PDP

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ver 1.01


1.

2.

3.

4.

Manual 42 V6 model.
Model .
1.

PDP module.

PDP module PANEL DRIVE.

Panel , , , gas
Drive PCB .
(X , Y-sus, Z sus, Y drv,PSU,CTRL B/D)

Manual .
PDP 76 Full HD

2003.10

1. Set LGE

2. SET module(LGE)
C/S .

3. , SET .

3 /39
1.
PDP BOARD

42 V6 MODEL. PSU

Y-DRIVE
TOP Z-SUS B/D

Y-SUS
B/D

IPM
IPM

Y-DRIVE
BOTTOM

X-RIGHT B/D
COF CONTROL B/D
X-LEFT B/D COF

4 /39
1.

MODULE
1
* Module

tip
1
2 2

COF 1 COF 7

6####
( 128, )

402K242V6000266.ASLGA
LG
2004.02 (&)

5 /39
1.
(module )

Vsetup -Vy Vsc

(board) BOARD ASS`Y

BOARD

BOARD
PCB

COF (COF)
COF

6 /39
1.

Add short (line on)

Add open (line off)

Sus short (line on)

Sus open (line off)

7 /39
2.

. PDP module , .

1. 10 preparation.
2.
3. PDP module . shock
drive capacitor 1 .
4. c-mos .
5. Module .
6. short circuit .

Before request service

1. Panel board.
2. Check the model label. Model board model .
3. .
Ex) COF long 2-1 fail, address 1 open, Y b/d , .

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2.
(COF)

COF PDP module.

COF .

9 /39
3.
1. X B/D
CONTROL B/D LOGIC PANEL
FET ON/OFF ADDRESS PULSE (Address ) ,
COF(DATA)

* FET,FET IC,Logic IC.

X LEFT B/D X RIGHT B/D

<COF >

Lock COF

10 /39
3.

2. Z sus B/D
CONTROL B /D LOGIC PANEL SUSTAIN
SUSTAIN PULE ERASE PULSE.
FPC(Z) PANEL.
* IPM,FET,DIODE, CAPACITOR,E/R COIL .

* IPM (Intelligent Power Module)

<FPC > E/R(Energy recovery)

Z-Board . FPC Connector

. . .

11 /39
3.

3. Y drive B/D
1) Y SUSTAIN B/D SUSTAIN, RESET
SCAN DRIVER IC PANELPATH

2) (Y SUSTAIN)
.
- SUSTAINDRIVER IC GND Vpp
0V .
- SCAN DRIVER IC GND Vpp
.
* 42 V6 DRIVER IC 8 EA (TOP, BOTTOM: 4EA)

12 /39
3.

4. Y sustain B/D
SUSTAIN,RESET ,VSC(SCAN)
Y DRIVER B/D.
* IPM,DIODE, CAPACITOR,FET.

5. Control Board
R,G,B 8bit , (Contour noise ISM...)
DRIVER B/D FET ON/OFF.
* 3.3V/5V 2

13 /39
3.

DC/DC con.
6. DC/DC Converter part part

: 5V , Va ,Vs
B/D 5V,Va,Vs,Vset_up,Vsc
.
*.40/42 PDP Module DC/DC B/D .
(1 POWER B/D)
*.60 POWER
PDP MODULE DC/DC B/D .

14 /39
3.

7. FPC (Flexible Printed Circuit)

:PANELPADPCBYZ
PANEL
* Y / 2
FPC Pattern .
*Z Pattern
Beta type() .

8. FFC (Flat Flexible Cable)

:
B/D B/D Logic
.
* 0.5mm pitch,50pin

15 /39
3.

9. COF (Chip On Film)

: X B/D
PIN ON/OFF PANEL
GATE .
PACKAGE IC
B/D IC
SPACE .
IC PACKAGE BARE
IC.(LOW COST)
IC PCB Soldering
.
*
1) FPC + H/S Bare IC
COF FPC
2) CHIP + CHIP CAPACITOR * 42 V6 COF 42V5

3) BARE IC (STV7610A/WAF) + GOLD WIRE/AL WIRE

4) EPOXY MOLDING

16 /39
3.

10. IPM(Intelligent Power Module)

:
HEATSINK,CAPACITOR
DIODE
ICLINEAR
RESISTORTANSISTOR,FETS.
:
Z B/D Y B/D Sustain .
Sustainer :
PANEL

IPM

17 /39
4.
Fast check
what updefect?
kind of

Modulemodel connector cable

? Panel PSU(Va,Vs,5v) Y, Z board

ctrl b/d Y, Z b/d

? Panel COF X b/d ctrl b/d

? FPC Y drv b/d Y sus b/d ctrl b/d .

Y drv b/d Y sus b/d ctrl b/d

18 /39
4.

what kind of defect?

? Bar ? Bar

Line
?

Line

19 /39
4.

check B/D
check .

1. Connector
Connector Check (PSU, Y-SUS, CTRL, Z-SUS)
.
Mis CONNECT ON B/D FAIL.

CTRL B/D + Y-SUS CTRL B/D + Z-SUS CTRL B/D + X-B/D Signal input(LVDS)

20 /39
4.

2. Exhaust tip Crack

Tip Crack , Panel.
GAS Module Power on .
( crack Cap . )

21 /39
 4.
3. PSU(Power Supply Unit)
1. PSU check.
(CONDENSER, FET, IC, )
2. FUSE SW1 (Normal ) S/W .
3. AC V DC V
SW1 Normal
Check (5V, Va, Vs)
PSU Maker origin .
PSU Protection Y-SUS, Z-SUS
B/D Short.

