TCVN TIU CHUN QUC GIA

TCVN 8298 : 2009

Xut bn ln 1

CNG TRNH THY LI

- YU CU K THUT TRONG CH TO V LP RP
THIT B C KH, KT CU THP
Hydraulics Structures - Technical requirements for manufacturing and installing
mechanical equipment, steel structures

H NI - 2009
TCVN 8298 : 2009

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 TCVN 8298 : 2009

Mc lc

Li ni u . 4
1 Phm vi p dng .. 5
2 Thut ng v nh ngha 5
3 Cc quy nh chung 7
4 Vt liu 8
5 Gia cng c kh 9
5.1 Yu cu chung .. 9
5.2 Yu cu cht lng phi c bng gang hoc thp s dng gia cng ch to 9
5.3 Yu cu cht lng phi rn 10
5.4 Mt s yu cu k thut khc . 11
6 Gia cng kt cu thp . 12
6.1 Dng c o. 12
6.2 Chun b vt liu 12
6.3 Khoan l trn cc chi tit kt cu thp . 13
6.4 Hn . 13
6.5 Lin kt cc cm bng bulng 15
6.6 Ch to ca van v b phn t sn. 15
6.7 Kim tra cht lng mi hn. . 18
7 Quy trnh lp rp ni ch to. 18
8 Quy trnh vn chuyn v xp kho 20
9 Lp t ca van v thit b ng m 21
9.1 Lp t b phn t sn. 21
9.2 Lp ca van phng.. 23
9.3 Lp t ca van cung. . 24
9.4 Lp t van ch nhn. 24
9.5 Lp t thit b ti. .. 26
9.6 Lp t my vt.. 27
9.7 Lp t thit b nng kiu xi lanh thu lc. .. 27
9.8 Lp t li chn rc 28
9.9 Lp t cu trc. 28
9.10 Sn ph hon thin 28
10 Bn giao, nghim thu ti hin trng 28
Ph lc A (Quy nh): Cc bng biu 31
Ph lc B (Tham kho): Hn kim 60
Ph lc C (Tham kho): Bu lng lp ghp 66
Ph lc D (Tham kho): Ch tiu c l ca vt liu chn nc.. 67
Ph lc E (Tham kho): Xch... 68

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TCVN 8298 : 2009

Li ni u

TCVN 8298 : 2009 Cng trnh thy li - Ch to v lp rp thit b c kh,

kt cu thp Yu cu k thut, c chuyn i t 14 TCN 3:2006: Ch to
v lp rp thit b c kh, kt cu thp cng trnh thy li, theo quy nh ti
khon 1 iu 69 ca Lut Tiu chun v Quy chun k thut v im a, khon 1
iu 7 ca Ngh nh s 127/2007/N-CP ngy 01 thng 8 nm 2007 ca
Chnh ph quy nh chi tit thi hnh mt s iu ca Lut Tiu chun v
Quy chun k thut.

TCVN 8298 : 2009 do Trung tm Khoa hc v Trin khai k thut Thy li thuc
trng i hc Thy li bin son, B Nng nghip v Pht trin nng thn
ngh, Tng cc Tiu chun o lng Cht lng thm nh, B Khoa hc v
Cng ngh cng b ti Quyt nh s 3058/Q-BKHCN ngy 31 thng 12 nm
2009.

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 TCVN 8298 : 2009

TIU CHUN QUC GIA TCVN 8298 : 2009

Cng trnh thy li Yu cu k thut trong ch to v lp rp

thit b c kh, kt cu thp
Hydraulics Structures - Technical requirements for manufacturing and installing mechanical
equipment, steel structures

1 Phm vi p dng

1.1 Tiu chun ny quy nh cc yu cu k thut c bn v ch to v lp rp, nghim thu thit b c

kh v kt cu thp ca cng trnh thy li, thu in bao gm cc loi my ng m ca van, cc loi
ca van, li chn rc, cc ng ng dn nc v mt s thit b chuyn dng khc c s dng
trn cc cng trnh thy li, thy in, giao thng, ci to mi trng.

