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TCVN 170 - 2007 Nghiem Thu KCT PDF
TCVN 170 - 2007 Nghiem Thu KCT PDF
KT CU THP
GIA CNG, LP RP V NGHIM THU
YU CU K THUT
Steel structures Fabrication, assembly, check and acceptance Technical requerements
H NI 2007
MC LC
1. Phm vi p dng ...............................................................................................
2. Tiu chun vin dn .........................................................................................
3. Nguyn tc chung .............................................................................................
4. Gia cng ...........................................................................................................
4.1. Yu cu v thp v vt liu hn ......................................................................
4.2. o c, nn v un thp ................................................................................
4.3. Ct v gia cng mp ......................................................................................
4.4. T hp ...........................................................................................................
4.5. Hn ...............................................................................................................
4.6. Gia cng l ....................................................................................................
4.7. Sn ................................................................................................................
5. Vn chuyn, bo qua v chuyn giao kt cu ..................................................
5.1. Mc t hp v iu kin cung ng ............................................................
5.2. Ghi nhn mc ................................................................................................
5.3. ng gi........................................................................................................
5.4. Vn chuyn v bo qun ................................................................................
6. Lp rp kt cu thp .........................................................................................
6.1. Ch dn chung ...............................................................................................
6.2. Cng tc chun b v cc yu cu v mng....................................................
6.3. Lp t kt cu v t hp cc lin kt lp rp ...............................................
6.4. Lin kt bng bu lng c chnh xc thp, trung bnh v cao .....................
6.5. Lin kt bng bu lng cng cao ..............................................................
6.6. To ng sut trc trong kt cu ...................................................................
6.7. Sn ph kt cu thp......................................................................................
7. Kim tra v nghim thu kt cu thp ................................................................
7.1. Quy nh nghim thu .....................................................................................
7.2. Kim tra vt liu u vo ..............................................................................
7.3. Kim tra trong qu trnh sn xut..................................................................
7.4. Kim tra nghim thu ......................................................................................
7.5. Phng php kim tra ...................................................................................
7.6. H s nghim thu kt cu thp .......................................................................
Ph lc A (Bt buc) Yu cu i vi cht lng mi hn ...................................
Ph lc B (tham kho) Dung sai gii hn so vi kch thc thit k trong kt cu
khung nh v cng trnh .......................................................................................
Bng P2.1. Dung sai chiu di ca cc kt cu v chi tit hn ..............................
Bng P2.2. Dung sai theo ng cho ..................................................................
LI NI U
TCXDVN: 170: 2007 thay th cho cc TCVN 170: 1989 do Vin Khoa hc
Cng ngh Xy dng bin son, V Khoa hc Cng ngh trnh duyt, B Xy
dng ban hnh theo Quyt nh s:..ngythng..nm
TIU CHUN XY DNG VIT NAM TCXDVN : 170: 2007
SOT XT LN 1
1. Phm vi p dng
Tiu chun ny quy nh cc yu cu v gia cng, vn chuyn, lp rp v
nghim thu kt cu thp ca cng trnh cng nghip v dn dng.
Tiu chun ny p dng cho kt cu thp xy dng c ch to t thp
cc bon v thp hp kim thp c gii hn chy t 225N/mm2 n 435N/mm2, c
gii hn bn t 373N/mm2 590N/mm2 (sau y gi v thp kt cu v k hiu
bng phn s: Gii hn chy/gii hn bn) cho cc cng trnh cng nghip v
dn dng c xy dng trong vng c ng t c nh gi tc nn PGA nh
hn 0,3 0,4g (tng ng vi cp 9 theo thang MSK-64 hoc Zone 4 theo
UBC: 1997) (sau y gi chung l kt cu thp)
Tiu chun ny khng p dng cho kt cu lin kt bng inh tn v kt
cu ng vai tr ca thit b (Kt cu thp ca l cao v thit b sy khng kh,
cc b cha v thit b sinh kh, kt cu ng-ten, kt cu ca l cao, kt cu ca
cc thit b nng chuyn ng v thang my, h thng ng cng ngh), cng nh
cc cng trnh ng st, ng b c cng trnh thy nng
2. Tiu chun vin dn
TCVN 5997:1995 Bn v k thut, bn v xy dng
TCVN 5709:1993 Thp cc bon cn nng dng trong xy dng. Yu cu k thut
TCVN 6522:1999 Thp cc bon kt cu cn nng
TCXDVN 314:2005 Hn kim loi. Thut ng v nh ngha
TCVN 3223:1994 Que hn in dng cho thp cc bon v thp hp kim thp
TCVN 3909:1994 Que hn in dng cho thp cc b v thp hp kim thp.
