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Phil. Trans. R. Soc.

B (2009) 364, 21272139


doi:10.1098/rstb.2008.0289

Biodegradable and compostable alternatives


to conventional plastics
J. H. Song1, R. J. Murphy2,*, R. Narayan3 and G. B. H. Davies1
1
Mechanical Engineering, Brunel University, Uxbridge, Middlesex UB8 3PH, UK
2
Division of Biology, Imperial College London, London SW7 2AZ, UK
3
Department of Chemical Engineering and Materials Science, Michigan State University,
East Lansing, MI 48824, USA
Packaging waste forms a significant part of municipal solid waste and has caused increasing environ-
mental concerns, resulting in a strengthening of various regulations aimed at reducing the amounts
generated. Among other materials, a wide range of oil-based polymers is currently used in packaging
applications. These are virtually all non-biodegradable, and some are difficult to recycle or reuse due
to being complex composites having varying levels of contamination. Recently, significant progress
has been made in the development of biodegradable plastics, largely from renewable natural
resources, to produce biodegradable materials with similar functionality to that of oil-based polymers.
The expansion in these bio-based materials has several potential benefits for greenhouse gas balances
and other environmental impacts over whole life cycles and in the use of renewable, rather than finite
resources. It is intended that use of biodegradable materials will contribute to sustainability and
reduction in the environmental impact associated with disposal of oil-based polymers.
The diversity of biodegradable materials and their varying properties makes it difficult to make
simple, generic assessments such as biodegradable products are all good or petrochemical-based
products are all bad. This paper discusses the potential impacts of biodegradable packaging
materials and their waste management, particularly via composting. It presents the key issues that
inform judgements of the benefits these materials have in relation to conventional, petrochemical-
based counterparts. Specific examples are given from new research on biodegradability in simulated
home composting systems. It is the view of the authors that biodegradable packaging materials are
most suitable for single-use disposable applications where the post-consumer waste can be locally
composted.
Keywords: biodegradable; compostable; biopolymers; packaging; environment; waste management

1. INTRODUCTION plasticizers, are used for packaging applications


Many different materials are used for packaging (Andrady & Neal 2009; Thompson et al. 2009a).
including metals, glass, wood, paper or pulp, plastics or These composition complexities together with con-
combinations of more than one material as composites. tamination during use often render recycling uneco-
Most of these enter municipal waste streams at the end nomic compared with disposal in landfill. Although
of their service life. Over 67 million tonnes of packaging the proportion of waste being landfilled has fallen in
waste is generated annually in the EU, comprising about recent years, around 60 per cent of municipal waste
one-third of all municipal solid waste (MSW) (Klingbeil in England still ends up in landfill (http://www.defra.
2000). Plastics contribute 18 per cent of the 10.4 million gov.uk/environment/statistics/wastats/bulletin07.htm).
tonnes of packaging wastes produced annually in the This presents environmental concerns, result-
UK (DEFRA 2007). Discarded packaging is also a ing in strengthening of regulations on waste (e.g.
very obvious source of litter, posing a major waste man- Packaging and Packaging Waste Directive (94/62/EEC)
agement challenge (see Barnes et al. 2009; Gregory and UK Packaging Regulations (1998).
2009; Oehlmann et al. 2009; Ryan et al. 2009; Teuten Biodegradable plastics with functionalities and
et al. 2009; Thompson et al. 2009a,b). processabilities (Bioplastics 07/08) comparable to tradi-
In recent years, the recycling of packaging materials tional petrochemical-based plastic have been developed
has increased but the recycling rates for most plastic for packaging applications (e.g. www.european-
packaging remain low (Davis & Song 2006; bioplastics.org). Typically, these are made from
Hopewell et al. 2009). A large number of different renewable raw materials such as starch or cellulose.
types of polymers, each of which may contain different Interest in biodegradable plastic packaging arises
processing additives such as fillers, colourants and primarily from their use of renewable raw materials
(crops instead of crude oil) and end-of-life waste
management by composting or anaerobic digestion
* Author for correspondence (r.murphy@imperial.ac.uk). to reduce landfilling (Murphy & Bartle 2004). The
One contribution of 15 to a Theme Issue Plastics, the environment disposal of packaging materials is particularly signifi-
and human health. cant in view of the recent focus on waste generation
2127 This journal is q 2009 The Royal Society
2128 J. H. Song et al. Biodegradable plastics

