Coupling alignment

The turbine after operation for a period, especially in large

units turbine, the weight distribution difference is very big,
the foundation itself is difference, so foundation uneven
settlement, it affects directly the center of turbo-generator
shaft-line, the shaft-line would be deviation. The
deformation of the turbine metal materials, bearing
babbitt alloy wear, they will make the shaft centerline
changeable. It is necessary to perform alignment.
The target of alignment
1.
The
steam turbine-generator in operation, several rotors
connected to meet the requirements of the continuous
smooth curve. It will not be inconsistent with the center of
the rotors, leading the shaft to lose balance and create
vibration.
2. So that the
bearing load distribution in a reasonable (Design) range.
3.

Some bearing seat in the cylinder, when

we perform the alignment, it is necessary to consider the
various components position changing due to the thermal
expansion of the bearing pedestal, such as the LP cylinder
changeable by vacuum, the weight of circulating water
and other factors.
Designers need to design a standard deviation
value(tolerance), so that when the unit running, the shaft-
line and bearing load distribution are in line with the
requirements.

 The manufacturer has
considered the above factors and provides the shaft-line
alignment tolerance, so when we perform alignment, we
just follow the manufacturer instruction and requirement.
300MW As the steam
turbine (SHE production introduced from offshore) type
300MW unit, the shafts alignment tolerance:
0.297mm
0.125mm The LP rotor is higher than HIP rotor
0.297mm, the coupling open toward As the steam turbine
(SHE production introduced from offshore) type 300MW
unit, the shafts alignment tolerance.
0.102mm
0.178mm

()

1.
a. ()
()
b.

c. ( I )
d.
e.


f.

g.
h.
2.

-
3 4
(3 72 4
45Sin72=0.951Cos72=0.309Tag72=3.08Sin45
=0.707Cos45=0.707Tag45=1)

3

x=L1/ 0.12 + 0.14

=650/655 0.12 + 0.14
 =0.99 0.12 + 0.14
0.26mm
72
x Cos72
=0.26 0.309
=0.08mm
( A )
y= L1/ 0.12 - 0.04
=0.99 0.12 - 0.04
0.0788mm
72
y Sin72
=0.0788 0.951
=0.075mm

+0.26mm
A 0.08+0.075=+0.155mm
B 0.08-0.075=+0.005mm
4

x=L/ 0.12 + 0.14
=6830/655 0.12 + 0.14
=10.43 0.12 + 0.14
=1.39mm
45
x Cos45
=1.39 0.707
=0.98mm
( A )
y= L/ 0.12 - 0.04
=10.43 0.12 - 0.04
=1.21mm
45
y Sin45
=1.21 0.707
=0.85mm

A 0.98+0.85=+1.83mm
B 0.98-0.85=+0.13mm
3.



1

1.1

2.1

1/10-1/12

2.2

0.03mm

2.

0.05-0.10mm

2.4

3.1

i.



4

4.1

0.50-

1.00mm

4.2

4.3 3

4.4

180

4.5

4.6

090180270

j.



5

5.1 90 90

3 (

90 P1P2, A1 )

180 P3P4, A2

270 P5P6, A3

0 P7P8, A4

B1=(P3+P8)/2

B2=(P2+P5)/2

B3=(P4+P7)/2

B4=(P1+P6)/2

k.



6

6.1

a()

b()

A()

B ()

L1 4

L2

L4x
1
(+)

R4x (-)
Y4= (L1/)a A/2
(+)
2
Y4 (-)
L4x= (L1/)bSin

(B/2)Sin Y4Cos
L5x
3
(-)
R4x= (L1/)bSin
Y5 (+)
(B/2)Sin Y4Cos
(-)
4
(+)
L5x= (L2/)b B/2
74
5

Y5= (L2/)a A/2
a=|B2-B4|

b=|B1-B3|

A=|A2-A4|

B=|A1-A3|

l.


7.1

7.1.

50T

0.20-0.30mm

0.05-

0.10mm

7.1.

7.1.

0.03mm

0.05-

7.1. 0.07mm

0.02mm

m.


7.1.

5 75

7.1.

7.1.

7 (1)

7.2

7.2.

7.2.

2 0.30mm

0.05-0.10mm

7.2.

n.



7.2.

7.2.

7.2.

7.2.

7.2.

()

7.2.

9
o.



7.2.1

7.2.

11 0.05mm

500V 1

7.2.1

7.2.1

0.05-

0.10mm

7.2.1

7.2.1

 7.3 (2)

7.3.1

7.3.2

=2mm8050mm

7.3.3

7.3.4

()

7.3.5

7.36

7.3.7

20mm

7.3.8

7.3.9

7.3.1

0.05mm

7.3.1 0.50-

1 0.70mm

0.30-0.50mm

7.3.1 500V 1

7.3.1

7.3.1

4
 (1)

mm

b0.02

a0.02

B0.02

A0.02

(2)


mm

b0.02

a0.02

B0.02

A0.02

(3)


mm

b0.02

a0.02

B0.02

A0.02