Phng php th
TCVN 1961: 1975 Mi hn h quang in bng tay
TCVN 5400:1991 Mi hn. Yu cu chung v ly mu th c tnh
TCVN 5401:1991 Mi hn. Phng php th un
TCVN 5402:1991 Mi hn. Phng php th un va p
TCVN 1916:1995 Bulng vt, vt cy v ai c. Yu cu k thut
TCVN 4169:1985 Kim loi. Phng php th mi nhiu chu trnh v t chu
trnh
TCVN 197:2002 Kim loi. Phng php th ko
TCVN 198:1985 Kim loi. Phng php th un
TCVN 313:1985 Kim loi. Phng php th xon
TCVN 312:1984 Kim loi. Phng php th un va p nhit thng
TCXDVN 334:2005 Quy phm sn thit b v kt cu thp trong xy dng dn
dng v cng nghip
TCVN 5403:1991 Mi hn. Phng php th ko
TCXDVN 352:2005 Sn. Phng php khng ph hy xc nh chiu dy mng
sn kh
TCVN 2090:1993 Sn. Phng php ly mu, bao gi, ghi nhn, vn chuyn v
bo qun
TCVN 6203:1995 C s thit k kt cu. Lp k hiu, k hiu chung
TCXDVN 338:2005 Kt cu thp. Tiu chun thit k
Quy chun xy dng Vit Nam-2007
3. Nguyn tc chung
3.1. Kt cu thp phi c gia cng v lp rp theo bn v kt cu v
bn v chi tit kt cu.
3.2. i vi cc kt cu c th, ngoi cc quy nh ca tiu chun ny
cn phi tun theo cc quy nh ring dnh cho cc kt cu .
3.3. Khi gia cng, lp rp nn dng phng php c gii, phng php
t hp khi ln ph hp vi bin php thi cng v s cng ngh.
3.4. Trong qu trnh gia cng, lp rp, nghim thu phi tin hnh kim
tra vic thc hin cc s cng ngh v bin php thi cng. Kt
qu kim tra phi ghi vo nht k cng trnh.
3.5. Vt liu dng cho gia cng v lp rp phi ph hp vi yu cu thit
k.
3.6. Ti liu thit k thi cng cho kt cu phi c lp ng theo cc
yu cu ca cc nh mc v tiu chun k thut. Cng ngh sn
xut phi c th hin trong cc ti liu k thut v c th hin
c th trong trnh t sn xut ca nh ch to.
3.7. Kt cu phi m bo cc yu cu ca thit k v kh nng chu lc
( bn, mi, n nh v bin dng), trong trng hp cn thit
(nu thit k yu cu) phi chu c ti trng kim tra khi cht thi
t nghim.
3.8. Kt cu phi lm vic n nh i vi s tc ng ca nhit hoc
cc tc ng tnh ton khc m chng c th xut hin trong qu
trnh s dng.
3.9. Kt cu di tc dng trc tip ca la khi chy phi gi kh nng
chu lc v (hoc) tnh nguyn vn trong mt khong thi gian nht
nh (do thit k quy nh).
3.10. Kt cu phi c bo v chng n mn (chng c th hin trong
cc ti liu thit k, theo yu cu ca thiu chun xy dng v bo
v chng n mn kt cu xy dng).
3.11. Cc lp bo v chng n mn phi c thc hin trong iu kin
cng xng hoc nh my ch to kt cu thp.
Lp bo v ch c thc hin ti hin trng lp rp trong cc
trng hp:
- Xut hin cc v tr b hng trong qu trnh vn chuyn, bo qun
v lp rp.
