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UENR3670-01

COMPONENT LOCATION June 2013


Part Machine Schematic
Description
Number Location Location
Pump Gp - Steering, Charge And Fan Drive 212-0271 1 F-4
Pump Gp - Steering
Pump Gp - Piston (Fan)
205-1823
204-2578
2
3
F-4
F-2
HB HPDL HPTR HPRR HPRI 12 13 HPS
Motor Gp - Steering 252-5127 4 F-4
Motor Gp - Fan (With Anticav Valve) 205-1821 5 F-1
Filter Gp - Steering Pump Charge 211-6053 6 E-4
Pump Gp - Implement 214-1091 7 E-3
Valve Gp - Inline Resolver 233-6942 8 I-6, I-8, I-11, I-13

(Dimensions: 48 inches x 35 inches)


Valve Gp - Cooler Bypass 124-8335 9 E-1
Cooler Gp - Oil 303-8791 10 E-1
Manifold Gp - Suction Gallery 209-1392 11 D-3
Manifold Gp - Control (Pilot Pressure Reducing) 301-2269 12 D-10, E-7, E-12, F-6

UENR3670-01
Steering Charge Pump Accumulator Gp 200-0750 13 D-11, E-8, E-13, F-6
Steering Pump Filter Gp - Hydraulic (Pilot System) 126-1813 14 D-10, E-7, F-5, F-12
Fan Drive Pump Valve Gp - Dozer Lift / Tilt 238-2753
15 H-6
Valve Gp - Dozer Lift / Tilt, Ripper Lift / Tip 215-5615
Manifold Gp - Implement Valve Inlet 213-4325 16 H-6, H-8, H-10, H-12
Valve Gp - Control (Dozer Lift) 362-3308 17 H-5, H-8, H-10, H-12
Valve Gp - Control (Dozer Tilt) 362-3309 18 G-6, G-8, G-10, G-12
Valve Gp - Control (Ripper Lift) 362-3310 19 F-8
Valve Gp - Control (Ripper Tip) 362-3310 20 F-8 D8T Track-Type Tractor
Cover 211-1751 21 E-7, E-10, F-12, G-6
Manifold Gp - Tank Return 247-7788 22 E-5 Hydraulic System
Valve Gp - Dozer Quick Drop 234-3042 23 H-4

J8B2394-3999
250-5861
Cylinder Gp - Lift 24 H-4, I-4
222-1222
Cylinder Gp - Tilt 347-3272 25 G-4 KPZ3627-UP
Manifold Gp - Ripper Cylinder Supply And Return 211-9491 26 E-7
Cylinder Gp - Ripper Lift 155-3653 27 E-8
Cylinder Gp - Ripper Tip (Right) 165-0102 28 E-9
Cylinder Gp - Ripper Tip (Left) 155-3652 29 E-8
Valve Gp - Ripper Pin Puller 6E-3113 30 B-8

36 Page,
Valve Gp - Pin Puller Control 188-6140 31 B-8
1 Tank Gp - Oil Filter 358-7076 32 D-5
Valve Gp - Pressure And Vacuum Relief 116-2810 33 D-5
Valve Gp - Cold Oil Relief 198-9220 34 D-2
Valve Gp - Check 4E-1437 35 G-2
Manifold Gp - Suction 236-4540 36 D-4
(1) Steering, Charge and Fan Drive Pump HA HPAP
DUAL TILT OPTION
Valve Gp - Dual Tilt 217-4326 37 J-2
Cylinder Gp - Dual Tilt 347-3272 38 J-2
Cylinder Gp - Dual Tilt 6E-0397 39 H-2

REVERSING FAN OPTION Blade Lift Control Valve


Blade Tilt Control Valve
Valve Gp - Fan Reversing 162-2191 40 B-13
Motor Gp - Fan (Without Anticav Valve) 205-1820 41 F-1 Ripper Lift Control Valve
Pump Gp - Piston 319-3593 42 F-2
Ripper Tip Control Valve
WINCH OPTION
Accumulator Main Relief Valve
Valve Gp - Test (Dozer Lift / Tilt, Winch) 215-6822 43 H-12
FRONT VIEW
Valve Gp - Control (Winch) 362-3311 44 F-12
Solenoid 2012 Caterpillar, All Rights Reserved Printed in U.S.A.
Manifold Gp - Hydraulic (Winch) 191-1443 45 F-13
Inlet Manifold
Winch Ar - Paccar Winch Unit 216-9006 46 F-14 HPDL
ELECTRICAL COMPONENTS HPTR
HB
HPRR
Sensor Gp - Pressure (Implement Pump) 237-0957 47 D-11, E-8, F-13, G-6 HPSI Pilot Manifold
Switch Gp - Pressure (Steering Charge) 224-4535 48 E-4
Switch Gp - Differential Pressure (Steering
253-2673 49 E-4
Charge Filter)
Sensor Gp - Temp (Hydraulic Tank) 145-7028 50 D-5 FLUID POWER SYMBOLS
31 Sensor Gp - Pressure (Fan Pump) 237-0957 51 G-3 BASIC COMPONENT SYMBOLS
Sensor Gp - Speed (Steering Motor) 204-6204 52 F-5
HA MAIN AUX

