Design Considerations

 Characteristics and Conveyability of Bulk Materials

 Capacities, Belt Widths, and Speeds
 Belt Conveyor Idlers
 Belt Tension, Power, and Drive Engineering
 Belt Selection
 Pulleys and Shafts
 Vertical Curves
 Steep Angle Conveying
 Belt Takeups, Cleaners, and Accessories
 Conveyor Loading and Discharge
 Conveyor Motor Drives and Controls
 Operation, Maintenance, and Safety
k Materials
 COUNTER WEIGHT CALCULATOR

PROJECT : BY PASS CONVEYOR

Belt width 1800 mm Friction Factor (f)

Tensile strength of belt NN200 x 5 X 5/1.5 f 0.03
Horizontal length of conveyor 528.8 m Lo 49
C to C conveyor length L 548.5 m
Height of level head pulley H 9.8 m
Belt speed V 198 m/min
Material to handled COAL Weight of moving parts without material carr
Conveyor Capacity Q 2400 Ton/hours W 154

P1 = Power required to move empty belt (kW) Pt

= 0.06 x f x W x V (L + Lo)
367
= 89.36 kW

P2 = Power required to move load on level (kW)

= f x Q (L + Lo)
367
= 117.23 kW

P3 = Power to Lift load (kW) P

= HxQ ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 64.09 kW

Effective tension (Te) = 6120 x P

V FRICTION FACTOR
= 8366.48 kg 0.2

Slack Side Tension (T2) = Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 9537.79 kg

Slope Tension (T3) = W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)

= 1207.73 kg 46 kg/m

Sag Tension (T4) = 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)

 3m
= 862.5 kg

Counter Weight Calculation (Wt)~ 2 x T2 = 19075.58 kg Choise the Larger Tension

~ 2 x T4 = 1725 kg
rts without material carried

= Power to move Tripper (kW)

= Total Power
= P1 + P2 + P3 + Pt
= 270.68 kW
1 Belt Cleaning Systems 7 Other Accessories
2 Belt Guiding Systems 8 Conveyor Belts
3 Sealing Systems 9 Idlers
4 Loading Systems 10 Pulleys
5 Pulley Lagging Systems 11 Hoods
6 HiSafe Systems 12 Holdbacks
4.1 COAL DATA:
Capacity : 2000 tons per hour
Material : Coal
Density : 50 lbs per cubic foot
Grindability : 45 to 65 Hardgrove

Infeed to the receiving hopper;

Lump Size : 6 in to 0
Infeed to the secondary crusher;
Lump Size : 2 in to 0
SPEED 800 FEED PER MNEIT
4.064008 m/s
belt width 42 inch
Material : Coal , anthracite, sized
Average Weight : 60 lbs/ cub.ft
angle of repose : 35 degrees
recommended max
inclination : 18 degrees
Code : B35TY

SPESIFIKASI MATERIAL
Material : Coal , anthracite, sized
Capacity : 2000 tph
Length : 200 m
Lift : 115 feet

Belt Speed : 600 fpm

Belt width 42 inches
anthracite, sized
BELT CONVEYOR CAPACITY TABLE

Surcharge angle of The

Material : 15 degrees
Density of Material : 60 lb/ft3
Capacity : 2000 tph
ft3/hr : 66666.67 ft3/hr
equivalent Capacity : 11111.11

BELT CPONVEYOR PARAMETER

Belt Speed : 600 fpm

Belt width : 42 inches
Surchage Angle 15 degrees
Trough Angle : 35 degrees
Cross section of load 1254 ft2
Capacity at 100 fpm 7254 ft3/hr

IDLER
Trough Angle : 35 degrees
CAPACITY : 1.531722
Belt Width : 42 inches
Weight of Material : 50 lb/ft3
Trough idle spacing : 4.5 ft
Return idler : 10 ft
5-15 less than
angle of repose
55-60
CALCULATED IDLER LOAD

Belt Weight(WB : 42 inch

Material Wight(WM) : lbs/f
Quantity of Material
Conveyed(Q) : 2000 tph

Design Belt Speed(Vee) : fpm

Spacing of Idlers(SI) : 4.5 f
Lump Adjustment
Factor(KI) : 1 lbs/f
Idler Measurement
Load :
isalignment inch
Belt Tension lbs
Idler spacing(f) f
No Komponen
1. Frame Structure
1.1 Hollow sq. bar SS-41, 50 x 50 x 2,3t - 6mL
1.2 Hollow sq. bar SS-41, 60 x 60 x 3,2t - 6mL
1.3 Hollow sq. bar SS-41, 75 x 75 x 3,2t - 6mL
1.4 Hollow sq. bar SS-41, 100 x 100 x 4,5t - 6mL
1.5 Angle bar SS-41, L-50 x 50 x 6t x 6mL
1.6 Angle bar SS-41, L-65 x 65 x 6t x 6mL
1.7 L-profile, SS-41 (150 x 50 x 5t) - 6 mL
1.8 Z-profile, SS-41 (150x46x40x1,5t) -6Ml
1.9 UNP SS-41, 150 x 75 x 6,5t x 6mL
1.10 UNP SS-41, 100 x 50 x 5t x 6mL
1.11 Grating GI, Type-30/100 (Bar:3x30) - 800Wx1000L
1.12 Grating treads GI, Type-30/100 (Bar:3x30) - 70x240x800

2. Drive Unit
2.1 Head pulley - 500D x 1400L
2.2 Tail pulley - 400D x 1400L
2.3 Snub pulley - 350D x 1400L
2.4 Conv.Belt - 1200w - EP400 / 3 - 3.2 / 1.6
2.5 Return roller 108 x 1400L
2.6 Impact roller 108 x 1400L
2.7 Carrying idler - 108 mmD x 480mmL
2.8 V-belt
QUANTITY PRICE