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78 - 1375264594 - 142606 - Lockout Relay Catalogue PDF
78 - 1375264594 - 142606 - Lockout Relay Catalogue PDF
A typical Lockout Relay would have two positions "TRIP - RESET". Under normal
condition, the handle would be turned to "RESET" position and would remain mechanically
latched at this position. The Lockout Relay contact LR which is in series with the Lockout
Relay coil would be closed at the 'RESET" position only. The fault contact FC makes only
when there is a fault in the circuit.
When the Lockout Relay coil LR is energise, it would released the mechanical latch
holding the handle at 'RESET" position and the handle would spring return to 'TRIP"
position. So long as FC remains at close contact condition ( due tothe presence of a fault
in the circuit ) the handle will not latched at "RESET" position but would always spring
return to "TRIP "
L N
FC LR
D1 D2
LR
APPLICATION Fig. 1
L N
FC LR
The Lockout Relay is a high speed Automatic Trip/Manual Reset auxiliary relay permit- D1 D2
LR
ting simultaneous operations of up to 48 contacts from 10A to 80A for AC and 10A to 63A
for DC.
Fig. 2
Lockout Relays are normally connected to the fault sensing contacts of the circuit
L N
breakers. If a fault should occur, the Lockout Relays ensure that all the critical circuits are
FC LR
isolated and would remain isolated so long as the fault is not cleared. It's positive trip D1 D2
action ensures that all the contacts would perform as to requirements and it multi-contact LR
PRINCIPLE OF OPERATION
a. No Fault Condition - Fig. 1
Handle at "TRIP" position
TRIP RESET LR contact open circuit because handle is at "TRIP" position.
FC contact open circuit because there is no fault condition
When coil LR is energise, the mechanical latch holding the handle is release, and
the handle spring returns to "TRIP" position. Contact LR opens to isolate the coil from
the power supply to prevent overheating of the coil.
b. Lockout Relay without manual release. Testing of the switching system can be
carried out by energising the coil.
TYPES OF LOCKOUT RELAY
48
Two types of Lockout Relays are available: TRIP RESET
a. Lockout Relay with Manual Release to allow testing of the of the switching system.
48
TRIP RESET
48
50
64
50 Switch Type CA10L CA20L CA25L A11L A14L C26L
4 max.
CHR10L CHR16L
Ratings
Ith2 current (A) 20 25 32 20 25 40
The parts of the Lockout Relays are: To obtain maximum tripping speed, the Lockout Relay coils are rated for intermittent
1. The Electro-magnetic System duty only. Continous energisation of the coil and may result in overheating of the coil.
The coils of the electro-magnetic system is totally
encapsulated with a series built in contact LR. This contact will make at "RESET" or "ON" 2. The Switching Contacts System
position and opens at 'TRIP" or "OFF" position. The same coil of rated voltage can be used The contacts used are all double break fast switching silver alloy contacts and are
for 50/60hz or DC. Coils are available for voltage of 24V-500V/50hz, 24V-660V/60hz and housed in high grade thermoplastic insulating materials. For corrosive environment like
24V-220V/DC. The specifications of the coils in ohms are: petro-chemicals plants, gold contacts are available. Switching speed is 10 milli-seconds.
Voltage 24-28V 48V 100V 110V/125V 220/240V Type A11/A14 have four contact per stage of contact chamber and types C26/C32/C42
Resistance 2.72 7.53 31 43.2 171.5 have 2 contacts per stage of contact chamber.
Pull-in voltage
Normal coil 70% 70% 70% 70% 70%
Special coil 50% 50% 70% 50% 50% OPTIONAL EXTRAS
a. Trip Indicator M120
In selecting the coil voltage of the Lockout Relay, it is important to verify if additional coils The Trip Indicator is a mechanical coloured indicator to show the "TRIP /"RESET"
e.g. protective relay coils etc.would be connected in series with the Lockout Relay coil. I n that the handle has been turned to. Hence , when the handle is turn and remain latch at
order to ensure that the Lockout Relay can trip should a fault occurs, it is "RESET" position, the trip indicator shows Green on the window of the escutcheon plate.
important : If a fault condition arises, the handle will turn to "TRIP" position and the indicator will
To adjust the setting of the protective relay T61 coil so that the Lockout Relay can trip show Red on the window. The coding for the trip indicator as follows:
when the coil is energise- refer Fig. 5b. Square escutcheon plate
If the protective relay T61 coil is not adjustable, it is important that the coil voltage of the S1 M120/A21A
Lockout Relay is properly selected to match with the series coil T61 so the Lockout Relay M999/US0019
coil can trip when energise. In such a case, the rated coil voltage of the Lockout relay should
be lower than the DC bus voltage. It is important to ensure that the voltage V1 across the Rectangular escutcheon plate
Lockout Relay coil 86 should not be lower than the Pull-in voltage as specified S1 M120/B21A
above.
M999/US0019
The current flowing in the circuit is sufficient to energise and trip the Lockout Relay coil.
D2 D2
(-) (-)
Typical Requirement
Ordering Code of Standard Switch
1. Lockout Relay with manual reset
2. Contact rating 40A
3. Contact requirement 4NO + 4 NC
4. Coil voltage 110VDC
C26 M A723 / D 110
5. Engraving "TRIP-CLOSE"
6. Trip Indicator required. Contact Rating
Type
HOW TO ORDER M - With manual reset
L - Without manual reset
When ordering the Lockout Relay, the following datas are to be provided: Contact Configuration
1. Type of Lockout Relay required
Without Manual Release ( Type C26Letc.) Frequency
With Manual release (Type C26M etc ) A - 50hz
Manual Release type have a pushbutton which manually trips the Lockout Relay for B - 60hz
circuit testing of the contacts. The location of the pushbutton on the front of the unit D - DC
makes it unnecessary for the operator to go inside a live panel in order to mechanically
trip the device from behind the switch. Coil Voltage
024 - 24v to 28v
038 - 32v to 40v
2. Contact Ratings required - refer Fig. 4 048 - 42v to 50v
060 - 60v
3. Contact Configuration required 110 - 110v to 125v
220 - 220v to 240v
Specify contact arrangements as follows; 380 - 380v to 440v
Number of contacts making at "TRIP" position and if required the terminal number.