and management as important environmental aspects poly(vinyl alcohol) are produced by synthesis from
of present-day society (DEFRA 2004; Thompson monomers derived from petrochemical refining, which
et al. 2009b). possess certain degrees of inherent biodegradability
In addition to performance and price, biodegradable (Clarival & Halleux 2005 in Smith 2005). This classifi-
plastics must offer advantages for waste management cation differentiates between renewable (bio-based) and
systems in order to realize an overall benefit. This non-renewable (petrochemical-based) resources, but it
paper discusses the potential impact of biodegradable should be noted that many commercial BDP formu-
plastics, with particular reference to packaging, and lations combine materials from both classes to reduce
waste management via landfill, incineration, recycling/ cost and/or enhance performance.
reuse and composting. It provides an overview of the key Biodegradable plastics, therefore, often comprise
life cycle issues that inform judgements of the benefits polymer blends that contain partly biogenic (renewable)
that such materials have relative to conventional, carbon derived from biomass and partly petrochemical
petrochemical-based counterparts. Specific examples carbon. The per cent biogenic carbon present in a plastic
are given from new research on biodegradability in or polymeric product can be readily calculated from the
simulated home composting systems. C-14 signature of the product as shown in figure 1
(Narayan 2006a,b). The carbon dioxide (CO2) in the
atmosphere is in equilibrium with radioactive 14CO2.
2. BIODEGRADABLE ALTERNATIVES TO Radioactive carbon is formed in the upper atmosphere
CONVENTIONAL PLASTICS through the effect of cosmic ray neutrons on 14N. It is
Biodegradable polymers (BDPs) or biodegradable plastics rapidly oxidized to radioactive 14CO2, and enters the
refer to polymeric materials that are capable of under- Earths plant and animal life through photosynthesis
going decomposition into carbon dioxide, methane, and the food chain. Plants and animals that use
water, inorganic compounds, or biomass in which carbon in biological food chains take up 14C during
the predominant mechanism is the enzymatic action their lifetimes. They exist in equilibrium with the 14C
of microorganisms, that can be measured by standar- concentration of the atmosphere, that is the numbers
dized tests, in a specified period of time, reflecting of C-14 atoms and non-radioactive carbon atoms stay
available disposal condition (ASTM standard approximately the same over time. As soon as a plant
D6813). A subset of BDPs may also be compostable or animal dies, they cease the metabolic function of
with specific reference to their biodegradation in a carbon uptake; there is no replenishment of radioactive
compost system, and these must demonstrate that carbon, only decay. Since the half-life of carbon is
they are capable of undergoing biological decompo- around 5730 years, the petrochemical feedstocks
sition in a compost site as part of an available program, formed over millions of years will have no 14C signature.
such that the plastic is not visually distinguishable and The quantity of bio-based content can be determined
breaks down to carbon dioxide, water, inorganic com- (ASTM standard D-6866) by combusting the test
pounds and biomass, at a rate consistent with known material in a polymer in the presence of oxygen and ana-
compostable materials (e.g. cellulose) (ASTM stan- lysing the CO2 gas evolved to provide a measure of its
14
dard D996, also see D6400). Initial steps may involve C/12C content relative to the modern carbon-based
abiotic (thermal, photo) and biotic processes to oxalic acid radiocarbon standard reference material
degrade the polymer, under suitable conditions, to a (SRM) 4990c (referred to as HOxII).
low-molecular weight species. However, the resultant After an early pilot plant phase in the 1990s, sub-
breakdown fragments must be completely used by sequent upscaling of biodegradable (bio)plastic pro-
the micro-organisms; otherwise there is the potential duction by both small specialized and established
for environmental and health consequences (Narayan companies since 2000 has now reached an industrial
2006a,b). The products of an industrial composting scale, and significant proportions of established and
process (typically 12 weeks with an elevated tempera- emerging biodegradable plastics now have renewable
ture phase over 508C) must meet quality criteria rather than petrochemical origins (www.european-
such as heavy metal (regulated) content, ecotoxicity bioplastics.org; www.bioplastics24.com). Details on
and lack of obvious distinguishable polymer residues. the chemical compositions, production, processing,
Depending on their origins, BDPs may be classified structure and properties of a wide range of bioplastics
as being either bio-based or petrochemical-based. The used for packaging can be found elsewhere in the
former are mostly biodegradable by nature and pro- literature (e.g. Smith 2005) (paper-based products
duced from natural origins (plants, animals or are traditionally regarded as a separate material
micro-organisms) such as polysaccharides (e.g. starch, group). Current production capacity for biodegradable
cellulose, lignin and chitin), proteins (e.g. gelatine, plastics worldwide is around 350 000 tonnes
casein, wheat gluten, silk and wool) and lipids (e.g. (Bioplastics 07/08), representing less than 0.2 per
plant oils and animal fats). Natural rubber as well as cent of petrochemical-based plastic, at approximately
certain polyesters either produced by micro-organism/ 260 million tonnes (Miller 2005). However, the
plant (e.g. polyhydroxyalkanoates and poly-3-hydroxy- environmental performance benefits are insufficient
butyrate) or synthesized from bio-derived monomers on their own to enable bioplastic polymers to be
(e.g. polylactic acid (PLA)) fall into this category. more widely used as alternatives to conventional plas-
Petrochemical-based BDPs such as aliphatic polyesters tics. They also need to be cost-effective, fit for purpose
(e.g. polyglycolic acid, polybutylene succinate and and, ideally, provide unique benefits in use (Miller
polycaprolactone (PCL)), aromatic copolyesters 2005). Hence, bioplastic polymers have not yet
(e.g. polybutylene succinate terephthalate) and realized their full potential.
Phil. Trans. R. Soc. B (2009)
Biodegradable plastics J. H. Song et al. 2129

14CO solar radiation


2

biomass/bio-based feedstocks

(12CH2O)x (14CH2O)x
12CO
2

12CO >106 years


2

fossil feedstockspetroleum, natural gas and coal

(12CH2)x (12CH2O)x

14C signature forms the basis to identify and quantify bio-based contentASTM D6366

Figure 1. Carbon-14 signature of bio- and petrochemical polymers.

