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Slow the production decline curve, boost recovery from existing subsea fields
and capture stranded reserves by integrating a cost-effective production
boosting system into existing subsea architecture.
SUBSEA SEPARATION SYSTEM TYPES: SUBSEA SEAWATER TREATMENT AND INJECTION SUBSEA BOOSTING PUMP TYPES BOOSTING SYSTEM EXAMPLES (CONCEPTUAL & DELIVERED) Fig. 5: 1 of 3 Jack & St Malo Pump
2016 WORLDWIDE SURVEY OF SUBSEA 1. GRAVITY SEPARATION SYSTEMS (Figs. 16) Fig. 2: FMC Technologies Conceptual SS Gas/Liquid Fig. 3: GE Subsea Separation and Produced Water Fig. 5: Aker Solutionss Conceptual DeepBooster Fig. 1: Aker Solutions Fig. 2: Conceptual Illustration TABLE 2 PUMP TYPE & APPLICATIONS
GRAPH 1 GVF vs. DIFFERENTIAL PRESSURE - OPERATIONAL AND CONCEPTUAL CAPABILITIES
350
5,100
GRAPH 2 HIGH LEVEL COMPARISON OF SUBSEA BOOSTING OPTIONS
Pump Types GVF Range (Approximate) Pressure Differential (Bar)
Fig.1: Installation of the
OneSubsea Pump Mod-
Fig. 2: OneSubseas Pump
Station with Pump Unit and
Fig. 3: OneSubseas Helico- Fig. 4: OneSubseas Cen-
Stations in the Factory Test Pit
for System Integration Test (SIT)
Axial Pump Module for the trifugal Pump Module with Immediately Prior to Filling with Water
HYBRID
OR VERTICAL
VERTICAL
H Handles low Gas Volume Fraction (GVF) < 15% at suction conditions.
H Combination of helico-axial and centrifugal impeller stages.
H Primary application is for use downstream of separator or in low GOR
3,625
200
2,900
High Boost
Helico-Axial
DGC - Dry Gas Compression
HSP - Hydraulic Submersible Pump
OR SEMI AXIAL)
MUDLINE ESP
MUDLINE HSP
50%
75% 125
Fig. 1B: applications where GVF is consistently <38% at suction.
STATUS OF THE TECHNOLOGY Tordis
Separator MUDLINE ESP
HORIZONTAL
H Widely deployed technology used for boosting in wells, caissons, flowline
risers, and mudline horizontal boosting applications.
150
2,175
Hybrid
TSP
MULTIPHASE (HELICO OR
SEMI AXIAL)
TWIN SCREW
95% 160 (Note 2)
175 (Note 3)
OR VERTICAL 100
MA RCH 2 016
H Applicable for GVF < 50%. 1,450 HSP
Courtesy of GE 2
H Compact hydraulic drive boosting pump for wells, caissons and mudline 50 TSP
Courtesy of OneSubsea 1 Courtesy of 1 Courtesy of OneSubsea 9 Courtesy of OneSubsea 9
HORIZONTAL applications. 0% 20% 40% 60% 80% 100% 0 100 200 300 400 OneSubsea
Fig. 4: Saipem COSSP (Conceptual 2-Phase HSP 725 Standard Notes:
Gas/Liquid Separation & Boosting System) OR VERTICAL H Applicable for conditions of GVF < 75% (continuous) and for improved flow Helico-Axial WGC DGC
Prepared By: Larry Forster, Thiago Mesquita Paes, RJ Baker, Deepthi Thati, David Antilley, Courtesy of Aker Solutions
Courtesy of Aker Solutions 3 assurance. 0 bar
0 psi
1. Combination of parameter values shown above is not feasible.
2. There are a number of other parameters/factors that need to be considered for any pump
Fig. 7: GE Boosting Station Fig. 8: OneSubseas Pump Modules for
Total GirRi and Shell Draugen prior to SIT
Fig. 9: Installation of the OneSubsea
Pump Station for the Total GirRi
Courtesy of Aker Solutions Courtesy of OneSubsea 0 10 20 30 40 50 60 70 80 90 100
3 3 H Applicable for higher Gas Volume Fraction boosting applications typical range Courtesy of OneSubsea
Kendall Hawthorn, Julie Burke, Andromeda Mendoza, John Allen and Mac McKee of INTECSEA; MULTIPHASE VERTICAL of 30-95% GVF at suction conditions.
selection
3. Base upon recent updates from Flowserves new SS boosting pumping system test results.
1 project
Fig. 6: Saipem SpoolSep (Conceptual 3-Phase Separation Fig. 6: GE Subsea Sulphate Removal and H Moderate particulate tolerance. % GVF LIQUID GAS Fig. 6: FMC Technologies
E. Kurt Albaugh of Repsol E & P USA; and David Davis of Offshore Magazine Courtesy of FMC Technologies & Produced Water Reinjection System)
Figs. 4 & 5: Saipem-Veolia Total Conceptual
Injection System built on a combination of GE Note: For pump applications, the term differential pressure is used. However, for compressor SS Multiphase Pumping
and Tested HORIZONTAL H Good for handling high GVF up to 98% GVF at suction conditions.