- Khi thc hin lp sn hon thin;
- Khi thc hin lp sn ch th
- Khi c s ng ca ngi t hng
3.12. Trong xng hoc nh my ch to kt cu thp khng chng r, sn
v kim loi ti cc v tr lin kt lp rp bng bu lng cng cao
v vng hn lp vi chiu rng 100mm v 2 pha ca mi hn
3.13. Cht lng lm sch b mt do du m ca cu kin phi tun theo
quy nh cp 2 ghi trong tiu chun TCXDVN 334:2005. Mc
lm sch b mt kt cu khi lp r st phi thc hin theo
TCXDVN 334;2005
3.14. Lp sn bo v cc kt cu chu lc theo cc ch tiu hnh dng bn
ngoi phi ph hp theo tiu chun TCXDVN 334:2005
3.15. Dung sai cc thng s hnh hc ca cu kin (chi tit kt cu, sn
phm, n v t hp) phi ph hp vi gi tr c quy nh trong
cc ti liu thit k ca kt cu c th, nhng khng c vt qu
gi tr ghi trong cc bng 1 v bng 2.
Bng 1-Sai lch cho php v kch thc di cc chi tit kt cu
Sai lch
Cc kch thc v cng Cc khong kch thc, (m)
ngh thc hin cc cng 1,5 >2,5 >4,5 >9 >15 >21
on <1,5 n n n n n n >27
2,5 4,5 9 15 21 27
1 2 3 4 5 6 7 8 9
I. Cc chi tit lp rp
1. Chiu di v chiu rng
chi tit khi:
a) Ct th cng xy theo
2,5 3 3,5 4 4,5 5 - -
ng k
b) Ct na t ng v t
ng bng xy theo khun
1,5 2 2,5 3 3,5 4 - -
mu hoc bng my ct theo
ng k
c) Ct bng my trn b
1 1,5 2 2,5 3 3,5 - -
hoc dy chuyn sn xut
d) Ct bng bo hoc phay 0,5 2 1,5 2 2,5 3
2. Hiu s chiu di cc
ng cho ca tm thp
hn khi
a) Hn gip mp - - 4 5 6 - - -
b) Hn chng - - 6 8 10 - - -
3. Khong cch gia tim cc
l khi
a) Theo vch du
- Cc l bin 2 2,5 2,5 3 3,5 4 - -
- Cc l k nhau 1,5 - - - - - - -
b) Theo trc ng hoc gia
cng trong sn xut dy 1 1 1,5 2 2,5 4 - -
chuyn khi:
- Cc l bin 0,7 - - - - - -
- Cc l k nhau
II. Kch thc cc phn t
kt cu xut xng khi
1. c t hp trn b theo
3 4 5 7 10 12 14 15
kch thc
2. c t hp trn b g,
trn cng c g c cht nh
2 2 3 5 7 8 9 10
v v trn gi sao chp c
cht nh v
3. Kch thc (di rng)
0,5 1 1,5 2 2,5 3 3,5 4
gia cc b mt phay
4. B rng cc tm y gia
cng bng phng php
cun v c hn khi lp
t
a) Gip mp - - - 7 10 12 - -
b) Ci chng - - - 11 16 19 - -
III. Khong cch gia cc
nhm l
1. Khi gia cng n chic
v c t hp theo ng 3 4 5 7 10 12 14 15
k vch
2. Khi gia cng n chic
v t hp theo cc cht nh 2 2 3 5 7 8 9 10
v
3. Khi khoan theo dng
0,5 1 1,5 2 2,5 3 3,5 4
khoan
Ch thch:
1) Kch thc mc 1.1.c, d;1.2a; II.4.a; III phi o bng thc cun c
chnh xc cp 2. Kch thuc mc khc phi o bng thc cun c
chnh xc cp 3.
2) i vi mp trng mc 1.1.a-d, cho php sai lch kch thc +5mm.
