October 1 2008

The company name

was changed to

2-16-46, Minami-Kamata, Ohta-Ku,

Tokyo 144-8551, JAPAN
TEL.+81-3-3732-2111
FAX.+81-3-3736-0261
http://www.tokyo-keiki.co.jp/
 D
Flow control valves 1

FLOW CONTROL VALVES

 Flow Controls
Maximum

Working Rated Flow, Max. Flow



Function
Model
Pressure Page

One-Way
Restrictor
(Threaded Connection)

One-Way Restrictor

D

(Gasket Mounting)

2


Restrictors
FLOW CONTROL VALVES

Temperature Compensated

Flow Control Valve
(with
Check Valve)


Temperature Compensated

Flow Control

Flow control valves are used mainly to control speed

of actuators. Flow control valves basically are of types,
1) simple variable throttles which adjust the area of
the flow passage and changes in load (pressure) will
vary the flow, 2) pressure compensated valves which
automatically maintain stable flow even over changes
in load (pressure), or 3) pressure and temperature
compensated valves which automatically maintain
stable flow even over changes in load and temperature
(viscosity). Valve should be selected to fit the purpose.
 One way restrictors FN[1]

D
3

FLOW CONTROL VALVES

Valves integrate throttling and check valve functions
Functional Symbol to provide metered flow in one direction and free flow
in the reverse direction.

Model Code
(F3) - FN(1) - 4(K) - 20 - JA - J
1 2 3 4

1 Fluid 3 Adjuster
Omit for mineral oil, water glycol Omit for slotted adj. screw
F3: phosphate ester K: micrometer knob
2 One way restrictor(threaded connection) 4 Design no.
FN: tapered needle (std)
FN1: notched needle (fine adj.)

Specifications Characteristics Curves (at 20 mm2/s)

Valve Opening - Flow Characteristics (tapered needle)
Max.
Wkg. Rated
Flow Cracking Pressure In Free

Model
Pressure L/min Flow Weight
Direction
kg

MPa MPa Press. differential 0.18MPa
Press. differential 0.7 MPa
FN(1) 14 9 0.07 0.25
Flow Adj
.
Press. differential 1.8 MPa


Screw,No.
Flow
Adj.

ofTurns


Knob,
No. of
Notes on Use
Turns




Turning the flow adjustment screw or knob clockwise


will reduce flow and counterclockwise will increase flow.

Tapered needle type valves provide linear flow over the

entire 0 ~ 9 L/min range as long as the differential Flow

pressure across the valve remains constant.
Pressure Drop Characteristics
Needle type valves with notches are ideal for control of
in Free
small flows (0 ~ 2 L/min). Flow Direction
Pressure

Drop

Flow

 Dimensions

Set screw

(Hex
Socket 2 A/F)
Flow adjustment screw


Flow adjustment
knob
Locknut ( 10 across flats)

D
Max.

4 Max.

FLOW CONTROL VALVES

port
port

deep

Construction
K : Knob Omit for slotted adjustment screw

Thread and locktite

into body

O-Rings
No.
Part No.
Standard
Qty

3 007901317 AS568-013(NBR,Hs70) 1
4 007900819 AS568-008(NBR,Hs90) 1
 One way restrictors FN[1]G

D
5

FLOW CONTROL VALVES

Valves integrate throttling and check valve functions
Functional Symbol to provide metered flow in one direction and free flow
in the reverse direction.
Valve (S8 type) available for flow control in both
directions.

Model Code
(F3) - FN(1)G - 3 (K) - JA - 30 - (S8)
1 2 3 4 5

1 Fluid 3 Adjuster
Omit for mineral oil, water glycol Omit for slotted adj. screw
F3: phosphate ester K: micrometer knob
2 One way restrictor(gasket mount) 4 Design no.
FNG: tapered needle(std) 5 Special feature
FN1G: notched needle (fine adj.) S8: two way restrictor

Specifications Characteristics Curves (at 20 mm2/s)

Valve Opening - Flow Characteristics (tapered needle)
Max.
Wkg. Rated Flow Cracking Pressure In Free

Model Pressure
Weight

Flow Direction

Press. differential 0.18MPa
L/min kg

MPa MPa Press. differential 0.7 MPa

FN(1)G 14 9 0.07 0.35 FlowAdj. Press. differential 1.8 MPa

Screw,No.



ofTurns
Flow
Adj.


Knob,
No. of

Turns
Notes on Use




Turning the flow adjustment screw or handle clockwise


will reduce flow and counterclockwise will increase flow.

