Product Data Sheet

Product Data Sheet

Edition 3/2010
Identification no:
02 03 03 01 001 0 000008
Sikagard-EPS

Sikagard-EPS
Epoxy Polysulphide High Chemical Resistant Coating

Product Sikagard -EPS is a flexible, two-part, solvent free, epoxy polysulphide based
Description coating. Specially designed to protect concrete and steel substrate against
Construction

aggressive chemicals, oils, mild acids, fuels and solvent, It has high

abrasion resistance, and is a waterproofing lining system. Sikagard -EPS
is ideal to be used for lining of waste water structures, tanks and pipes,
sewerage systems.
Uses As a protective coating for marine structures, intake channels, culverts
and canals
Lining of chemical storage tanks of petroleum products.
Lining of sewerage systems, waste water structures, aeration tanks,
sedimentation tanks piping, and pumping stations.
Characteristics / Suitable to use for hot and tropical climate
Advantages High chemical and abrasion resistance
UV stable
Easy to apply by brush or roller

Product Data

Form
Appearance / Colour Liquid, Grey
Packaging 5 Kg set

Storage
Storage Conditions / 12 months from date of production if stored in undamaged and unopened, original
Shelf Life sealed packaging at temperatures between +5C and +40C.

Technical Data
Chemical Base Epoxy polysulphide
Density 1.35kg/l (at +20C)
Solid content 100%
Shore A hardness 80 + 1 (According to ASTM D 2240)
Shore D hardness 80 (According to ASTM D 2240)
Elongation 50 % (According to ASTM D 412)
2
Tensile Strength 6N/mm (According to ASTM D 2370)

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Abrasion resistance 85 mg/1000 cycle (C10 wheel) (According to ASTM D 4060)

System
Information

System Structure 2coats Sikagard -EPS , each applied at 200 Micron DFT Each

Application Details
Consumption Dependent on substrate profile and porosity:
2
On concrete and mortar: 250 to 270 g/m for 200 micron DFT
Substrate Quality The substrate must be clean, dry and free of all contaminants such as dirt, oil,
grease, coatings and surface treatments, etc.
If in doubt, apply a test area first.
Substrate Preparation Concrete substrates must be prepared mechanically using abrasive blast
cleaning or scarifying equipment to remove cement laitance and achieve
an open textured surface.
Weak concrete must be removed and surface defects such as blowholes
and voids must be fully exposed.
Repairs to the substrate, filling of blowholes/voids and surface levelling
must be carried out using appropriate products from the suitable materials.
High spots must be removed by mechanical means e.g. grinding.
All dust, loose and friable material must be completely removed from all
surfaces before application of the product, preferably by brush and/or
vacuum.
Steel and iron surfaces must be sandblasted (SA 2 ).

Application
Instructions
Mixing Prior to mixing, stir part A mechanically. When all of part B has been added to part
A, mix continuously for 2 minutes until a uniform mix has been achieved.
To ensure thorough mixing pour materials into another container and mix again to
achieve a consistent mix.
Over mixing must be avoided to minimise air entrainment.
Mixing Tools Sikagard-EPS must be mechanically mixed using an electric power stirrer (300 -
400 rpm) or other suitable equipment.

Application Method / Sikagard -EPS is applied with brush or roller, the application should be applied in
Tools two coats to ensure the required protection level
Cleaning of Tools Clean all tools and application equipment with solvent immediately after use.
Hardened / cured material can only be mechanically removed.
Waiting Time/ Over
Coating Waiting time between coats is 24 hours
Notes on Application / Not to be used for potable water tanks
Limitations

Pot life
+25C Dry Time +25C Full Cure+25C

~ 60 minutes ~ 270 minutes 7 days

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 The fully cured coating is resistant to the following chemicals in
Chemical Splash/Spill conditions:
Salt water,Acetic acid 20 % ,Ammonia 10% ,Citric acid 20%
Resistance
Hydrochloric acid concentrated (HCI) 33% ,
Sodium chloride solution (NaCl) (saturated)
Nitric acid (HNO3 ) 20%
Caustic soda 30% (NaOH)
Lactic acid 20%
Soda solution (saturated) (Na2 CO3)
Sulphuric acid (H2SO4) 98%
Kerosene
Sodium hydroxide 50%
Lactic acid 10%,Phosphoric acid (H3PO4) 40%,Formic acid 10 %
For application in other chemical conditions please consult Sika
Technical Department.