Fuse open

Vs Va, 5V(VCC)
Multi-meter point. Va : 55 ~65 V
(5V, Va ,Vs Module Label ) (Vs : About 180 ~195 V)
5V(VCC) : 5V~5.5V)

22 /39
 4.

4. Ctrl B/D Diode

1. LED D17,13 ()
2. OSC X1 CHECK.
CHECK.
3. CTRL (CONNECTOR P300)
4. 3.3V, 5V,15V CHECK.
5. IC 11 3.3V CHECK.
IC 3 2.5V CHECK.

OSC(X1
)

Probe
Touching
point

IC 11,13
CHECK.
DMM +
OSC CHECK.
DMM
( 100 MHZ) (GND)

23 /39
4.

5. Y-sus B/D
1. FS1(5v) ,FS2(Vs) FS2
2. .(Vsetup,-Vy, Vscw) Vscw Vsetup
3. GND ,Y SUS DIODE CHECK. setdn
SUSUP(OC2) SUSDN(OC1).
0.4 , OVERLOAD.
4. CHECK.. setup

-Vy

FS1

24 /39
4.
.

GND Y-SUS .

= OL () = 0.4

25 /39
4.
Z RAMP .

FPC

: FPC

= 0.375() = OVER LOAD ()

26 /39
 4.
6. Z-sus B/D
1.
2. (Va, 5V,15V)
3. FPC
4.

5V

Va 6.3V Vs 6.3A

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4.
Power protection
2~3 .
PDP module board .
PSU board .

* PSU makers.

DAEGIL PSU ORIGIN PSU

() ( )

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4.
COF IC
COF
(DMM).
10.2 ~ 10.8
.

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4.

Bar
B/D

1. Connector Bar
COF connector .
bar .

Off

2. Checking COF
COF CHECK. COF IC .

COF 6

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4.
COF IC
IC
IC 4 diode 2
. ( 2, 2)
*
1. (GND) multimeta
, IC
+ . 0.66 ( 1)
2. multimeta
- , IC +
, 0.73 ( 2)

. 1 . 2

DMM(- ) ` DMM (+)

DMM (- )
DMM( + )

31 /39
4.

3. Ctrl B/D
Ctrl b/dCOF.barctrl b/d

<Diagram of ctrl b/d>

,
bar MCM

Buffer
IC

Array

16 line

COF IC1 COF IC2 COF IC3 COF IC4

96 output

32 /39
4.

Line
1 line open short COF.

1 line openshort
COF IC shortFilm,COF

1 open
1 line

Line open
Ctrl b/d MCM
MCM (Multi Chip
MCM,ctrl B/D
Module)

33 /39
4.

16 line open

Buffer IC fail
COF IC 1,2 192 line(96+96) open.
COF IC 3,4 64 line open ( on,off .).

Array fail
COF IC1 16 line , COF IC2 16 line open

96 line open

COF IC fail
96 line open

34 /39
4.

bar
. open, short.

1. Connector
Y b/d Z b/dsustain,.(FPC,
Y drv Y drv).

bar

Off

35 /39
4.

2. Scan IC check
Diode

(0.018)
(Panasonic1.035)
* Maker(TI0.6~0.7)
DMM.(,)
DMM + DMM -

36 /39
4.

line
1.FPC
ctrl b/d, Y b/d
FPC open short .

FPC open

1 line.

2. scan IC
(bar)

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4.

y drv ,y,z b/d ,

1. Y, Z SUS
2. Y DRV IC FAIL check
3. Y sus b/d(-Vy.Vscw)
4. Y ,Z-SUS IPM fail
5. CTRL b/d
*

38 /39
4.

IPM

: GND() , Sus-out()
Sus-out(),Vs()
ER-DN(),ER-COM()
ER-COM(),ER-UP()

4TESTERDiode : 0.4V OK

: GND() , Sus-out()
Sus-out(),Vs()
ER-DN(),ER-COM()
ER-COM(),ER-UP()

4TESTERDiode:[OL] OK

ER-UP,COM,DNPCB (Y,Z B/D) IPM(Y,Z B/D 2)

Vs, Sus-out, GNDPCB (Y,Z B/D) IPM 1()
15V(Y,Z B/D)GND0.3V[OL]

39 /39
 #1.
Global Quality Information (GQI) #SAMPLE
Set Model MP-DP4220LV Quantity 1 No. : TT-2004-DP4220LV-001
Set Serial No. PT420200099 Vertical Line ( R , G , B Pattern) Vertical Bar ( R , G , B )
Horizontal Line ( R , G , B ) Horizontal Bar ( R , G , B )
No Raster Cell Defect External Defect
Module Model PDP42V51330 Symptom Mal-discharge etc

Module Serial No. 312K142V5009368 Detail :

Country Netherlands PCB B/D defect only X-L-TOP(UP) X-C-TOP X-R-TOP PSU
X-L-BTM(LOW) X-C-BTM X-R-BTM DC-DC
Serial No. Y-SUS Y-DRV-TOP Y-DRV-BTM CTRL
Customer Z-SUS etc
2004 / 04 / 05
purchase date
No.: the last line number of white label on B/D
Issued date 2004 / 04 / 30
Long
Issued place Office or living room COF defect only Ex) 1-1 1-2 1-3 1-4 1-5 1-6 1-7

Long
Tip

Condition in use Use as monitor 1-1 2-1

2-4
1-2
Short 1-3 Back Side Short

Detailed repair Replace Control Board Serial No. IC Fail or Resistor Fail
1-4
Defect part
2-4

records and ( 2004 / 04 / 06 ) 2-1 2-2 2-3 2-4 2-5 2-6 2-7
Long
the result : Not improved No.: the number of white label on inside COF
including date

Pictures of
Symptom

White label