Bng 2: Sai lch cho php v hnh dng cc chi tit kt cu
sai lch cho php v hnh
Tn gi cc sai lch
dng cc chi tit xut xng
1 2 3
I cong cc chi tit:
1 Khe h cc tm thp v thc thp di 1m 1,5mm
Khe h gia dy ko cng v cnh thp 0.0011 nhng khng ln hn
2
gc, cnh hoc thnh thp hnh ch U ch 10mm
H (1 l chiu di chi tit)
Sai lch ng mp cc chi tit thp tm 2mm
II
so vi l thuyt
1 Khi hn gip ni 5mm
2 Khi hn chng, hn gc v hn gc ch T
III Sai lch khi un
Khe h gia mu c c cung di 1,5mm
1 v b dy tm thp, cnh hoc cnh thp
hnh c un
a trng thi ngui 2mm
b trng thi nng 3mm
van (hiu s ng knh) ca ng
2 trn trong cc kt cu tm ln (D ng
knh ng trn)
a ngoi mi ni gip mi 0.005D
b ngoi ni gip mi khi lp rp 0.003D
Bin dng ca cc phn t kt cu xut
IV
xng:
vnh cnh () ca chi tit c tit din
1 ch T hoc ch H ca mi hn gip
mi v cc ch tip gip
Ch thch:
1) Cc tr s c du (*) tng ng vi khe h cho php theo TCVN-75 (mi
hn h quang in bng tay. Kiu kch thc c bn) nhng khng ln
hn tr s ghi trong bng 8 ca tiu chun ny.
2) Khe h gia b mt phay v cnh ca thc thp khng c ln hn
0,3mm.
4. Gia cng kt cu thp
4.1. Yu cu v thp v vt liu hn
4.1.1. Tt c thp phi c kim tra t tiu chun hoc iu kin k
thut. Thp phi c nn thng, xp loi, ghi mc v sp xp theo
tit din.
Trc khi em s dng, thp cn phi lm sch g, sch vt du m
v cc tp cht khc.
4.1.2. Thp phi c xp thnh ng chc chn trong nh c mi che.
Trng hp phi ngoi tr th phi xp nghin cho ro nc.
Xp cc tm tho k lt phi c to gc ln trnh tc ng
nc.
4.1.3. Que hn, dy hn, thuc hn phi xp theo l, theo s liu v phi
ni kh o. Ring thuc hn phi bo qun trong thng kn.
Trc khi s dng, phi kim tra cht lng que hn, dy hn v
thuc hn tng ng vi quy nh trong cc tiu chun hoc iu
kin k thut.
Que hn, dy hn v thuc hn phi sy kh theo ch thch hp
cho tng loi. Lng que hn v thuc hn sy kh ly t sy
ra c dng trong mt ca. Ring C60/45 c dng trong hai gi.
4.2. o c, nn v un thp
4.2.1. o c thp phi dng thc cun hoc thc l kim loi c
chnh xc cp 2 theo TCVN 4111: 1985 (Dng c o di v gc.
Ghi nhn, bao gi, vn chuyn v bo qun). Cn ch ti lng
d o gia cng c kh v cng trnh ngt khi hn.
4.2.2. Nn v un thp cn trnh to vt xc, vt lm v cc khuyt tt
khc trn b mt.
4.2.3. Nn v un ngui thp phi m bo bn knh cong v vng f
ca cc chi tit theo quy nh ca bng 3.
4.2.4. Nn v un cc chi tit lm bng cc thp loi sau y ch c tin
hnh trng thi nng.
a) Loi C46/39, C44/29 v C38/23 nhit t 900oC n 1000oC.
b) Loi C52/10 v C60/45 nhit t 900oC n 950oC. Khi
nhit h xung di 700oC phi ngng gia cng thp. Sau gia
cng, thp phi c ngui dn sao cho chi tit khng b ti, cong
vnh hoc rn nt. Tuyt i khng dng hn p h quang gia
nhit khi nn v un thp.
4.2.5. Khi un thp, ng knh ba un c quy nh:
a) Khng nh hn 1,2 b dy chi tit lm bng thp cc bon chu ti
trng tnh
b) Khng nh hn 2,5 b dy chi tit lm bng thp cc bon chu ti
trng ng
c) i vi thp hp kim thp, ng knh u ba un phi tng
50% so vi thp cc bon. Ring thp hp kim C60/45 th ng
knh ba un khng nh hn 3 ln b dy chi tit v phi lm nhn
cc mp trc khi un.
