ENGINEERING DIVISION

ENGINEERING & MANGEMENT

Rubber Belt Conveyor Calculations (ISO 5048 : 1989 E) Ver.2.31

Project Mass Jordan - Clay Storage & Transport Date 31-08-2006 Rev.
Conveyor BC 2304 BY ND Ref.

Basic Data Material Caractaristcs Rubber Belt

Capacity (Design) 320 t/h Conveyed Mat. Clay Belt Type EP 500/3
Capacity (Nomin.) 300 t/h Density 1100 kg/m3 Carcass Wt. 4.96 kg/m2
Belt width 800 mm Surcharge Angle 25 degree Top Cover 4 mm
Req. Belt speed 1.6 m/s Abrasivness Non abrasive Bottom Cover 2 mm
No. of Clenars 2 Lump Size (mm) 300 - 450 Belt Thickness 10 mm
Extra Forces 2.2 kN Drum, Take-up, Skirts &Top Cover Rollers & Trough
Min. excess power 10 % Drive Drum Dia. 500 mm Rollers / Station 3 /Station

Ferquancy 50 Hz Wrap angle 210 degree Trough 35 degree

Working Temp. 38.5 O
C Drum Coating 10 mm Roller Size 89x315 mm
Artifical Coeff. 0.03 Friction Coeff. 0.35 Roller Series PSV1
Geometry Take-up Type Screw at tail Tilt Angle 1 degree
Horiz. Length 100 m Position From Head 33 m Carrying Spacing 1.2 m
Vertical Height 10 m Skirt Board Length 4 m Lower Rollers 2 /Station

Max. Inclination 15 degree Total Impact Length 1.2 m Trough 10 degree

Incl. at Discharge 0 degree Noof Feed Points 1 Roller Size 89x465 mm
No Concave Arc 0 m Top Cover Partially Covered Roller Series PSV1
No Convex Arc 20 m 16 Min Top Cover Length 139. m Return Spacing 3 m

Weight of material & moving parts Conveyor charactaristics Calculations Results

Material qG 55.6 kg/m Conv. Profil Length 100.5 m Capacity at 100% 440 t/h
Carr. Rollers qRO 6.8 kg/m Type Long Filling Degree 73%
Ret. Rollers qRU 2.8 kg/m Coefficient C 1.8 Counter Weight N/A Ton
Rubber Belt qB 9 kg/m Min. Concave Radius N/A m Req. Drum speed 58.76490 rpm
Conv. Inertia 0.3988 kg.m 2
Hydraulic Coupling Yes

Power and Tensions

Resistances at Design Capacity Resistances at Nominal Capacity Tensions at Design Capacity
FH 2487 N FH 2384 N T1 at drive 20.33 kN
FSt 5450 N FSt 5109 N T2 at drive 6.31 kN
FN (Long) 1886 N FN (Long) 1886 N T3 at tail 8.39 kN
FN (Short) 0 N FN (Short) 0 N T4 at take-up 8.39 kN
FS 1996 N FS 1996 N T1 at Startup 45.0 kN
FExtra 2200 N FExtra 2200 N T2 at Startup 13.16 kN
FU 14019 N FU 13576 N T3 at Startup 13.40 kN
Power at Design Capacity Power at Nominal Capacity Max. Belt Stress S1
PConsumed 22.43 kW PConsumed 21.72 kW S1 at Start-up 56.29 kN/m
PMotor min. 24.7 kW PMotor min. 23.9 kW S1 at Design Cap. 25.41 kN/m
PInstalled 30 kW PInstalled 30 kW S1 at Nominal Cap. 24.64 kN/m
Excess Power 33.7% Excess Power 38.1% % at Design Cap. 5.1%
TRequired at Drum 3.645 kN.m TInstalled at LSS 4.875 kN.m % at Start up 11.3%
 ENGINEERING DIVISION
ENGINEERING & MANGEMENT

Rubber Belt Conveyor Foundation Loads

Project Mass Jordan - Clay Storage & Transport Date 31-08-2006 Rev. 0
Conveyor BC 2304 BY ND Ref. 0