Poster Assembled By: Chris Jones of XenonGroupDesign.com; Digital Images by: Sid Aguirre of C-Ray Media ultra-filtration and nano-filtration membrane TWIN SCREW applications the term pressure ratio is used. COURTESY OF COURTESY OF Module with Sulzer Pump
HORIZONTAL SEPARATOR - This type is more efficient for oil/water separation. An Westgarth Conceptual and Tested Prototype SS technologies scalable to any capacity. OR VERTICAL H Preferred technology for high viscosity fluids.
E-Mail Comments, Corrections or Additions to: ssp@intecsea.com example is the orange colored horizontal separator for the Tordis Project shown in Fig. Sulphate Removal Unit capable of treating 60 kbwpd
1A above.
Courtesy of FMC Technologies VERTICAL ESP PUMPS HORIZONTAL/MUDLINE ESP SYSTEM HSP PUMPS SINGLE PHASE PUMPS (CENTRIFUGAL) HYBRID PUMPS MULTIPHASE PUMPS (HELICO OR SEMI AXIAL) TWIN SCREW PUMPS
For videos and posters on Subsea Processing please go to: www.offshore-mag.com/learning-center.html VERTICAL SEPARATOR This type is more efficient for gas/liquid separation. The liquid (For GVF < 50%) EXAMPLES (For GVF < 75%) (For GVF < 15%) (For GVF < 38%) (For GVF < 95%) (For GVF < 98%)
keeps a fluid blanket on the pump and reduces potential pump cavitation. An example is Courtesy of GE Courtesy of OneSubsea 1 Courtesy of OneSubsea 1
the Pazflor vertical separator shown in Fig. 2. Fig. 1: Diagram of Vertically Fig. 2: Horizontal ESP Boosting Station Fig. 4: Diagram of HSP Fig. 5: Vertically Configured Fig. 6: Vertically Configured Fig. 7: Vertically Configured Fig. 8: Vertically Configured Fig. 9: Vertically Configured Fig. 10: Vertically Configured Fig. 11: Twin Screw Pump
Configured Gas Handling ESP Principle of Operation Centrifugal Single Phase Centrifugal Single Phase Hybrid Pump & Motor Hybrid Pump & Motor Helico-Axial Pump & Motor Semi-Axial Pump Cross Section Diagram Fig. 10: Jack & St Malo Pump Stations in the Fig. 11: OneSubseas SIT Testing of Fig. 12: Aker Solutions MultiBooster
Courtesy of FMC Technologies 10 11 in a Seabed Caisson Pump & Motor Diagram Pump & Motor Diagram Diagram Diagram Diagram Pump & Motor Diagram Factory Pit for System Integration Test (SIT) Total MoHo Subsea Boosting System System (BP King)
2. CAISSON SEPARATION Fig. 8: Caisson Separation/ Fig. 9: FMC Technologies
ESP Boosting System Vertical Access Caisson Courtesy of Saipem SA 11 Courtesy of Saipem SA 11
SYSTEMS (Figs. 79) with ESP Boosting (Gas/
COURTESY OF
POSTER COLOR CODE KEY TABLE 1 2016 WORLDWIDE SURVEY OF SUBSEA GAS COMPRESSION, BOOSTING, WATER INJECTION, AND SEPARATION (1)(2) (As of Feb., 2016) FIG. 1 SUBSEA PROCESSING CONFIGURATIONS COURTESY OF
TOTAL POWER
PROCESSING
Courtesy of OneSubsea
FRACTION
1
DEMAND
VOLUME
OWNER/ PUMP TYPE
COUNT
color denotes the type of technology presented in FIELD OR PROJECT REGION/ WATER TIEBACK SYSTEM FLOW RATE DIFFERENTIAL SYSTEM NO. OF COMPRESSOR/PUMP IN-SERVICE/OPERATING
the section. This color code is carried throughout COMMENTS FIELD or
(Ordered by Start Date) BASINS DEPTH DISTANCE (@LINE CONDITIONS) PRESSURE PACKAGER PUMPS UNITS MANUFACTURER INFORMATION Fig. 16: Asgard Single Phase Pump
the poster. Below are the color code designations
OPERATOR COMPR. TYPE
for each of the six themes.