Bng 3: Bn knh cong v vng yu cu khi nn v un cc chi tit thp
Trc Bn knh cong r v vng f
Dng
Hnh dng ca mt ct qun
thp Khi un Khi nn
ngang tnh
cn
r f r f
1 2 3 4 5 6 7
l2 l2
x-x 25a 50
Thp 200a 400a
tm l2
y-y - - -
200a
l2 l2
x-x 45bl 90b1
360b1 720b1
Thp
gc l2 l2
y-y 45b2 90b2
360b2 720b2
l2 l2
x-x 25h 50h
Thp 200a 400a
ch
l2 l2
U y-y 45h 90b
360b 720b
l2 l2
x-x 25h 50h
Thp 200h 400h
hnh
l2 l2
ch I y-y 25b 50b
200b 400b
Thp
- 30h - 60d -
ng
Trong :
1-Chiu dy phn un cong:
S-B dy thp;
b-h-Chiu rng v chiu cao ca tit din;
d-ng knh ng
Ch thch:
1) i vi thp tm cho php dng m hn hi gia nhit nn
2) Bn knh cong nh nht khi un chi tit ti trng tnh, c th bng 12S.
3) Cng thc tnh vng f c p dng khi chiu di cung khng vt
qu 1,5S
4.3. Ct v gia cng mp
4.3.1. Phi dng phng php gia cng c kh (bo, phay, mi) gia
cng mp chi tit cc loi thp sau:
a) Tt c cc loi thp sau khi ct bng h quang khng kh.
b) Thp loi C52/40 v loi c cng nh hn, thp gia cng
nhit (cc loi thp ny cha qua hn hoc hn khng nng chy
hon ton) sau khi ct bng oxy th cng.
4.3.2. Gia cng c kh phi thc hin ti su khng nh hn 2mm
loi tr ht cc khuyt tt b mt, cc vt xc hoc vt nt cc
mp chi tit. Khi gia cng bng my mi trn, phi mi dc mp
chi tit.
4.3.3. Mp cc chi tit sau khi ct bng dao ct cng phi qua gia cng c
kh tng ng vi cc mc 4.3.1; 4.3.2. Mp sau khi ct bng dao
ct phi nhn, khng c ra xm vt qu 0,3mm v khng c cc
vt nt.
4.3.4. Mp cc chi tit sau khi gia cng phi nhn, g gh khng qu
0,3mm. Ring i vi thp loi C38/23 cho php ti 1mm.
4.3.5. sai lch v kch thc v hnh dng ca cc mp chi tit gia
cng phi tun th theo s sai lch cho php ca cc bn v chi tit
kt cu hoc TCVN 1691:1975 (mi hn h quang in bng tay.
Kiu, kch thc c bn) v bng 4 ca tiu chun ny
Bng 4 Sai lch cho php v ng knh l bu lng chnh xc cao
ng knh danh nh l, mm Sai lch cho php, mm
Ln hn 12 n 18 +0,24; 0
Ln hn 18 n 30 +0,28; 0
Ln hn 30 n 39 +0,34; 0
4.4. T hp
4.4.1. Trc khi em t hp, chi tit phi c lm sch hi m, du m
v cc cht bn khc trn b mt nhng v tr s hn vi b rng
khng nh hn 20mm.
Ch cho php t hp kt cu khi cc chi tit cc phn t kt cu
c nn, sa, lm sch g, du m v cc cht bn khc.
Khng c lm thay i hnh dng ca kt cu v cc chi tit khi
t hp nu khng c cp ti trong bin php thi cng.
Khng c lm thay i hnh dng ca kt cu v cc chi tit khi
lt v vn chuyn.
Khng c dch chuyn v lt cc kt cu ln, nng khi chng
mi c hn nh, cha c b g chng bin dng.
4.4.2. Cc phn t kt cu khi t hp xong v c kim tra nhng
cng tc hn chnh khng kt thc trong vng 24 gi th phi c
kim tra li.
4.4.3. Khi hn nh, ch cn mi hn c tit din ti thiu, khi hn
chnh mi hn ny s lm nng chy mi nh.
Chiu di mi hn nh i vi kt cu thp loi C52/40 v thp c
cng nh hn, quy nh khng ln hn 50mm, khong cch
gia 2 mi hn ny khng ln hn 0,5 ln chiu cao mi hn theo
thit k.
Mi hn nh phi do cc th hn c cc iu kin nu iu
4.5.4 v phi hn bng vt liu hn c cht lng nh cht lng
ca mi hn chnh.
Ch thch:
1) Cc chi tit lm bng thp loi C52/40 v loi c cng nh
hn, cho php hn nh ngoi ng hn thit k kp gi
tm chi tit ny trong khi gia cng (khoan, un). Sau khi hn
xong cn ty b v lm sch ch hn trn kt cu.
