SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

Protection & Metering - Relay Calibration, Setting, and

SATR-P-3801 30-Apr-13 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. PRE-TESTING/SETTING CHECKLIST

Installation inspection shall be performed by the project approved Quality

Schedule Q
A1 Control Inspector (QCI) and witness point shall be coordinated with the
Att.VI Sec. 2.1
Contractor and Company.

Schedule Q
Att. IV Sec. 7.1,
A2 Check and review the test equipment documents for calibration validity.
NETA ATS (2009)
Sec. 5.3

SAES-P-114
A3 System and equipment protection shall conform to NFPA 70.
Sec. 4.4 (1)

Protection devices function number definitions and applications shall SAES-P-114

A4
conform to ANSI C37.2. Sec. 4.4 (2)

Final protective relay device settings and fuse ratings for all circuits
including trip units (digital or Solid-State trip devices) or Microprocessor SAES-P-114
A5
based relays shall be issued by the Coordinator, Power System Planning Sec. 4.5 (2)
& Engineering Department.

Protection System and Control Design Package shall provide

appropriate information such as; relay and metering diagram, Schematic SAES-P-114
A6
diagram, interconnection diagram and etc. Sec. 4.6
(See SAES-P-114, 4.6 for requirements)

Check all setting values are in accordance with the design specifications, SAES-P-114
A7
approved drawings and Protection System Coordination Studies. Sec. 4.8

SAES-P-114
Testing is to be carried out ONLY on de-energized circuit breakers
Sec. 3.2,
A8 components. Breakers shall be verified on its de-energized state before
NETA ATS (2009)
starting test on them.
Sec. 5.1.4

B. PRE-ENERGIZED VERIFICATION INSPECTION

Visual Inspection:
a) Inspect relays and components for physical
damage b) Verify the unit is clean and
remove all foreign materials
SAES-P-114
c) Tighten all connections and inspect cover for correct
Sec. 3.2,
B1 gasket seals d) Verify target resets
NETA ATS (2009)
e) Verify disk and contact clearances and
Sec. 7.9.1.1.
spring biases f) Inspect spring
convulsions, contacts for freedom of movement and correct travel,
burnish contacts and bearings and pivots.

Page 1 of 10
 SAES-P-114
Perform insulation-resistance (IR) test on each circuit to frame. IR test
Sec. 3.2,
B2 on solid state relays shall be determined from the relay manufacturers
NETA ATS
instructions.
(2009) 7.9.1.2.1.

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Protection & Metering - Relay Calibration, Setting, and
SATR-P-3801 30-Apr-13 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

SAES-P-114
Secure and isolate the area where the test is to be conducted. Place a Sec 3.2,
B3
safety fence and sign board around the perimeter. NETA ATS (2009)
Sec. 5.1
SAES-P-114
Verify the maximum design voltage and current highest RMS Sec 3.2,
B4 (alternating or direct) at which the equipment is designed to be IEEE C37.90-
energized continuously. 2005, Sec. 5.2

SAES-P-114
Sec 3.2,
The maximum design voltage or current for protective relays shall be
B5 IEEE C37.90-
equal to or greater than the rated voltage and current of the relay.
2005, Sec. 5.4.1

SAES-P-114
Check that the unit to be tested is not energized. Sec 3.2,
B6
NETA ATS (2009)
Sec. 5.1.4

C. TESTING AND SETTING PROCEDURE

SAES-P-114
Set relays in accordance with coordination study. Sec 3.2,
C1
NETA ATS (2009)
Sec. 7.9.1.6

SAES-P-114
During the impulse testing, no input or auxiliary energizing quantity
Sec 3.2,
C2 shall be applied to the relay.
IEEE C37.90-
2005, Sec. 5.6.1

SAES-P-114
Test voltage shall be directly applied to the relay terminals through test Sec 3.2,
C3
leads that do not exceed 2 meters in length. IEEE C37.90-
2005, Sec. 8.3.4