The costs of bioplastic polymers are generally still where biodegradability is not a required element for
much higher than that of their traditional plastic reasons of performance, safety and product life, alterna-
counterparts (Petersen et al. 1999). Most fall in the tive methods of disposal like waste to energy or
range 2 5 E kg 1 (Bioplastics 07/08) (compared recycling need to be identified. Examples of such dur-
with approx. 1.2 E kg 1 for major petrochemical poly- able bio-based polymers are bio-polyurethanes based
mers) and this is a major restriction for more wide- on polyols from vegetable oils for automotive and
spread use. However, significant growth rates have farm vehicles (Narayan 2006a,b), biofibre composites
been achieved in product capacity over the last for industrial and automotive applications and recent
decade or so. Bioplastic polymers are expected to developments in bio-polyethylene derived from sugar
become priced more as commodity materials when a cane via ethanol to ethylene.
critical mass is achieved, driven by a combination of
forces including performance and cost improvements,
benefits assigned to the use of renewable (bio)re- 3. WASTE MANAGEMENT OPTIONS
sources, increasing oil prices and increasing awareness FOR BDPs
of environmental impacts and associated legislation. There are many technologies available for the
Processing parameters and technical characteristics treatment of conventional plastic packaging waste
of a wide range of commercial bioplastic polymers (Tukker 2002) from household waste including: inte-
have been reviewed recently (Bioplastics 07/08). Many grated collection and incineration with energy recovery,
bioplastics now have mechanical properties equivalent selective combustion of plastics with high calorific
to that of their conventional counterparts (e.g. polypro- value (e.g. in cement kilns) and use as a reducing
pylene (PP), polystyrene and polyethylene (PE)) and agent in blast furnaces or as feedstock for recycling.
can be processed using technologies widely used in Approximately 1 million tonnes of non-bottle dom-
the polymer industry (e.g. compounding, film proces- estic mixed plastic packaging waste arise in the UK
sing and moulding). They have found use in many each year, and this is estimated to increase between 2
short service life applications where biodegradability is and 5 per cent per annum (WRAP 2006, 2008). A
a key advantageous feature (www.european-bioplastics. Waste Hierarchy proposed by the UK government
org) including consumer packaging (e.g. trays, pots, (DEFRA 2007) as guidance for selecting the options
films and bottles in food packaging), convenience to minimize the impact of waste recognizes reduction
food disposables (e.g. cutlery/tableware), bags (shop- and reuse as the most favourable options where the
ping, garden or domestic waste), agriculture mulch aim is to minimize the material consumption or
films, personal-care disposals (e.g. nappies) and even divert materials from waste streams.
golf tees. Bioplastic polymers have also been used in The impacts of biodegradable bioplastics, when
more durable applications such as in textiles, consumer entering the waste stream and handled by current
goods, automotive parts and building and construction available options (recycling, incineration and landfill),
where the focus is on the use of renewable (bio)re- are assessed briefly below. As BDPs enable a potential
sources and any inherent biodegradability properties option for waste treatment through composting as a
need to be suppressed or controlled by careful design. way to recover the materials and to produce a useful
Bio-based versus biodegradable: it is important to product as compost, particular attention will be given
recognize that not all bio-based polymer materials are to composting biopolymers.
biodegradable and vice versa. Equally, it is important
to recognize that attributes like biodegradability of a (a) Recycling
given polymer need to be effectively coupled with Biodegradable plastics that enter the municipal waste
appropriate waste management in order to capture stream may result in some complications for existing
maximum environmental benefit. For durable products plastic recycling systems. For example, the addition
Phil. Trans. R. Soc. B (2009)
2130 J. H. Song et al. Biodegradable plastics

of starch or natural fibres to traditional polymers can moisture content (MC), etc.) makes it difficult to
complicate recycling processes (Scott 1995; accurately determine their value for energy recovery by
Hartmann & Rolim 2002). Although it is feasible to incinerationfurther research in the area is required.
mechanically recycle some bioplastic polymers such
as PLA a few times without significant reduction in (c) Landfill
properties (Claesen 2005), the lack of continuous and Landfill of waste plastics is the least favoured option in
reliable supply of bioplastic polymer waste in large the UK waste hierarchy. It was attractive historically as
quantity presently makes recycling less economically it was extremely simple and cheap without necessary
attractive than for conventional plastics. Finally, for separation, cleaning or treatment. Western Europe
certain applications such as food packaging (e.g. in sent 65 per cent of the total recoverable plastics in
modified atmosphere packaging of meat products), household waste (8.4 million tonnes annually) to land-
multilayer lamination of different biopolymers may be fill in 1999 (APME 2002). However, suitable sites for
necessary to enhance barrier properties, just as in landfill across Europe are running out and public con-
conventional plastics (Miller 2005), and this will com- cerns are increasing about the impact of landfill on
promise recyclability of the scrap during packaging the environment and health from the amount of toxic
manufacture and of post-consumer waste. The recy- materials in land-filled municipal waste and their poten-
cling of plastics is considered in more detail elsewhere tial leaching out of landfill sites (Miller 2005). Reducing
in this volume (Hopewell et al. 2009). the quantities of waste that ultimately ends up in landfill
has become explicit government policy (e.g. Landfill
Directive European Commission 1999/31/EC) in the
(b) Incineration with energy recovery UK and represents a particularly difficult task to
Most commodity plastics have gross calorific values achieve (e.g. approx. 60% municipal waste in England
(GCV) comparable to or higher than that of coal is still landfilled in comparison with approx. 37% in
(Davis & Song 2006). Incineration with energy recov- France and approx. 20% in Germany (EEA 2007)).
ery is thus a potentially good option after all recyclable The landfill of biodegradable materials including
elements have been removed. It is argued that petro- bioplastic polymers, garden and kitchen waste presents
chemical carbon, which has already had one high- a particular problem in that methane, a greenhouse gas
value use, when used again as a fuel in incineration with 25 times the effect of CO2, may be produced
represents a more eco-efficient option than burning under anaerobic conditions (Hudgins 1999). While
the oil directly (Miller 2005). such a landfill gas can and is captured and used as
Reports by the Environment Committees of the UK an energy source, The Landfill Directive (99/31/EC)
Parliament (House of Commons 1993; House of Lords seeks to reduce the total amount of biodegradable
1994) have supported the view that energy recovery for municipal waste (BMW) going to landfill in three suc-
some types of household plastic wastes is an acceptable cessive stages eventually to 35 per cent of the 1995
waste management option. Trials conducted by the total of BMW by 2020.
British Plastics Federation demonstrated that modern
waste-to-energy plants were capable of burning plastic (d) Biological waste treatments: composting
waste, even those containing chlorinated compounds or anaerobic digestion
such as PVC without releasing dangerous or potentially Unlike conventional petrochemical-based polymers,
dangerous emissions of dioxins and furans (BPF 1993). biodegradable and compostable bioplastic polymers
In 2005/2006, around 8 per cent (approx. 3 million can be composted. This can be via aerobic waste
tonnes) of UK municipal waste was processed through management systems such as composting to generate
15 incineration facilities (www.defra.gov.uk/environ- carbon- and nutrient-rich compost for addition to soil.
ment/statistics/waste) and over 40 million tonnes were In the UK, there are now more than 300 composting
incinerated within the EU in around 230 incineration sites that collectively compost about 2 million tonnes
facilities (Musdalslien & Sandberg 2002). It is envi- of waste annually (roughly 75% of which is household
saged that incineration will face continued resistance waste, 5% municipal non-household waste and 20%
in the UK unless the public is convinced about the commercial waste: http://www.organics-recycling.org.
safety of incineration and its contribution to renewable uk/). The aerobic biodegradation systems are thus of
energy supplies (Miller 2005). primary importance for BDPs and are dealt with in
Energy recovery by incineration is regarded as a detail in the following section of this paper.
suitable option for all bioplastic polymers and renew- Certain BDPs are also suitable for anaerobic digestors
able (bio)resources in bioplastic polymer products whereby biowastes can be converted to methane, which
are considered to contribute renewable energy when can be used to drive generators for energy production.
incinerated (www.european-bioplastics.org). Natural Published reports on the anaerobic digestibility of biode-
cellulose fibre and starch have relatively lower GCV gradable bioplastics are relatively scarce and these sys-
than coal but are similar to wood and thus still have tems are not discussed further here (for further
considerable value for incineration (Davis & Song information see Ramsay et al. 1993; Mohee et al. 2008).
2006). In addition, the production of fibre and
starch materials consumes significantly less energy in
the first place (Patel et al. 2003), and thus contributes 4. BIODEGRADABILITY AND COMPOSTABILITY
positively to the overall energy balance in the life cycle. Making or calling a product biodegradable has no
At present, the lack of scientific data on GCV of inherent value if the product, after use by the custo-
bioplastic polymers (e.g. relative importance of mer, does not end up in a waste management system
Phil. Trans. R. Soc. B (2009)
Biodegradable plastics J. H. Song et al. 2131