MBOPD PSI % OF PUMPS or START (12) END or
Full Wellstream Subsea Boosting COMPANY Meters Feet Km Miles M3/Hr. BAR (4) MW MW COMPANY TYPE COMPANY MTHS
MBWPD (4) VOL. COMPR. (Month-Year) PRESENT
Subsea Separation
1 DEMO 2000 Q Statoil K-Lab Test Statoil Offshore Norway 3.60 n/a OneSubsea Counter Axial OneSubsea 2001
Subsea Gas Compression 2 Ormen Lange Gas Compression Pilot CP Testing 1 train @ Nyhamna, Norway Shell Offshore Norway 860 2,821 0.0 0.0 25,000 3,776 60.0 870 12.50 58.00 n/a Aker Solutions 1 Centrifugal GE Compr/Aker Pump 2011
3 Aasgard - Midgard & Mikkel Fields O Subsea Gas Compression Statoil Offshore Norway 300 984 40.0 25.0 20,000 3,021 50.0 725 11.50 24.40 n/a Aker Solutions 2+1 Spare +1 Centrifugal MAN/Aker pumps 9/17/15 1-Mar-16 5.4
CONFIGURATION 1: 8
COMPRESSION
4 Gullfaks South Brent (25) O Subsea Wet Gas Compression Statoil Offshore Norway 135 443 15.5 9.7 9,600 1,450 30.0 435 5.00 10.00 95% OneSubsea 2 + 1 Spare Counter Axial OneSubsea 10/12/15 1-Mar-16 4.6 Basic 3P (Oil + Gas + Water) Boosting
Power Transmission/Distribution and Controls
5 Ormen Lange Gas Compression C Subsea Gas Compression Norske Shell Offshore Norway 860 2,821 120.0 75.0 50,000 7,553 60.0 870 12.50 n/a TBA 2 Centrifugal TBA 2021
Miscellaneous Information/Combination of Technologies
+ 3P Flowline
6 Troll C Subsea Gas Compression Statoil Offshore Norway 340 1,116 4.0 2.5 n/a TBA Undecided TBA 2016
7 Peon C Subsea Gas Compression Statoil Offshore Norway 385 1,263 TBD TBD TBD TBD + Production Wells
8 Snohvit C Subsea Gas Compression Statoil Barents Sea 345 1,132 143.0 89.4 TBD n/a TBA TBA 2020
TABLE 3 ACRONYMS & 9 Shtokman C Subsea Gas Compression Gazprom Barents Sea 350 1,148 565.0 353.1 TBD n/a TBA Centrifugal TBA 2022
ABBREVIATIONS 10 Aasgard - Midgard & Mikkel Fields C Subsea Gas Compression - Phase 2 Statoil Offshore Norway 300 984 40.0 25.0 12,000 60.0 11.50 24.40 n/a Aker Solutions 2+1 Spare +1 Centrifugal MAN/Aker pumps 2021
1P One (Single) Phase (i.e. Gas or Oil or Water) 1 Prezioso (18) A MPP at Base of Platform ENI Italy 50 164 0.0 0.0 65.0 10 40.0 580 0.15 30-90% Saipem 1 Twin-Screw Nuovo Pignone (9) 1994 1995
Courtesy of Aker Solutions
2P Two Phase (i.e. Oil + Water) 1 9
2 Draugen Field A SMUBS Project, 1 MUTUP A/S Norske Shell Offshore Norway 270 886 6.0 3.7 193.0 29 53.3 773 0.75 42% OneSubsea 1 + 1 Spare HSP SPX ClydeUnion Nov-95 15-Nov-96 12.2 6
3P Three Phase (i.e. Oil + Gas + Water) 7
3 Lufeng 22/1 Field (10) A Tieback to FPSO Statoil South China Sea 330 1,083 1.0 0.6 675.0 102 35.0 508 0.40 3% OneSubsea / FMC Tech. 5+2 Spare Centrifugal (SPP) OneSubsea Jan-98 15-Jul-09 138.0
Fig. 17: Seafloor Boosting System Using
AC Alternate Current
ASD Adjustable Speed Drive 4 Machar Field (ETAP Project) A Hydraulic Drive MPP BP Amoco UK North Sea 85 277 35.2 21.9 1,100.0 166 22.0 319 0.65 64% OneSubsea 2+1 Spare Helico-Axial OneSubsea ESPs in Caissons
BCSS Centrifugal Subsea Submersible Pump 5 Topacio Field O 1 x Dual MPP System ExxonMobil Equatorial Guinea 550 1,805 8.0 5.0 940.0 142 35.0 508 0.86 75% OneSubsea 2+1 Spare Helico-Axial OneSubsea Aug-00 1-Mar-16 186.1
BOET British Offshore Engineering Technology 6 Ceiba C3 + C4 O Phase 1 SS MPP Project Hess Equatorial Guinea 750 2,461 7.0 4.3 600.0 91 45.0 653 0.85 75% OneSubsea 2+1 Spare Helico-Axial OneSubsea Oct-02 1-Mar-16 160.2
BPD Barrels per Day 9
7 Jubarte EWT A Riser lift to Seillean drillship Petrobras Espirito Santo Basin 1,400 4,593 1.4 0.9 145.0 22 140.0 2,000 0.70 22% FMC Technologies 1 ESP Schlumberger (REDA) Dec-02 1-Dec-06 47.9
BOPD Barrels of Oil per Day
BWPD Barrels of Water per Day 8 Ceiba Field (FFD) O Full Field Development (FFD) Hess Equatorial Guinea 700 2,297 14.5 9.0 2,500.0 378 40.0 580 1.20 75% OneSubsea 6+ 2 Spare Helico-Axial OneSubsea Dec-03 1-Mar-16 146.2
