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1042 6 PDF
1042 6 PDF
5.1 INTRODUCTION
As mentioned in Chapter 4, the maximum pressure ratio achieved in centrifugal
compressors is about 4:1 for simple machines (unless multi-staging is used) at an
efciency of about 70 80%. The axial ow compressor, however, can achieve
higher pressures at a higher level of efciency. There are two important
characteristics of the axial ow compressorhigh-pressure ratios at good
efciency and thrust per unit frontal area. Although in overall appearance, axial
turbines are very similar, examination of the blade cross-section will indicate a
big difference. In the turbine, inlet passage area is greater than the outlet. The
opposite occurs in the compressor, as shown in Fig. 5.1.
Thus the process in turbine blades can be described as an accelerating ow,
the increase in velocity being achieved by the nozzle. However, in the axial ow
compressor, the ow is decelerating or diffusing and the pressure rise occurs
when the uid passes through the blades. As mentioned in the chapter on diffuser
design (Chapter 4, Sec. 4.7), it is much more difcult to carry out efcient
diffusion due to the breakaway of air molecules from the walls of the diverging
passage. The air molecules that break away tend to reverse direction and ow
back in the direction of the pressure gradient. If the divergence is too rapid, this
may result in the formation of eddies and reduction in useful pressure rise. During
acceleration in a nozzle, there is a natural tendency for the air to ll the passage
Figure 5.1 Cutaway sketch of a typical axial compressor assembly: the General
Electric J85 compressor. (Courtesy of General Electric Co.)
walls closely (only the normal friction loss will be considered in this case).
Typical blade sections are shown in Fig. 5.2. Modern axial ow compressors may
give efciencies of 86 90%compressor design technology is a well-developed
eld. Axial ow compressors consist of a number of stages, each stage being
formed by a stationary row and a rotating row of blades.
Figure 5.3 shows how a few compressor stages are built into the axial
compressor. The rotating blades impart kinetic energy to the air while increasing
air pressure and the stationary row of blades redirect the air in the proper direction
and convert a part of the kinetic energy into pressure. The ow of air through the
compressor is in the direction of the axis of the compressor and, therefore, it is
called an axial ow compressor. The height of the blades is seen to decrease as
the uid moves through the compressor. As the pressure increases in the direction
of ow, the volume of air decreases. To keep the air velocity the same for each
stage, the blade height is decreased along the axis of the compressor. An extra
row of xed blades, called the inlet guide vanes, is tted to the compressor inlet.
These are provided to guide the air at the correct angle onto the rst row of
moving blades. In the analysis of the highly efcient axial ow compressor,
the 2-D ow through the stage is very important due to cylindrical symmetry.
Figure 5.2 Compressor and turbine blade passages: turbine and compressor housing.
The ow is assumed to take place at a mean blade height, where the blade
peripheral velocities at the inlet and outlet are the same. No ow is assumed in the
radial direction.
W c UCw2 2 C w1 5:1
Using the velocity triangles, the following basic equations can be written:
U
tan a1 tan b1 5:2
Ca
U
tan a2 tan b2 5:3
Ca
in which Ca Ca1 C2 is the axial velocity, assumed constant through the stage.
The work done equation [Eq. (5.1)] may be written in terms of air angles:
also,
The whole of this input energy will be absorbed usefully in raising the pressure and
velocity of the air and for overcoming various frictional losses. Regardless of the
losses, all the energy is used to increase the stagnation temperature of the air, KT0s.
If the velocity of air leaving the rst stage C3 is made equal to C1, then the
stagnation temperature rise will be equal to the static temperature rise, KTs. Hence:
UC a
T 0s DT s tan b1 2 tan b2 5:6
Cp
Equation (5.6) is the theoretical temperature rise of the air in one stage. In reality,
the stage temperature rise will be less than this value due to 3-D effects in the
compressor annulus. To nd the actual temperature rise of the air, a factor l, which
is between 0 and 100%, will be used. Thus the actual temperature rise of the air is
given by:
lUC a
T 0s tan b1 2 tan b2 5:7
Cp
If Rs is the stage pressure ratio and hs is the stage isentropic efciency, then:
hs DT 0s g=g21
Rs 1 5:8
T 01
But from the velocity triangles, adding Eqs. (5.2) and (5.3),
2U
tan a1 tan b1 tan a2 tan b2
Ca
Therefore,
C a 2U 2U
L 2 tan b1 tan b2
2U C a Ca
Ca 5:12
tan b1 tan b2
2U
Usually the degree of reaction is set equal to 50%, which leads to this interesting
result:
U
tan b1 tan b2 :
Ca
Again using Eqs. (5.1) and (5.2),
tan a1 tan b2 ; i:e:; a1 b 2
tan b1 tan a2 ; i:e:; a2 b 1
Conversely, if the designer chooses b2 less than b1, the stator pressure rise will be
greater and the reaction is less than 50%.
a1 0 and a2 0 are the camber angles of the entry and exit tangents the camber
0 0
line makes with the axial direction. The blade camber angle u a1 2 a2 . The
chord c is the length of the perpendicular of the blade prole onto the chord line.