anaerobic digestion debris to high surface areas concentrate these chemicals, resulting
facility environment in a toxic legacy in a form that may pose risks in the
environment. Japanese researchers (Mato et al. 2001)
composting recycling have similarly reported that PCBs, DDE and nonylphe-
facility biodegradable plastics facility nols (NP) can be detected in high concentrations in
degraded PP resin pellets collected from four Japanese
incinerable
recycled
coasts. This work indicates that plastic residues may act
land application
products as a transport medium for toxic chemicals in the marine
recycling polymeric waste to landfill
carbon back to soil energy facility
environment (see discussion in Teuten et al. 2009).
Therefore, designing hydrophobic polyolefin plastics
energy like PE to be degradable, without ensuring that the
degraded fragments are completely assimilated by
Figure 2. Integration of biodegradable plastics with disposal the microbial populations in the disposal infrastructure
infrastructures. in a short time period, has the potential to harm the
environment more than if it was not made degradable.
that uses the biodegradability features (Narayan 1993, Heat, moisture, sunlight and/or enzymes can shorten
1994). Figure 2 illustrates the integration of biode- and weaken polymer chains, resulting in fragmentation
gradable plastics with disposal infrastructures that of the plastic and some cross-linking, creating more
use this biodegradable function of the plastic product. intractable persistent residues. It is possible to accelerate
the breakdown of the plastics in a controlled fashion to
(a) Principles and concepts of composting generate these fragments, some of which could be micro-
Composting has the potential to transfer biodegrad- scopic and invisible to the naked eye, and some elegant
able waste, including biodegradable plastics, into chemistry has been done to make this happen as reported
useful soil amendment products. Composting is the in the literature (Scott & Wiles 2001). However, this
accelerated degradation of heterogeneous organic degradation/fragmentation is not biodegradation per se
matter by a mixed microbial population in a moist, and these degraded, hydrophobic polymer fragments
warm, aerobic environment under controlled con- pose potential risks in the environment unless they are
ditions. Biodegradation of such natural materials will completely assimilated by the microbial populations
produce valuable compost as the major product along present in the disposal system in a relatively short period.
with water and CO2. The CO2 produced does not
contribute to an increase in greenhouse gases because (ii) Measurement of biodegradability
it is already part of the biological carbon cycle. Micro-organisms use the carbon substrates to extract
Composting is also an important disposal infrastructure chemical energy that drives their life processes by
because it can receive other bio-based wastes in addition aerobic oxidation of glucose and other readily usable
to biodegradable plasticsfor example, more than 50 C-substrates (Narayan 1994):
per cent of the MSW stream is typically garden and
food waste and non-recyclable paper products. C-substrate 6O2 ! 6CO2 6H2 O;
DG0 686 kcal=mol CH2 Ox ; x6
(i) Degradable versus biodegradable
A number of polymers in the market place are designed Thus, a measure of the rate and amount of CO2
to be degradable, i.e. they fragment into smaller pieces evolved in the process is a direct measure of the
and may even degrade to residues invisible to the naked amount and rate of microbial use (biodegradation) of
eye. While it is assumed that the breakdown products the C-polymer. This forms the basis for various inter-
will eventually biodegrade, there are no data to docu- national standards for measuring biodegradability or
ment complete biodegradability within a reasonably microbial use of the test polymer/plastics. The rate and
short time period (e.g. a single growing season per extent of biodegradation or microbial use of a test plastic
year). Hence hydrophobic, high surface area plastic resi- material can be measured by using it as the sole added
dues may migrate into water and other compartments of carbon source in a test system containing a microbially
the ecosystem. In a recent science article, Thompson rich matrix-like compost in the presence of air, and
et al. (2004) reported that plastic debris around the under optimal temperature conditions (preferably at
globe can erode (degrade) away and end up as micro- 588Crepresenting the thermophilic phase). Figure 3
scopic granular- or fibre-like fragments, and that these shows typical data obtained when the per cent carbon
fragments have been steadily accumulating in the released (as CO2) from a bioplastic exposed in a com-
oceans. Their experiments show that marine animals posting environment is plotted as a function of time.
consume microscopic bits of plastic, as seen in the First, a lag phase occurs during which the microbial
digestive tract of an amphipod. The Algalita Marine population adapts to the available test C-substrate.
Research Foundation (see www.algalita.org/pelagic_ Then follows the biodegradation phase during which
plastic.html) reports that degraded plastic residues can the adapted microbial population begins to use the
attract and hold hydrophobic elements like polychlori- carbon substrate for its cellular life processes, as
nated biphenyls (PCB) and dichlorodiphenyltrichlor- measured by the conversion of the carbon in the test
oethane (DDT) up to 1 million times background material to CO2. Finally, the output reaches a plateau
levels. The PCBs and DDTs are at background levels when use of the substrate is largely complete.
in soil, and diluted out, so as to not pose significant Based on the above concepts, the ASTM committee
risk. However, degradable plastic residues with these D20.96 on Biobased and Environmentally Degradable
Phil. Trans. R. Soc. B (2009)
2132 J. H. Song et al. Biodegradable plastics