COSSP Configurable Subsea Separation & Pumping 9 Mutineer/Exeter (16) O 2 x Single MPP Systems Santos NW Shelf, Australia 145 476 7.0 4.3 1,200.0 181 30.0 435 1.10 0-40% OneSubsea 2 MPP Helico-Axial OneSubsea (16) Mar-05 1-Mar-16 131.3
CSSP Centrifugal Subsea Submersible Pump 10 Lyell (Original Install) A SS Tieback to Ninian South CNR UK North Sea 146 479 15.0 9.3 1,100.0 166 18.0 261 1.60 40-70% Aker Solutions 1 Twin Screw Bornemann SMPC 9 Jan-06 Dec-06 11.0
DC Direct Current 11 Navajo (17) I, N ESP in Flowline Riser Anadarko US GOM 1,110 3,642 7.2 4.5 24.0 4 40.2 583 0.75 57% Baker Hughes 1 ESP Baker Hughes Feb-07 1-Aug-07 5.5
(NOTE 1. SEABED & RISER ONLY, NOTE 2. EXCLUDES DOWNHOLE ESPs)
FPSO Floating, Production, Storage & Offloading 14 King (7) (8) A SS Tieback to Marlin TLP Freeport McMoRan US GOM 1,700 5,578 29.0 18.0 496.5 75 50.0 725 1.30 0-95% Aker Solutions 2+1 Spare Twin-Screw ITT Bornemann / Loher Nov-07 15-Feb-09 15.0
FPU Floating Production Unit Fig. 18: OneSubsea Loadout of the Shell
15 Vincent O Dual MPP System Woodside NW Shelf, Australia 475 1,558 3.0 1.9 2,400.0 363 42.0 609 1.80 25-70% OneSubsea 2+2 Spare Helico-Axial OneSubsea Aug-10 1-Mar-13 30.9
Draugen Pump Station
GVF Gas Volume Fraction
HPHT High Pressure, High Temperature
16 Marlim A SBMS-500 SS Field Test Petrobras Campos Basin 1,900 6,234 3.1 1.9 500.0 75 60.0 870 1.20 0-100% Curtiss-Wright/OneSubsea 1 Twin-Screw Leistritz
HSP Hydraulic Submersible Pump 17 Golfinho Field O Seabed ESP-MOBO, Uses BCSS (14) Petrobras Espirito Santo Basin 1,350 4,429 11.0 6.8 146.0 22 138.0 2,002 1.20 10-40% Schlumberger (REDA) (35) 2 ESP Baker Hughes (35) Mar-07 Aug-07 5.0
HV High Voltage 18 Azurite Field A Dual MPP System Murphy Oil Congo, W. Africa 1,338 4,390 3.0 1.9 350.0 53 41.0 595 0.85 28% OneSubsea 2+1 Spare Helico-Axial OneSubsea Sep-10 1-Oct-13 36.5
JIP Joint Industry Project 19 Golfinho Field I, N MOBO BCSS (ESP) Caissons (14) Petrobras Espirito Santo Basin 1,350 4,429 5.0 3.1 146.0 22 138.0 2,002 1.20 10-40% Schlumberger (REDA) (35) 2 ESP Baker Hughes Mar-07 Aug-07 5.0 2
JSM Jack and St. Malo
MOBO Modulo de Bombas (Pumping Module)
20 Espadarte (Field Trial) A Horizontal ESP on Skid Petrobras Brazil 1,350 4,429 11.5 7.1 125.0 19 100.0 1,450 0.90 10-40% FMC Technologies 2 ESP Baker Hughes Dec-11 Mar-13 14.5
3
MPP Multiphase Pump 21 Parque Das Conchas (BC 10) Phase 1 (20) O Caisson / Artifical Non-Separated Shell Campos Basin 2,150 7,054 9.0 5.6 185.0 28 152 2,205 1.10 40% FMC Technologies 2 ESP Baker Hughes Jul-09 1-Mar-16 79.4
MW Mega Watts 22 Parque Das Conchas (BC-10) Phase 2 (20) O 2 additional ESP systems Shell Campos Basin 2,150 7,054 9.0 5.6 185.0 28 152 2,205 1.10 40% FMC Technologies 2 ESP Baker Hughes Oct-13 1-Mar-16 28.5 CONFIGURATION 3A:
OTC Offshore Technology Conference 23 Parque Das Conchas (BC-10) Phase 2 (20) O Replacement MPP system Shell Campos Basin 2,150 7,054 9.0 5.6 185.0 28 40% FMC Technologies 1 FMC Technologies
O/W Oil and Water
24 Jubarte Field - Phase 2 (22) O Tieback to FPSO P-57, Uses BCSS (14) Petrobras Espirito Santo Basin 1,400 4,593 8.0 5.0 1,325.0 200 200 3,000 1.20 30-40% Aker Solutions 15 ESP Schlumberger (REDA) 6-Dec-10 1-Mar-16 62.7 Subsea 3P Separation
PLEM Pipeline End Manifold
PLET Pipeline End Termination 25 Cascade & Chinook (6) I, N Skid BCSS - Horizontal ESP on Skid Petrobras US GOM 2,484 8,150 8.0 5.0 135.0 20 220.0 3,191 1.10 10% FMC Technologies 4+2 Spare ESP Baker Hughes Q4 2013 1-Mar-16 + Gas Compression Courtesy of OneSubsea 1
