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STEP-GROWTH POLYMERIZATION
Formerly: Condensation polymerization (Carothers,
1931)
( )n
nA + nB AB
Addition: ( )n
nA + nB AB
Condensation: ( )n + Y
nA + nB AB
N0/N Xn
A B A B A B A B A B A B 12/12 1
A B A B A B A B A B A B 12/11 1.1
A B A B A B A B A B A B 12/10 1.2
A B A B A B A B A B A B 12/9 1.3
A B A B A B A B A B A B 12/8 1.5
A B A B A B A B A B A B 12/7 1.7
A B A B A B A B A B A B 12/6 2
A B A B A B A B A A A B 12/5 2.4
A B A B A B A B A B A B 12/4 3
A B A B A B A B A B A B 12/3 4
A B A B A B A B A B A B 12/2 6
A B A B A B A B A B A B 12/1 12
10
Xn 6
2 4 6 8 10
Reaction Step Number
Polyamide (Nylon-6,6) O
H2N ( CH2)6 NH2 + HOOC ( CH2)4 COOH HN ( CH2)6 NC ( CH2 )4 CO + H2O
H
Addition Reactions
Polyurethane
DABCO
HO (CH2)2 OH + OCN CH2 NCO O
11
XXn ==
Carothers equation
n
1p
1p
Carothers Equation
150
Xn 100
50
N0 1
Xn = =
N 1p
The corresponding weight-average degree of poly-
merization is
1+p
Xw =
1p
The molecular weight distribution (polydispersity)
is therefore
Xw
= 1 + p
Xn
as p 1, MWD 2 for any linear step-growth
pzn
11 +
+ rr
XXn =
n =
11 +
+ rr 2rp
2rp
Xn
r p = 0.900 p = 0.950 p = 0.990 p = 0.999
1.000 10.0 20.0 100.0 1000.0
0.999 10.0 19.8 95.3 666.8
0.990 9.6 18.3 66.8 166.1
0.950 8.1 13.4 28.3 37.6
0.900 6.8 10.0 16.1 18.7
High-purity monomers
No side reactions
Schematic:
Initiator nM Mn
Initiation: I + M IM*
Propagation: IM* + nM IMnM*
Termination: Reactions depend on M and M*
Degree of Polymerization
10
Xn 6
2 4 6 8 10
Reaction Step Number
Carbocationic/Anionic Pzns
Butyl Rubber (IIR)
CH3 CH3 CH3 CH3
AlCl3
H2C C + HC C CH2 C CH2 C CH CH2
CH3Cl
98n 2n
CH3 H2C CH2 CH3
Reactant Compatibilities
Mechanism*
Monomer Radical Cationic Anionic Coordn
Ethylene + + +
-Olefins ( C3) +
1,1-Dialkylalkenes +
1,3-Dienes + + + +
Styrene, -Me styrene + + + +
Vinyl chloride + +
Tetrafluoroethylene + +
Acrylate/methacrylate esters + + +
Acrylonitrile, methacrylonitrile + + +
Vinyl ethers + +
Vinyl esters +
*Plus (+) sign = high polymer; minus () sign = no reaction or oligomer.
Styrene: CH CH2 O
CH3
Free radical initiators O O
Benzoyl peroxide: C O
2
2 C O
CH3
Azobisisobutyronitrile (AIBN): NC C(CH3)2
2
N2 2 NC C + N2
CH3
2 2
K persulfate (peroxydisulfate): O3SO OSO3 2 O3SO
Initiation
O O
C O
2
2 C O = I
H H H
I + H2C C I C C
H
Propagation
H H H H H H H
I C C + H2C C I C C C C
H H H
H H H H H H H
C C C C H + C C C C
H H H H
H H H H H H H H
C C C C + C C C C
H H H H
H H H H H H H H
C C C C C C C C
Chain
Addition H H H H
[M]
[M]
XXn = K
n = K
[I]
[I]
11 11 [S]
[S]
= =
+ +CCSS
+CCMM+ Mayo (Mayo-Walling) eqn
XXn XXn0 [M]
[M]
n n0
11 11 [S]
[S]
= =
+ +CCSS
Simplified Mayo eqn
XXn XXn0 [M]
[M]
n n0
The
The reciprocal
reciprocal of of DP
DP should
should be
be aa linear
linear function
function of
of the
the
ratio of [S]
ratio of to [M].
[S] to [M]. The
The slope
slope would
would be be aa function
function of
of the
the
rate
rateof
ofchain
chaintransfer
transfertotosolvent.
solvent.