2) i vi lin kt hn t ng hoc na t ng, cho php hn
dnh bng que hn c bn m bo c yu cu nu ti iu
4.5.1.; 4.5.2.
4.4.4. Dng mp vt, kch thc khe h ca cc chi tit v ca bn ni
cng ngh thc hin theo quy nh ca tiu chun TCVN
1691:1975 (mi hn h quang in bng tay. Kiu kch thc c
bn). Ring thp loi C60/45 phi c thc hin theo ch dn ca
bn v kt cu.
Nhng ch ba via v ch g gh cn tr vic lp ghp cc chi tit
phi c ty phng my mi trc khi t hp.
4.4.5. Khi t hp bng bu lng cn phi xit cht cc bu lng v lm trng
cc l cn li bng nhng cht t hp.
kht khi xit cht bu lng c kim tra bng que d c b dy
0,3mm khng la c su qu 20mm vo khe
4.4.6. Khi t hp tng th kt cu c th lin kt ton b cc phn t hoc
lin kt ring bit tng phn ca kt cu. Trong qu trnh t hp
tng th cn iu chnh ton b lin kt k c vic khot rng cc l
lp rp v t cc dng c nh v. Phi ghi r m hiu v vch
ng trc trn tt c cc phn t kt cu.
4.4.7. Kt cu u tin cho n kt cu cui cng ca kt cu cng loi
c gia cng trn 01 b gi lp, phi c lp th ph hp vi bn
v chi tit kt cu.
Khi lp th, phi lp ton b cc chi tit phn t ca kt cu vi s
bu lng v cht khng vt qu 30% tng s l trong nhm, ring
s cht khng nhiu qu 3 chic.
Ch thch: Chu k lp th c th khc vi quy nh trn v ty
thuc s tnh ton trc trong thit k.
4.5. Hn
4.5.1. Hn kt cu thp phi c thc hin ng theo quy trnh cng
ngh lp v c cp c thm quyn ph duyt, chng c th
hin di dng kt cu mu hoc kt cu cng ngh c bit hoc l
theo thit k thi cng cng tc hn (PPSR).
4.5.2. Khi hn kt cu nn s dng cc phng php t ng v bn t
ng c nng sut cao, tun th quy trnh cng ngh, nhm m
bo cc yu cu v kch thc hnh hc v c tnh ca mi hn.
4.5.3. Khi hn phi chn ch n nh. Ch hn phi chn sao cho
m bo c h s ngu n (l t s gia chiu rng b v chiu
su ngu h ca mi hn) khng nh hn 1,3 i vi mi hn gc
(hnh 1.a) v khng nh hn 1,5 i vi mi hn gip mp mt lp
(hnh 1.b)
Ghi ch:
1. Kim tra kh nng t hp, kh nng chu lc v cng ca cu kin
phi thc hin nghim ngt, nu nh chng c quy nh trong cc
tiu chun, ch dn k thut v ti liu thit k cho cc kt cu c th.
2. chun on bng cch quan st bn ngou nhm kim tra cc yu ci
cu ca tiu chun vi mc ch xc nh v tr c th ra khuyt tt ca
cu kin.
7.2 Kim tra vt liu u vo.
7.2.1 Ton b cc vt liu c s dng ch to kt cu thp trc khi a
vo thi cng u phi c kim tra. Kim tra vt liu u vo v chi tit
t hp c thc hin theo tiu chun do thit k qui nh.
7.2.2 Vic kim tra vt liu u vo cn phi kim tra xut x ca vt liu v
cc thng s c l tnh ca vt liu. Vic kim tra c l tnh ca vt liu
cn c s h tr ca cc phng th nghim hp chun.
7.3 Kim tra trong qu trnh sn xut
7.3.1 Vic kim tra ch to c thc hin theo ti liu cng ngh ca nh ch
to. Khi lng kim tra phi nh gi cht lng cc nguyn cng
thc hin. Cng tc kim tra phi thc hin theo yu cu ca cc tiu
chun hoc ch dn k thut ch dn k thut v ti liu thit k cho kt
cu.