Value Base All technical data stated in this Product Data Sheet are based on laboratory tests.
Construction

Actual measured data may vary due to circumstances beyond our control.

Local Restrictions Please note that as a result of specific local regulations the performance of this
product may vary from country to country. Please consult the local Product Data
Sheet for the exact description of the application fields.

Health and Safety For information and advice on the safe handling, storage and disposal of chemical
products, users shall refer to the most recent Material Safety Data Sheet containing
Information physical, ecological, toxicological and other safety-related data.

Legal Notes The information, and, in particular, the recommendations relating to the application
and end-use of Sika products, are given in good faith based on Sika's current
knowledge and experience of the products when properly stored, handled and
applied under normal conditions in accordance with Sikas recommendations. In
practice, the differences in materials, substrates and actual site conditions are such
that no warranty in respect of merchantability or of fitness for a particular purpose,
nor any liability arising out of any legal relationship whatsoever, can be inferred
either from this information, or from any written recommendations, or from any other
advice offered. The user of the product must test the products suitability for the
intended application and purpose. Sika reserves the right to change the properties
of its products. The proprietary rights of third parties must be observed. All orders
are accepted subject to our current terms of sale and delivery. Users must always
refer to the most recent issue of the local Product Data Sheet for the product
concerned, copies of which will be supplied on request.

Sika Saudi Arabia Phone +966 2 692 70 79

Al-Obikan Building,PH floor- +966 2 692 70 84
Prince Sultan Street Fax +966 2 692 12 72
P.O Box 112356,Jeddah 21371 wwww.sika.com.sa

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Material Safety Data Sheet
Method Statement
1 SCOPE
This Method Statement describes the step by step procedures for Application of
SikagardEPS, a Rapid curing cement mortar for flexible waterproofing and
concrete protection.
2 INTRODUCTION
This Method Statement is written as a guideline for the use of SikagardEPS
This document must be used and referred to, in combination with all other
relevant Product Data Sheets (PDS), Material Safety Data Sheets (MSDS).

If additional clarification or advice is needed, please do not hesitate to contact us,

we will be pleased to assist you.

3 SYSTEM DESCRIPTION
Concrete surface protection, in accordance with the following EN 1504-9 Principles:
1: protection against ingress (coating); 2: moisture control (coating); 8: increase of
resistivity (coating)
Waterproofing and protection of hydraulic structures such as: basins, tanks,
swimming pools, concrete piping, bridges and canals
Waterproofing and protection of outer walls to be buried into the ground
Inside waterproofing of light counter pressure water, of walls and floors in basements
Waterproofing of terraces and balconies with concrete or old tiles subgrades
Waterproofing of weather exposed surfaces
Protective, flexible, anti-carbonation coating of concrete surfaces also damaged from
plastic and hydraulic shrinkage
3.1. REFERENCES

To ensure the correct application of SikagardEPS please refer to the following

documents:
PDS (Product Data Sheet)
MSDS (Material and Safety Data Sheet)

3.2. LIMITATIONS
According to the Product Data Sheet, certain limitations are given:
Substrate Temperature substrate temperature must be 3C above measured
dew point.
Concrete Moisture content < 4%.

Method Statement
Sikagard EPS
-8-12-16-, V.01
MS Sikagard EPS Application

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4. PRODUCTS
SikagardEPS, Sikadur PF, Sika Zinc Rich (For Steel Substrates)
4.1. MATERIALS STORAGE
Materials must be stored properly in undamaged, original sealed
packaging, in dry and cool conditions at temperatures between between +5C
and +35C Protect all of the products from direct sunlight.. Please refer to
the specific information
Contained in the respective Product Data Sheets regarding the minimum and
maximum storage temperatures and times. All of these Sikadur epoxy resin
based products can be stored for up to 24 months from the date of production.