Number of contacts making at "RESET" position and if required, the terminal
number.
The ordering code to be as follows:
4. Coil voltage required.
Item Code Description
5. Engraving on plate
For example, "TRIP-RESET"
6. Optional Extras
- Trip Indictor
Plate Contacts Electrical Rating Coil Switch SIS Handle Switch Dimension
Engraving Optional Extras Diagram Ith2 Voltage Reference Code (Black) Depth( mm ) (Refer Pg. 2)
Plate Contacts Electrical Rating Coil Switch SIS Handle Switch Dimension
Engraving Optional Extras Diagram Ith2 Voltage Reference Code (Black) Depth( mm ) (Refer Pg. 2)
Plate Contacts Electrical Rating Coil Switch SIS Handle Switch Dimension
Engraving Optional Extras Diagram Ith2 Voltage Reference Code (Black) Depth( mm ) (Refer Pg. 2)
64
2a + 2b 20A 24VDC CHR10L A721/D024E SIS0002 66 S1/PE
Trip indicator M120 25A 24VDC CHR16L A721//D024E SIS0002 66 S1/PE
TRIP CLOSE Lockout Relay V340 TRIP 40A 24VDC C26L A721/SD024E SIS0002 64 S1/PE
CLOSE
64
1 2
64
Plate Contacts Electrical Rating Coil Switch SIS Handle Switch Dimension
Engraving Optional Extras Diagram Ith2 Voltage Reference Code (Black) Depth( mm) (Refer Pg. 2)
Plate Contacts Electrical Rating Coil Switch SIS Handle Switch Dimension
Engraving Optional Extras Diagram Ith2 Voltage Reference Code (Black) Depth (mm) (Refer Pg. 2)
64
8a + 8b 20A 110VDC CHR10M SGZ874/D110 E SIS0001 150 S1/QE
Trip indicator M120 25A 110VDC CHR16M SGZ874/D110 E SIS0001 150 S1/QE
TRIP RESET
Lockout Relay V340 TRIP RESET 40A 110VDC C26M SGZ874/D110 E SIS0001 140 S1/QE
10a + 10b Coil 20A 125VDC CHR10M SGZ875/D125 E SIS0001 178 S1/QE
Trip indicator M120 25A 125VDC CHR16M SGZ875/D125 E SIS0001 178 S1/QE
Lockout Relay V340 40A 125VDC C26M SGZ875/D125 E SIS0001 166 S1/QE
D1 D2
12a + 12b 20A 125VDC CHR10M SGZ876/D125 E SIS0001 205 S1/QE
Trip indicator M120 25A 125VDC CHR16M SGZ876/D125 E SIS0001 205 S1/QE
Lockout Relay V340
Plate Contacts Electrical Rating Coil Switch SIS Handle Switch Dimension
Engraving Optional Extras Diagram Ith2 Voltage Reference Code (Black) Depth( mm ) (Refer Pg. 2)
Plate Contacts Electrical Rating Coil Switch SIS Handle Switch Dimension
Engraving Optional Extras Diagram Ith2 Voltage Reference Code (Black) Depth( mm ) (Refer Pg. 2)
64
8a + 8b 20A 110VDC CHR10M SGZ874/D110 E SIS0002 150 S1/QE
Trip indicator M120 25A 110VDC CHR16M SGZ874/D110 E SIS0002 150 S1/QE
TRIP CLOSE
Lockout Relay V340 TRIP CLOSE 40A 110VDC C26M SGZ874/D110 E SIS0002 140 S1/QE
10a + 10b Coil 20A 125VDC CHR10M SGZ875/D125 E SIS0002 178 S1/QE
Trip indicator M120 25A 125VDC CHR16M SGZ875/D125 E SIS0002 178 S1/QE
Lockout Relay V340 40A 125VDC C26M SGZ875/D125 E SIS0002 166 S1/QE
D1 D2
12a + 12b 20A 125VDC CHR10M SGZ876/D125 E SIS0002 205 S1/QE
Trip indicator M120 25A 125VDC CHR16M SGZ876/D125 E SIS0002 205 S1/QE
Lockout Relay V340
2 1
64 Ammeter Switch 4 3 20A CHR10 A021/SGZ877*EG - S1/PR
A
4 positions 6 5 25A CHR16 A021/SGZ877*EG - S1/PR
AMMETER 8 7
2 CT 40A C26 A021/SGZ877E - S1/PR
OFF
Monitor phase current 6A CAD11 A021/SGZ877*EG - S1/PR
S OFF R S T
79
R T
T R
2 1
4 3
S Ammeter Switch 6 5 A 20A CHR10 A048/SGZ878*EG - S1/PR
4 positions 8 7 25A CHR16 A048/SGZ878*EG - S1/PR
10 9
3 CT 40A C26 A048/SGZ878E - S1/PR
12 11
Monitor phase current 6A CAD11 A048/SGZ878*EG - S1/PR
64
OFF 1 2 3
Ammeter Switch R S T 20A CHR10 SGZ879EG SIS0001 S1/PR
AMMETER 4 positions 2 1 25A CHR16 SGZ879EG SIS0001 S1/PR
4 3
R S 3 CT 6 5
40A C26 SGZ879E SIS0001 S1/PR
A
Monitor phase current 8 7 6A CAD11 SGZ879EG SIS0001 S1/PR
79
OFF T 10 9
12 11
OFF R S T N
64
Ammeter Switch R S T
20A CHR10 SGZ880EG SIS0001 S1/PR
2 1
AMMETER
5 positions 4 3
25A CHR16 SGZ880EG SIS0001 S1/PR
3 CT 6 5 40A C26 SGZ880E SIS0001 S1/PR
R S 8 7
Monitor phase &
10 9
A 6A CAD11 SGZ880EG SIS0001 S1/PR
79
OFF R S T N
AMMETER
S
R T
OFF R S T
A
4 positions 1 2 25A CHR16 SGZ892EG SIS0001 S1/PE
3 4
2 CT with transducer
5 6
3 phase 3 wire 7 8
9 10
11 12 T R
13 14
15 16
17 18
R S T OFF R S T
OFF
79
T R R S T
OFF R S T
Ammeter Switch A 20A CHR10 SGZ894EG SIS0001 S1/PE
S 1 2
4 positions 3 4 25A CHR16 SGZ894EG SIS0001 S1/PE
3 CT with transducer 5 6
7 8
3 phase 3 wire
9 10
11 12
13 14
15 16
17 18 T S R