1.2 Tiu chun ny p dng cho cc kt cu lin kt bng hn, bu lng v inh tn, c ch to t
thp cc bon v thp hp kim thp thng c s dng ch to ca van, phi sa cha v cc
kt cu c kh thu cng.

1.3 Tiu chun ny cng p dng trong vic ch to cc b phn truyn ng bng bnh rng, ai, vt
- ai c, bnh vt - trc vt, thanh rng bnh rng.

1.3 Tiu chun ny khng p dng trong vic ch to xi lanh thy lc v cc b phn truyn ng thy
lc cao p.

CH THCH: Xem thm mt s thng tin ti Ph lc B, C, D, E.

2 Thut ng v nh ngha

2.1

Hn tay (Electric arc welder)

Hn h quang vi in cc kim loi nng chy (que hn). Trong qu trnh hn, que hn lm nhim v
gy h quang hn, ng thi b sung kim loi cho mi hn. Vic gy h quang v dch chuyn que hn
c thc hin bng tay.

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2.2

Hn hi (oxyacetylene welding)

Hn tay, trong kim loi ch ni v que hn c nung chy bng ngn la ca hn hp kh chy
(nh axetilen) vi oxi, sau kim loi ng c thnh mi hn. Hn hp kh chy c pht ra qua m
hn v c t chy thnh ngn la hn ngoi mi hn. Hn hi cn dng nung chy hp kim c
bn cao trong cng ngh sa cha hoc ct phi thp v thp tm.

2.3

Hn t ng (Automatic welding)

Hn h quang m trong vic chuyn ng ca dy hn v h quang c thc hin t ng trn

my, kim loi nng chy c bo v khng b xy ho bi h quang c ngp trong lp thuc hoc
trong vng kh bo v.

2.4

Hn na t ng (Semi-automatic welding)

Hn h quang m trong vic chuyn ng ca dy hn c thc hin t ng trn my, cn dch

chuyn h quang c thc hin bng tay, kim loi nng chy c bo v khng b xy ho bi h
quang c ngp trong lp thuc hoc trong vng kh bo v.

2.5

Gia cng kt cu thp (to manufacture steel structures)

Qu trnh cng ngh c thc hin bng tay kt hp vi my mc thit b ch to ra sn phm

bng cc lin kt hn, bu lng, inh tn theo bn v thit k c duyt.

2.6

Gia cng c kh (to manufacture mechanics)

Cc thao tc ca ngi v my cng c nhm to ra cc chi tit c kch thc, hnh dng theo yu cu
bn v thit k c duyt.

2.7

Quy trnh cng ngh (Technological process)

Th t gia cng hay lp rp cc b phn my v kt cu thp nhm bo m chnh xc cao nht

theo thit k.

2.8

g (Fixture)

B phn dng gi n nh, chng bin dng v sai s cho b phn my v kt cu thp trong qu
trnh gia cng.

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2.9

Thp cc bon (Carbon steel)

Mt hp kim c hai thnh phn chnh l st v cc bon. Trong thnh phn ca thp cc bon c cha
mt hm lng rt nh cc nguyn t ng, mangan v silic nhng khng cha cc nguyn t kim loi
him nh crom, coban, nibi, molipden, niken, titan, vonfram, vanadi, zieconi

2.10

Thp hp kim thp (Low-alloy steel)

Thp c hm lng cc bon trung bnh. Trong thnh phn ca thp c cha hm lng nh mt s
nguyn t kim loi khc nh ng, mangan, silic k c kim loi him nh crom, coban, molipden, niken,
titan v.v...

3 Cc quy nh chung

3.1 Cc kt cu c kh v kt cu thp phi c gia cng v lp rp theo ng h s thit k c

cp c thm quyn ph duyt.

3.2 Khi ch to cc b phn c kh v kt cu thp, nh ch to phi lp quy trnh cng ngh sn xut
ph hp iu kin my mc c th, trnh tay ngh cng nhn ca n v mnh, nhm m bo cht
lng sn phm, tho mn yu cu k thut ca thit k v cc quy nh chung ca tiu chun ny.