PLIM Pipeline Inline Manifold 26 Barracuda (29) O SS MP High Boost Pump System Petrobras Campos Basin 1,040 3,412 10.5 6.5 280.0 42 70.0 1,015 1.50 35-60% OneSubsea 1 Helico-Axial OneSubsea 14-Jul-12 1-Mar-16 43.5 + 1P Boosting
PSIG Pipeline Simulation Interest Group 27 Montanazo & Lubina O Single MPP System Repsol Mediterranean 740 2,428 12.3 7.6 80.0 12 65.0 943 0.23 10% OneSubsea 1 + 1 Spare Centrifugal (SPP) OneSubsea 15-Jan-14 1-Mar-16 25.4
PWRI Produced Water Reinjection
28 Schiehallion I, N 2 x Dual MPP Systems BP UK, West of Shetland 400 1,312 4.0 2.5 2,700.0 408 26.0 377 1.80 74% GE / OneSubsea 4+0 Spare Helico-Axial OneSubsea 2014 Delayed Start Up
+ 1P Gas Flowline Fig. 19: GE Multiphase Boosting System
QGEP Queiroz Galvao Exploracao e Producao
ROV Remotely Operated Vehicle 29 CLOV (19) O Subsea MPP System TOTAL Angola, Blk 17 1,170 3,839 11.0 6.8 660.0 100 45.0 652 2.30 50% OneSubsea 2+1 Spare Helico-Axial OneSubsea 6/15/14 1-Mar-16 20.5 + 1P Oil Flowline
RWI Raw Water Injection 30 Jack & St. Malo I, N 3 x Single SPP Systems (JSM) Chevron US GOM 2,134 7,000 13.0 21.0 1,191.0 180 241.3 3,500 3.00 10% OneSubsea 3+2 Spare Centrifugal (SPP) OneSubsea 2016 + 1P Water Injection (2 Options)
SCM Subsea Control Module 31 Lyell Retrofit O MPP Retrofit System - Tieback to Ninian CNR UK North Sea 145 476 7.0 4.3 700.0 106 21.0 305 1.00 97% OneSubsea 1 Helico-Axial OneSubsea Q4 2014 1-Mar-16
SIT System Integration Testing 32 GirRi (Girassol) (24) O Field Expansion Project Total Angola, Blk 17 1,350 4,429 18.0 11.2 600.0 91 130.0 1,885 2.50 20-50% OneSubsea 4+2 Spare Helico-Axial OneSubsea Q2 2015 1-Mar-16
Option 1 Produced Water Injection System
SMUBS Shell Multiphase Underwater Boost Station
33 Draugen Field M 2 x Dual HiBoost MPP Stations A/S Norske Shell Offshore Norway 268 879 4.0 2.5 1,710.0 253 47.5 689 2.30 10-31% OneSubsea 2 Helico-Axial OneSubsea Mid - 2015
Using a 1P WI Pump,
SPP Single Phase Pump
SRSWI Subsea Raw Seawater Injection 34 Julia M SS Tieback with Dual SPP Systems ExxonMobil US GOM 2,287 7,500 27.2 17.0 331 50 175.0 2,550 3.00 10% OneSubsea 2 Centrifugal (SPP) TBD Mid - 2016 5 Option 2 Treated Sea Water Injection System
SS Subsea 35 Moho Phase 1bis M Brownfield Tieback to Alima FPU Total Congo, W. Africa 650 2,133 6.7 4.0 400 60 133.5 1,935 3.50 49% OneSubsea 2 Helico-Axial OneSubsea Q4 2015 Using a 1P WI Pump
SSBI Subsea Separation Boosting Injection 36 Atlanta Field C Caisson Application QGEP (23) Santos Basin, Blk BS-4 1,500 4,922 TBD ESP 2015
SSP Subsea Processing
SUBSIS Subsea Separation and Injection System
37 Stones M Single Phase HPHT Pump System Shell US GOM 2,927 9,600 5.0 3.1 TBD TBD TBD TBD TBD <10% TBD 2 +1 Spare TBD TBD 2018
SUTA Subsea Umbilical Termination Assembly 38 Appomattox C MPP in future Phases Shell US GOM 2,222 7,290 TBD TBD
Courtesy of GE 1
SWIT Subsea Water Intake and Treatment 39 Parque Das Baleias O Horizontal ESP on Skid (14) Petrobras Espirito Santo Basin 1,500 4,922 10.0 6.2 125.0 19 100 1,450 1.20 10-25% FMC Technologies 5 +1 Spare ESP Schlumberger (REDA) 3/19/14 1-Mar-16 23.4
TLP Tension Leg Platform 40 Vigdis C Subsea Boosting of existing wells Statoil Offshore Norway 280 919 6.5 4.1 50.0 725 2.30 2.30 20-40% TBA 1 TBD TBA 2021 10 Fig. 20: Seafloor
TRL Technology Readiness Level
1 Troll C Pilot (15) (21) O SUBSIS (SS Sep. and WI Sys.) NorskHydro AS Offshore Norway 340 1,116 3.5 2.2 250.0 38 151.0 2,190 1.60 0% GE / OneSubsea 1+1 Spare Centrifugal (SPP) OneSubsea Aug-01 1-Mar-16 173.8 Boosting Using
INJECTION
TUTA Topside Umbilical Termination Assembly 2 Dual SPP System CNR North Sea 145 476 7.0 4.3 331.0 50 305.0 4,424 2.30 0% OneSubsea 2+0 Spare Centrifugal (SPP) OneSubsea May-07 1-Oct-13 76.4