7.3.2 Thnh phn cc thng s kim tra trong qu trnh kim tra v ton b
cng tc kim tra, cng nh chnh xc v tnh n nh ca cc thng s
ca ch cng ngh ca cc nguyn cng ch to phi tun theo cc tiu
chun ca h thng cng ngh thng nht ca vic chun b sn xut theo
cc tiu chun tng ng do n v thit k ch nh
7.3.3 i vi cc cu kin sn xut n chic v sn xut lot nh vic kim tra
ton b c th thc hin theo mc 7.3.1 v 7.3.2 ca tiu chun ny. Nu
nh gi tr thc t ca mt tng s bt k vt ra khi gii hn cho php
th chi tit ny b loi v khi khi lng chi tit cn kim tra ca lot sn
phm tng gp i. Trong trng hp kim tra ln hai nu cc chi tit lt
u sai cng mt lot thng s th ton b lot sn phm phi ch to li
v tin hnh kim tra nh c.
7.1 Kim tra nghim thu
7.4.1 Khi kim tra nghim thu tin hnh nghim thu cc chi tit ch to xong
v mt cht lng da trn cc s liu kim tra vt liu u vo, kim tra
trong qu trnh thi cng, kim tra theo chu k kim tra b sung.
7.4.2 Vic kim tra chu k c thc hin theo nh k, n c qui nh trong
cc ti liu cng ngh ca nh ch to, hoc ngoi k hoch, trong trng
hp thc hin khi kim tra nghim thu thng xuyn theo yu cu ca ti
liu tiu chun hoc ti liu thit k.
7.4.3 Khi kt qu kim tra nh k trong t kt qu, kt cu xng phi c
nh du cho n khi loi b c ht nguyn nhn gy khuyt tt.
7.4.4 Kim tra nghim thu mi loi kt cu phi thc hin theo danh mc ch
tiu v cc chun on c thng k bng 14. khi la chn kim tra
n cuh sn phm, k c vic t hp, khi lng phi c quy nh theo
yu cu ca mc 5.3 v 5.4; khi kim tra c th cho tng n v sn
phm.
7.4.5 Ngi s dng c quyn tin hnh kim tra vt t u vo ca cc sn
phm, lc ny s dng qui tc kim tra nghim thu c qui dnh theo
tiu chun ny, theo cc tiu chun v yu cu k thut hoc ti liu thit
k cho cc kt cu c th.
7.5 Phng php kim tra
7.5.1 Vic kim tra chi tit do b phn kim tra ca n v ch to v c quan
kim tra thc hin.
Bng 14: Thng s v loi kim tra
Danh mc thng s kim tra Loi v thng s kim tra
Cc ti liu v kim tra vt t u Kim tra xem c cc ti liu cc thng s
vo v kim tra thi cng tng ng hay khng
kim tra kch thc hnh hc cu o cht lng mi hn
kin (ca cc chi tit) nh hng
n cng tc lp rp
Bng mt thng, theo yu cu ca Khi pht hin khuyt tt, kim tra theo
mc 4.10.8 mc 5.7.4.2 lc ny khi lng kim tra
thc hin theo bng 4
Cht lng bulng v cc lin kt Mt thng
inh tn o c
Ngoi hnh v chiu dy ca lp bo v Mt thng
o chiu dy
*Khi tra nghin cu cht lng mi hn, cc v tr kim tra phi c lm sch
lp bo v chng n mn.
7.5.2 Loi phng php kim tra sn phm phi ly c theo s liu ca tiu
chun ny cc tiu chun v iu kin k thut cho cc kt cu c th ca
vic sn xut hng loi nh v sn xut n chic, nu nh c qui nh
ring cho chng.
7.5.3 Vic la chn cc phng php v dng c o c cc thng s hnh hc
ca cu kin kim tra phi thc hin theo tiu chun do dn v thit k qui
nh
7.5.4 Qui tc thc hin vic o c cc thng s hnh hc phi c ly theo
tiu chun do n v thit k qui dnh
7.5.5 Vic kim tra cht lng lm sch v lm sch ht du m c thc hin
theo tiu chun do n v thit k qui nh
7.5.6 B ngoi ca lp bo v c kim tra bng mt thng theo tiu chun
TCXDVN 334 : 2005 cho cc lp ph phi kim v theo tiu chun
TCXDVN 334 : 2005 cho lp sn hon thin.