100
biodegradation degree 90%
% C conversion to CO2 (% biodegradation) 90

80
plateau phase
70

60

50

40
biodegradation phase
30

20
lag
phase
10

0
0 20 40 60 80 100 120 140 160 180 200
time (d)

Figure 3. Example data from a biodegradation test of a biodegradable biopolymer assessed as CO2 release over 180 days. CO2
release curve shows typical lag phase, biodegradation phase and plateau phase.

Plastics (www.astm.org) developed a Specification (iii) Same rate of biodegradation as natural


Standard D6400 (see also D6868) for products claim- materialsleaves, paper, grass and food scraps.
ing to be biodegradable under composting conditions (iv) Time180 days or less (ASTM D6400 also
or compostable plastics (ASTM, 2002). The above spe- has the requirement that if radiolabelled poly-
cification standard is in harmony with standards in mer is used and the radiolabelled evolved CO2
Europe, Japan, Korea, China and Taiwan. EN13432 is measured, then the time can be extended to
Requirements for Packaging Recoverable through 365 days).
Composting and BiodegradationTest Scheme and
Evaluation Criteria for the Final Acceptance of Two further requirements are also of importance:
Packaging is the European standard (norm) and similar
to D6400. The current UK standard BS EN 13432 (i) Disintegration: ,10 per cent of test material mass
(2000) covers the requirements for packaging recover- retained by a 2 mm sieve using test polymer material
able through composting and biodegradation and test in the shape and thickness identical to the products
scheme and evaluation criteria for the final acceptance final intended usesee ISO 16929 and ISO 20200.
of packaging. At the international level, the (ii) Safety: the resultant compost should have no impacts
International Standards Organization (ISO) has devel- on plants, using OECD Guide 208, Terrestrial
oped ISO 17088, Specification for Compostable Plants, Growth Test or similar, such as PAS 100
Plastics which is in harmony with these European and (BSI 2002). Furthermore, regulated (heavy) metals
US norms. content in the polymer material should be less than
The fundamental requirements of these world- defined thresholds e.g. 50 per cent of EPA (USA
wide standards for complete biodegradation under and Canada) prescribed threshold.
composting conditions are:
(b) Composting in practice
(i) conversion to CO2, water and biomass via The treatment of biodegradable plastics by compost-
microbial assimilation of the test polymer ing is now considered in many parts of the world to
material in powder, film or granule form. be an appropriate form of material recovery. In the
(ii) Ninety per cent conversion of the carbon in the UK, it is a permitted recovery option specified in the
test polymer to CO2. The 90 per cent level set Producer Responsibility (Packaging Waste)
for biodegradation in the test accounts for a Regulations as amended in 1997.
+10 per cent statistical variability of the exper- In a large-scale study from March 2001, in Kassel,
imental measurement; in other words, there is Germany, BDP packaging was introduced into the
an expectation for demonstration of a virtually local retail trade (Klauss 2001). The purpose of this
complete biodegradation in the composting scheme was to introduce biodegradable packaging
environment of the test. and manage its source separation by householders so
Phil. Trans. R. Soc. B (2009)
Biodegradable plastics J. H. Song et al. 2133

