MON HOC MAY cong cu

(THI LNG: 45 TIT)

NGI BIN SON:

THS.PHNG CHN THNH

NAM HOC 2010-2011

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GII THIEU MON HOC: MAY CONG CU
I/Mo ta mon hoc:
ay la mon hoc chuyen mon cua nganh c kh che
tao may va c ien t.Mon hoc nham trang b cho hoc sinh
nhng kien thc c ban ve ong hoc va truyen dan may cat
kim loai.Cac c cau may chu yeu. Phng phap luan thiet
ke cac loa chuyen ong cua may. Phng phap ieu khien
va ieu chnh cac may cat kim loai thong dung.
II/Muc tieu mon hoc:
Ngi hoc can nam c phng phap phan tch s
o ket cau ong cua may cat kim loai. oc hieu c cac
s o ong may va c cau may. Nam c phng phap
ieu khien va ieu chnh mot so may ien hnh.
III/Tai lieu tham khao:
1/Pham ap.Giao trnh May cat kim loai tap 1.
ai hoc Bach khoa Ha noi.
2/ N.ACHERKAN.D.SC Machintool Design.Vol 2&
3.Mir.Moscow
3/Nguyen Ngoc Can.May ieu khien so.HSP ky
thuat.
4.Tran Doan Sn,Phung Chan Thanh.C s cong
nghe che tao may.HBK.TP.Ho Ch minh

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 CHNG 1.AI CNG VE CHUYEN ONG HOC
TRONG MAY CONG CU.
2.1.Cac dang be mat chi tiet gia cong.
1.Dang be mat tron xoay: Hnh 4.1a,b,c.

Hnh4.2. Hnh4.3

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2.Dang mat phang: Hnh 4.4.

3.Cac dang be mat khac: Hnh 4.5.

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2.2.Khi nim v chuyn ng my,hc thuyt
Glvin.

1-Khi nim v chuyn ng my:

Hnh 3.8
a.V d 1: tin mt tr.
b.V d 2:Tin mt nh hnh
c.V d 3:Dng dao nh hnh.

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 .Kt lun.
2 .Thuyt Glvin: Bt k my no cng truyn
cho dao v phi cc chuyn ng tng i,cc
chuyn ng ny d phc tp u qui v nhng
chuyn ng n gin ca vi c cu nguyn
thu.V d tin ren l nhc li chuyn ng ca
c cu nguyn thu l c cu vt me ai c.

2.3.Cac phng phap tao hnh be mat gia cong.

1.Gia cong bang phng phap chep hnh.
Hnh 4.7 va hnh 4.8

2.Gia cong theo vet(hay phng phap quy tch).

Hnh 4.9.

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 3.Gia cong bang phng phap bao hnh.
Hnh 4.9b

4.Gia cong bang phng phap tiep xuc.

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2.4.Chuyen ong tao hnh va s phoi hp vi cac chuyen
ong khac cua may cong cu
1.Chuyen ong tao hnh.Chuyen ong tao hnh la cac
chuyen ong trc tiep tao ra be mat gia cong.ay la chuyen
ong quan trong nhat cua may cong cu.Co 2 loai chuyen
ong tao hnh n gian va chuyen ong tao hnh phc tap.
-Chuyen ong tao hnh n gian. Hnh 4.12.

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Chuyen ong tao hnh phc tap.Hnh 4.13.

-Chuyen ong tao hnh va d0n gian va phc tap

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2.Chuyen ong phan o:Chuyen ong phan o xac nh v tr
tng quan gia cac be mat gia cong nen du khong tham gia
tao hnh nhng no cung rat quan trong.

3.Cac chuyen ong phu: Gom cac chuyen ong nh tien dao
vao,lui dao ra,di chuyen cac bo phan cua may,ga at chi tiet

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gia congcac chuyen ong phu khong tham gia tao hnh ma
ch co anh hng en nang suat gia cong.

2.5.S kt cu ng hc ca my ct kim loi.