64 OFF R S T OFF
R S T
AMMETER 1 2
S
Ammeter Switch 3 4 20A CHR10 SGZ895EG SIS0001 S1/PE
5 6 A
R T 4 positions 7 8
25A CHR16 SGZ895EG SIS0001 S1/PE
79
OFF OFF 3 CT 9 10
3 phase 3 wire 11 12
OFF R S T
R S T N
64 Ammeter Switch 1 2
20A CHR10 SGZ896EG SIS0001 S1/PE
AMMETER 4 positions 3 4 25A CHR16 SGZ896EG SIS0001 S1/PE
5 6
S 3 CT A
R T 7 8
3 phase 4 wire
79
9 10
OFF 11 12
V
T 5 6
TR RS
S 7 8
ST
V 5 6
ST SN S
7 8
TR TN 9 10 R
11 12 N
64 OFF ST OFF SN
Voltmeter Switch RS TR TN RN 20A CHR10 SGZ885EG SIS0001 S1/PR
RS
VOLTMETER 8 positions -+ 1 2
25A CHR16 SGZ885EG SIS0001 S1/PR
OFF
Phase to phase and 3 4 6A CAD11 SGZ885EG SIS0001 S1/PR
RS RN TR
phase to neutral voltage 40A C26 SGZ885E SIS0001 S1/PR
79
-+ 5 6
ST SN V
through transducers 7 8
SN
TR TN -+ 9 10
OFF
11 12
13 14
ST
-+ 15 16
TN 17 18
-+ 19 20
RN 21 22
-+ 23 24
Voltmeter Switch R ST
OFF RS ST TR 20A CHR10 SGZ886EG SIS0001 S1/PE
4 positions 1 2 V 25A CHR16 SGZ886EG SIS0001 S1/PE
3 4
Phase to phase voltage 6
5
via 2 PT 7 8
3 phase 3 wire system
64
VOLTMETER R S T
Voltmeter Switch OFF RS ST TR 20A CHR10 SGZ887EG SIS0001 S1/PE
ST
RS TR
4 positions 1 2 25A CHR16 SGZ887EG SIS0001 S1/PE
3 4
Phase to phase voltage
79
V
OFF
5 6
via 3 PT 7 8
3 phase 3 wire system
R S T N
Voltmeter Switch OFF RN SN TN 20A CHR10 SGZ888EG SIS0001 S1/PE
4 positions 1 2 25A CHR16 SGZ888EG SIS0001 S1/PE
Phase to neutral voltage 3 4 V
5 6
via 3 PT 7 8
3 phase 4 wire system
64
Voltmeter Switch R S T
OFF RS ST TR OFF
20A CHR10 SGZ889EG SIS0001 S1/PE
VOLTMETER
5 positions 1 2
25A CHR16 SGZ889EG SIS0001 S1/PE
ST
RS TR Phase tophase voltage 3 4 V
5
via 3 PT 6
79
OFF OFF 7 8
3 phase 3 wire system
64
R S T N
VOLTMETER Voltmeter Switch TR ST RS OFF RN SN TN 20A CHR10 A007/SGZ890*EG - S1/PE
OFF
7 positions 2 1 25A CHR16 A007/SGZ890*EG - S1/PE
4 3
RS RN Phase tophase and
6 5 V
79
ST SN
Phase to neutral voltage 8 7
3 phase 4 wire system 10 9
TR TN 12 11
R S T
64 PT OFF
R S T
RS ST TR
R S T
Voltmeter/Ammeter 1
20A CHR10 SGZ890EG SIS0001 S1/PE
S-T 2
R-S T-R 4 positions 3 4
V
25A CHR16 SGZ890EG SIS0001 S1/PE
OFF Phase to phase voltage 5 6
64
7 8
via 3 PT 9 10
3 CT 11 12 A
3 phase 3 wire system 13 14
15 16
17 18
19 20
CT
A
AB
APPLICATION
The Discrepancy Switch allows operation of the circuit breakers remotely from the
control room. An illuminated handle on the discrepancy switch mounted on the mimic panel
would shows the discrepancy between what is shown on the mimic diagram and the real
condition of the circuit breaker. In the normal condition, none of the panel lights would light E
up.
Circuit breakers are controlled by a negative lighting system. Hence when the lamp is
lighted " ON", means there is a discrepancy between what is indicated in the control room
and the actual field condition of the circuit breaker.
From the above requirement, a large number of push-buttons, selector switches and EB
pilot lamps would normally be required to fulfil the control functions. A discrepancy switch
with multi-function can combine all these requirements in a single cam switch.
Fig. 1 - Principle of operation
Kraus & Naimer discrepancy switch are available in the following sizes:
AB a. Size S00 - for switch rating up to 10A. These switches are commonly used in
mimic and mosaic panels. Low voltage switches of gold contact ( Type CA4-1 ) are
available for electronics and thermocouple circuits.
A
b. Size S0 - for switch rating from 16A to 32A/AC21. These switches are commonly
used in mimic and mosaic panels. Low voltage switches of silver H- Bridge contact ( type
CAD12 ) or gold H-Bridge contact ( type CAD11) are available for electronics and
thermocouple circuits.
l
ve
n Le c. Size S1 - for switch rating of 20A to 63A AC21. These switches are especially
-i
sh suitable for switching highly inductive loads e.g. circuit breaker coils etc.
Pu
el
Lev
al
rm
No
EB
E
a. Ratings available:
Size S00 - 10A
Size S0 - 16A to 32A AC21
Size S1 - 20A to 63A AC21.
b. The lighting system is placed directly behind a translucent handle and consist of lamps
connected in series/parallel network as follows:
Size S00 consist of a single lamp
Size S0 consist of 4 lamps with rating of 1.2W each.