that it could be collected with the organic waste stream Local Authorities and reduction in the competitiveness
to produce compost. The scheme required much plan- of in-vessel composting against other treatment and
ning prior to the launch, to ensure that the public had disposal options such as landfill.
received sufficient information about the BDPs, their Concerns over the potential ecotoxicity of degra-
labelling, separation and collection. The mixed packa- dation products have resulted in the formulation and
ging and organic waste was composted at a full-scale adoption of suitable international standards for
composting site and was undertaken at a commercial compostable polymer products. For example, EN
level. The compost feedstock was monitored to 13432 requires that compostable polymer materials
ensure a relatively low proportion of one plastic to have to fulfill European, or where none exist, national
99 parts organic waste on a weight basis. The compost requirements for compostability. In December 2003,
produced showed no differences in terms of quality the Composting Association in the UK launched a
parameters compared with conventional compost Certification Scheme for Compostable Packaging
comprising solely green waste (no BDPs) and had in order to assist UK Local Authorities with the selec-
the same positive effects on soil and plant tion of sacks for organic waste collections. As
characteristics (Klauss & Bidlingmaier 2004). there is currently no European standard on compost
Householder surveys indicated that 82 per cent of quality (besides the ecological criteria for the award
Kassels population could clearly identify the logo of the EU Eco-label), the UK adopted the BSI PAS
printed on compostable polymers and 90 per cent sup- 100 in November 2002 (BSI 2002). Other standards
ported the replacement of conventional plastic packa- such as the ASTM D6400 and ISO 17088 also
ging with compostable packaging. The success of this define product classification and requirements for
programme has created a demand for further products composts.
that can be digested/degraded in the same way as con-
ventional organic waste. The benefits for this are two- (c) Home (domestic) composting
fold: (i) increased separation and collection efficiency In the UK, home composting has been identified by the
(household or centralized) and (ii) reduced amount Strategy Unit of the Cabinet Office as one of five key
of waste to landfill or incineration. measures to reduce the growth rate of household
Some legislation, however, imposes a number of waste (Anon. 2002; Murphy & Bartle 2004). In
constraints on the composting industry. In May addition to kitchen and garden waste, home compost-
2003, the Animal By-Products Regulation (ABPR) ing of biodegradable packaging materials could divert
started the UK implementation of an EU waste from municipal collection systems and comp-
Regulation. The ABPR divides animal by-products lement industrial composting. It must be noted that it
into three categories and stipulates the means of col- is difficult to regulate home composting, and anaerobic
lection, transport, storage, handling processing and composting conditions occurring in poorly managed
use or disposal for each category: category 1, highest systems will result in the generation of methane.
risk materials such as carcasses infected with BSE, Moreover, home composting using compost bins or
scrapie, etc.; category 2, also high-risk materials such heaps is more variable and less optimized than indus-
as animals that die on farms and animals that are trial composting and the temperature achieved is
unfit for human consumption; and category 3, rarely more than a few 8C above ambient temperature.
materials that are fit (but not intended) for human Under such conditions, certain compostable materials
consumption such as fish, milk, parts of slaughtered certified for industrial composting (EN13432) may not
animals, etc. Household kitchen waste and, by associ- biodegrade sufficiently. The OK Compost Home
ation, biodegradable food packaging (because it has standard, which repeats the EN13432 test protocol at
come into contact with food, meat or non-meat) are ambient temperature, as shown in table 1, has been
classified under Category 3. Categories 2 and 3 established by AIB-VINC OTTE in Brussels (www.aib-
materials may be composted or treated via anaerobic vincotte.com). These temperature conditions do not
digestion following strict requirements on handling, reflect true composting process principles which require
temperature and retention times. them, by definition, to go through a thermophilic phase
Although the ABPR does not apply to sites accept- (55658C) that can last from a few days to a couple of
ing only green botanical garden waste, many UK Local months depending on the composting volume. The
Authorities have already started mixed organic waste thermophilic phase of composting is of importance to
(garden and kitchen) collections or are considering ensure the destruction of thermosensitive human and
mixed collections in order to meet legislative targets. plant pathogens, fly larvae and weed seeds.
For mixed organic waste collections, the majority of Regulations by the US Environmental Protection
the material collected is from botanical sources; how- Agency specify that to achieve a significant reduction
ever, due to the presence of kitchen/catering waste all of pathogens during composting, the compost should
the waste must be composted in-vessel in order to be maintained at minimum operating conditions of
meet the requirements. Local Authorities could collect 408C for 5 days, with temperatures exceeding 558C for
the organic botanical waste separately from the at least 4 h of this period.
kitchen-derived waste, but this has extensive logistical Some bioplastic polymers, particularly used as
and cost issues (separate vehicles, crew and compost- bags and pots for horticulture or waste collection bag
ing facility). In-vessel composting is more costly than applications, have been certified by the OK Compost
the open-windrow methods commonly adopted in Home scheme while others passed only OK Compost
the UK for pure green waste. This results in increased standard for industrial composting (http://www.
composting costs per tonne, gate fees charged to aib-vincotte.com/data) and are not suitable for home
Phil. Trans. R. Soc. B (2009)
2134 J. H. Song et al. Biodegradable plastics

Table 1. Comparison of standards for industrial and home composting.

home composting
industrial composting (EN 13432) (vincotte certification)

biodegradation test at 588C in 180 days test at 20308C in 365 days


biodegradation min. 90% biodegradation min. 90%
disintegration test at 588C in 90 days test at 20308C in 180 days
sieve 2 mm mesh sieve 2 mm mesh
disintegration .90% disintegration .90%
max. 10% of dry weight allowed to max. 10% of dry weight allowed to
be retained by 2 mm sieve be retained by 2 mm sieve
certification Din Certco/OK Compost OK Home