1.nh ngha.
Hnh 3.24 .S KCH my tin

2.Cc thnh phn ca SKCH.

-Xch truyn ng.
-Phng trnh xch ng.
-Lng di ng tnh ton
-Chc iu chnh
3.Mt s v d :
-SKCH my mi trn ngoi:Hnh 3.25

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-SKCH my phay ren.Hnh 3.26.

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CHNG II:PHAN LOAI-KY HIEU MAY- CAC C CAU
TRUYEN ONG VA IEU KHIEN TRONG MAY.

2.1.KHAI NIEM CHUNG VE MAY CAT KIM LOAI..

May cat kim loai thuoc nhom may cong cu.May cong cu
c coi la cac may cai dung e che tao,san xuat ra tat ca
cac may moc thiet b khac cua nen kinh te quoc dan.
May cat kim loai gia cong tren c s co tao phoi,tc la co
boc kim loai khac vi nhom may gia cong ap lc gia cong
tren c s lam bien dang deo kim loai.
May cat kim loai gom: cac may tien,may phay,may
bao,may xoc,may chuot,may mai...Ta tham khao hnh
1.1.
May gia cong bang ap lc gom cac may nh:May ren,may
dap,may canchu yeu dung e tao phoi ban au.

May tien ren vt van nang.

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Hnh 1.1.Cac may cat kim loai khac.

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Cac chuyen ong cua may.
Hnh4.10a

a.Chuyen ong c ban: Gom chuyen ong chnh va chuyen

ong chay dao.

-Chuyen ong chnh:Co 2 loai chuyen ong chnh la quay tron

va tnh tien kh hoi.

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 -Khi chuyen ong chnh la tron.

.d .n
V = [m / ph]
1000
-Khi chuyen ong chnh la thang kh hoi.

2.L. nhtk
V = [m / ph]
1000
-Chuyen ong chay dao.
-Lng chay dao vong :s [mm/vong],may tien,khoan.
Hnh 4.10

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 -Lng chay dao phut: S[mm/phut],may phay,may mai.
-Lng chay dao theo hanh trnh kep-gian oan:
s[mm/htk],may bao ngang.Hnh 4.11 tren.
Lng chay dao anh hng en nang suat va o bong be
mat gia cong.

2.2.Phan loai va ky hieu may.

1.Phan loai may.
a.Theo mc o van nang chia ra:
-May van nang hay may a dung.
-May chuyen mon hoa.
-May chuyen dung.
b.Theo mc o t ong hoa chia ra:
-May van nang
-may ban t ong
-May t ong.
c.Theo cap chnh xac: May cong cu co 5 cap chnh xac
theo th t tang dan:
E Cap chnh xac thong thng
D Cap chnh xac nang cao
C Cap chnh xac cao

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 B Cap chnh xac rat cao
A May sieu chnh xac
d.Theo trong lng:
- Nhe: Di 1 tan
- Trung bnh: en 10 tan
- Nang va: 10 en 30 tan
- May hang nang: 30-100 tan
- Cc nang:Tren 100 tan.May tien ng cc nang trong
lng en 1600 tan.
2.Ky hieu may:
V du:
May tien:T620
May phay P623
May khoan K135.

2.3.MO HNH CHUNG VE HE THONG TRUYEN ONG VA

IEU KHIEN MAY.
Bat ky may nao cung co 2 he thong truyen ong o la:
Mach truyen ong chnh(mach ong lc) va truyen ong
ieu khien(mach ieu khien).
Hnh 1.2

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1.Mach ong lc:
-Nguon ong lc: I
-C cau truyen ong: II
-C cau chap hanh : III
Cac c cau truyen ong co the la vo cap hay phan cap.
2.Mach ieu khien:
- Tn hieu ieu khien: X
-C cau o,kiem tra thong so ky thuat cho c cau chap
hanh nh lc,mo men,toc o.: CU
-Lien he ngc: LHN

2.4.CAC C CAU TRUYEN ONG.