3.3 Vt liu dng ch to phi c nhn mc ng vi n thit k, c xut x r rng, h s th

nghim v c - l - tnh i km. Cho php s dng vt liu khc vi n thit k nhng c cc ch tiu
c - l - tnh tng ng v c t vn thit k ng .

3.4 Vic kim tra cht lng tng cng on trong qu trnh ch to v lp rp phi tun th theo tiu
chun ny v quy trnh cng ngh c la chn, ph duyt v ghi y vo biu mu nghim
thu theo quy nh hin hnh.

3.5 Khi xut xng, nh sn xut phi cung cp cho n v lp t ton b sn phm thp cng nh
thit b ng m cc ti liu sau:

a) S v trnh t lp t cc b phn kt cu thp v thit b;

b) Cc bn v phc v lp t;

c) Hng dn s dng;

d) Cc vn bn v bn v thay i k thut (nu c), cc vn bn, bin bn kim tra k thut ti

nh my;

e) Bin bn kim tra, nghim thu cht lng sn phm.

3.6 i vi cc kt cu c th, ngoi cc quy nh chung ca tiu chn ny cn phi t c cc yu

cu k thut ring trong tng bn v thit k (nu c).

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3.7 Vic t chc, b tr lao ng ti xng gia cng phi hp l, khoa hc, tun th y cc quy
tc an ton lao ng cho cng nhn, my mc thit b v bo m v sinh, chng nhim mi trng,
chng chy n theo quy nh hin hnh.

4 Vt liu

4.1 Khi s dng vt liu gia cng cc b phn chu lc chnh ca kt cu thp nh dm chnh,
dm ph, cng, bn mt v cc gi , trc, bnh rng, khp ni, vt me u phi c nhn mc,
chng ch ca nh sn xut, ngun gc xut x r rng. Nu cha r, phi ly mu kim tra ti cc
phng th nghim hp chun. Vt liu c s dng phi tun th ng n thit k.

4.2 Vt liu thp gia cng ch to phi c phn loi cht lng, ghi nhn mc y , nh du
v sp xp theo chng loi tin s dng, trnh nhm ln. Thp c xp thnh chc chn, hoc
trn gi c mi che, d ly. Trng hp ngoi tri th phi xp nghing d thot nc. Khi xp
cc tm thp phi k lt chng vng v trnh nc ng.

4.3 Trc khi s dng, thp phi c nn thng, phng v lm sch g, du m.

4.4 Khi vn chuyn thp phi g buc thp khng b bin dng, khng b mn xc.

4.5 Phi c t gang hay thp phi c nhn mc, xut x sn xut, chng ch cht lng v thnh
phn ha hc, tnh cht c l, khng c khuyt tt qu yu cu cho php.

4.6 Que hn s dng phi bo m cht lng, phi kim tra bo m cc ch tiu ph hp vi
loi thp hn v bn v thit k, m bo tnh cht c l v bn ca mi hn, quy nh ti iu A.1
ca Ph lc A.

4.7 Que hn v thuc hn phi bo qun ni kh ro, xp theo l v theo s hiu, phi sy kh theo
ch thch hp (t 150 oC n 250 0C, khi ly t sy ra s dng ch vi s lng dng trong mt
ca cho thp cc bon v trong hai gi cho thp hp kim thp trong trng hp m mi trng ln
hn 75 %).

4.8 Que hn b trc v, dy hn r bn, thuc hn b hng tuyt i khng c s dng.

4.9 Thp gia cng c kh phi bo m ng chng loi ghi trong bn v, phi bo m tnh cht x
l b mt ph hp kh nng chu ti khi lm vic ca c cu my. Trong trng hp khng c nhn
mc nht thit khng c s dng (iu A.2 ca Ph lc A).

4.10 Vt liu sn ph, bo v b mt lm vic v tip xc mi trng phi c la chn theo yu

cu bn v thit k. Cht lng ca vt liu sn ph phi c ghi y nhn mc, hn s dng,
tnh cht ho l r rng. Khng s dng cc loi sn ph t pha ch cha c cng nhn hay loi
sn ph khng r ngun gc.