Size S1 consist of 6 lamps with rating of 1.2W each.
The advantage of having more than one lamp is that should one lamp fails, the other
lamps connected in the parallel network still operates but with reduced illumination in case
a discrepancy condition occurs.
c. Auxiliary push-button contacts can be operated which operates when the handle is
Push-in ( S0 AND S1 only )
Lock nut
Lamp
25
Adaptor Lamp
holder
Lamp
terminals 25
Fig. 4c- Rear mounting Fig. 4d- Front mounting by lock nut/adaptor on mosaic grid
a. General information.
Mosiac
Type M 24 and M25 mountings are designed for used on mosaic panel with tile
12 Translucent
24 x 24mm tiles - Type M24 handle
25 x 25mm tiles - Type M25
The switch is slot in between the grids of the mosaic panel and mounted on the
grids and clamp on to the grids by means of the hexagonal nut from the front. Access to
the lamp is by removing the illuminated handle.
Mosiac
The DC load current
tile The type of load - resistive/inductive
In selecting the switch model for low voltage switching, the Dry Circuit Rating
Lamp terminals should not be exceeded. The Dry Circuit Rating refers to the relationship between the
supply voltage and load current. If the value exceeds, arcing may occur which would
remove the layer of gold on the contact.
50
75
50
Fig. 7 Mounting on 50x50mm mosaic tile Fig. 8 - Mounting on 75x75 mosaic tile
a. General Information
Mosiac aluminium grid
The Type M50 mounting is design for mounting Size S0 discrepancy switch on mosaic
tiles with the following dimensions:
50 x 50mm
75 x 75mm
The switch is screwed on the to the aluminium grid of the mosaic panel from the rear as
well as well as held by two screws from the front via the mosaic tile and clamp ring ( Refer
Fig. 9). The translucent handle is screwed on to the aluminium shaft which operates the
auxiliary contacts when the handle is Push-in and the switch contacts when the handle is
turned. Removal of the handle from the shaft allows access to the lamps from the front of
the panel. Mosiac tile
30.5
Mosiac
Escutcheon Switch Lamps Push to Operate Residual Contact Clamp Disk screwed Tile
Plate Shaft Interlock & Auxillary ( Optional ) to mosiac tile
Contacts
Fig. 10a - Mounting hole Fig. 10b - Switch front Fig10c - Final mounting
Fig 6 - Type M50 Mounting on mosaic tile by two screws on mosaic tile.
voltage, the lamps can be connected in series/parallel circuit. ( Fig. 7 ) The advantage of
this arrangement is that should any of the lamps fails, other lamps in the parallel circuit will
Lamp Lamps still lights up to indicate discrepancy reducing the danger of not knowing that there is a
holder
discrepancy fault due to lamp failures.
In addition, high bright LED lamps type LE6.5B are available in T6.8K. Ratings
available for LED/T6.8K are 12VDC/35mA and 24VDC/15mA and available in Red, Yellow
and Green Colour.
Switch
shaft
Fig. 11a - M50 Front Mounting Fig. 11b- M50 Front mounting
6 - 6.5 mm
42-44mm
i. Filament Lamp
The Size S0 lighting system consist of a lamp holder with four socket outlets to Fig. 13c - Types of LED
accommodate 4 telephone bulbs type T6.8K Voltages available for the lamps are 6V, 12V,
24V, 30V, 36V, 42V, 48V and 60V of rating 1.2 watts per lamp. Depending on the control
AC Switching Capacity
S0 V130 / F 11 / 6 A - EL
Switch Size Type Rating/Ith2
S0 CHR10 20A
Number of Auxillary Contacts S0 CHR16 25A
NO NC Contacts
0 0 without contacts
1 0 1 contact
0 1 1 contact
1 1 2 contact
2 0 2 contact
0 2 2 contact
2 2 4 contact
3 1 4 contact
1 3 4 contact
4 0 4 contact
0 4 4 contact
3 3 6 contact
4 2 6 contact
6 0 6 contact
4 4 8 contact
6 2 8 contact
8 0 8 contact
5. DISCREPANCY SWITCH FOR PANEL MOUNTING - SIZE S0 Low voltage switches of silver contact ( Type CAD12 ) or gold contact ( Type
CAD11) for electronics and thermocouple circuits.
For power switching of highly inductive loads e.g. circuit breaker coils .
D
Fig. 15a - Type FT1 Panel Mounting for switch Size S0
D = 37.5mm
A
A
Translucent Lamp Lamp Auxillary Switch Dismantling Tool SOE Q110 09
handle Terminal Contacts Contacts ( To remove Q110 switch body from handle)
e. Auxiliary Contacts
The auxiliary contacts are rated at 10A and operates when the handle is Push-in. Up to a
maximum of 2 auxiliary contacts are available. The type of contacts available are:
Standard silver contacts
Gold contacts for corrosive environments
Gold H-Bridge contacts for low voltage application
b. Handle
The translucent handle is screwed on to the aluminium shaft which operates the
\ auxiliary contacts when the handle is Push-in and the switch contacts when the handle is
6. DISCREPANCY SWITCH FOR PANEL MOUNTING - SIZE S0/S1 turned. Removal of the handle from the shaft allows access to the lamps from the front of
the panel
c. Clamping System
The switch is mounted on to the panel by means of a clamping system which consist
of the clamping disk, pressing ring and the lamp-holder. Mounting and tightening of the
switch to the panel is by means of the four screws fitted on the lamp holder ( Fig. 18) .
d. Lighting System
60V/1.2W 60V/1.2W
Push to Switch Residual
Lamp Operate
Holder Contacts - Contact 6 - 6.5 mm
Translucent Clamping Interlock & Turn to ( Optional )
Front Auxillary
Handle Disk Plate Operate
Contacts
42-44mm
Fig. 17b - Type EL Mounting for Size S0 switch constructional details
110VDC
a. Size S0 Discrepancy switches with large Size S1 handles for mounting on panels and
mimic are available for switch of ratings up to 32A and suitable for Fig. 19a - Filament lamp type T6.8K Fig. 19b- Size S0 Lighting System
Low voltage switches of silver contact ( Type CAD12 ) or gold contact ( Type CAD11) for
electronics and thermocouple circuits.