VA Volt Ampere 3 Tordis (WI) (13) O Dual SPP & SS RWI Filtration System Statoil Offshore Norway 210 689 11.0 6.8 700.0 106 77.0 1,117 2.30 0% FMC Technologies 1+1 Spare SPP&MPP OneSubsea Oct-07 1-Mar-16 100.3 Fig. 21: HSP
VASPS Vertical Annular Separation and Pumping 4 Tyrihans O 3 SPP & SS RWI Filtration System Statoil Offshore Norway 270 886 31.0 19.3 583.0 88 205.0 2,973 2.70 0% FMC / Aker Solutions 2+1 Spare Centrifugal (SPP) Aker Solutions 12-Mar-13 1-Mar-16 35.6 for Mudline
System Boosting
VSD Variable Speed Drive
5 Albacora L'Este Field (30) O Raw Water Injection to 7 Wells Petrobras Campos Basin, Brazil 400 1,312 4 to 9 2.5-6.0 1125 170 85 1,233 1.2 0% OneSubsea 3+1 Spare Centrifugal (SPP) OneSubsea Q1 2013 1-Mar-16 0.0
WD Water Depth 1 Zakum A Shallow Water Test Separation System BP Offshore Abu Dhabi 24 79 1969 1972 36
WGC Wet Gas Compressor 2 Highlander Field (31) A SS Separator / Slug Catcher Texaco UK North Sea 420 1,378 11
WI Water Injection 3 Argyll A SS Sep. and Pumping Unit (SSPU) Hamilton Bros UK North Sea 80 262 BOET (27) 1989 4
SUBSEA SEPARATION
123
is found to be incorrect, not A Abandoned, Removed 4. Differential Pressure: Differential Pressure values are for individual pumps. 11. VASPS Vertical Annular Separation and Pumping System ESPs per well feeding 1 x OneSubsea MPP per asset on seafloor. Wells were connected to the FPSO P-57. All wells will have gas-lift as a backup. catcher installed for the tie-in to the Tartan Platform + Production Wells + WI Pump
5. GVF = Gas Volume Fraction at inlet of pump. 12. START: Month & Year indicates first month and year of operation for the SS processing 17. Navajo Field: Is a Subsea tieback to Anadarko's Nansen spar. 23. QGEP Queiroz Galvao Exploracao e Producao 32. Petrobras changed ESP supplier from Baker Hughes to Schlumberger (REDA) January
current, or has been omitted, CP Canceled Project
please send comments to
6. Cascade & Chinook Utilizes horizontal ESPs on a skid above mudline. It is an
alternative ESP boosting configuration to caisson in the seabed. This technology
system.
13. Tordis Field: 1+1 Spare Multiphase Boosting Pumps, and 1+1 Spare Water Injection
18. PREZIOSO World's first deployment of an electrically driven twin screw MPP operating
on a live well. Testing occurred in 1994 and 1995 for a total of 7,850 hours of operation
24. Girassol 2 MPPs on production loop P70 are in production, 2 MPPs P80 loop will be
commissioned mid-May 2016. GirRI is: Girassol Resources Initiatives.
2015. 1 of each still has a Baker Hughes ESP as of February 2015.
+ WI Trees
Courtesy of 4 9
is designed to cover the low GVF and high DeltaP multiphase flow. Pump cartridge Pumps; Tieback to Gullfaks C platform. Statoil hopes to increase oil recovery from 49% at base of platform on seafloor. 25. Gullfaks According to Statoil the subsea gas compression plant will add some 306
ssp@intecsea.com. successfully installed Q4 2013. to 55%, an additional 36 MMBO, due to the world's first commercial subsea separation, 19. CLOV Two (2) MPPs are on the sea floor since Dec. 2015. Startup is planned between million barrels of oil equivalent to total output over the fields life. Note 1: Equipment shown in Fig. 1 Subsea Processing Configurations are representative only. Actual equipment may be physically different in appearance. Note 2: Circled call out numbers refer to hardware examples as indicated throughout the poster, to the bottom right of applicable images. Fuglesangs
CHART 1 SUBSEA SUPPLIER MATRIX (As of Feb., 2016) SUBSEA PROCESSING COURTESY OF SUBSEA POWER CONNECTORS Fig. 2: Siemens SpecTRON 10 Wet-Mate Connectors Fig. 3: Siemens Wet-Mate SpecTRON 8 SUBSEA POWER DISTRIBUTION EQUIPMENT Note: The Siemens Subsea Power Grid is shown in Fig. 3, with the main building blocks in Figs. 4, 5, and 6.