4.11 Vt liu giong chn nc, chn du m phi c sn xut ti c s chuyn ngnh c chng
nhn hp chun, c chng ch v cc ch tiu c l, ho hc bo m kh nng lm vic mi trng
khc nghit.

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5 Gia cng c kh

5.1 Yu cu chung

5.1.1 Vt liu dng ch to cc chi tit phi ng chng loi v kch thc phi c tnh ti lng d
gia cng theo bn v thit k duyt.

5.1.2 Cc phi thp phi ct bng my ct, my ca; trng hp ngoi l c th ct bng kh xy -
axetilen. Khng c ct thp bng que hn .

5.1.3 Dung sai chiu di, chiu rng cho php khi ct phi quy nh ti iu A.3 Ph lc A

5.1.4 Phi thp sau khi ct phi c lm sch khng cn ba via, x, khng cc ni g gh qu
1mm trn b mt v khng c vt rn nt.

5.2 Yu cu cht lng phi c bng gang hoc thp s dng gia cng ch to

5.2.1 Khi s dng phi c bng gang hoc thp, phi bo m cht lng phi c v bo m kch
thc phi c tnh n d gia cng ph hp yu cu bn v thit k theo tiu chun hin hnh.
Cho php c cc khuyt tt nu chiu su khuyt tt khng ln hn 10 % chiu dy phi c.

5.2.2 Cc trng hp sau y c hn v khuyt tt nu khng nh hng n bn sn phm :

a) Trn cc b mt khng gia cng cho php cc vt r ring, r t ong, r ct c din tch di 10 cm2 v
chiu su vt r khng ln hn 1/4 chiu dy phi c v din tch vt r khng qu 15 % b mt phi
c;

b) Trn cc mt phng gia cng nhng khng phi mt ta cho php cc vt r ring, r t ong, r
ct c din tch di 5 cm2 v chiu su vt r khng ln hn 1/10 chiu dy thnh ti v tr v
din tch vt r khng qu 5 % b mt gia cng;

c) Trn b mt ta c gia cng: Cc vt r ring, r t ong, r ct c din tch di 2 cm 2 v

chiu su vt r khng ln hn 1/10 chiu dy phi c v tng din tch vt r khng qu 3 %
b mt ta;

d) Trn cc bnh rng thp ca c cu nng: Cc vt r c chiu su khng ln hn 10 % chiu dy

rng ti v tr khuyt tt v tng din tch khuyt tt nh hn 10 % din tch rng v tng cc rng
b khuyt tt khng khng ln hn 15 % tng s rng. cng ca ch hn trn rng so vi b
mt lm vic khng c ln hn 10 % cng ca kim loi chnh. Ch c php hn v cc
rng khi c s ng ca n v thit k bng vn bn;

e) Trn b mt ln v may ca bnh xe ch to bng thp c khng cho php c vt nt. Khi c
khuyt tt sau y, sau khi x l khng nh hng n tnh nng s dng th c hn p:

1) Trn b mt ln c vt r khng ln hn 3 cm 2, su khng ln hn 1/10 dy thnh bnh

xe ni c khuyt tt (nhng khng ln hn 10 mm), ng thi trn b mt nm ngang hoc trn
din tch 100 cm2 khng qu 1 im khuyt tt;

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2) Mt gia cng nhng khng chu nn ca bnh xe c vt r, din tch khuyt tt khng ln hn 5
cm2, su khng ln hn 1/5 dy ni b khuyt tt v s khuyt tt khng ln hn 1 khuyt
tt trn din tch 100 cm2;

3) Vt r mt u may: chiu su khuyt tt khng ln hn 1/15 chiu rng may, chiu di

khng ln hn 1/8 chu vi may. Chiu rng khng ln hn 1/3 chiu dy may;

