KR C2 edition2005

Profibus Interface

Option -- 00--130--698

Customer Documentation

Issued: 11 Mar 2005 Version: 00

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e Copyright 2005

KUKA Roboter GmbH

Zugspitzstrasse 140
D--86165 Augsburg

This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of
the publishers.
Other functions not described in this documentation may be operable in the controller. The user has no claim to these functions,
however, in the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software described. Nevertheless,
discrepancies cannot be precluded, for which reason we are not able to guarantee total conformity. The information in this
documentation is checked on a regular basis, however, and necessary corrections will be incorporated in subsequent editions.
Subject to technical alterations without an effect on the function.

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Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Additional safety instructions for the Profibus interface . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Connection panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Connector pin allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.1 Profibus X12A and X12B SLAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Profibus X14 MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

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 Profibus Interface

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 1 Introduction

1 Introduction
The option Profibus interface makes it possible to connect user--specific input and
output signals to the KR C2 edition2005 control cabinet.

1.1 Use
A Profibus slave is made available on interface connectors X12A and X12B, and a
Profibus master connection is made available on connector X14.

The option Profibus interface provides the following function:

G Profibus

1.2 Structure
The Profibus interface includes the following hardware components:

G Profibus card

G Profibus connector X12A SLAVE IN

G Profibus connector X12B SLAVE OUT

G Profibus connector X14 MASTER

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 Profibus Interface

2 Safety

2.1 Fundamentals

WARNING!
Failure to observe these safety instructions could result in injury or a fatal
accident and/or damage to the robot system or other property!

G All pertinent safety regulations as well as the booklet [Safety and Installation
Instructions] are to be observed when working on the system.

G The KUKA safety chapter [KRC Safety, General] is supplied with the robot
system and must be read and understood before commencing work.

G The safety instructions in the KR C2 edition2005 Operating Handbook must be

observed.

G Before connection, testing and installation work, always refer to the

accompanying circuit diagram.

2.2 Additional safety instructions for the Profibus interface

G Installation, exchange and service work on this option or individual components
thereof may be performed only by qualified personnel specially trained for this
purpose and acquainted with the risks involved.

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 2 Safety (continued)

2.3 Liability
This option is designed and built using state--of--the--art technology and in accordance
with the recognized safety rules. Nevertheless, improper installation of this unit or its
employment for a purpose other than the intended one may constitute a risk to life and
limb of operating personnel or of third parties, or cause damage to or failure of the
control cabinet, resulting in damage to or failure of the entire robot system and other
material property.

The option Profibus interface may only be used in technically perfect condition in
accordance with its designated use and only by safety--conscious persons who are
fully aware of the risks involved in its operation. Connection and use must be carried
out in compliance with this documentation.

2.4 Designated use

Using this option for any purpose other than or additional to that described in Section
1.1 is considered contrary to its designated use. The manufacturer cannot be held
liable for any damage resulting from such use. The risk lies entirely with the user.

No liability can be accepted if these directions are disregarded.

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 Profibus Interface

3 Product description

3.1 Control cabinet

A B C

A Front view C Inside of door

B Inside right

1 Connection panel 3 Profibus card

2 CI3 Extended board

Fig. 1 Control cabinet, overview

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 3 Product description (continued)

3.2 Connection panel

All the connectors on the connection panel are plug--and--socket connections as
defined by VDE 0627.

Plug--and--socket connections must not be plugged or unplugged while the controller

is operational (i.e. energized).

Requirements:

G Qualified technical personnel (skilled workers) trained in the handling of systems

and machines.

3.2.1 Safety

WARNING!
Before the plug--and--socket connections are plugged or unplugged, the
controller and the cables concerned must be deenergized.

3.2.2 Overview

1 2 3

1 X11 Customer interface 3 X12B Profibus connector SLAVE OUT

2 X12A Profibus connector SLAVE IN 4 X14 Profibus connector MASTER

Fig. 2 Connection panel overview

The installation positions of the connectors may vary from those illustrated here
depending on the cabinet equipment.

Info
All contactor, relay and valve coils that are connected to the robot controller by the
user must be equipped with suitable suppressor diodes (RC elements and VCR
resistors are not suitable).

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 Profibus Interface

4 Connector pin allocation

4.1 Profibus X12A and X12B SLAVE

X12A SLAVE IN
18 1 0V
Interface X11

2 Not connected
3 Not connected
36 4
24 V
5
PE
6
Not connected
7
DO
8 /DO
9 to 16
Not connected
X851
A1

X12B SLAVE OUT

B1
1
0V
Profibus

2
Not connected
A2 3
Not connected
4 +24 V
B2
5
PE
6 Not connected
7 DO
8 /DO
9 to 16
Not connected

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 4 Connector pin allocation (continued)

4.2 Profibus X14 MASTER

X12 X14
CI3 Extended board
X14.1
1 1 4
+24 V
2 3 3
+24 V
3 2 1
0V
4 4 2
0V

5
PE

6
Not connected
X850 A1 7
D0
B1 8
/D0
Profibus

A2 9
DI
B2 10 /DI
11
Not connected
12 Not connected

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 Index

C
CI3 Extended board, 8
Connection panel overview, 9
Control cabinet, overview, 8

I
Installation positions of the connectors, 9

P
Plug--and--socket connections, 9

S
Safety instructions, 6
Safety regulations, 6
Service work, 6

U
Use, 5

X
X11, 9
X12A, 9
X12B, 9
X14, 9

Index -- i Aufstell 11.9500 de