7.5.7 Vic kim tra chiu dy lp ph cn thc hin bng phng php thng
ph bng cch s dng cc thit b kim tra chiu dy theo tiu chun
TCXDVN 352 : 2005: sn. Phng php khng ph hu chiu dy mng
sn kh. Kt qu ly gi tr bnh qun ca 5 im o cho mi v tr kim
tra.
7.5.8 cht ca lp ph, do, bn, vic th nghim un v cc yu cu
khc i vi lp ph nh chng c qui nh trong ti liu thit k hoc
ti liu tiu chun phi c kim tra theo trnh t c qui nh.
7.5.9 Vic kim tra tnh ng b, vic ghi nhn mc, v ng gi phi c
thc hin theo yu cu ca iu 5.1, 5.2, 5.3 ca tiu chun ny.
7.6 H s nghim thu kt cu thp gm
Bn v kt cu v bn v kt cu chi tit c ph duyt;
Vn bn thay i thit k khi gia cng v lp rp.
Danh sch v s hiu th hn c chng ch hp cch hn kt cu;
Vn bn nghim thu v mng, gi kt cu v chi tit t sn;
Cc chng ch v vt liu thp, vt liu hn, sn;
Vn bn kt qu kim tra cht lng hn;
Vn bn nh gi trc khi sn;
Vn bn hon cng (sai lch kch thc, cong vnh, vng ca kt
cu);
Vn bn th nghim kt cu (nu c)
Vn bn kim tra cht lng sn;
Nht k thi cng (ghi r s thay i v thit k, din bin thi cng v cng
tc hn, lp rp).
Ph lc A
(Bt buc)
Yu cu i vi cht lng mi hn
Bng P1 Nhng khuyt tt cho php
Khuyt tt cho php theo mc
Danh mc c tnh khuyt tt theo cht lng
khuyt tt hnh dng v kch thc Trung
Cao Thp
bnh
1. Vt nt Vt nt cc loi, kch Khng cho php
Bt rng thc v hng
Din tch ti a so vi din 1% 2% 3%
tch mi hn thit k
on nh gi
Kch thc ti a ca mt
bt
Hn gip mi d0,2S d0,25S d0.3S
Mi hn gc d0,2K d0,25K d0.3K
Nhng khng ln hn 3mm 4mm 5mm
Bt tch t Tng din tch ti a ca 4% 8% 16%
cc bt so vi din tch
on khuyt tt ca mi
hn**
Kch thc ti a ca bt
Hn gip mi d0,2S d0,25S d0.3S
Mi hn gc d0,2K d0,25K d0.3K
Nhng khng ln hn 2mm 3mm 4mm
Khong cch gia cc bt L12t L12t L12t
Khuyt tt di Khng cho php
Khuyt tt ngn
Mi hn gip mi d0,2S d0,25S d0.3S
Mi hn gc d0,2K d0,25K d0.3K
Nhng khng ln hn 2mm 3mm 4mm
kch thc ti da ca bt L12t L12t L12t
kh hoc
5. Ngm x Khuyt ti di Khng cho php
Khuyt tt ngn
Mi hn i u d0,2S d0,25S d0.3S
Mi hn gc h0,2K h0,25K h0.3K
kch thc ngm x ti a 2mm 3mm 4mm
6.Ln ng, Ln kim kim loi khng Khng cho php
volfram v ng nht
cc kim loi
khc
7. Hn Khuyt tt di Nh trn
khng thu Khuyt tt ngn Khng cho php
v khng Mi hn gip mi h0,1S
nng chy Mi hn gc h0,1K
Khong cch gia cc Max 2mm
khuyt tt L12t
Khng nng chy Khng cho php
8.Hn khng Khng Khng cho php khuyt
thu (khng cho php tt di
nng chy ht Khuyt tt ngn
h0,1S ti h0,2 Ti
a: 1,5mm a: 2mm
Khe h qu ln trong mt
s trng hp c th cn
bng bng cch tng chiu
di cnh vung gc ca
mi hn
10. Chuyn Vic chuyn tip t b mt h0,5mm h1mm h1,2mm
tip mi hn snag b mt thp
c bn phi iu n
11. li Vic chuyn tip t b mt h1mm h1mm + h1mm +
mi hn dang b mt thp + 0,1b 0,15b 0,25b
c bn phi u n
Hn i u Max Max 7mm Max 10mm
5mm