2.4.1.Truyen ong bang c kh.
1.truyen ong bang ma sat:
a/truyen ong bang ai:
Hnh 3.2,a,b,c,d,e

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 Hnh 3.3.S o truyen dan ai cho cac may tien.
-u iem:Lam viec em,hieu suat cao,co kha nang phong
qua tai bao ve cac c cau may.
-Nhc iem:Kch thc ln,cong kenh.

b/.Truyen ong bang banh ma sat.

Hnh 3.4:a,b,c,d,e,f.

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-u iem:Lam viec em,ieu chnh vo cap van toc.
-Nhc iem:Che tao phc tap,hieu suat thap,cong kenh.
2.Truyen ong bang an khp.
a/Truyen ong bang xch. Hnh 3.6

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b/Truyen ong dung banh rang tru di trt.
-Hnh 3.8 a,b,c.

-Hnh 3.9,

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-Hnh 3.10.

Hnh 3.11

c/Truyen ong dung banh rang thay the.

Hnh 3.12 a,b,c,d,e,f,g

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d/ Truyen ong dung truc vt banh vt: Hnh 3.13.

e/ Truyen ong dung banh rang con: Hnh 3.14

g/ Truyen ong dungc cau banh rang hnh thap(Norton).

Hnh 3.15

h/ Truyen ong dungc cau banh rang then keo: Hnh 3.16

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i/ Truyen ong dungc cau Mean: Hnh 3.17

k/ Truyen ong dungc cau vi sai: Hnh 3.18.

3.Bo ao chieu.
Hnh 3.20
Hnh 3.21
Hnh 3.22

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2.4.2.C cau bien oi chuyen ong.
1.C cau cult:
-.C cau cult lac. Hnh 3.23a:

Chenh lech van toc lam viec va chay khong t, thng dung
trong may bao.
-.C cau cult quay .Hnh 3.23b: Chenh lech van toc
ln,hanh trnh ngan, dung cho may xoc.
2.C cau banh rang trhanh rang.
Hnh 3.24

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3.C cau vt me ai oc.
Hnh 3.25.

Hnh 3.26.C cau vt me ai oc bi:

4.C cau cam.

Hnh 3.27
Hnh 3.28

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2.4.3.C cau chuyen ong gian oan.
1.C cau coc
Hnh 3.29

2.C cau mantt.

Hnh 3.30

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2.4.4.Truyen ong thuy kh.
1.ac iem
2.u,nhc iem
3.S o lam viec: Hnh 3.31

2.5.C CAU IEU KHIEN C KH.

Chc nang:C cau ieu khien dung e ong m ong c ien,
thay oi toc o cat(so vong quay truc chnh),lng chaydao,di
chuyen cac bo phan cua may nh u ong,ban dao
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V du ieu khien khoi di trt 2 bac: Hnh 3.32

Co nhieu loai c cau ieu khien c kh.

1.4.1.ieu khien dung tay gat trc tiep: Hnh 3.33

1.4.2.ieu khien dung cam:

a/ieu khien dung cam a. Hnh 3.34a,b.

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b/ieu khien dung cam thung. Hnh 3.35a,b.

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c/Cac dang tay gat vo lang thng dung.Hnh 3.36.

1.4.3.ieu khien dung a lo. Hnh 3.37

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1.4.4.Dung cam thuan nghch. Hnh 3.38.

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 Cau hoi on tap chng 2:
1.Phan biet may cat kim loai vi cac loai may khac e thay
ro vai tro cua may cat
kim loai trong nen kinh te quoc dan.
2.Phan biet mach ong lc va mach cong suat trong may
cat kim loai.
3.S khac biet cua truyen dan phan cap va vo cap?u
nhc iem cua moi loai.
4.Trnh bay nguyen tac lam viec,u nhc iem va pham vi
ng dung cua cac c
cau truyen ong nh:ai,banh ma sat,xch,banh rang,he
thong thuy lc.
5.Cac loai c cau cua mot he thong ieu khien c kh?
6.Ve s o nguyen ly ieu khien cam a,cam thung,a co
lo.

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