5. EQUIPMENT

5.1. TOOLS

5.2. CLEANING

Clean all tools and application equipment with Sika Colma Cleaner (Isopropanol
based) immediately after use. Any uncured epoxy should be wiped up with a rag
wetted with solvent. Hardened material can only be removed mechanically
6. HEALTH AND SAFETY
6.1. RISK ASSESSMENT

The risk to health and safety from falling objects or defects in the
structure shall be properly assessed.
Platforms and temporary structures shall provide a stable and
safe area to work. Do not take any unnecessary risks!

Method Statement
Sikagard EPS
-8-12-16-, V.01
MS Sikagard EPS Application

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6.2. PERSONAL PROTECTION
Work Safely!
Safety shoes, gloves and other appropriate skin
protection should be worn at all times. The use of
disposable or new / clean protective clothing during the
materials preparation and application is strongly
recommended.

Always wear nitrile based protective gloves when

handling epoxy resins, as they can otherwise cause skin
irritation. Additionally apply barrier cream to hands and
any unprotected areas of skin before starting work.

Appropriate eye protection should be worn at all times

whilst handling, mixing and installing the products.
Carrying an eye wash with you at all times is
recommended.

Always wash hands with suitable soap and clean water after handling the products
and before food consumption, smoking, visiting the toilet and after finishing work.
The work area needs to be well ventilated and operatives should take frequent breaks
in fresh air to avoid any other health issues.
Silica dust produced by the grinding or blast cleaning of concrete can be hazardous.
Protect yourself and others by using a vacuum grinder or vacuum blast cleaning
equipment with dust extraction and abrasive recycling attachments respectively.
Always wear a dust mask/respirator when grinding concrete. Do not inhale the
concrete dust.
For more detailed health and safety information, please refer to the relevant Material
Safety Data Sheet (MSDS)
6.3. FIRST AID
If the epoxy resin based adhesive products come into contact
with eyes or mucous membranes, remove any glasses or
contact lenses and rinse with clean warm water for 10 to 15
minutes then seek medical attention. Any chemical spillages on
skin must be cleaned immediately and rinsed thoroughly with
clean warm wate .
For more detailed health and safety
Method Statement
Sikagard EPS
-8-12-16-, V.01
MS Sikagard EPS Application

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6.4. WASTE DISPOSAL
Do not empty any surplus material into drainage or water systems;
dispose of all waste materials and packaging responsibly through
licensed waste disposal facilities or contractors, fully in accordance with
local legislation and the relevant authorities requirements. Also avoid
any chemical materials run-off into soil or into waterways, drains or
sewers.
Any uncured adhesive waste, spillages and / or leftover Sika Colma
cleaner must be disposed of as hazardous waste and according to local regulations.
Cured adhesive waste can be disposed of safely as normal building materials waste
according to local regulations.

For more detailed health and safety information, please refer to the relevant Material
Safety Data Sheet (MSDS)

7. PREPARATION

7.1. Substrate

Concrete substrate must be clean and sound. Remove any existing coatings, oil,
grease, dirt, dust, curing agents, impregnations, wax, laitance, coatings and bond-inhibiting
materials for the surface by appropriate means, including high-pressure water (> 11,000 psi).
the substrate must be thoroughly pre-dampened to a saturated, surface dry (SSD) condition
to prevent water loss and incomplete cement hydration when the mortar is placed.

Steel substrates must be clean, dry and stable. Remove all existing treatments, such
as coatings, sealers, wax and other contaminants such as rust, dirt, grease, oils and foreign
matter. A steel primer is recommended.

Method Statement
Sikagard EPS
-8-12-16-, V.01
MS Sikagard EPS Application

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 7.2. Mixing

Mixing shall always be carried out in accordance with the recommendations contained in the
latest product data sheet (PDS).
Do not use water beyond the stated maximum and minimum limits.
In determining the mixing ratio the wind strength, humidity, ambient and substrate temperature
and shall be taken into consideration.