SAES-P-114
Three negative and three positive impulses shall be applied. The Sec 3.2,
C4
intervals between each impulse shall be 1 second or greater. IEEE C37.90-
2005, Sec. 8.3.4

Relays designed to be energized continuously shall withstand the

application of the limiting short time thermal withstand stated by the SAES-P-114
Manufacturer or values below: a) Sec 3.2,
C5
Current relays: 1 second IEEE C37.90-
b) Voltage relays: 10 seconds 2005, Sec. 5.6.1

SAES-P-114
Sec 3.2,
Relays designed for intermittent duty shall withstand the application of
IEEE C37.90-
C6 the limiting short time thermal withstand value. The Manufacturer shall
2005, Sec. 5.6.2
state this value and also the duration.

SAES-P-114
Tripping output performance requirement: The contacts or output Sec 3.2,
C7 circuit shall make and carry 30 Amp. For at least 2000 operations in a IEEE C37.90-
duty cycle. 2005, Sec. 5.7.1
(a)

SAES-P-114
Tripping output performance requirement: One duty cycle shall consist Sec 3.2,
C8 of the sequence: 200 ms, 15 s off. (Current is interrupted by means at IEEE C37.90-
the end of each "on" interval.) 2005, Sec. 5.7.1
(d)

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Protection & Metering - Relay Calibration, Setting, and
SATR-P-3801 30-Apr-13 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Inspect targets and indicators. (for microprocessor-based relays)

SAES-P-114
1. Determine pickup and dropout of electromechanical targets.
Sec 4.5,
C9 2. Verify operation of all light-emitting diode indicators.
NETA ATS (2009)
3. Set contrast for liquid-crystal display readouts.
Sec. 7.9.2.2

Page 4 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Protection & Metering - Relay Calibration, Setting, and
SATR-P-3801 30-Apr-13 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Directional Power Relay:
a) Determine minimum pick-up at maximum
torque angle
b) Determine closing zone
SAES-P-114
c) Determine maximum torque
Sec 3.2,
C10 angle
NETA ATS (2009)
d) Determine time delay
Sec. 7.9.1.3.6
e) Verify time delay at a second point on the timing curve for
inverse time relays and plot operating characteristic
Timing Relay:
a) SAES-P-114
Determine time delay Sec 3.2,
C11
b) NETA ATS (2009)
Verify operation of instantaneous contacts Sec. 7.9.1.3.1
Distance Relay:

a) Determine maximum reach

SAES-P-114
b) Determine maximum torque angle
Sec 3.2,
C12
NETA ATS (2009)
c) Determine offset
Sec. 7.9.1.3.2
d) Determine offsets and plot
impedance circle
Volts/Hertz Relay:
a) Determine pick-up frequency at rated voltage SAES-P-114
b) Sec 3.2,
C13
Determine pick-up frequency at a second voltage level NETA ATS (2009)
c) Determine time delay Sec. 7.9.1.3.3
Sync Check Relay:
a)
Determine closing zone at rated voltage
b)
Determine maximum voltage differential that permits closing at zero
SAES-P-114
degrees
Sec 3.2,
C14 c) Determine live line and bus, dead line, and bus set
NETA ATS (2009)
points
Sec. 7.9.1.3.4
d) Determine time delay

e) Verify dead bus/live line, dead line/ live bus

Undervoltage Relay:line control functions
and dead bus/dead
a)
Determine drop-out voltage
SAES-P-114
Sec 3.2,
C15 b) Determine time
NETA ATS (2009)
delay
Sec. 7.9.1.3.5
c) Determine time delay at a
second point (Impedance)
Loss of Field on the timing Relay:
curve for inverse time relays.
a) Determine
maximum reach SAES-P-114
b) Determine maximum Sec 3.2,
C16
torque angle NETA ATS (2009)
c) Determine offsets and plot Sec. 7.9.1.3.7
impedance circle
Current Balance Relay:
a)
SAES-P-114
Determine pick-up of each unit
Sec 3.2,
b) Determine
C17 NETA ATS
percent slope
(2009) Sec.
c) Determine time delay
7.9.1.3.8

Negative Sequence Current Relay:

a) Determine negative sequence
alarm level SAES-P-114
b) Determine negative sequence minimum trip level Sec 3.2,
C18
c) Determine time delay NETA ATS (2009)
d) Sec. 7.9.1.3.9
Verify two points on the (I2)2t curve.