T1 DL1 5.4 kN D1 DL1 27.9 kN M1 DL1 kN

T2 LL1 20.1 kN D2 LL1 32.0 kN M2 LL1 3.7 kNm
LL4 10.1 kN LL4 16.0 kN EL1 36.5 kNm
I DL1 1.0 kN/m B DL1 0.7 kN/m
LL4 2.7 kN/m LL1 0.7 kN/m
L1 N/A kN EL3 0.3 kN/m
L2 N/A kN
Design Capacity 320 t/h Horiz. Length ( L ) 100 m Installed Power 30 kW
Belt width 800 mm Vertical Height ( H ) 10 m Total Est. Weight 16.01 ton
Impact Length 1.2 m Conv. Profile Length 100.4988 m Case 3 Screw at tail
 ENGINEERING DIVISION
ENGINEERING & Initial

Material Trajectory For Belt Conveyor

Project Mass Jordan - Clay Storage & Transport Date 31-08-2006 Rev. 0
Conveyor BC 2304 BY ND Ref. 0

Input Data
Capacity (Design) 320 t/h h 147.3 mm Trajectory starts at Initial point of Traj.
Belt width 800 mm a1 60.1 mm Angle Theta N/A degree
Belt speed 1.6 m/s Radius of Trajec. 0.33 m Angle Measured N/A

Belt Inclination 0 degree Speed of Trajec. 1.96 m/s Division Value "I" 97.84 mm
Rollers / Station 3 rp 0.27
Trough 35 degree hp 0.28
Surcharge Angle 25 degree Factor " F " 1.18
Drive Drum Dia. 500 mm
Drum Coating 10 mm
Belt Thickness 10 mm

Falling distance
Period in 1/20 of
during this period
second
(mm)
1 13
2 49
3 111
4 197
5 306
6 441
7 601
8 784
9 1003
10 1225
11 1483
12 1765
13 2070
14 2402
15 2756
16 3137
17 3542
18 3974
19 4382
20 4909
 ENGINEERING DIVISION
ENGINEERING & MANGEMENT

Rubber Belt Conveyor Drums Design

Project Mass Jordan - Clay Storage & Transport Date 31-08-2006 Rev. 0
Conveyor BC 2304 BY ND Ref. 0

Drive Drum
B 800 mm Drum weight 274.0 kg Ni 1760.0 rpm
Drum Dia. 0.5 m F 26.6 kN 6.4 r/s
Material St 60 MPa M 1473 kNmm No 58.8 rpm
u 600 MPa Tout 4875 kNmm Tin 162.8 kNmm
d 110 mm 11.3 N/mm 2 Se 81.2 N/mm2
D 120 mm 18.7 N/mm2 Check Safe
L 1250 mm Combined 34.2 N/mm2 Safe by 137.2 %
l 110 mm Deflection 0.32 mm
r 4 mm Deflection limit 0.50 mm

Tail / Take up Drum

Drum Dia. 0.4 m r 4 mm 8.0 r/s
Material St 50 MPa Drum weight 0.0 kg N 76.4 rpm
u 500 MPa F 16.8 kN Se 65.2 MPa
d 90 mm M 922 kNmm Check Safe
D 100 mm 12.9 MPa Safe by 405.7 %
L 1250 mm Deflection 0.40 mm
l 110 mm Deflection limit 0.90 mm

Bend Drum
Drum Dia. 0.4 m r 4 mm 8.0 r/s
Material St 42 MPa Drum weight 0.0 kg N 76.4 rpm
u 420 MPa F 8.8 kN Se 60.3 MPa
d 80 mm M 486 kNmm Check Safe
D 90 mm 9.7 MPa Safe by 524.5 %
L 1250 mm Deflection 0.30 mm
l 110 mm Deflection limit 0.90 mm

Snub Drum
Drum Dia. 0.315 m r 4 mm 10.2 r/s
Material St 42 MPa Drum weight 0.0 kg N 97.0 rpm
u 420 MPa F 3.2 kN Se 74.3 MPa
d 40 mm M 173 kNmm Check Safe
D 50 mm 27.6 MPa Safe by 169.0 %
L 1250 mm Deflection 0.200 mm
l 110 mm Deflection limit 0.90 mm
 ENGINEERING DIVISION
ENGINEERING & MANGEMENT

Rubber Belt Conveyor Technical Specifications

Project Mass Jordan - Clay Storage & Transport Date 31-08-2006 Rev. 0
Conveyor BC 2304 By ND Ref. 0.00