composting. This distinction is important and it is vital time. Additional six composter bins were set up,
that clear guidance is communicated to the public who two of each with 6.4 wt% of one of the three main
may otherwise assume that any products labelled as packaging materials (potato starch trays, PLA trays
biodegradable, compostable or eco- under the and paper plate) as whole units mixed in with the
numerous certification systems can simply be put into green waste base mixture. Two further composter
their home or garden compost bins. These are unlikely bins containing only the compost base mix and no
to reach the thermophilic compost temperatures added biodegradable packaging materials were used
required for both suitable degradation of certain as controls for a subsequent seed germination
materials and to achieve sanitization. comparison.
New research to characterize the extent of biodegra- The composters were sampled on a monthly basis
dation when a range of biodegradable or potentially from November to May for determination of specimen
biodegradable packaging materials are disposed of in mass loss and MC (od basis), temperature and overall
simulated home composting typical of the UK is pre- compost volume reduction. Replicate samples of the
sented briefly below. The objective was to establish small test materials or whole units were removed at
whether potentially biodegradable packaging materials each sampling interval. Turning of the composts
would show appropriate levels of biodegradation when was done only on these occasions.
exposed to typical home compost conditions (non- A bioassay of the composts from the whole packa-
thermophilic) together with green garden waste. ging unit test and the control compost was also
Small specimens of 12 bio-based materials (six were conducted in accordance with the Specification for
from materials used commercially and six were from composted materials (PAS 100; BSI 2002). F1
developmental materials that were designed to be tomato seeds (variety Shirley, Sutton Seeds, UK)
biodegradablesee table 2) were assessed as material were placed in the prescribed mixture of a peat-
weight loss over a 24-week winter/spring period based growth medium (PBGM) and test compost
between November and May in the southeast of the (1 : 2 ratio by volume of compost to PBGM base
UK. Whole food packaging units (trays/plate) made mix) in seed trays and maintained with regular water-
from three of the materials were also assessed under ing at a temperature of 20 258C in a natural light
the same conditions but were mixed directly into the greenhouse in early summer 2005 over a 28-day
compost matrix. period of the test. Seed germination, fresh plant
The composting was undertaken outdoors in the mass, abnormalities and weed emergence were
home-composter, lidded cone systems (volume recorded in accordance with PAS 100.
160 l) filled with a base mixture of approximately The compost bin systems functioned as a low temp-
60 per cent green herbaceous and grass clippings and erature composting environment between 158C and
40 per cent chopped woody herbaceous material 188C in November at the start of the experiment.
from the local site that was free of pesticides or herbi- The temperature dropped to a low of approximately
cides and had previously been composted for 30 days 8 108C in January/February/March and then rose
to establish an active microflora/fauna. Twelve packa- again to approximately 148C in May. The composter
ging materials (approx. 25  25 mm sheets) were bin temperatures were considerably lower than speci-
individually secured into nylon mesh bags and fied (20 308C) in the OK Compost Home standard
replicate specimens placed into a stainless steel rack (table 1) but reflect the typical seasonal temperatures
for easy retrieval. The sample racks were inserted in in the southeast of the UK. All composter bins
the middle of a composting bin between layers of showed an acceptable level of reduction in biomass
base mixture (approx. 600 mm below the compost volume (approx. 50%) during the composting
mixture surface). Three replicate composter units period. The temperature profiles of the bins and the
were established with three replicate specimens of degradation of their contents were largely consistent
each material removed per composter per sampling across the whole study.
Phil. Trans. R. Soc. B (2009)
Biodegradable plastics J. H. Song et al. 2135

Table 2. Packaging materials used for simulated home composting. (Fast degrader = mass loss approximately 80% after 90
days; medium degrader = mass loss approximately 40% after 90 days; slow degrader = mass loss ,5% after 90 days.)

commercial (C)/
experimental principal components small whole rate of
name (E) material material (wt%) sample unit degradation

potato starch C potato starch-based tray potato starch (,75%) 3 3 fast


starch laminate C starch-based tray with a starch; starch PCL 3 fast
starch/PCL laminate surface overlay
paper C pressed wood pulp plate wood pulp 70%; starch 3 3 medium
size 20%; other 10%
silvergrass C pressed silvergrass pulp Miscanthus spp. pulp 3 fast
plate
coconut C moulded coconut fibre tray Cocos nucifera fibre 3 medium
recycled paper C moulded recycled paper recycled paper 3 medium
pulp tray
PLA E PLA tray 100% PLA 3 3 slow
starch/PCL E starch/PCLextrudate 100% starch/PCL 3 slow
sample
PP(A) E PP with biodegradability 90% PP; 10% bio- 3 slow
additive A additive A
PP(B) E PP with biodegradability 90% PP; 10% bio- 3 slow
additive B additive B
PP(B)+ E PP with biodegradability 60% PP; 10% bio- 3 slow
additive B plus chalk additive B; 30% chalk
filler
PP/starch E PP compounded with 88% PP; 10% starch 3 slow
starch granules granules; 2% other

