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6.procedure - Fit-Up & Assembly PDF
6.procedure - Fit-Up & Assembly PDF
For
2 S F Q S P G E 0 0 6 00 01 02
CLJ/ GR/CP
Department: Structural Fabrication Shop Checked By CLJ
CPB B
Hard copy of this document shall be treated as uncontrolled if not signed by approver
For latest revision please check with soft copy. Total No. of Pages :08
FABRICATION DIVISION
RELIANCE INDUSTRIES LIMITED, JAMNAGAR
CONTENTS
1. INTRODUCTION
2. PURPOSE
3. SCOPE
6. REFERENCE
7. FLOW CHART
8. PROCEDURE
9. RECORDS
10. ATTACHMENTS
1. INTRODUCTION
Fabrication division fabricates structures for various clients. Fit up and assembly is an
important activity for fabrication of structure. In order to ensure that effective functioning of
a quality system requirements are fulfilled, there is a need to establish a quality system
involving the functions of fit up and assembly and to ensure the activities are in controlled
condition.
2. PURPOSE
The purpose of this procedure is to establish a documented procedure for fit-up and
assembly of structural steel to ensure that the specified quality requirements are fulfilled
with international quality system and to ensure continuos process stability and to achieve
the customer need in time.
3. SCOPE
This procedure is applicable to all the activities related to fit-up and assembly of structural
steel at structural fabrication shop
4. ABBREVIATIONS & DEFINITIONS
AM : Area Manager
CM : Construction Manager
HOD : Head of Department
SFS : Structural Fabrication Shop
PE : Production Engineer
DCC : Document Control Cell
NCR : Non-conformance Report
NDT : Non-destructive Testing
QMD : Quality management department
6. REFERENCE
7. FLOW CHART
Receiving
Receiving priority schedule
drawings from from planning
DCC
Fit-up
OK
Rework carried
Welding & assembling out as per
(assembling carried out NOT OK welding NOT OK Not accepted
if applicable) Specification sent to scrap
(accepted) area
8. PROCEDURE
8.1 On receipt of the drawings, priority schedules from planning ( through e-mail/
transmittal ) through DCC .
8.2 Contractor to withdraw material from stores as per MIN received.
8.3 a) Physical verification of raw material shall be carried out before issuing the raw
material to Engineer (CNC). If any discrepancy was found PE shall raise MDR (Material
Discrepancy Report) / FOR (Field Observation Report ) / SER (Site Engineering Request)
b) Preparing material cutting requisition format No. 2SF FMT ME041 and same shall be
hand over to Engineer (CNC) for pre-fabrication i.e., cutting and drilling operations to be
performed by Lead Engineer (CNC).
8.4 Preparing additional requirement of material if any required and same shall be
forwarded to Material Controller through e-mail.
8.5 PE (Fit & Assembly) shall co-ordinate with Engineer (CNC) for availability of semi-
finished material after cutting and drilling.
8.6 Normally PE (Fit & Assembly) shall receive pre fabricated material / steel from
machine shop and verify the mark number and material specification (Identification of
material specification for plates other than IS 2062 and ASTM A36 shall be done ) with
drawing number and ensure the compliance before proceeding for further work. But in
some cases & extra ordinary circumstances the under mentioned procedure shall be
followed.
a) Raw steel / painted steel shall be used directly according to machine load availability.
b) Raw steel / painted steel shall be used directly in order to minimize the scrap percentage
and utilization of material.
c) Raw steel / painted steel shall be used directly if the available material is less than 2.5
meters ( less than 2.5 meters length can not be processed in cnc machines for drilling.
d) For identification and Traceability refer Departmental Procedure no. 2SF QSP GE 007.
8.7 PE (Fit & Assembly) shall responsible for allocating the pre fabricated material for
FIT-UP to sub-contractors and inspect the fit-up material for dimensions with respect to
drawings/tolerances. If found acceptable shall transfer the item part no/ mark number,
drawing number on the item by hard punching for identification.
8.8 In case the dimensions are not acceptable, PE (Fit & Assembly) shall make decision
for rework and identified as Rejected by permanent marker.
8.9 Acceptable material shall be processed for weld preparation and fit-up of the parts as
per the drawing requirements. Fit-up of the parts shall be done sequentially so as to ensure
welding accessibility
8.10 PE (Fit & Assembly) shall check the fit-up dimensions and orientation with
drawing. Full penetration joints shall be provided with notch cutting as required by
9. RECORDS
Inspection report (2 QA FMT ME 03)
10. ATTACHMENTS
NOT-APPLICABLE
DATE:
Rev Material /Fit up /
Sl. Mat. Preheat Weld Visual inspection NDT Report Touch up Weight
Drawing No. .No Mark No. WPS No Qty Dimensional verification
No. grade temp painting ( Kgs)
. Contractor RPL Contractor RPL No Date
Remarks :
Note: Welding Inspection shall be certified after completion of all the weld joints against particular mark no.
Contractor RIL Execution Engineer RIL QMD Client / Third Party
SIGNATURE
NAME
DATE