4) L trc c vt r vi din tch khng ln hn 2 cm2, su khng vt qu 1/10 chiu dy ni

b khuyt tt, s khuyt tt khng ln hn 1 trn din tch 100 cm2;

g) ng ray lm bng thp c khng c vt nt. Khi c khuyt tt sau y,

nhng sau khi hn v x l khng nh hng n cht lng lm vic ca ray, th c hn p:

1) Trn b mt gia cng chu nn c vt r khng ln hn 3 cm 2, su khng ln hn 1/10

dy thnh ni b khuyt tt, ng thi trn b mt nm ngang hoc trn din tch 100 cm2 khng
qu 1 im khuyt tt, tng din tch khuyt tt khng ln hn 2 % tng din tch mt gia cng.
Nhng khng cho php hn p i vi ng ray phi qua nhit luyn v v tr khuyt tt nm
trong phm vi tip xc ca bnh xe;

2) Mt gia cng nhng khng chu nn c vt r, din tch khuyt tt khng ln hn 8 cm 2, su

khng ln hn 1/5 dy ni b khuyt tt v tng din tch khuyt tt khng qu 5 %;

h) Khi phm vi khuyt tt ca cu kin c nhiu hn cht t so vi quy nh nu trn, sau khi c
s ng ca cc c quan kim tra cht lng v thit k mi c hn p, ng thi phi bo
m cht lng sau khi hn khng nh hng n chc nng lm vic ca c cu;

i) Trc khi hn phi lm sch v to ming vt ti ch c khuyt tt, phi la chn que hn ph
hp vi vt liu phi c. Khi chiu dy thnh ln hn 20 mm, hnh dng c phc tp, nhit
mi trng thp hn 10 0C th phi gia nhit trc khi hn;

j) Cc phi c bng thp sau khi hn v phi nhit luyn theo yu cu. Trng hp khuyt tt nh,
khng nh hng cht lng lm vic, c b phn kim tra cht lng sn phm v thit k
ng th khng phi nhit luyn.

5.3 Yu cu cht lng phi rn

5.3.1 Khi s dng phi rn phi bo m trng thi b mt vt rn ca thp hp kim v thp cc bon
theo ng quy nh ca cc tiu chun lin quan.

5.3.2 Phi rn khng c khuyt tt nh vt nt, phn lp, vy, vt chy, np un.

5.3.3 Nu khuyt tt trn b mt vt rn c gia cng c kh m chiu su khuyt tt khng ln

hn 75 % lng d gia cng th khng phi sa li khuyt tt.

5.3.4 Khng c dng hn v sa cha cc chi tit c ch to t phi rn treo ti trng, treo
ca van nh mc, vng, quai nng ti, b phn chu lc ca mc nng.

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5.3.5 Trn b mt vt rn, chi tit ch to t phi rn khng phi loi b cc vt rn nh c

chiu di khng ln hn 5mm v chiu rng khng ln hn 0,3 mm khi s lng cc vt rn
khng ln hn 2 trn 100 cm 2 b mt.

5.3.6 Cc sn phm rn t thp C51, C25 v cao hn phi gia cng nhit sau khi rn.

5.3.7 Thnh phn que hn dng hn v cc khuyt tt ca vt rn phi tng ng thnh phn
vt liu thp rn. cng ch hn v khng ln hn 10 % cng ca kim loi hn chnh.

5.3.8 Sau khi hn v phi tin hnh nhit. Nu kch thc qa nh v KCS kim tra cht lng thy
khng nh hng th khng phi nhit.

5.4 Mt s yu cu k thut khc

5.4.1 chnh xc ch to c kh phi tun th bn v thit k, trong trng hp khng quy nh c

th th cc sai s ch to khng thp hn cp 8 theo cc tiu chun lin quan.

5.4.2 Khi gia cng cc chi tit c kch thc ln v cp chnh xc cao, nht thit phi lp quy trnh
cng ngh ch to.

5.4.3 Dung sai ch to bnh xe, bc, trc ca ca van phi ph hp yu cu thit k. Nu khng quy
nh th chn trong khong IT6 IT8, nhn b mt Ra < 3,2 m, chnh xc hnh dng v v tr
khng thp hn cp 9. Sau khi lp hon chnh, bnh xe phi quay nh nhng, khng kt.