Wet mate 36kV connectors and control system will also be part of the Siemens Subsea Power Grid.
SUBSEA GAS COMPRESSION SYSTEMS Fig. 7: Asgard Subsea Compression Module
TYPES: WET-MATE AND DRY-MATE Fig. 1: Ormen Lange Pilot Compression Station Fig. 3: FMC Technologies Conceptual 2-Train Dry Fig. 5: Asgard SS Compression Support Structure
Fig. 1: Ormen Lange Pilot SS Circuit Breaker Fig. 2: Conceptual SS HV Circuit Breaker 60 VA Fig. 3: Siemens Conceptual Subsea Power Grid Fig. 4: Siemens SS Transformer Fig. 5: Siemens Conceptual Fig. 6: Siemens Conceptual SS
SUBSEA SUBSEA SEAWATER SUBSEA SUBSEA GAS INTEGRATED
HV & CONTROL
OTHER
TESTING Prototype at Shallow Water Test SS Variable Speed Drive Switchgear Gas Compression Station with Replaceable Modules in Transit to Field
BOOSTING TREATMENT & SEPARATION COMPRESSION SUBSEA SUPPORTING Fig.1: GE MECON WM 36/500 Wet-Mate Connectors
AC/DC POWER SYSTEMS FACILITIES
INJECTION (3) SYSTEMS SYSTEM SUPPLIERS SYSTEMS
Fig. 5
Fig. 6
PUMP
PUMP
ELECTRIC COMPRESSION
FORSYS POWER ASDS/VSDS, HV AKER SOLUTIONS AKER SOLUTIONS AKER SOLUTIONS Fig. 4
SYSTEM MOTOR AKER SOLUTIONS AKER SOLUTIONS SYSTEM COMPRESSORS UMBILICALS X-FORMERS PENETRATORS akersolutions.com akersolutions.com akersolutions.com
MANUFACTURERS akersolutions.com akersolutions.com
FMC TECHNOLOGIES/ CABLES CONNECTORS
PACKAGERS MANUFACTURERS PACKAGERS TECHNIP & SWITCHGEAR
BAKER HUGHES ALPHA THAMES BAKER HUGHES
AKER SOLUTIONS AKER SOLUTIONS/ AKER SOLUTIONS BAKER HUGHES ASCOM (7) AKER SOLUTIONS DRESSER RAND
XXXXXXXXX AKER SOLUTIONS ABB AKER SOLUTIONS ABB ALSTOM BENESTAD (9) bakerhughes.com alpha-thames.co.uk bakerhughes.com
ONESUBSEA/SUBSEA 7
akersolutions.com BAKER HUGHES (1) akersolutions.com bakerhughes.com ascomseparation.com akersolutions.com dresser-rand.com
XXXXXXXXX akersolutions.com abb.com akersolutions.com abb.com alstom.com benestad.com
akersolutions.com Courtesy of Siemens
bakerhughes.com FMC TECHNOLOGIES GE FLOWSERVE
FMC TECHNOLOGIES (6) CURTISS WRIGHT FMC TECHNOLOGIES/ FMC Technologies FMC TECHNOLOGIES GE ALCATEL BICC BERCA DRAKA BAKER HUGHES DEUTSCH (5) DEUTSCH (5) fmctechnologies.com ge.com flowserve.com
SAIPEM/AKER SOLUTIONS Courtesy of Aker Solutions
fmctechnologies.com curtisswright.com SULZER (6) fmctechnologies.com fmctechnologies.com ge.com alcatel-lucent.com biccberca.com draka.com bakerhughes.com te.com te.com Courtesy of Siemens 7
FLOWSERVE fmctechnologies.com Courtesy of Schneider Electric Courtesy of Siemens Courtesy of Siemens 8
flowserve.com sulzer.com GE NAXYS FMC TECHNOLOGIES Courtesy of Siemens 7 7 Courtesy of Siemens Courtesy of Aker Solutions Fig. 9: BlueC 6
Courtesy of Aker Solutions Courtesy of Aker Solutions 6
GE FLOWSERVE GE GE MAN Diesel & Turbo BRUGG FURUKAWA DUCO GE DIAMOULD (10) DIAMOULD (10) ge.com naxys.no fmctechnologies.com 7 Courtesy of FMC Technologies Compressor
ge.com
FMC TECHNOLOGIES/
flowserve.com
GE
ge.com ge.com mandieselturbo.com bruggcables.com Furukawa.co.jp technip.com ge.com diamould.com diamould.com
Courtesy of GE Fig. 6: Siemens ElecTRON Fig. 7: Siemens Tronic DigiTRON Wet-Mate Fig. 9: Ormen Lange Pilot Fig. 10: 6MVA Subsea Variable RotoConverter Fig. 11: Asgard 100 KVA Subsea Fig. 12: GE Type 3 Power Supply, Transmission and 6
SULZER (6) ge.com ONESUBSEA (8) SMARTMOTOR GE Wet-Mate Connectors Connectors Fig. 8: Asgard 19 MVA Subsea Transformer Subsea Pump VSD Alternative to Subsea VSDs Control Power Distribution Module Distribution System Connected to Blue-CTM Compressor Fig. 2: OneSubsea Multiphase Compressor Fig. 8: GE Wet Gas Compression System