It is approximately equal to the linear distance between the leading edge and the
trailing edge. The stagger angle j is the angle between the chord line and the axial
direction and represents the angle at which the blade is set in the cascade. The
pitch s is the distance in the direction of rotation between corresponding points on
adjacent blades. The incidence angle i is the difference between the air inlet angle
0 0
(a1) and the blade inlet angle a1 . That is, i a1 2 a1 . The deviation angle (d)
0
is the difference between the air outlet angle (a2) and the blade outlet angle a2 .
The air deection angle, 1 a1 2 a2, is the difference between the entry and
exit air angles.
A cross-section of three blades forming part of a typical cascade is shown in
Fig. 5.7. For any particular test, the blade camber angle u, its chord c, and the pitch
0 0
(or space) s will be xed and the blade inlet and outlet angles a1 and a2 are
determined by the chosen setting or stagger angle j. The angle of incidence, i, is
0
then xed by the choice of a suitable air inlet angle a1, since i a1 2 a1 .
An appropriate setting of the turntable on which the cascade is mounted can
accomplish this. With the cascade in this position the pressure and direction
measuring instruments are then traversed along the blade row in the upstream and
downstream position. The results of the traverses are usually presented as shown
Figure 5.8 Variation of stagnation pressure loss and deection for cascade at xed
incidence.
Then,
a*2 b2 d*
s1
b2 m u 2
and, l
a*1 2 a*2 1*
or:
a*1 a*2 1*
Also,
i* a* *
1 2 b1 a2 1* 2 b1
That is,
1 dP C 2w
5:27
r dr r
1 1
h0 h C 2a C 2w ; h cp T; and C 2 C 2a C2w
2 2
or:
g 1 dP dCw
Cw 0
g 2 1 r dr dr
Combining this with Eq. (5.27):
g C 2w dC w
Cw 0
g21 r dr
or:
dC w g Cw
2
dr g21 r
Separating the variables,
dC w g dr
2
Cw g21 r
Integrating the above equation
Z
R dCw g dr
2
Cw g21 r
g
2 ln C w r c where c is a constant:
g21
Solution:
T 01 292K; P01 1 bar; hc 0:85:
Using the isentropic P T relation for compression processes,
0 g21g
P02 T 02
P01 T 01
where T 020 is the isentropic temperature at the outlet.
Therefore,
g 21
0 P02 g
T 02 T 01 2929:50:286 555:92 K
P01
Now, using isentropic efciency of the compressor in order to nd the
actual temperature at the outlet,
0
T 02 2 T 01 555:92 2 292
T 02 T 01 292 602:49 K
hc 0:85
Work of compression:
W c Cp T 02 2 T 01 1:005602:49 2 292 312 kJ/kg
Solution:
The stage pressure ratio is given by:
g
hs DT 0s g21
Rs 1
T 01
or
hs 21 3:5
1:22 1
288
that is,
hs 0:8026 or 80:26%
The rotor speed is given by:
pDN 60200
U ; or D 0:85 m
60 p4500
Using free vortex condition, i.e., Cwr constant, and using h as the
subscript for the hub,
rt 0:475
Cw1h C w1t 65:72 73:452 m/s
rh 0:425
At the outlet to the rotor tip,
Therefore,
rt 0:475
Cw2h C w2t 183:24 204:8 m/s
rh 0:425
Hence the ow angles at the hub:
C w1h 73:452
tan a1 0:594 or; a1 30:728
Ca 123:6
U h 223
tan b1 2 tan a1 2 0:5942 1:21
Ca 123:6
i.e., b1 50.438
C w2h 204:8
tan a2 1:657
Ca 123:6
i.e., a2 58.898
U h 223
tan b2 2 tan a2 2 tan 58:598 0:1472
Ca 123:6
i.e., b2 8.378
5. The degree of reaction at the hub is given by:
Ca 123:6
Lh tan b1 tan b2 tan 50:438 tan 8:378
2U h 2223
123:6
1:21 0:147 37:61%
2223
Calculate the stage air angles at the root, mean, and tip for a free vortex
design.