For power switching of highly inductive loads e.g. circuit breaker coils etc.
The Size S1 lighting system consist of a lamp holder with four socket outlets to
accommodate 4 telephone bulbs type T6.8K ( Fig 19a ) Voltages available for the lamps
KRAUS & NAIMER BLUE LINE 73 RC/02/2004
DISCREPANCY SWITCH for PANEL Mounting - SIZE S0/S1
are 6V, 12V, 24V, 30V, 36V, 42V, 48V and 60V of rating 1.2 watts per lamp. Depending on The DC Load Current
the control voltage, the lamps can be connected in series/parallel circuit. ( Fig. 19b ) The The type of Load - resistive or inductive. For rating on DC switching capacity, please
advantage of this arrangement is that should any of the lamps fails, other lamps in the refer to the information on "DC Switching Capacity" for C, CA and A switches respectively.
parallel circuit will still lights up to indicate discrepancy reducing the danger of not knowing It is possible to add residual contacts to give a self-holding effect by adding the
that there is a discrepancy fault due to lamp failures. optional extra M200
In addition, high bright LED lamps type LE6.5B are available in T6.8K. Ratings
available for LED/T6.8K are 12VDC/35mA and 24VDC/15mA and available in Red, Yellow i. AC Switching Capacity
and Green Colour.
Switch Size Type Rating/Ith2 Maximum Number of Stages
e. Coding of Lamp holders Q100 S0 CA10 20A 5
S0 CA20 25A 4
S0 CHR10 20A 4
S0 Q100 / RKD001 S0 CHR16 25A 4
S0 V130 / F 11 / 6 A - EL
e. Switch Ratings
Kraus & Naimer switches are design for both AC and DC switching. For DC switching,
the selection of suitable switch type depends on:
The DC Voltage
D
D = 50mm
d. Lighting System
42V/1.2W 42V/1.2W 42V/1.2W
6 - 6.5 mm
1
42-44mm
110VDC
Lamp Push to Operate Interlock Switch Contacts - Residual Contact
Translucent Clamping Holder & Auxillary Contacts Turn to Operate ( Optional )
Handle Disk Front
Plate
Fig. 22a - Filament lamp type T6.8K Fig. 22b- Size S1 Lighting System
Fig. 20b - Type EL Mounting for Size S1 switch constructional details
The Size S1 lighting system consist of a lamp holder with six socket outlets to
a. Size S1 Discrepancy switches for mounting on panels and mimic are available for switch accommodate 6 telephone bulbs type T6.8K( Fig. 22a ) Voltages available for the lamps are
of ratings up to 80A and suitable for power switching of highly inductive loads e.g. circuit 6V, 12V, 24V, 30V, 36V, 42V, 48V and 60V of rating 1.2 watts per lamp. Depending on the
breaker coils etc. control voltage, the lamps can be connected in series/parallel circuit. ( Fig. 22b ) The advan-
tage of this arrangement is that should any of the lamps fails, other lamps in the parallel
b. Handle circuit will still lights up to indicate discrepancy reducing the danger of not knowing that there
The translucent handle is screwed on to the aluminium shaft which operates the auxiliary is a discrepancy fault due to lamp failures.
contacts when the handle is Push-in and the switch contacts when the handle is turned. In addition, high bright LED lamps type LE6.5B are available in T6.8K. Ratings
Removal of the handle from the shaft allows access to the lamps from the front of the panel available for LED/T6.8K are 12VDC/35mA and 24VDC/15mA and available in Red, Yellow
S1 V130 / F 11 / 6 A - EL
e. Switch Ratings
Kraus & Naimer switches are design for both AC and DC switching. For DC switching,
the selection of suitable switch type depends on:
The DC Voltage
The DC Load Current
The type of Load - resistive or inductive. For rating on DC switching capacity, please
refer to the information on "DC Switching Capacity" for C, CA and A switches respectively.
It is possible to add residual contacts to give a self-holding effect by adding the optional
KRAUS & NAIMER BLUE LINE 76 RC/02/2004
DISCREPANCY SWITCH for PANEL Mounting
CLOSE condition. The lamp will cut off only when the handle is turn to the TRIP
8. ORDERING PROCEDURE position . This removes the discrepancy between the mimic diagram and the true
position of the breaker.
Pushing-in and Turning the discrepancy switch handle at the TRIP position will
P activates the tripping circuit of the breaker
R Push-in and Turning the handle at the 'CLOSE" position will activates the
closing circuit of the breaker.
ALARM
O The switching configuration required is as shown in Fig. 22. Contact rating
required is 25A. Auxiliary contact required is 1 NO + 1 NC . Voltage of the lighting
system is 110V
EB E A AB
1 2
3 4
5 6 Closed contact
Continous contact
7 8
Residual contact
13 14
N 15 16
When the handle of a discrepancy switch is turn 90 degrees, the mimic diagram of When ordering a Discrepancy Switch, the following are to be provided:
the control panel will immediately indicate any circuit interruptions. The handle of the a. Switch Type selected according to the control voltage, load current and the type of
discrepancy switch will be illuminated to indicate a discrepancy between the condition load. In this case CHR16 would be suitable
as indicated in the mimic panel and the actual condition of the circuit breaker. For b. The Switching Configuration required ( refer Fig. 22 ). The switch can be given a
example, if the circuit breaker and the discrepancy switch handle is in the is in the special switch reference :
"CLOSED" position, the handle will not be illuminated because there is no discrepancy CHR16 SGxxx1
between what is shown in the mimic panel and the actual condition of the circuit
breaker.