FMC TECHNOLOGIES/
ONESUBSEA (8) fmctechnologies.com
DIRECT DRIVE SYSTEMS
ONESUBSEA (8) ONESUBSEA (8) ONESUBSEA (8) HITACHI MITSUBISHI JDR ONESUBSEA (8) GE GE onesubsea.com smartmotor.no ge.com Fig. 7: GE 24kV Switchgear Prototype Units for Gullfaks Field
onesubsea.com sulzer.com
fmctechnologies.com onesubsea.com onesubsea.com onesubsea.com hitachi.com mitsubishielectric.com jdrcables.com onesubsea.com ge.com ge.com Module Fig. 4: Asgard SS Compressor Fig. 6: Installation of the OneSubsea (25 MW)
ONESUBSEA (8) Fig. 4: GE MECON DM 145/700 Tested in Shallow Water
onesubsea.com SCHNEIDER ELECTRIC ITT BORNEMANN ITT BORNEMANN Fig. 5: Siemens SpecTRON 45 Connector Multiphase Compressor Station for the
SIEMENS INDUSTRIAL Dry-Mate Connectors
GE GE SAIPEM
TURBO MACHINERY
NEXANS NKT NEXANS SCHNEIDER ELECTRIC XXXXX
SEACON SIEMENS schneider-electric.com bornemann.com bornemann.com Gulfaks Field
ge.com ge.com saipem.com nexans.com nktcables.com nexans.com schneider-electric.com seaconworldwide.com energy.siemens.com
SAIPEM turbomachinerysolutions.com
saipem.com SIEMENS LEISTRITZ ONESUBSEA
FUGLESANGS SUBSEA (12) ITT BORNEMANN HAYWARD TYLER TWISTER BV
seawater and does not include typical water NSW OKONITE OCEANEERING SIEMENS SIEMENS TELEDYNE D.G.OBRIEN energy.siemens.com leistritzcorp.com onesubsea.com
fusbsea.com bornemann.com haywardtyler.com twisterbv.com injection using a pump on a topside facility. nsw.com okonite.com oceaneering.com energy.siemens.com energy.siemens.com dgo.com
SEABOX (13) 4. Liestritz have partnered with
sea-box.no Rosetti Marino for potential twin screw PETROBRAS ATALAIA LAB PROLAB (11)
LEISTRITZ (4) ONESUBSEA (8) LOHER (2) marinization. PRYSMIAN SUMITOMO PARKER TELEDYNE ODI TELEDYNE ODI (Brazil) prolabnl.com
leistritzcorp.com onesubsea.com automation.siemens.com NOTES: 5. Deutsch is part of TE Connectivity. prysmiangroup.com global-sei.com parker.com odi.com odi.com
1. Baker Hughes Inc. and Aker Solutions have 6. Sulzer and FMC Technologies have formed SHELL GASMER STATOIL: P-LAB & K-LAB
SCHLUMBERGER ClydeUnion (SPX FLOW) ONESUBSEA (8)
formed a non-incorporated alliance for subsea a long-term and exclusive collaboration 9. Benestad is an Aker Solutions company. (Houston, TX) (Norway)
production and processing systems. company RuhRPumpen to develop advanced
slb.com spxflow.com onesubsea.com agreement. 10. Diamould is a OneSubsea company.
2. Loher is a Siemens company. subsea centrifugal pump solutions, under
7. ASCOM is a Sulzer company. 11. PROLAB is a Sulzer company.
3. Subsea seawater injection refers to only those the Fuglesangs Subsea brand. SOUTHWEST RESEARCH SULZER (6)
8. OneSubsea is a Cameron and Schlumberger 12. Fuglesangs Subsea AS have announced a col- INSTITUTE
projects utilizing a subsea pump to inject 13. SEABOX is now an NOV company. sulzer.com Courtesy of GE Courtesy of Siemens Courtesy of Siemens Courtesy of Siemens Courtesy of GE 7 Courtesy of GE 8 Courtesy of Aker Solutions Courtesy of Aker Solutions Courtesy of Aker Solutions 7 Courtesy of GE 7 8 Courtesy of OneSubsea 6 Courtesy of MAN Diesel & Turbo 6 Courtesy of OneSubsea 6 Courtesy of GE 6 Courtesy of GE 6
joint venture Company. laborative agreement with the German pump swri.org
Seabox
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