Cross section area of Filter = 3.05/15= 0.203 m2
Filter dia. = 0.496 m say 0.5m
Provide Filter size= 0.5 m dia. x 1.2 m ht – 1 nos

Designed by - JRMS Engineering Works

 8). Chlorination
Dosing throughput flow - 61m3/day
Design maximum chlorine Dose - 10ppm/1000 = 0.01kg/cum
Total chlorine dose per day - 61cumx0.01cum/kg = 0.61kg/cum
Chlorine Strength - 15%
Total chlorine dose per day - 0.61/0.15 = 4.06 say 4.0kg
9). Treated Water Tank
Avg. Flow Rate = 3.05cum/hr.
Detention Time – 1.5hr.
Operating time - 20hr.
Tank Volume – 4.575 say 4.6cum
Tank Size – 0.8x2.5x2.3mtr(swd)+0.3mtr free board

10). Return Activated Sludge

Assume Ras Ratio - 0.25
Total Ras Quantity - 61m3 x 25/100 = 15.25cum/day = 0.762 cum/hr

Required Pumps
A. Providing 2 Nos. sewage transfer pumps (one working and one standby)
Capacity : 3.05m3/hr @ 10 m head
Type : Centrifugal pumps
Solid handling capacity : Up to 10 mm
Purpose : To pump the sewage from the Buffer tank to SBR tank.

B. Provide 1 No. Sludge Transfer pump

Capacity : 1m3/hr @ 20 m head
Type : Centrifugal pumps
Solid handling capacity : Up to 25 mm
Purpose: To pump the sludge from the SBR tank to Sludge drying bed

C. Provide 2 Nos Filter feed pumps

Capacity : 3.05 @ 30 m head
Type : Centrifugal pumps,
Solid handling capacity : Up to 5 mm
Purpose : To pump the treated effluent from the FF/CC tank through Sand & Carbon filters.

Designed by - JRMS Engineering Works