Needle type valve with taper provides linear flow over

the entire 0 ~ 9 L/min range as long as the differential Flow

pressure across the valve remains constant.
Pressure Drop Characteristics
Needle type valve with notch is ideal for control of small
in Free
flows (0 ~ 2 L/min). Flow Direction
Pressure

Drop
Mounting Bolts (JIS B1176,Strength Class 12.9)


M6 35 or1/4-20 UNC 38.1 4 pcs
Mounting bolt tightening torque:

810Nm

Flow

 Dimensions

Mounting Dimensions

hole port
deep

counterbore
(control flow secondary side)
or
deep

D




6

FLOW CONTROL VALVES

port

deep

Set screw

(control flow primary side)


(Hex
socket 2 A/F)

Flow adjustment
knob
Flow adjustment screw

Locknut (10 across flats)

Max.
Max.

locating pin

Construction
K : Knob Omit for slotted adjustment screw

O-Rings
No.
Part No.
Standard
Qty

3 007901317 AS568-013(NBR,Hs70) 1
4 007900819 AS568-008(NBR,Hs90) 1
7 007901117 AS568-011(NBR,Hs70) 2 Thread and locktite
into body
 One way restrictors TFN[C]G

D
This valve can be used in hydraulic 7
circuits of pressures up to a

FLOW CONTROL VALVES

maximum 31.5 MPa.

Functional Symbols Model Code

(F3) - TFN (C) G - 04 - 3 1 5 - 2 0
1 2 3 4

1 Fluid 3 Size

Omit for mineral oil, water glycol See 'Specifications'
F3: phosphate ester
2 One way restrictor(gasket mounting) 4 Design no.

TFNG: restrictor
TFNCG: one way restrictor

Specifications

Max.
Working Pressure Rated
Flow Cracking
Pressure in Weight


Model
Size Free Flow Direction

MPa L/min kg
MPa
TFNG-02
02 20 0.8
TFNCG-02
TFNG-04 0.035
04 31.5 55 1.5
TFNCG-04 (TFNCG)
TFNG-06
06 110 2.8
TFNCG-06

Characteristics Curves (at 20 mm2/s)

TFN(C)G-02 TFN(C)G-06





TFN(C)G-04





Flow


Flow


Flow

Press. Differential
Press. Differential
Press. Differential

2 dial turns 3 dial turns 3 dial turns
4 dial turns 5 dial turns 7 dial turns
6 dial turns 7 dial turns 9 dial turns
More than 6.5 dial turns 9 dial turns 13 dial turns
Free flow over check valve More than 10.3 dial turns More than 14 dial turns
(TFNCG - 02 only) Free flow over check valve Free flow over check valve
(TFNCG - 04 only) (TFNCG - 06 only)
 Notes on Use Mounting Bolts (JIS B1176,Strength Class 12.9)
Turning flow adjustment dial clockwise will reduce Valve
Hex Socket Bolts
Qty

flow and turning counterclockwise will increase flow. TFN(C)G-02 M6 40 4
TFN(C)G-04 M8 55 4
TFN(C)G-06 M1060 6
Subplate Order mounting bolts separately.
Mounting bolt tightening torque:
Subplates are not available. Valve should be mounted
TFN(C)G-02: 12~15Nm
on manifold blocks.
TFN(C)G-04: 27~33Nm
TFN(C)G-06: 54~66Nm
D Dimensions
8





FLOW CONTROL VALVES

hole

port
hole
port

port

port

Flow
adjustment dial Dial set screw
Flow adjustment
dial Dial set screw

(hex socket 2 across flats)
(hex socket 2 across flats)

Do not loosen this screw

Do not loosen this screw

Max. Max.

locating pin
locating pin

Dashed line, TFNCG Dashed line, TFNCG

Mounting Dimensions Mounting Dimensions

deep deep
deep deep

Dimensions

Mounting Dimensions


hole

port

counterbore
deep

port

D
deep
9

FLOW CONTROL VALVES

Dial set screw

Flow
adjustment dial
Hex socket 2 across flats

Do not loosen

this screw

Max.