Solution:
Calculation at mean radius:
From Eq. (5.1), Wc U(Cw2 2 Cw1) UKCw
or:
Cp T 02 2 T 01 C p DT 0s lUDCw
So:
C p DT 0s 100515
DC w 95:87 m/s
lU 0:85185
Since the degree of reaction (Fig. 5.14) at the mean radius is 50%, a1 b2
and a2 b1.
From the velocity triangle at the mean,
U DCw 2C w1
or:
U 2 DC w 185 2 95:87
Cw1 44:57 m/s
2 2
Hence,
C w1 44:57
tan a1 0:3184
Ca 140
that is,
a1 17:668 b2
and
DCw Cw1 95:87 44:57
tan b1 1:003
Ca 140
i.e., b1 45:098 a2
Calculation at the blade tip:
Using the free vortex diagram (Fig. 5.15),
DC w Ut DCw Um
Therefore,
95:87185
DCw 73:9 m/s
240
Whirl velocity component at the tip:
C w1 240 44:57185
Therefore:
44:57185
C w1 34:36 m/s
240
Cw1 34:36
tan a1 0:245
Ca 140
Therefore,
a1 13:798
From the velocity triangle at the tip,
x2 DC w Cw1 U
or:
x2 U 2 DC w 2 Cw1 240 2 73:9 2 34:36 131:74
or:
DCw 140 95:87185 and DCw 126:69 m/s
Also:
C w1 Ur C w1 Um
or:
C w1 140 44:57185 and C w1 58:9 m/s
and
C w2 Ut C w2 Ur
so:
58:9
tan a1 0:421
140
i.e., a1 22.828
From the velocity triangle at the blade root, (Fig. 5.16)
or:
x2 Cw2 2 U 185:55 2 140 45:55
Therefore:
U 2 Cw1 140 2 58:9
tan b1 0:579
Ca 140
i.e., b1 30.088
C w2 185:55
tan a2 1:325
Ca 140
i.e., a2 52.968
x2 45:55
tan b2 2 2 20:325
Ca 140
i.e., b2 2 188
Design Example 5.5: From the data given in the previous problem,
calculate the degree of reaction at the blade root and tip.
Solution:
Reaction at the blade root:
Ca 140
Lroot tan b1r tan b2r tan 30:088 tan 2188
2U r 2140
140
0:579 2 0:325 0:127; or 12:7%
2140
Find the stagnation temperature rise in the rst stage of the compressor.
Solution:
Since the degree of reaction is 50%, the velocity triangle is symmetric as
shown in Fig. 5.17. Using the degree of reaction equation [Eq. (5.12)]:
Ca Ca
L tan b1 tan b2 and w 0:56
2U U
Therefore:
2L
tanb1 2 tan 328 1:16
0:56
i.e., b1 49.248
Now, for the relative Mach number at the inlet:
V1
M r1 12
gRT 1
or:
C2
V 21 gRM 2r1 T 01 2 1
2Cp
From the velocity triangle,
Ca Ca
V1 ; and C1
cosb1 cosa1
and:
a1 b2 since L 0:5
Therefore:
Ca Ca
C1
cos328 0:848
and:
Ca Ca
V1
cos 49:248 0:653
Hence:
C 2a C2a
C21 ; and V 21
0:719 0:426
C 2a
T 02 2 T 01 tan b1 2 tan b2
Cp w
169:512
tan 49:248 2 tan 328 27:31K
10050:56
Determine: (1) the blade and air angles at the mean radius, (2) the mean
radius, and (3) the blade height.