Basic Data Material Caractaristcs Rubber Belt

Capacity (Design) 320 t/h Conveyed Mat. Clay Belt Type EP 500/3
Capacity (Nomin.) 300 t/h Density 1100 kg/m3 Manufacturer Semprit
Belt width 800 mm Surcharge Angle 25 degree Carcass Wt. 4.96 kg/m2
Req. Belt speed 1.6 m/s Abrasivness Non abrasive Belt cover T+B mm 4 2
Horiz. L 100 m Working Temp. 38.5 o
C Belt Thickness 10 mm
Vertical H 10 m Take up stroke 2.0 m Belt length 234 m
Max. Inclination 15 degree Counter weight N/A ton Max. working Ten. 50 kN/m
Reversible One way belt Belt extra length 15 m Max. working Temp. 39 o
C
Return inverted No Skirt total length 4.0 m Profile length 100 m
Filling Degree 73% Impact Rollers spac 0.3 m Top Cover Length 139.0 m
Drive Drum Tail/Take up Drum Snub Drum
Drum Dia.x Width 500x950 mm Drum Dia.x Width 400x950 mm Drum Dia.x Width 315x950 mm
Drum Coating 10 mm No. of Drums 1 mm No. of Drums 1 mm
Shaft Dia. 110 mm Shaft Dia. 90 mm Shaft Dia. 40 mm
Bearing Housing SNH 524 TS Bearing Housing SNH 520 TS Bearing Housing SNH 509 TS
Bearing & adapter 22224 EK - H 3124 Bearing & adapter 22220 EK - H 320 Bearing & adapter 22209 EK - H 309
Locating ring 2FRB 14 / 215 Locating ring 2FRB 12 / 180 Locating ring 2FRB 3.5 / 85
End cover ASNH 524 - 620 End cover (2 off) ASNH 520 - 617 End cover (2 off) ASNH 509
Upper Idler Lower Idler No Bend Drum
Rollers / Station 3 Rollers / Station 2 Drum Dia.x Width 400x950 mm
Roller size 89x315 mm Roller size 89x465 mm No. of Drums 0 mm
No. off (Normal/Impact) 85 5 No. of stations 30 Shaft Dia. 80 mm
Upper Spacing 1.2 m Lower Spacing 3.0 m Bearing Housing SNH 518 TS
Tilt angle 1 degree Bearing & adapter 22218 EK - H 309
Trough 35 degree Trough 10 degree Locating ring 2FRB 6.25 / 160
Manufacterer Precesmeca Manufacterer Precesmeca End cover (2 off) ASNH 518 - 615
No Upper Self-aligning Idler Lower Self-aligning Idler No Special Idler
Rollers / Station 3 Rollers / Station 2 Rollers / Station 1
Roller size 89x315 mm Roller size 89x465 mm Roller size 159x950 mm
No. of stations 0 No. of stations 4 No. of stations 2
Self al. Spacing 30 m Self al. Spacing 25 m
Guide roller size/no. 60x100 2/station Guide roller size/no. 60x100 2/station Tilt angle degree
Trough 35 degree Trough 10 degree Trough 35 degree
Manufacterer Clean CAT Manufacterer Precesmeca Manufacterer Precesmeca
Motor Gear Box Couplings
Rated Power 22.43 kW Manufacturer FLENDER High speed coup. Voith turbo coup.
Installed Power 30 kW Type MC3RLSF02 Ti 203 Nm
Excess Power 33.7% No 58.8 rpm Ppermissible 32 kW
Manufacturer SEW ireq. / iactual 29.9 29.43 Type 366
Motor type 180 L Mounting Method Foot Mounted Low speed coup. FLENDER RUPEX
Ni 1760 rpm Input shaft dia. 35 mm To 4875 Nm
Ferquancy 50 Hz Output shaft dia. 80 mm Tpermissible 7600 Nm
Shaft Dia. 48 mm Powerpermissible 46.1 kW Type RWN 360
Conveyor Estimated Weights
Purchased 4.80 ton Manufactured 11.21 ton Total weight 16.01 ton
Belt Conveyor Calculati

In Accordance with ISO 5048 : 19

Version 1.8 - June 2005

ASEC ENGINEERING DEPT

fernas@asec-egypt.com
onveyor Calculations

nce with ISO 5048 : 1989 (E

ersion 1.8 - June 2005

C ENGINEERING DEPT.
rnas@asec-egypt.com