5.4.4 Dung sai ch to bnh rng trong hp gim tc phi theo cc tiu chun lin quan .

5.4.5 khng ng trc, van, lch rnh then so vi ng tm chun khng ln hn 1/2
dung sai kch thc ng knh ngng trc ni lp ghp bnh rng, bi.

5.4.6 o vai trc ly theo cp chnh xc IT8 v theo kch thc ng knh trc.

5.4.7 vng cho php ca trc quay ly theo vn tc quy nh ti iu A.4 Ph lc A.

5.4.8 V hp gim tc: cc b mt lp ghp cc phn v hp, cc np phi c gia cng nhn,
phng ti thiu t cp 5 theo cc tiu chun lin quan.

5.4.9 Dung sai khong cch trc khi gia cng khng thp hn cp 8 theo cc tiu chun lin quan.

5.4.10 Tang cun cp ch to theo thit k. Trong trng hp khng ghi c th c th ly sai s gia
cng theo quy nh ti iu A.5 Ph lc A.

5.4.11 Bnh xe ln, bnh xe c ca ca van nu cha quy nh c th ly theo quy nh ti iu A.6
Ph lc A.

5.4.12 Cc khp ni trc: o hng tm v mt mt ly bng 0,005.D khp.

5.4.13 Xch ti v cp thp c chn theo tiu chun hin hnh.

5.4.14 Ren vt - ai c: c ch to theo ren thang hoc ren ch nht. Sai s ng knh v bc
ren c chn theo cp chnh xc IT8.

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5.4.15 Khng cho php ren b h hng, cc bc ren phi u nhau, khi vn ai c vo trc vt phi
u, chuyn ng nh nhng.

6 Gia cng kt cu thp

6.1 Dng c o

6.1.1 Dng c o lng kt cu thp ca van phi dng thc cun hay thc l kim loi c chnh
xc cp 2 theo cc tiu chun lin quan v dng c o di v cc gc.

6.1.2 Khi gia cng chi tit nhiu phn xng khc nhau phi c thc chun lm mu i
chng.

6.2 Chun b vt liu

6.2.1 Nn v un thng thp trc khi gia cng trnh to vt xc, lm v khuyt tt khc trn
b mt.

6.2.2 Thanh, bn thp b cong vnh vi bn knh cong (r) v vng (f) khng vt qu quy nh ti
iu A.8 ca ph lc A th cho php tin hnh nn v un theo phng php ngui.

6.2.3 Thanh bn thp b cong vnh ln hn gi tr r v f cho php quy nh ti iu A.8 ph lc A th

phi nn v un theo phng php nng nhit t 750 oC - 850 0C i vi thp cc bon v
850 oC n 950 0C i vi thp hp kim thp. Sau khi gia nhit, thp phi c lm ngui dn
sao cho thp khng b ti, khng b cong vnh, rn nt do h nhit t ngt. Khng cho php s dng
hn p h quang gia nhit khi nn v un thp.

6.2.4 Khi ct thp gia cng cu kin, cn xc nh r cng ngh ch to tnh d gia cng do
co ngt khi hn v lp rp.

6.2.5 Cht lng b mt vt liu: trc khi ct un chi tit t vt liu nguyn thanh hoc tm, b mt
phi t cht lng quy nh theo quy nh ti iu A.9 Ph lc A.

6.2.6 Ly du xc nh kch thc chi tit khi gia cng: cho php s dng bn mu hoc v hnh
vi t l 1:1 ly du trc tip trn thanh hoc bn thp. Khi ly du th cng ch c s dng mi
vch v con tu.

6.2.7 Cc phi thp phi ct bng my ct, my ca; trng hp ngoi l c th ct bng kh xy.
Sai s kch thc theo chiu di quy nh ti iu A.3 Ph lc A.