CH3
CH
CH3
CH2CH3
150
CH3
105
100
Xn
50
H
1/Xn0
5 10 15 20
[S]/[M]
Adapted from R.A. Gregg & F.R. Mayo, 1947 Disc. Faraday Soc., 2, 328-337
Mi + XH MiH + X
H H
P CH2C + XH P CH2C H + X
CH3 H H
-Pinene: CH3
CH2
H3C
Lewis acid catalysts CH3
AlCl3
BF3
(CH3CH2)2AlCl
F3BOH2 F3BOH + H+
CH3 CH3
CH3 CH3
Propagation
F3BOH
F3BOH CH3 CH3 CH3 CH3
Termination
CH3 H CH3
CH2 C C C+ + H O R
CH3 H CH3
F3BOH Quenching
CH3 H CH3
CH2 C C C OR + F3BOH2
CH3 H CH3
11 CCt
= =
+
t
+CCMM Simplified Mayo equation
XXn [M]
[M]
n
Styrene: CH CH2
H3C O
H H H
C4H9 Li + H2C C C4H9 C C Li+
H
Propagation
H H H H H H H
H H H
Living Polymers
[M]0
DP = Xn = p
[I]0
where p is the fraction of monomer converted.
At complete conversion, DP is the monomer:initiator ratio at
the outset of reaction:
[M]
[M]00
DP
DP= =
=XXnn=
[I]
[I]00
XXw 11 The
The MWD
MWD of
of aa living
living anionic
anionic polymer
polymer
=
w
+
=11+ will
XXn
XXn will be extremely narrow, tending
be extremely narrow, tending
n n toward
towardaavalue
valueofof11asasXXn increases.
increases.
n
cis-1,4-Polyisoprene (NR)
STEREOCHEMISTRY
STEREOCHEMISTRY
Properties
Propertiesthat
thatrelate
relateto
toaa
molecules
molecules3-dimensional
3-dimensionalstructure.
structure.
H CH3
Free-radical C C
H CH2 CH2 CH2
C C
P CH2 CH3 1,4-cis addition
Anionic
1,4-cis addition
Ziegler-Natta Catalysis:
Coordination Chain-Growth Polymerization
Alkene, cycloalkene, 1,3-diene monomers
Propylene (Propene): H2C CH2 CH3
5-Ethylidene-2-norbornene: CH CH3
Cl Cl Cl
Cl Cl Cl
Ti Cl Ti Cl Ti
Cl Cl Cl
Et H
Et CH2
H C CH3
C CH3 Cl
H C
H C C H
H H3C
H Et
Specific
stereochemistry
Adapted in part from E.J. Arlman, Jr, & P. Cossee, 1964 J. Catal., 3, 99-104.
TACTICITY
TACTICITY
The
Therelative
relativestereochemistry
stereochemistryof
ofadjacent
adjacent
chiral centers within a macromolecule
chiral centers within a macromolecule
H H H R H R H H H R H H
C C C C C C C C C C C C
H R H H H H H R H H H R
ATACTIC
ATACTIC
random
randomconfigurations
configurations
C C C C C C C C C C C C
H R H R H R H R H R H R
ISOTACTIC
ISOTACTIC
identical
identicalconfigurations
configurations
H H H R H H H R H H H R
C C C C C C C C C C C C
H R H H H R H H H R H H
SYNDIOTACTIC
SYNDIOTACTIC
alternating
alternatingconfigurations
configurations
Step-Growth Chain-Growth
Continuous, semi-
Process type Batch
batch
(C6H11)3P
Cl H
Example: Ru C
Cl
(C6H11)3P
METATHESIS
METATHESIS
The
Theexchange
exchangeor
ortransposition
transpositionof
of
bonds
bonds between tworeactants
between two reactants
H2C HOCH2CH2OH
n O HOCH2CH2 OCH2CH2O CH2CH2OH
KOH
H2C n1
H2
ROMP of Bicycloalkenes
Polynorbornene Rubber (PNR)
H
RuCl3/HCl C
n
C4H9OH C C C
H H n H n
COPOLYMERIZATION
Simultaneous polymerization of two or more mono-
mers yields copolymers with unique properties unlike
those of homopolymers from each monomer.
Copolymers with irregular (random) monomer
sequences can have rubber-like properties because
of reduced crystallinity.
Appropriate reaction conditions can provide a range
of tailored structures:
Random (statistical) ABBABAABABBAABAB
Alternating ABABABABABABABAB
Block AAAABBBBAAAABBBB
Graft AAAAAAAAAAAAAAAA
BBBB BBBB
k11 k22
r1 = r2 =
k12 k21
Monomer 1 r1 Monomer 2 r2 T, C
0 Acrylonitrile 7 20
Ethylene
0.79 Vinyl acetate 1.4 130
0.58 1,3-Butadiene 1.4 50
Styrene 0.29 Acrylonitrile 0.020 60
55 Vinyl acetate 0.01 60
0.78 1,3-Butadiene 1.4 5
Me acrylate 0.84 Acrylonitrile 1.5 50
6.4 Vinyl acetate 0.03 60
[M1] [M2]
1 = 2 = 1 1 =
[M1] + [M2] [M1] + [M2]
sition
compoift
dr
0.8
Styrene Vinyl Cl
17 0.02
r1r2 = 0.34
0.6
alternating
F1
Maleic
Stilbene Anydride
0.4
m
do
0.03 0.03
n r1r2 = 0.0009
ra
Styrene Butadiene
0.2
0.78 1.39
r1r2 = 1.1
Polymerization 4-29