c. The number of Auxiliary contacts required. In this case 1 NO + 1 NC auxiliary
If the circuit breaker TRIP due to a fault condition, the handle of the discrepancy
contact are required. As no engravings are required on the escutcheon plate, FT1
switch will be illuminated because a discrepancy arise i.e. the handle is still in the
Discrepancy Switch with key lock Size S0 Discrepancy Switch with key lock Size S1
A B
38
OPEN CLOSE
OPEN CLOSE
1 2
Size S1 handle with plate 20A CHR10 RK8203*EL SIS0001 S1 46
3 4
5 6
25A CHR16 RK8203*EL SIS0001 S1 46
7 8
9 10
40A C26 RK8203*EL SIS0001 S1 46
11 12
OPEN CLOSE
20A CHR10 RK8204*EL SIS0001 S1 46
1 2
3 4
5 6
25A CHR16 RK8204*EL SIS0001 S0 46
7 8
9 10
40A C26 RK8204*EL SIS0001 S1 46
11 12
OPEN CLOSE
20A CHR10 RK8205*EL SIS0001 S1 46
1 2
3 4
25A CHR16 RK8205*EL SIS0001 S1 46
5 6
7 8 40A C26 RK8205*EL SIS0001 S1 46
9 10
11 12
7 8
OPEN CLOSE
1 2
3 4
S00 size for mosiac tile 10A CG4 RK8502E SIS0001 S00 16
5 6
25 x 25 mm
7 8
20A CHR10 RK8502*EL SIS0001 S0 30
9 10
25A CHR16 RK8202*EL SIS0001 S0 30
11 12
OPEN CLOSE
1 2
3 4 10A CG4 RK8503E SIS0001 S00 16
35
OPEN CLOSE
S0 Size for mosiac tile 1 2 10A CG4 RK8504E SIS0001 S00 16
50 x 50 mm 3 4 20A CHR10 RK8504*EL SIS0001 S0 30
75 x 75mm 5 6 25A CHR16 RK8504*EL SIS0001 S0 30
7 8
9 10
11 12
OPEN CLOSE
10A CG4 RK8505E SIS0001 S00 16
1 2
20A CHR10 RK8505*EL SIS0001 S0 30
3 4
25A CHR16 RK8505*EL SIS0001 S0 30
5 6
7 8
9 10
11 12
The device replace the normal switch handle by a key. Features of the V750/V750D key
lock device are:
a. It has several locking programs which allows the key to be removed up to a maximum of
12 positions.
b. It has several different types of locks/keys. In critical installations, key personals must be
present before operating the electrical circuits. This can be done by issuing different keys
to operate different key switches to the key personals. Hence all the key personals must be
present to switch on all the key switches fitted with different locks before the installation can
finally be switched on. Master key lock systems are available.
c. It is available with single hole mounting of
22/25/30 mm for S0 switch (20-32A AC21)
40 mm for S1 switch ( 32-63A/AC21)
4. FEATURES
Kraus & Naimer is able to offer a wide range of key operated switches where:
a. Standard switches are used but the key locks can be programmed for safety/security
applications.
1. APPLICATION b. Non-standard switches are required with standard programs.
c. Non-standard switches are required with special programs.
Key operated switches are extensively used in situations :
To prevent inadvertent operation of the electrical circuits. In ordering key switches, the following information are required:
To provide security against unauthorised operations of the electrical circuits. Switch Rating
To ensure that the key operational personals are in attendance before the critical Types of Mounting
electrical circuits can be operated. Types of Key Locks
Types of Locking Programs
2. TYPES OF KEY LOCKS
a. Switch Rating Fig. 4a
To prevent inadvertent operations, the handle of the critical switch can :
a. Be replaced by a key which can be removed at selected positions using the Kraus & Rating Ith2 SwitchType Switch Size
Naimer key lock device type V750/V750D. To prevent unauthorised duplication of keys or
have master key lock system, high security KABA key locks can be used. 20A CHR10 S0
b. Be locked the handle in selected positions by means of a separate key lock device 25A CHR16 S0
using the Kraus & Naimer safety key lock device type V760. 20A CHR10B S1
c. Be replaced with a removable "handle" type key using the Kraus & Naimer key handle 25A CHR16B S1
device type V900 in which the standard Kraus & Naimer handle can be fitted to the key
40A C26 S1
device. Master key lock systems are available. 63A C32 S1
80A C42 S1
C26/C32/C42 64 x 64 EL2 1) 40 -
30.5 Adaptor
CHR10/CHR16 64 x 64 EG
22
22
24 25 34
Fig. 4i- Coding of KABA High Security Key Lock Device for E and EG Mounting
S0 V750D / A 1 A / 1 1
S0 V750D / 1 A 1
Escutcheon plate
A ... Square Type of Lock
B ... Rectangular 1 ... KABA 8 ( program A - G)
2 ... KABA 8 ( program G - L )
3 ... KABA 20 ( program A - G )
Type of Lock
1 ... KABA 8 ( program A - G) 4 ... KABA 20 ( program G - L )
2 ... KABA 8 ( program G - L )
3 ... KABA 20 ( program A - G ) Locking Program
4 ... KABA 20 ( program G - L )
A E C G H K L
Locking Program
B F D J
A E C G H K L
Mounting
B F D J 1 ... *EL ( 25mm )
Mounting Fig. 4j- Coding of KABA High Security Key Lock Device for E L Mounting
Blank ... E
1 ... EG
Locking Program
- key remove at OFF
1 CHR10 A200 *FT1 CHR10 A200-620*FT2 52
ON
A 2 CHR10 A201 *FT1 CHR10 A201-620*FT2 52
Type of Lock 3 CHR10 A202 *FT1 CHR10 A202-620*FT2 62
1 ... KABA 8 4 CHR10 A203 *FT1 CHR10 A203-620*FT2 62
6 ... KABA 20
Type of Mounting
A ... EL1 ( without escutcheon plate ) 1 CHR10 A290 *FT1 CHR10 A290-620*FT2 52
OFF
B... EL2 ( escutcheon plate 64 x 64mm ) 2 CHR10 A291 *FT1 CHR10 A291-620*FT2 52
ON
3 CHR10 A292 *FT1 CHR10 A292-620*FT2 62
Type of Version 4 CHR10 A293 *FT1 CHR10 A293-620*FT2 62
Blank ... for same switch size
1 ... for next smaller switxh size
Fig. 4k - Coding of KABA High Security Key Lock Device for E L Mounting 1
OFF
2
1 CHR10 A210 *FT1 CHR10 A210-620*FT2 52
2 CHR10 A211 *FT1 CHR10 A211-620*FT2 62
3 CHR10 A212 *FT1 CHR10 A212-620*FT2 71
4 CHR10 A213 *FT1 CHR10 A213-620*FT2 81
5. ORDERING PROCEDURE
OFF 1 CHR10 A210 *FT1 CHR10 A210-623*FT2 52
MAN AUTO
a. Normal Key Lock Device 2 CHR10 A211 *FT1 CHR10 A211-623*FT2 62
3 CHR10 A212 *FT1 CHR10 A212-623*FT2 71
i. Standard Switch 4 CHR10 A213 *FT1 CHR10 A213-623*FT2 81
20A/AC21 rating
Single hole mounting 22/25/30 mm ORDERING PROCEDURE
Escutcheon plate size 48 x 48 mm
Strebor key lock SF101 with key removable at 12 o'clock position only. ii. Non-standard Switch
Typical Specification
A synchronising mode selector switch is to be key operated to prevent unauthorised
operation. It shall consist of three positions "MANUAL - NORMAL MANUAL - MANUAL
OVERRIDE" which shall be 90 degrees apart. The key shall be removable at every switching
position. Contact rating shall be 20A/AC21 at 690VAC. The required configuration is as
shown in Fig. 5a
3 4 A C E G H K
5 6
B D F J L
7 8
Type of Mounting
1 .....*FT1
Fig. 5a - Required contact configuration 2 .....*FT2
When ordering a non-standard key switch, the following data are to be provided: MANUAL NORMAL MANUAL
i. Switch Type OVERRIDE
Switch Type to be selected according to the rating and application ( AC21, AC23,
DC etc.) In this case, 20A/AC21 is required and hence switch CHR10 is suitable -
1 2
refer to Fig. 4a
ii. Type of Mounting 3 4
Since engravings are required, mounting FT2 of escutcheon plate 48 x 48 mm can be .