ATTACHMENTS PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Valve Gp - Test (5-section Valve Stack) 238-2755 53 H-8, H-10
Valve Gp - Control (Aux. Valve Section) 362-3312 54 E-10, F-10
HPS VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Check Part Numbers in the Parts Manuals for your Specific Machine HPAP (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS


Pilot Oil Pilot Oil
Filter Filter

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

External CONTROL VALVES CHECK VALVES


Pressure Reducing Valve
Resolver AB A B

End Cover P T P T
Charging NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
TAP LOCATION Solenoid Valve
FLUID STORAGE RESERVOIRS
PRESSURE AND SAMPLING
REAR VIEW
Tap Schematic
Description
Number Location
(31) Pin Puller Valve (Attachment) Pin Puller Solenoid IMPLEMENT CONTROL VALVES
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

HA Impl Pump Pressure H-6, H-8, H-10, H-12 MEASUREMENT ROTATING SHAFTS
HB Impl Pump Signal H-6, H-8, H-10, H-12
HC L Steering Loop - Motor F-4
HD R Steering Loop - Motor F-4 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

HFPD Hyd Fan Pump Discharge G-2 COMBINATION CONTROLS


HPAA Pilot Rear Aux A Port F-10
HPAB Pilot Rear Aux B Port F-11
HPAC Pilot Rear Aux C Port F-10
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
HPAD Pilot Rear Aux D Port E-11 OR MANUAL & PILOT PILOT OR MANUAL

HPAE Pilot Rear Aux E Port E-10 MANUAL CONTROL SYMBOLS


HPAF Pilot Rear Aux F Port E-11
HPAP Hyd Pilot Accumulator Pressure D-11, E-8, F-6
23
37 HPDR Hyd Pilot Dozer Raise H-5, H-7, H-10, H-12 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

HPDL Hyd Pilot Dozer Lower G-11, H-6, H-8, H-13 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
HPRI Hyd Pilot Ripper Tip - In F-8
HPRO Hyd Pilot Ripper Tip - Out F-7
HPRL Hyd Pilot Ripper Lower F-7 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
HPRR Hyd Pilot Ripper Raise F-8
Dual Tilt Valve HPS Regulated Pilot Pressure D-7, D-10, F-5 29 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Solenoid HPTL Hyd Pilot Tilt Left G-5, G-7, G-10, G-12
HPTR Hyd Pilot Tilt Right G-6, G-8, G-11, G-13
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
HPWI
HPWO
Hyd Pilot Winch In
Hyd Pilot Winch Out
F-13
F-12
28 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

SOS/F Charge Pump Discharge Pressure E-4 46 FIXED


DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION
X1 Right Steer Actuator F-4
X2 Left Steer Actuator F-3
WINCH UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL

(37) Dual Tilt Valve (Attachment)


24 DIRECTION FLOW FLOW EITHER
DIRECTION

39
38
27

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

G
25
M
HPAD TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
HPAE HPAA
HFPD HC HD
10 X2 HPAF HPWO HPAB
HPTL HPWI
HPAC 49 48 6 SOS
36 33 32 50 11 34 1 2 51 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
X1 HPRL HPDR F (ADJUSTABLE) SWITCH
HPRO

ELECTRICAL SYMBOLS (ELECTRICAL)


53 47 45 44 43 23
9 20 19 18 17 16 T

24 PRESSURE TEMPERATURE LEVEL FLOW


15 14 13 12 8 SWITCH SWITCH SWITCH SWITCH

54 WIRE NUMBER IDENTIFICATION CODES


5 10 41
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
STEERING PUMP CURRENT STANDARD CURRENT STANDARD
(9) Cooler Bypass Valve STEERING MOTOR HARNESS IDENTIFICATION CODE THIS EXAMPLE
(10) Hydraulic Oil Cooler INDICATES WIRE 135 IN HARNESS AG
WIRE
TOP DOWN VIEW CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