The visual assessment showed that complete disin- their sealed packets; the medium degraders lost
tegration and incorporation of the starch trays into the approximately 50 wt% and remained recognizable on
compost matrix had occurred after 90 days of com- close inspection. The slow degraders lost typically
posting. The paper-plate material was also extensively less than 5 wt% and were clearly recognizable.
broken down over the composting period, although it The results for MC assessment showed that fast and
was possible to distinguish elements of the original medium degraders absorbed moisture readily during
plate material after 180 days, despite their being heav- the composting process, typically ranging from 100 to
ily discoloured and lacking structural integrity. The 300 per cent for the starch and fibre materials over
PLA polymer showed no visual evidence of microbial the 30- to 180-day period. The slow degrader group
breakdown after 180 days, although some fragments exhibited very low levels of moisture absorption with
had broken off from the trays. This was not considered the starch/PCL, PP/starch and PLA typically below
to be disintegration as a result of biodegradation 10 per cent and the PP/modifiers below 1 per cent.
but was attributed to disturbance of the bins and The results of the PAS 100 bioassay (data not
mechanical damage when retrieving samples. shown) showed that composts derived from the
The mass loss (as an indicator of the biodegrada- composters containing whole packaging units (starch,
tion) data for the full range of material types as small paper and PLA) and from the controls gave equal or
specimens are presented in figure 4 and for the higher seed germination rates and equivalent or
whole units in figure 5. From approximately 90 days better fresh seedling weights compared with the
exposure, three groups of materials could be clearly growth medium base alone (an exception was one
distinguished: PLA compost bin that had a 21 per cent reduction
in seedling fresh weight). All the amended composts
(i) The fast degraders (starch-based polymers and failed the weed criterion of PAS 100, but this is
the plant fibre-base silvergrass) exhibiting mass expected because low-temperature composting systems
losses of approximately 80 per cent. do not achieve sterilization of weed seeds.
(ii) The medium degraders (wood fibre-based This study has shown that biodegradable packaging
paper and the coconut fibre) with mass losses materials exhibited a wide range of biodegradation
of approximately 40 per cent. properties in this simulated home composting system
(iii) The slow degraders (PLA, PP with additives run under non-thermophilic conditions (a regime
and starch/PCL) with negligible mass loss ,5 where mesophilic micro-organisms dominate). It is
per cent. clear that this mesophilic home composting condition
may be less favourable for biodegradation than
This differentiation of the three groups was then main- those specified in some standards. For instance, the
tained to the conclusion of the experiment at 180 days home composting system used in this study operated
(table 2). The fast degraders lost approximately over a temperature range of approximately 5 188C
90 wt% and became visually indistinguishable from rather than the 20 308C range specified in the OK
Phil. Trans. R. Soc. B (2009)
2136 J. H. Song et al. Biodegradable plastics

100 PLA (slow) MaterBi (slow)


potato starch (fast) paper (medium)
fast
90 starch laminate (fast) PP(A) (slow)
PP(B) (slow) recycled paper (medium)
80 starch/PP (slow) coconut (medium)
silver grass (fast) PP(B)+ (slow)
70

60
% mass loss

50
medium
40

30

20

10

0 slow

10
0 30 60 90 120 150 180
time (days)
Figure 4. Mass loss (wt%) over timetest materials as small samples (Note: PLA, potato starch and paper are also represented
as whole packaging units in figure 5) (error bars not shown for clarity, 95% confidence interval ranged between 1% and 20%
mass loss). Fast, medium and slow refer to rates of degradation indicated in table 2.

100
PLA tray
90
potato starch
80
tray
70 paper tray

60
mass loss (%)

50

40

30

20

10

10
0 30 60 90 120 150 180
time (days)
Figure 5. Mass loss (wt%) over timewhole packaging units (Note: PLA tray, potato starch tray and paper plate are also
represented as small samples in figure 4) (error bars are 95% confidence intervals).

Compost Home standard. The fast degrader bioplas- incorporated into the compost matrix and we conclude
tics, predominantly based on high levels of starch that medium degraders would be acceptable in terms
and the grass fibre/starch composite, were readily bio- of disintegration. The extent of biodegradation of
degraded in the home composting system. The these materials, however, failed to satisfy the .90
medium degraders based on wood or coconut fibres per cent requirement within 180 days of BS EN
exhibited mass losses of approximately 50 per cent 13432. How this may change should the test be
over the composting period. The easily fragmentable extended to 360 days (as in the OK Compost Home
nature of the residual material at the end of the 180- standard) and whether this can be mitigated (as for
day period enabled the medium degraders to be readily cellulose residues in farm compost) remain to be
Phil. Trans. R. Soc. B (2009)
Biodegradable plastics J. H. Song et al. 2137

studied further. The slow degraders (e.g. combined with organic waste, including food waste. By using
starch/biodegradable polyester formulation and these biological treatment methods, the total quan-
PLA), including bioplastic polymers certified as com- tities of waste sent to landfill are reduced and the
postable under EN 13432 conditions, exhibited composts generated can be used as valuable soil
either no or very low levels of biodegradation and frag- improvers.
mentation over the composting period. Although Implementing effective biological treatments for the
greater degradation may be achieved over longer developing range of biodegradable bioplastics requires
periods (e.g. expansion to 360 days), elevated temp- the support of clear certification and labelling
erature around 608C has been shown to be a crucial schemes. Biodegradable plastics that pass the relevant
parameter, enabling the induction of biodegradation compostability standards will biodegrade well in indus-
of polymers such as PLA (e.g. Agarwal et al. 1998; trial composting systems. However, as discussed, only
Scott & Wiles 2001; Tokiwa & Jarerat 2004). Such some of those plastics will also biodegrade adequately
temperatures are clearly lacking in home composting under ambient, mesophilic regimes typical of UK
systems of the type modelled. The seed germination home composters, and this distinction needs to be
study indicated that composts made from green communicated effectively to the wider public (see
waste incorporating approximately 6 per cent by Thompson et al. 2009b).
mass of home composted starch or paper trays give Bioplastic polymers have great potential to contrib-
growth media that support good seed germination ute to material recovery, reduction of landfill and use
and seedling development. Although similar results of renewable resources. Widespread public awareness
were also achieved with compost incorporating non- of these materials and effective infrastructure for strin-
biodegraded PLA materials, it must be noted that gent control of certification, collection, separation and
the compost with PLA trays would fail the disinte- composting will be crucial to obtaining these benefits
gration requirements set in the OK Compost Home in full.
as the PLA trays remained almost intact. Inhibition
The authors would like to thank the Eng. D. programme of
of seedling development, in composts with degradable the EPSRC for support for the postgraduate studies of
PE and control composts from open-windrow systems, Gareth Davies. We are also grateful to Pactiv UK for their
has been found by Davis et al. (2005). support as the collaborating body in the Eng. D. programme.
It is clear from this research that several biodegrad-
able packaging materials can be processed in home com-
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