6.2.8 Cc chi tit, cu kin ging nhau phi c gia cng trn cng mt g, dng.

6.2.9 Quy nh v dung sai cho php i vi hnh dng ming ct v nhn khi ct thp tm hoc
thp hnh nh sau:

h) Nu l mp ch hn th ba via khng c nh hng ti mi hn ni, nhn ct R a< 0,05mm;

dung sai thng theo chiu di nh hn 0,5/(1 000 L) nhng khng ln hn 1,5 mm; vung

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gc theo chiu dy tm thp ct: vi thp c dy 24 mm dung sai khng ln hn 0,5 mm,
khi >24 mm th khng ln hn 1,0 mm;

i) Nu l mp ct khng hn th phi nhn, bng, khng vt xc; dung sai thng theo chiu di
nh hn 1/2 dung sai kch thc quy nh ti iu A.11 Ph lc A; vung gc theo chiu dy
nh hn 1/10 chiu dy ca n nhng khng ln hn 2 mm;

j) Phi dng phng php gia cng c kh (phay, bo, mi) vt mp chun b mi hn theo
thit k. Mp ca chi tit sau khi gia cng phi t phng, mc li lm cho php khng c
qu 0,3 mm trn 1 m;

6.2.10 Cho php gia cng ngui chi tit ng c ng knh trong ln hn 15 ln chiu dy ca bn
thp cn un, m bo cc tr s bn kinh cong v vng quy nh ti iu A.8 Ph lc A, m bo
ng sut gc un c phn b u.

6.2.11 Cho php un cong theo chiu di cc ng c ng knh ngoi nh hn 300 mm bng
phng php gia cng nng ti 1000 0C vi ct dn y trong lng ng v bn knh R ln hn 3,5.R n.
Chiu di ch un cn t nng bng 0,0175.R. .
Trong :

Rn l bn knh ngoi ca ng;

R l bn knh un cong theo ng tm ng;

l gc un vi sai s 30'

6.2.12 Khi un cc chi tit t cc tm thp cc bon, bn knh un trn phi ln hn 1,2 b dy ca
tm nu chu ti trng tnh v ln hn 2,5 b dy tm nu kt cu chu ti trng ng. Trong trng
hp s dng thp hp kim thp th bn knh ly tng ti thiu 1,5 ln so vi thp cc bon.

6.3 Khoan l trn cc chi tit kt cu thp

6.3.1 Cho php khoan l trn cc chi tit trc hoc sau khi hn ghp thnh kt cu v phi khoan
ti nh my bo m trc ca l thng gc vi mt chi tit. Cc l v quy cch khoan phi theo
ng bn v thit k v ti thiu phi t c dung sai ng knh v van theo quy nh ti cc
iu A.12 v A.13 ca Ph lc A.

6.3.2 Cho php p dng phng php khoan l trc tip theo phng php ly du trn my khoan
chy hi p, my khoan in. Trng hp ch to hng lot phi khoan theo dng hoc dng r bt
khoan iu khin theo chng trnh.

6.4 Hn

6.4.1 iu kin hn lp thnh cm ca kt cu hay hn hon thin ton b kt cu ca van:

a) Cc chi tit c nn thng v c lm sch theo yu cu k thut;

b) Phi c quy trnh cng ngh hn c xy dng t trc;

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TCVN 8298 : 2009

c) Phi c g nh v cc chi tit hn theo ng bn v thit k tng th;

d) Phi hn nh cc chi tit lp ghp c lin kt tm thi ti ch cc mi hn chnh sau ny,

chng bin dng trc khi hn chnh thc;

e) Khng c cu lt lm thay i hnh dng khi mi hn nh nu bn v thi cng khng c quy

nh ring;

f) Cc chi tit cn c hn lp ng v tr theo thit k ng sut ni ti truyn u qua phn hn,

trnh pht sinh khuyt tt mi hn;

g) Cn kim tra li kt cu v kch thc trc khi tip tc hn nu nh b phn t hp cha hn

hon chnh ca ngy hm trc.

6.4.2 Khi hn nh, ch cn mi hn c chiu cao ti thiu khi hn chnh thc mi hn ny s lm

nng chy mi hn nh. Chiu cao mi hn nh khng ln hn 0,5 chiu cao mi hn chnh thc theo
thit k. Khng c b tr mi hn nh ti v tr mi hn chnh giao nhau.