locating pin

Construction

Backup Rings
Model
Part No.
Standard
Qty

TFN(C)G-02 008100202 JIS B 2407 T2-P4 1
TFN(C)G-04 008100502 JIS B 2407 T2-P7 1
TFN(C)G-06 008100702 JIS B 2407 T2-P9 1

O-Rings
Model
No.
Part No.
Standard
Qty

7 008000217 JIS B 2401 1A-P4 1
9 008001617 JIS B 2401 1A-P16 1
TFN(C)G-02
14 008001419 JIS B 2401 1B-P14 1
17 008001419 JIS B 2401 1B-P14 2
7 008000517 JIS B 2401 1A-P7 1
9 008001717 JIS B 2401 1A-P18 1
TFN(C)G-04
14 008001719 JIS B 2401 1B-P18 1
17 008001819 JIS B 2401 1B-P20 2
7 008000717 JIS B 2401 1A-P9 1
9 008002617 JIS B 2401 1A-P26 1
TFN(C)G-06
14 008002319 JIS B 2401 1B-P24 1
17 008050219 JIS B 2401 1B-G30 2

Size forTFNCG only

Size forTFNCG only
 Pressure-temperature compensated flow
control valves (with check valve) LFCG

D
10
FLOW CONTROL VALVES

Valve is pressure and temperature compensated and

flow is maintained at a constant level even over changes
in load pressure or fluid temperature.
Suitable for control of very small flows.
Functional Symbols
Model Code
LFCG - 02 10 11
1 2 3 4

1 Temperature compensated flow control (w/check valve)

2 Size
3 Flow adjustment range
See 'Specifications'
4 Design no.

Specifications

Max. Working Press.

Flow
Adjustment Range Cracking Pressure in Free
Weight

Model
Size
Flow Direction

MPa kg
Code
L/min MPa
3 0.015 3.5
LFCG-02 02 21 0.11 3.9
10 0.02 14

Characteristics Curves (at 20 mm2/s)

Pressure Differential - Flow Characteristics

Full Flow Range

LFCG-02 LFCG-02 Full
Flow Range






Flow



Flow




Press. Differential

Press. Differential
Characteristics Curves (at 20 mm2/s)
Valve Opening (dial turns) - Flow Characteristics Free Flow Direction Pressure Drop

LFCG-02 LFCG-02


Pressure


Drop

Flow





Flow


Dial Turns
D

Notes on Use Mounting Bolts (JIS B1176,Strength Class 12.9) 11

Turning the flow adjustment dial clockwise will Hex Socket Bolts

FLOW CONTROL VALVES

Model
Qty

increase flow. Minimum to maximum adjustable flow Metric
Unified

is approx. 4.5 turns. (Letters A - E will appear with LFCG-02 M855 5/16-18UNC50.8 4
each turn of the dial.)
Order mounting bolts separately.
After adjustment, make sure to tighten the dial locking
Mounting bolt tightening torque: 27~33Nm
screw.
For good flow control, maintain a 1MPa or greater
pressure differential between the A and B ports. Subplate
When using flows below 0.1 L/min, use 3m filter. Valve Model Subplate Conn. Port Dia.

LFCG-02 FGM-02-20-JA-J Rc3/8
Subplate must be ordered separately.
Hex socket bolt for valve mounting supplied. (unified thread)
See page Q5 for dimensions.

Dimensions
Mounting Dimensions

port (secondary side)

Revolution
indicator

port (primary side)

Dial set screw

Slot width 1.14

hole

counterbore
deep

deep

or
deep

Flow adjustment
dial

locating pin

 Construction

D
12
FLOW CONTROL VALVES

* Insert seat 32 in body 31

O-Rings
No.
Part No.
Standard
Qty

1 007911517 AS568-115(NBR,Hs70) 1
3 1
5 008000817 JIS B 2401 1A-P10 1
7 1
9 008000217 JIS B 2401 1A-P4 1
24 007911717 AS568-117(NBR,Hs70) 2
27 008001917 JIS B 2401 1A-P21 1
37 007901617 AS568-016(NBR,Hs70) 1
 Pressure-temperature compensated flow
control valves (with check valve) F[C]G02/03

D
13

FLOW CONTROL VALVES

Pressure and temperature compensation is integrated
Functional Symbols in valve which maintains flow at a constant level even
with changes in load pressure or fluid temperature.
Free flow in the reverse direction.