SikagardEPS Procedures
Stir component A prior to use
Add the entire contents of component B to
component A
Using a paintbrush or spatula to scrape out residue.
Mix thoroughly with a slow speed electric stirrer
(maximum 400 rpm) for at least 3 minutes
Leave mixture to stand for approximately 3
minutes before applying.

8. APPLICATIONS
The product and system shall be appropriate for the type of substrate, structure and exposure
conditions which they are required.

8.1 BEFORE APPLICATION

Working space shall be clean and tidy with no obstructions.

Record the substrate, ambient temperature and relative humidity.
Check pot life information on bag or in the product data sheet and
allow for climatic conditions e.g. high / low temperatures & humidity.
External applications shall be adequately protected. Do not apply
mortar repair in direct sun, windy, humid or rainy conditions or if
there is a risk of frost within 24 hours in unprotected areas.
Calculate the required volume for the application and then using the
equation in section 10 of this method statement, calculate the yield of
the product. Make sure there is enough material on job site to carry
out the work.

Method Statement
Sikagard EPS
-8-12-16-, V.01
MS Sikagard EPS Application

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 8.2 Priming

Steel surfaces
Using Sika Zinc Rich Stir Component A very thoroughly using an electric stirrer. Add
component B and mix both components very thoroughly (including sides and bottom of the
container).

Concrete surfaces
In cases of limited exposure and normal absorbent concrete substrates priming is not
necessary but for textured substrates eg. After blast cleaning and pinholes should be sealed
using Sikadur-PF mortar or Sika gard -720 Epocem.

APPLICATION PROCEDURES
Priming Steel surfaces
Spray application will usually give the best results. The indicated dry-film thickness is easily
achieved by airless spray and usually also achievable by brush. Adding solvents reduces the
sag resistance and the dry-film thickness. In case of application by roller, sometimes also by
brush, additional applications may become necessary to achieve the required coating
thickness, depending on type of construction, site conditions, colour shade etc. Before
starting major coating operations, it may be useful to check with a test application on site
whether the selected application method with the specified product will provide the
requested results.

Base coat
Apply the first coat by brush or roller onto the prepared substrate. Use a consumption of
approx. 0.25 0.27 kg/m2, depending on absorbency and roughness of the substrate. Allow
to dry and harden before proceeding.
Topcoat (2nd coat)
Apply Sikagard-EPS by roller or brush as a topcoat by using a consumption of approx.
0.25kg/m2.

Waiting time between coats should not exceed 24 hours - otherwise surface must be abraded
before re-coating

Method Statement
Sikagard EPS
-8-12-16-, V.01
MS Sikagard EPS Application

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Notes on Application/ Limitations
Maximum relative humidity not to exceed 85% (including overnight) Substrate
temperature should be minimum 3 C above dew-point
Waiting time between coats should not exceed 48 hours - otherwise surface must be
abraded before re-coating.
Before exposing to chemicals allow to cure completely for at least 7-9 days (depending
on temperature)
Exposure to weather and UV can result in discoloration and slight chalking. Neither
condition has any adverse effect on the protective function of the coating

9 LEGAL NOTE
The information, and, in particular, the recommendations relating to the application and end-
use of Sika products, are given in good faith based on Sika's current knowledge and experience
of the products when properly stored, handled and applied under normal conditions in
accordance with Sikas recommendations. in practice, the differences in materials, substrates
and actual site conditions are such that no warranty in respect of merchantability or of fitness
for a particular purpose, nor any liability arising out of any legal relationship whatsoever, can be
inferred either from this information, or from any written recommendations, or from any other
advice offered. The user of the product must test the products suitability for the intended
application and purpose. Sika reserves the right to change the properties of its products. The
proprietary rights of third parties must be observed. All orders are accepted subject to our
current terms of sale and delivery. Users must always refer to the most recent issue of the local
Product Data Sheet for the product concerned, copies of which will be supplied on request.

2016 Sika GCC / KSA

Version given by
Hossam Ali
Phone: +966545700206
Phone: +966 12 6927079
Mail: ali.hossam@sa.sika.com

Method Statement
Sikagard EPS
-8-12-16-, V.01
MS Sikagard EPS Application

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