Solution:
(1) The following equation provides the relationship between the
temperature rise and the desired angles:
lUC a
T 02 2 T 01 tan b1 2 tan b2
Cp
or:
0:93205155:5
24 tan b1 2 tan b2
1005
so:
tan b1 2 tan b2 0:814
Using the degree of reaction equation:
Ca
L tan b1 tan b2
2U
Hence:
0:52205
tan b1 tan b2 1:318
155:5
Solving the above two equations simultaneously for b1 and b2,
2 tan b1 2:132;
so : b2 14:148 a1
C 21 160:312
T 1 T 01 2 290 2 277:21 K
2C p 21005
C a 180
cos a1 0:973
C 1 185
i.e., a1 13.358 b2
From the same velocity triangle,
1 1
C w1 C21 2 C2a 2 1852 2 1802 2 42:72 m/s
Therefore,
U 2 C w1 200 2 42:72
tan b1 0:874
Ca 180
i.e., b1 41.158 a2
Static temperature at stage inlet may be determined by using
stagnation and static temperature relationship as given below:
C1 1852
T 1 T 01 2 290 2 273 K
2Cp 21005
Stagnation temperature rise of the stage is given by
lUC a
DT 0s tanb1 2 tanb2
Cp
0:86200180
0:874 2 0:237 19:62 K
1005
Pressure ratio: 6
Polytropic efficiency: 0:85
Inlet temperature: 285 K
Solution:
Using the isentropic P T relation for the compression process,
g 21
P02 g
T 020 T 01 28560:286 475:77 K
P01
Using the polytropic P T relation for the compression process:
n21 g21 0:4
0:336
n gh1;c 1:40:85
Actual temperature rise:
n21=n
p02
T 02 T 01 28560:336 520:36 K
p01
The compressor isentropic efciency is given by:
T 020 2 T 01 475:77 2 285
hc 0:8105; or 81:05%
T 02 2 T 01 520 2 285
i:e:; b1 64:818
Stagnation temperature rise
tUC a
DT 0s tan b1 2 tan b2
Cp
Substituting the values, we get
0:92 308:3 145
22 tan b1 2 tan b2
1005
or
tanb1 2 tanb2 0:538
(2) Therefore, tan b2 1.588 and b2 57.88
r m 2 h/2
root radius/tip radius 0:5
r m h/2
(where subscript m for mean and h for height)
or rm 2 h/2 0.5 rm 0.25 h
[ rm 1.5 h
but rt rm h/2 1.5 h h/2
or 0.535 2 h or h 0.268 m
and rm 1.5 h 0.402 m
Area, A 2prmh 2p 0.402 0.268 0.677 m2
Now, using isentropic relationship for p T
g/g21
p1 T1 288:9 3:5
or p1 1 0:987 bar
p01 T 01 290
and
p1 0:987 105
r1 1:19 kg/m3
RT 1 287 288:9
Therefore, the mass ow entering the stage
m_ rAC a 1:19 0:677 145 116:8 kg/s
Now,
W C p DT 0s 1005 22 22110J/kg
Power required by the compressor
P mW
_ 116:8 22110 2582:4 kW
(4) In order to nd out rotor air angles at the root section, radius at the
root can be found as given below.
rr r m 2 h/2
0:402 2 0:268/2 0:267m:
i:e:; b1 46:98
For b2 at the root section
tU r C a
DT 0s tanb1 2 tanb2
Cp
or
0:92 153:843 145
22 tanb1 2 tanb2
1005
or
tanb1 2 tanb2 1:078
[ b2 20:9748
Calculate the number of stages required, pressure ratio of the rst and last
stages, rotational speed, and the length of the last stage rotor blade at inlet to the
stage. Assume equal temperature rise in all stages, and symmetrical velocity
diagram.
Solution:
If N is the number of stages, then overall pressure rise is:
n21
NDT 0s n
R 1
T 01
where
n21 g
ha c
n g21
(where hac is the polytropic efciency)
substituting values
n21 1:4
0:87 3:05
n 0:4
overall pressure ratio, R is
N 22 3:05
R 1
290
or
1 N 22
4:5 3:05 1
290
[ N 8:4
Hence number of stages 8
Stagnation temperature rise, DT0s, per stage 22K, as we took 8
stages, therefore
22 8:4
DT 0s 23:1
8
From velocity triangle
Ca8
cos a8
C8
or
C a8 160 cos20 150:35 m/s
Using degree of reaction, L 0.5
Then,
C a8
0:5 tanb8 tanb9
2U
or
150:35
0:5 tanb8 tanb9 A
2U
Also,
tUC a8
DT 0s tanb8 2 tanb9
Cp
Now, DT0s 22K for one stage.