used - refer to Fig. 4b 5 6
7 8
iii. Type of Locking Program.
In this case, the key have to be remove at every switching position for which program G
would be suitable- refer Fig. 4c
With the above information, a switch drawing can be prepared as according to require-
ment. A special switch drawing number CHR10 SG9997 can be allocated by the Kraus &
H Naimer's representative - refer Fig. 5b
J L
The ordering code of the Group Master Key Lock Systemshall be as follows:
NORMAL
A. Master Key Lock
MANUAL OVERRIDE
0 Item Description Code Qty
315 45 i Switch CHR10 A202-620E 1
MANUAL
Three key switches 20A/ 4P ON-OFF are to be used to control the operating coils of 3
circuit breakers as follows:
The key K1 for key switch S1 can also be used to operate key switch SZ.
The key K2 for key switch S2 can also be used to operate key switch SZ.
However, the key K1 CANNOT be used to operate key switch S2. Similarly, K2 CANNOT
be used to operate key switch S1.
Key to be remove at "OFF" position only
Key Lock Device
S0 V750D/A1A1
OFF
SZ
ON
K1 K2
Grand Master Key
SOD V750 GT3
LA3043/PP
CBZ
GROUP A GROUP B GROUP C GROUP D
15 different 10 different 10 different 5 different
keys keys keys keys
OFF S2 OFF
S1
ON ON
CB1 CB2
K1 K2
Key lock device Key lock device Key lock device Key lock device
1. S0D V757 GT 1. S0D V757 GT 1. S0D V757 GT 1. S0D V757 GT
LA3043/01 LA3043/16 LA3043/26 LA3043/36
2. S0D V757 GT 2. S0D V757 GT 2. S0D V757 GT 2. S0D V757 GT
LA3043/02 LA3043/17 LA3043/01 LA3043/37
Fig. 6 - Special key lock system . . . .
15. S0D V757 GT 10. S0D V757 GT 10. S0D V757 GT 5. S0D V757 GT
LA3043/15 LA3043/25 LA3043/35 LA3043/40
Item Description Reference The examples provided in items (1) to (4) allows key to be remove only at one position i.e.
i. Switch CHR10 A293-622 *E
at 12 o'clock position. Where key need to be removed at more than one positions, the ordering
ii. Key Lock device S0 V750D/A20
S0D V751 ZZ
code shall be:
S0D V750 34
% SPERRE LA3251/1 A. Ordering Code of GROUP Master Key Swtch KGM - key remove at several positions
(1o'clock, 2 o'clock .... to 12 o'clock )
B. Ordering code of Key Swtch S2
Item Description Reference
Item Description Reference i. Switch CHR10 A211-620 *E
i. Switch CHR10 A293-622 *E ii. Key Lock device S0 V750D/AZ0/1
ii. Key Lock device S0 V750D/A20 S0D V756 GZST
S0D V751 ZZ %NUMBER LA 3291/KGM
S0D V750 34 S0D V750 34
% SPERRE LA3251/2 iii. Dust Cover S0D V750 ST
C. Ordering code of Key Swtch SZ B Ordering Code of MASTER Key Swtch KMA/KMB - key remove at several positions
( 1o'clock, 2 o'clock .... to 12 o'clock )
Item Description Reference
i. Switch CHR10 A293-622 *E Item Description Reference
II. Key Lock Device S0 V750D/A20 i. Switch CHR10 A211-620 *E
S0D V751 ZZ ii. Key Lock device S0 V750D/AZ0/1
S0D V750 34 S0D V756 GZST
% SPHERE LA3251/Z %NUMBER LA 3291/KMA
%NUMBER LA 3291/KMB
S0D V750 34
iii. Dust Cover S0D V750 ST
8. KEY LOCK WITH DUST PROTECTION COVER
Dust protection covers are available on KABA key lock device to prevent entry of dust
C Ordering Code of Key Swtch KA1, KA2, KA3, KB1, KB2, KB3 - key remove at several
and moisture into the metal key lock cylinder which may caused jamming. The key to be
positions ( 1o'clock, 2 o'clock .... to 12 o'clock )
remove only at "OFF" position only.