Model Code
(F3) - F(C)G - 02 - 1500 - 40 - JA - S20

1 2 3 4 5 6

1 Fluid
Omit for mineral oil
F3: phosphate ester
2 Temp. compensated flow control
FCG: w/check valve
FG: no check valve (03 only)
Specifications 3 Size
See 'Specifications'
Max.
Wkg. Max. Control Flow Weight
4 Control no.
Model
Size Pressure


Code
kg 1500: FCG-02
MPa L/min
28: FG-03, FCG-03
S57 9
5 Design no.
S40 16
FCG-02 02 21 3.9 40: FCG-02
S20 24.6
22: FG-03, FCG-03
S44 35
6 Control code
S20 105
F(C)G-03 03 21 8 See 'Specifications' (S20: std)
S38 130

Characteristics Curves (at 20 mm2/s)

FCG-02-S20

Oil Temperature - Flow Characteristics

Valve Opening - Flow Characteristics (20 m2 /s at 50 OC ) Minimum Control FLow

Flow Flow


Flow

Dial Turns Oil Temperature
Press. Differential

 Characteristics Curves (at 20 mm2/s)
FCG-02-S20
Press. Differential - Flow Characteristics Press. Drop Characteristics (Free Flow Direction Over Check Valve)



Pressure

Flow
Drop

Flow

D
14 Press. Differential
MPa (Control FLow, Inlet to Outlet)

FLOW CONTROL VALVES

FG-03-28-S20 FCG-03-28-S20
Oil Temperature - Flow Characteristics
Valve Opening - Flow Characteristics (20mm2/s at 50 ) Minimum Control FLow








Flow
Flow

Flow













Dial Turns

Oil Temperature
Press. Differential

Press. Differential - Flow Characteristics Press. Drop Characteristics (Free Flow Direction Over Check Valve)

Pressure

Drop


Flow




Flow

Press.
Differential
(Control Flow, Inlet to Outlet)

Notes on Use Subplate

Turning flow adjustment dial clockwise will increase
Connection Port Dia.
Valve
Model Subplate

flow. Minimum to maximum adjustable flow is approx. Rc
4.5 turns. (Letters A ~ E will appear with each turn of FGM-02-20-JA-J 3/8
the dial.) FCG-02
FGM-02X-20-JA-J 1/2
After adjustment, make sure to tighten the dial locking
FGM-03-20-JA-J 3/8
screw. F(C)G-03 FGM-03Y-20-JA-J 3/4
For good flow control, maintain a 1MPa or greater
pressure differential between the A and B ports. FGM-03Z-20-JA-J 1
Do not use water glycol fluid with this valve. Hex socket bolt for valve mounting supplied. (unified
thread)
Mounting Bolts (JIS B1176,Strength Class 12.9) Subplate must be ordered separately.
See page Q5 for dimensions.
Hex Socket Bolts

Model
Qty

Metric
Unified

FCG-02 M8 55 5/16-18UNC50.8 4
F(C)G-03 M1080 3/8-16UNC82.5 4

Order mounting bolts separately.

Mounting bolt tightening torque:
FCG-02: 27~33Nm
F(C)G-03: 54~66Nm
 Dimensions
Mounting
Dimensions
Revolution indicator


port (primary side)



port (secondary side)

Dial set screw

Slot width 1.14

15
hole

FLOW CONTROL VALVES

counterbore
deep

deep

or
deep

Flow adjustment
dial

locating pin

Mounting Dimensions

Revolution
indicator


port (primary side)

port (secondary side)

Dial set screw

Slot width1.14

hole

counterbore
deep deep


or deep

Flow
adjustment dial

locating pin

 Construction

only

16

only

FLOW CONTROL VALVES

Seat
33 is inserted
in 25 body.

33
39
not
used for FG-03

FCG-02-S20 F(C)G-03-S20
No.
Part
Name Part No.
Standard
Qty
No.
Part
Name Part No.
Standard
Qty

3 O-Ring
007901319 AS568-013(NBR,Hs90) 1 3 O-Ring
007901617 AS568-016(NBR,Hs70) 1
7 O-Ring
008000517 JIS B 2401 1A-P7 1 7 O-Ring
008000517 JIS B 2401 1A-P7 1
Backup ring
8 40027808 MS28782-6 1 Backup ring
8 40027808 MS28782-6 1
21 O-Ring
007912017 AS568-120(NBR,Hs70) 1 21 O-Ring
007902817 AS568-028(NBR,Hs70) 1
27 O-Ring
008000619 JIS B 2401 1B-P8 4 29 O-Ring
007921519 AS568-215(NBR,Hs90) 2
29 O-Ring
007911717 AS568-117(NBR,Hs70) 2 30
O-Ring
1
007901617 AS568-016(NBR,Hs70)
30 O-Ring
007901617 AS568-016(NBR,Hs70) 1 36 1
Backup ring
37 VP197574 MS28774-016 1