Page 5 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Protection & Metering - Relay Calibration, Setting, and
SATR-P-3801 30-Apr-13 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.
Phase Sequence or Phase Balance Voltage Relay:
a) Determine
positive sequence voltage to close the normally open contact
b) Determine
positive sequence voltage to open the normally close contact
(undervoltage trip) SAES-P-114
c) Verify negative sequence trip Sec 3.2,
C19 d) NETA ATS
Determine time delay to close the normally open contact with sudden (2009) Sec.
application of 120 percent of pick-up 7.9.1.3.10

e) Determine time delay to open the

normally close contact upon removal of voltage when previously set to
rated system voltage
Thermal Replica Relay:
a)
Determine time delay at 300 percent of setting SAES-P-114
b) Determine a Sec 3.2,
C20
second point on the operating curve NETA ATS (2009)
c) Determine pick-up Sec. 7.9.1.3.11

Temperature (RTD) Relay:

a)
SAES-P-114
Determine trip resistance
Sec 3.2,
C21
NETA ATS (2009)
b) Determine reset resistance
Sec. 7.9.1.3.12

Instantaneous OverCurrent Relay:

a) Determine pick-up
SAES-P-114
b) Determine
Sec 3.2
C22 dropout c)
NETA ATS (2009)
Determine time delay
Sec. 7.9.1.3.13

Time Overcurrent Relay:

SAES-P-114
a) Determine minimum pick-up
Sec 3.2,
b) Determine
C23 NETA ATS
time delay at two points on the time current curve
(2009), Sec.
7.9.1.3.14
Power Factor Relay:
SAES-P-114
a) Determine tripping angle Sec 3.2,
C24
b) Determine time delay NETA ATS (2009)
Sec. 7.9.1.3.15

Overvoltage Relay:
SAES-P-114
a) Determine overvoltage pick-up
Sec 3.2,
C25 b) Determine time delay to close the
NETA ATS (2009)
contact with sudden application of 120 percent of pick-up
Sec. 7.9.1.3.16

Voltage Balance Relay:

SAES-P-114
a) Determine voltage difference to close the Sec 3.2,
C26 contacts with one source at rated voltage NETA ATS
b) Plot the operating curve for the relay (2009) Sec.
7.9.1.3.17

Page 6 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Protection & Metering - Relay Calibration, Setting, and
SATR-P-3801 30-Apr-13 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Transformer Sudden Pressure Relay:

1. Determine rate-of-rise or the pickup level of suddenly applied SAES-P-114
pressure in accordance with manufacturer's specifications. Sec 3.2,
C27
2. Verify operation of the 63 FPX seal-in circuit. NETA ATS (2009)
3. Verify trip circuit to remote operating device. Sec. 7.9.1.3.18

Ground Detector Relay:

SAES-P-114
Sec 3.2,
a) Determine maximum impedance to ground
C28 NETA ATS
causing relay pick-up
(2009) Sec.
7.9.1.3.19

Directional Overcurrent Relay:

a) Determine directional unit minimum
pick-up at maximum torque angle
b) Determine closing zone
SAES-P-114
c) Determine maximum torque
Sec 3.2,
C29 angle
NETA ATS (2009)
d) Plot operating characteristics
Sec. 7.9.1.3.20
e) Determine overcurrent unit pick-up
f) Determine
overcurrent unit time delay at two points on the time current curve