As we took 8 stages, therefore;
22 8:4
DT 0s 23:1 K
8
0:85 U 150:35
[ 23:1 tanb8 2 tan20 B
1005
Because of symmetry, a8 b9 208
From Eq. (A)
U 150:35 tanb8 0:364 C
From Eq. (B)
181:66
U D
tanb8 2 0:364
Comparing Eqs. (C) and (D), we have
181:66
150:35 tanb8 0:364
tanb8 2 0:364
or
181:66
tan 2 b8 2 0:3642 1:21
150:35
or
tan2 b8 1:21 0:1325 1:342
p
[ tanb8 1:342 1:159
i:e:; b8 49:208
Substituting in Eq. (C)
U 150:35tan 49:208 0:364
228:9 m/s
Using stagnation and static isentropic temperature relationship for the last
stage, we have
1:4/0:4
p8 T8
p08 T 08
Therefore,
438:96 3:5
p8 3:44 3:112bar
451:7
and p8
r8
RT 8
3:112 105
2:471 kg/m3
287 438:9
Using mass ow rate
m_ r8 A8 C a8
or
3:5 2:471 A8 150:35
[ A8 0:0094m 2
2prh
or
0:0094
h 0:0162m
2p 0:0925
i.e., length of the last stage rotor blade at inlet to the stage,
h 16.17 mm.
A p r tip 2 r root
Mass ow rate is
m_ rACa 1:5 0:0833 119:47 14:928 kg/s
m_ 30213:7
Total Power; P kW
1000
451 kW
and whirl velocity at impeller tip Cwt C a tan a 1 119.47
tan 288 63.52 m/s
or
r t C w1t 0:45 63:52
C w1h 71:46 m/s
rh 0:4
Similarly
C w2t Ca tana2 119:47 tan588 191:2 m/s
and
r h C w2h r t C w2t
or
r t C w2t 0:45 191:2
C w2h 215:09 m/s
rh 0:4
Therefore, the ow angles at the hub are
C w1h
tan a1 where C a is constant
Ca
71:46
0:598
119:47
i.e., a1 30.888
U h 2 C a tana1
tanb1
Ca
where Uh at the hub is given by
2 p 0:4 5400
U h 2pr h N 226:29 m/s
60
Blade chord,
0:089
C 0:03m
3
Blade pitch,
s 0:5 0:03 0:015 m:
PROBLEMS
5.1 An axial ow compressor has constant axial velocity throughout the
compressor of 152 m/s, a mean blade speed of 162 m/s, and delivers 10.5 kg
of air per second at a speed of 10,500 rpm. Each stage is of 50% reaction
and the work done factor is 0.92. If the static temperature and pressure at the
inlet to the rst stage are 288K and 1 bar, respectively, and the stagnation
stage temperature rise is 15K, calculate: 1 the mean diameter of the blade
row, (2) the blade height, (3) the air exit angle from the rotating blades, and
(4) the stagnation pressure ratio of the stage with stage efciency 0.84.
(0.295 m, 0.062 m, 11.378, 1.15)
5.4 Calculate the air and blade angles at the root, mean and tip for 50% degree
of reaction at all radii for the same data as in Prob. [5.2].
(47.868, 28.378, 43.988, 1.728)
5.8 Determine the number of stages required to drive the compressor for an
axial ow compressor having the following data: difference between the
tangents of the angles at outlet and inlet, i.e., tan b1 - tan b2 0.55. The
isentropic efciency of the stage is 0.84, the stagnation temperature at
the compressor inlet is 288K, stagnation pressure at compressor inlet is
1 bar, the overall stagnation pressure rise is 3.5 bar, and the mass ow rate is
15 kg/s. Assume Cp 1.005 kJ/kg K, g 1.4, l 0.86, hm 0.99
(10 stages, 287.5 kW)
5.9 From the data given below, calculate the power required to drive the
compressor and stage air angles for an axial ow compressor.
Stagnation temperature at the inlet: 288 K
Overall pressure ratio: 4
Isentropic efficiency of the compressor: 0:88
Mean blade speed: 170 m/s
Axial velocity: 120 m/s
Degree of reaction: 0:5
NOTATION
C absolute velocity
CL lift coefcient
Cp specic heat at constant pressure
D drag
Fx tangential force on moving blade
h blade height, specic enthalpy
L lift
N number of stage, rpm
n number of blades
R overall pressure ratio, gas constant
Rs stage pressure ratio
U tangential velocity
V relative velocity
a angle with absolute velocity, measured from the axial direction
a*2 nominal air outlet angle
b angle with relative velocity, measure from the axial direction
DTA static temperature rise in the rotor
DTB static temperature rise in the stator
DT0s stagnation temperature rise
DTs static temperature rise
D* nominal deviation
e* nominal deection
es stalling deection
w ow coefcient
L degree of reaction
l work done factor
c stage loading factor
SUFFIXES
1 inlet to rotor
2 outlet from the rotor
3 inlet to second stage
a axial, ambient
m mean
r radial, root
t tip
w whirl