STEERING PUMP / MOTOR IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

30 28 29 27 31 52 4 3 7 22 35 42 40 9 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

COMPONENT LOCATIONS
14 13 12 11 10 9 8 7 6 5 4 3 2 1

J J
(37) VALVE GP
(Dimensions: 48 inches x 35 inches)

(DUAL TILT)
217-4326
DT SUPPLY (38) CYLINDER GP
(DUAL TILT)
UENR3670-01

DT DRAIN 347-3272

(15) VALVE GP (DOZER LIFT/TILT)


238-2753
(15) VALVE GP (DOZER LIFT/TILT,
RIPPER LIFT/TIP)
215-5615
TR TL
(16) MANIFOLD GP
I IMPLEMENT VALVE INLET DUAL TILT CYL OPTION I
(23) VALVE GP
(8) VALVE GP (8) VALVE GP 213-4325 (DOZER QUICK DROP)
(8) VALVE GP (53) VALVE GP
INLINE RESOLVER IN-LINE RESOLVER 234-3042
INLINE RESOLVER TEST (5 SECTION VALVE STACK)
233-6942 (8) VALVE GP 233-6942 (17) VALVE GP
233-6942 238-2755
LS INLINE RESOLVER CONTROL
(16) MANIFOLD GP 233-6942 LS
(16) MANIFOLD GP P IMPLEMENT VALVE INLET LS (DOZER LIFT)
P
IMPLEMENT VALVE INLET T
LS
213-4325 362-3308
P T
213-4325 (53) VALVE GP
P T
(43) VALVE GP
36 Page,

T TEST (5 SECTION
TEST (DOZER LIFT/TILT, VALVE STACK)
WINCH) HB
238-2755 HB A
215-6822 HB (24) CYLINDER GP (39) CYLINDER GP
HB (16) MANIFOLD GP LIFT (DUAL TILT)
IMPLEMENT VALVE INLET 250-5861 6E-0397
HA 213-4325 HA HPDR
HA
222-1222
H HA B H
(17) VALVE GP
CONTROL HPDR HPDR
(DOZER LIFT) DOZER LIFT
TR TL
362-3308 DOZER RAISE (17) VALVE GP HPDL
CONTROL DOZER RAISE
DOZER RAISE HPDR (DOZER LIFT)
HPDL
DL
DL 362-3308 (25) CYLINDER GP ANGLE BLADE TILT CYL OPTION
HPDL DR
DR HPDL TILT
DL (18) VALVE GP
DL
347-3272
DR CONTROL
(18) VALVE GP DR (DOZER TILT) SINGLE TILT CYLINDER
CONTROL 362-3309 HPTL
HPTL DOZER TILT
(DOZER TILT) HPTL
362-3309 (1) PUMP GP (STEERING, CHARGE AND
DOZER TILT (18) VALVE GP
FAN DRIVE): 212-0271
G (45) MANFOLD GP CONTROL DOZER TILT TR
(2) PUMP GP (STEERING): 205-1823
G
HPTR
HYDRAULIC (WINCH)
DOZER TILT (DOZER TILT) TL
HPTR
362-3309 HPTR
(42) PUMP GP (PISTON): 319-3593 (51) SENSOR GP
191-1443 TR (35) VALVE GP (5) MOTOR GP
(46) WINCH AR. (47) SENSOR GP PRESSURE (FAN PUMP) HFPD
TL HPTR HPTL
TR CHECK FAN (WITH ANTICAV VALVE)
PACCAR (44) VALVE GP PRESSURE (IMPLEMENT 237-0957
TR (21) COVER 4E-1437 205-1821
WINCH UNIT CONTROL TL PUMP) (4) MOTOR GP
TL 211-1751 237-0957 HD (41) MOTOR GP
216-9006 (WINCH) (19) VALVE GP STEERING
HPWO FAN (WITHOUT ANTICAV VALVE)
362-3311 CONTROL 252-5127
HPRL (14) FILTER GP 205-1820
(RIPPER LIFT)
WINCH (54) VALVE GP PILOT
362-3310
HPWI CONTROL 126-1813
(21) COVER RIPPER LIFT PILOT (P)
WI WI AUX1
(AUX. VALVE
211-1751 DRAIN
G SECTION)
HPRR D
362-3312
HPAB
X
PORT A HPAA W
F PORT B
F
X T (20) VALVE GP HPAP