Reclosing Relay:
a) Determine time delay for each programmed
reclosing interval
b) Verify lockout for unsuccessful reclosing SAES-P-114
c) Determine reset time Sec 3.2,
C30
d) NETA ATS (2009)
Determine close pulse duration Sec. 7.9.1.3.21
e) Verify instantaneous overcurrent lockout

Frequency Relay:
a) Verify frequency set points SAES-P-114
b) Determine time delay Sec 3.2,
C31
c) Determine NETA ATS (2009)
undervoltage cutoff Sec. 7.9.1.3.22

Pilot Wire Monitor Relay:

a) Determine overcurrent pick-up SAES-P-114
b) Determine Sec 3.2,
C32
undercurrent pick-up NETA ATS (2009)
c) Determine pilot wire ground pick-up level Sec. 7.9.1.3.23

Differential Relay:
a) Determine operating unit pick-up
b) Determine the
operation of each restraint unit
SAES-P-114
c) Determine slope
Sec 3.2,
C33 d) Determine harmonic restraint
NETA ATS (2009)
e) Determine
Sec. 7.9.1.3.24
instantaneous pick-up
f) Plot operating characteristic for each restraint

Page 7 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Protection & Metering - Relay Calibration, Setting, and
SATR-P-3801 30-Apr-13 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

D. TEST EQUIPMENT AND MATERIALS CRITERIA

1. Where applicable, use manufacturer's recommended testing equipment.

2. The instruments used for voltage measurement shall be voltmeters of an accuracy class equal to 0,5 or better. The resistance of the voltmeters
used shall be at least 1 k/V (see IEC 60051 or IEC 60485).

2. The instruments used for current measurement shall be ammeters of an accuracy class equal to 0,5 or better. The entire assembly of ammeter,
shunt and leads shall be of an accuracy class of 0,5 or better (see IEC 60051 or refer to IEC 60359).

3. For measuring temperature, thermometers shall be used having a suitable measuring range in which the value of each graduated division is not
in excess of 1 C. The absolute accuracy of the instruments shall be at least 1 C.

4. For measurement of time, the instruments accuracy shall be 1% or better.

5. The test equipment calibration cycle shall not exceed twelve months.
Schedule Q, Att. IV, Sec. 7

E. TEST RESULTS

ITEM No. Standard Values Recorded Values Deviation Pass Fail Re-Test Date

F. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

SAES-P-114
Verify that each of the relay contacts performs its intended function in
Sec 3.2,
F1 the control scheme including breaker trip test, close inhibit tests,
NETA ATS (2009)
lockout test, and alarm functions.
Sec. 7.9.1.4.1

SAES-P-114
After the equipment is initially energized, measure magnitude and Sec 3.2,
F2
phase angle of all inputs and compare to expected values. NETA ATS (2009)
Sec. 7.9.1.4.2

SAES-P-114
When values not otherwise specified, use manufacturer's Sec 3.2,
F3
recommended tolerances. NETA ATS (2009)
Sec. 7.9.1.5.1

SAES-P-114
When critical test points are specified, the relay shall be calibrated to Sec 3.2,
F4
those points eventhough other test points may be out of tolerance. NETA ATS (2009)
Sec. 7.9.1.5.2

Page 8 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Protection & Metering - Relay Calibration, Setting, and
SATR-P-3801 30-Apr-13 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
F5
Engineering Standards and contractual requirements. Att. II

Page 9 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) REV 7 31-Mar-13
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Protection & Metering - Relay Calibration, Setting, and
SATR-P-3801 30-Apr-13 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule Q - Quality Requirements (Pro Forma Contract), February 2008
2. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
3. IEEE C37.90 Standard for Relays and Relay Systems Associated with Electric Power Apparatus, 2005 Edition
4. Acceptance Testing Specifications - NETA (2009)
5. SAES-P-114 Power System and Equipment Protection, 05 December 2012
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Name, Title, Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Department,
Name, Initials and Date:
Company, Initials and
Date:
QC Inspector PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Page 10 of 10