Item Description Reference
A. Ordering code of Key Switch with Dust Cover i. Switch CHR10 A211-620 *E
i.e of Key Swtch with dust cover
ii. Key Lock device S0 V750D/AZ0/1
Item Description Reference S0D V756 GZST
i. Switch CHR10 A293-622 *E %NUMBER LA 3291/KA1
ii. Key Lock device S0 V750D/AZ0/1 %NUMBER LA 3291/KA2
S0D V751 ZZST %NUMBER LA 3291/KA3
%LA ..................... %NUMBER LA 3291/KB1
iii. Dust Cover SOD V750 ST %NUMBER LA 3291/KB2
%NUMBER LA 3291/KB3
S0D V750 34
iii. Dust Cover S0D V750 ST
Master Key
Switch KMB
The Safety Key Lock device type V760 allows the switching operation
to be done by the switch handle. With the V760, it is possible to lock the
handle at selected positions by means of a separate key lock device. S1 V760 / B 1 E 2 / 90 1
The V760 is available from size S0 to S3 and can be use with tandem
drive M300 and door interlock M280D. Plate Frame
A ... Square
B ... Rectangular
The following information are required when ordering either a stand-
ard switch/special switch which is to be fitted with a separate key lock
device. Key Program
1 ... Key removable at
Lock/Unlock positions
a. Switch Ratings 2 ... Key removable at
Lock position only
b. Type of Escutcheon Plate
Square Type of Lock
Rectangular V765 key lock device B ... Zeiss
C ... BKS
D ... KABA 8
c. Key Program required. E ... Strebor
The key program refers to the position/s at which the key is to be removed from the lock G ... KABA 20
H ... Ronis
which can occur when:
Key is to be removed at both LOCKED and UNLOCKED positions. LOCKED position
refers to the position where it is not possible to turn the handle of the switch because it is Locking Program
1 ... 1 position (0) to be locked
locked at that particular position by the separate key lock device. all other positions not to be locked
Key is to be removed only at the LOCKED position. 2 ... All positions to be locked
3 ... 1 position not to be locked
all other positions to be locked
d. Type of Lock
9 ... Special locking program - specify
Various types of locks are available namely ZEISS, BKS, STREBOR and RONIS for
general application and KABA 8 locks for high security/master key lock system.
When using STREBOR locks for S0 and S1 switches, type SF101 key lock will be
Angular displacement
20 ... 20 deg. switching angle
provided unless specified. 30 ... 30 deg. switching angle
45 ... 45 deg. switching angle
e. Locking Programs 60 ... 60 deg. switching angle
90 ... 90 deg. switching angle
Various standard locking programs are available. For non-standard programs, the
following information are required:
The number of positions to be locked
The position/s to be locked. Fig. 10a - Ordering Code
A manual override selector switch is to be fitted with a separate key lock device for
security reasons. The selector switch shall have three switching positions "MANUAL-NOR-
MAL-MANUAL OVERRIDE ". The switching angle shall be 90 degrees. The contact rating S1 V760 / B 1 E 2 / 90 1
shall be 25A/AC21 660VAC.
The separate key lock device should be able to lock the selector switch at all positions.
The key should be able to be remove at both LOCKED and UNLOCKED situation. Plate Frame
A ... Square
The selector switch handle and escutcheon plate shall be big enough for easy operation B ... Rectangular
by the operator.
The contact configuration required is as follows: Key Program
1 ... Key removable at
MANUAL NORMAL MANUAL Lock/Unlock positions
2 ... Key removable at
OVERRIDE
Lock position only
1 2 Type of Lock
B ... Zeiss
3 4 C ... BKS
D ... KABA 8
E ... Strebor
5 6 G ... KABA 20
H ... Ronis
7 8
Locking Program
1 ... 1 position (0) to be locked
Fig. 11a - Required contact configuration all other positions not to be locked
2 ... All positions to be locked
3 ... 1 position not to be locked
b. How To Order all other positions to be locked
9 ... Special locking program - specify
When ordering a switch to be fitted with a separate key lock device V760, the following
informations are require: Angular displacement
i. Switch Type 20 ... 20 deg. switching angle
30 ... 30 deg. switching angle
Switch type is selected according to the ratings and application ( AC21, AC23 etc.) In this 45 ... 45 deg. switching angle
case 25A AC21 is required and hence switch CHR16B can be used. 60 ... 60 deg. switching angle
ii Contact configuration - refer Fig. 11. 90 ... 90 deg. switching angle
iii. Key Program.
In this case, the key is to be remove at both LOCKED and UNLOCKED positions.
iv. Type of Lock.
Unless specified, STREBOR SF101 lock device will be provided.
NORMAL
MANUAL OVERRIDE
0
315 45
MANUAL
270 90
225 135
180
1 2
3 4
5 6
7 8
With the information provided , a switch drawing can be prepared as according to require-
ment. A special switch drawing number CHR16B SG9996 can be allocated by the Kraus &
Naimer's representative - refer Fig. 11b
b. Locking Program
The locking program refers
The key removable positions.
The type of key profile suitable
Program For Key Angular Key Removable
Number Profile Movement Locations
P N M K H F E D C A
011 A, C, D, E, F, H, K, M, N, P 30/45/60/90
d. The type of keyed handle device required.
Flat key
012 A, C, D, E, F, H, K, M, N, P 30/60/90 Key equipped with a standard Kraus & Naimer Size S1 handle. Unless specified,
type S1 G001 handle will be provided as standard.
013 A, C, D, E, F, H, K, M, N, P 30/60/90
13. SPECIAL LOCK - KEY Combination 14. SPECIAL PROFILES FOR KEYED HANDLE DEVICE
Keyed handle device V900 with locking program 015 provides a special arrangement as If pratical requirements exceed the number of standard locking profiles , cipher identifica-
follows:
tion instead of lettering allows expansion of available number of ( non-interchangeable )
When use with key V901/B ( or V902/B) , the key can be turn in both clockwise and
locking profiles:
anti-clockwise direction.
Series 1 - Key numerals 01-16 with master key G0 ( identical with G )
When use with key V901/L ( or V902/L), the key can be turn in the anti-clowise direction
Series 2 - Key numerals 21 - 36, master key G2
When use with key V901/R ( or V902/R), the key can be turn in the anti-clowise direction
Series 4 - Key numerals 41 - 56 , master key G4
Locking Profile
A, B, C, D, E, F, H,
K, L, M, N,P, R