CONTROL
P HPS
DC PBY (RIPPER TIP) (C3)
HPRO
RETURN (14) FILTER GP 362-3310 (13) ACCUMULATOR GP DT DRAIN
HYDRAULIC 200-0750 (12) MANIFOLD GP
RIPPER TIP CONTROL ( PILOT (3) PUMP GP
(PILOT SYSTEM) HPAC (27) CYLINDER GP HPRI
AUX2
PRESSURE REDUCING) HC PISTON (FAN)
WO WO 126-1813 RIPPER LIFT (T)
301-2269 (6) FILTER GP 204-2578
155-3653 X1 X2 DT SUPPLY
HPAD STEERING PUMP (42) PUMP GP
PILOT DRAIN (52 ) SENSOR GP CHARGE PISTON: 319-3593
PORT C
SPEED (STEERING MOTOR) 211-6053

TIP OUT
D 204-6204

LOWER
PORT D
(21) COVER: 211-1751

RAISE

TIP IN
(26) MANIFOLD GP
RIPPER CYLINDER SOS
HPAP HPS (SUPPLY AND RETURN) F

211-9491 TO WINCH TANK


(9) VALVE GP
E AUX3 (10) COOLER GP E
COOLER BYPASS
(47) SENSOR GP OIL
HPAF (22) MANIFOLD GP 124-8335
PRESSURE (IMPLEMENT 303-8791
HPAE TANK RETURN
PUMP)
TO WINCH TANK 247-7788
PORT E 237-0957
(47) SENSOR GP
PILOT DRAIN
(48) SWITCH GP (7) PUMP GP
PORT F D
(12) MANIFOLD GP (14) FILTER GP PRESSURE DRIVESHAFT IMPLEMENT
PRESSURE TO PTO PUMP
CONTROL (PILOT HYDRAULIC (STEERING CHARGE) 214-1091
(IMPLEMENT
PRESSURE REDUCING) (21) COVER W (PILOT SYSTEM) 224-4535
PUMP)
301-2269 211-1751 126-1813 BREATHER FILTER
237-0957 HPS
(47) SENSOR GP PBY
HPAP
(50) SENSOR GP (34) VALVE GP
(13) ACCUMULATOR GP RETURN (28) CYLINDER GP (29) CYLINDER GP TEMP (HYDRAULIC TANK)
200-0750 PRESSURE VACUUM RELIEF COLD OIL RELIEF
RIPPER TIP RIPPER TIP (12) MANIFOLD GP 145-7028
(IMPLEMENT 198-9220
(RIGHT) (LEFT) CONTROL (PILOT
PUMP) (13) ACCUMULATOR GP PRESSURE REDUCING) AIR RELIEF
165-0102 155-3652
237-0957 200-0750 (49) SWITCH GP
301-2269
DIFFERENTIAL PRESSURE
D (33) VALVE GP D
(STEERING CHARGE FILTER)
PRESSURE AND VACUUM RELIEF 253-2673
D
PILOT DRAIN
RIPPER COMPONENTS 116-2810 (11) MANIFOLD GP
WINCH COMPONENTS (36) MANIFOLD GP SUCTION GALLERY
SUCTION 209-1392
HPS
236-4540
HPAP (14) FILTER GP
HYDRAULIC (32) TANK GP
(12) MANIFOLD GP (PILOT SYSTEM) OIL FILTER
CONTROL (PILOT PRESSURE 126-1813 358-7076
(13) ACCUMULATOR GP REDUCING)
200-0750 301-2269

C C
AUXILIARY COMPONENTS

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

P
PRESSURE
SUPPLIED BY HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Drain / Return Lines
TRANSMISSION PTO (T)
IMPLEMENT PUMP OUTPUT
PTO (P) Component Group
PILOT PUMP OUTPUT
C1 FAN PUMP OUTPUT / RIPPER PIN PULLER
(31) VALVE GP LOAD SENSING
Attachment
PIN PULLER CONTROL LIFT CYLINDERS
SUPPLY LINE
Air Line
C2 188-6140
DRAIN / RETURN LINE
B STEERING AND CHARGE PUMP OUTPUT CALLOUTS B
RIPPER CYLINDERS / WINCH UNIT (IF EQUIPPED)
(30) CYLINDER GP SINGLE AND DUAL TILT CYLINDERS YY Taps (Pressure, Sampling, Sensor - by letter)
RIPPER PIN PULLER AUXILIARY VALVE SECTION
C3 6E-3113

(40) VALVE GP
T DT DRAIN FAN REVERSING RIPPER PIN PULLER
162-2191

REVERSING FAN OPTION

A A
THIS SCHEMATIC IS FOR THE D8T TRACK-TYPE TRACTOR HYDRAULIC SYSTEM
MEDIA NUMBER: UENR3670-01
SCHEMATIC PART NUMBER: 209-9744, CHANGE: 12, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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