6.4.3 Que hn nh v hn chnh phi cng loi v ph hp vi mc thp hn, cht lng mi hn
tng t nhau.

6.4.4 Phi bo m dng mp vt, kch thc khe h gia cc chi tit khi hn v kch thc mi hn
theo ng ch dn trn bn v thit k hoc c th tham kho iu B.1 Ph lc B.

6.4.5 Ch c php hn chng lp tip theo khi nh sch x v khuyt tt lp hn trc. Nu c

khuyt tt do hn phi c dng my mi mi su khng nh hn 0,5 mm. Ch khuyt su vo trong
thp hn khng c ln hn 3 % tr s chiu dy thp hn.

6.4.6 Khi hn tay hoc na t ng, nu nhit mi trng thp hn 10 0C th cn t nng vt hn

ti khong 120 0C vi b rng 10 mm mi bn ng hn.

6.4.7 i vi hn t ng v na t ng, cc chi tit c t hp phi hn ngay trong ngy

chng m.

6.4.8 Phi c in y cc ch lm cui mi ng hn.

6.4.9 Khi hn thp c c hm lng Cc bon ln hn 3 %, nn dng que hn cha t H 2 (E5616,

E6015) v gia nhit cc b vi nhit t 200 oC 250 0C. Sau khi hn cn x l nhit.

6.4.10 Khi kt cu qu ln phi phn on nh thnh cc cm kt cu ring bit th phi tun th

theo bn v quy trnh cng ngh ring. Trong qu trnh t hp tng th, cn iu chnh ton b lin kt,
phi g t v c c cu iu chnh, nh v chc chn trc khi hn. Phi ghi r m s, vch ng
trc trn tt c cc phn t trn kt cu.

6.4.11 Cho php s dng hn t ng, na t ng v hn tay hn cc ca van v cc b phn

khc ca kt cu thp trn cng trnh thy li nhng phi m bo cc yu cu v kch thc hnh hc
v tnh cht c l ca mi hn.

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 TCVN 8298 : 2009

b
6.4.12 Phi chn ch hn n nh v bo m c h s ngu k , trong b, h l chiu
h

rng v chiu su ca mi hn: k 1,3 i vi mi hn gc (Hnh A.1 a) v k 1,5 i vi hn gip

mi (xem iu A.14, Hnh A.1 - Ph lc A).

6.4.13 Th hn h quang phi c chng ch vn bng hp cch. Th hn my t ng v bn t

ng phi c o to chnh quy v c cp vn bng chng ch tng ng.

6.4.14 Nn ghi r s hiu ca mi th hn gn mi hn, khong cch ghi s hiu khng nh hn

4cm k t mp mi hn.

6.4.15 Sau khi hn xong cc kt cu phi tho b cc chi tit g lp v nh sch ht x, mt kim loi
trn b mt. Khi ty b khng lm hng b mt kt cu v phi bo m bng phng v nhn mt.

6.5 Lin kt cc cm bng bulng

6.5.1 Khi lin kt cc b phn kt cu bng bu lng, phi nh sch cc b mt lp ghp, phi ng
cht cht nh v trc khi sit cht bu lng. kn kht khi xit cht bu lng c kim tra bng thc
l c b dy 0,3 mm, thc khng th la vo su qu 20 mm.

6.5.2 Khi lp ghp cc cm v kt cu nguyn vn chuyn ch n ni s dng, cn phi c cc bin

php phng nga pht sinh cc bin dng do hn v xut hin ng sut d trong kim loi.

6.6 Ch to ca van v b phn t sn

6.6.1 Yu cu k thut chung

6.6.1.1 Khi hn cc tm thp to thnh kt cu c dng thp hnh n, sai s cho php sau khi hn
c tun th theo iu A.15 Ph lc A.

6.6.1.2 Ngoi cc quy nh theo bn v, cc b phn t sn nh ngng, khe van, ng ray chnh
v ph, ray ngc, mt ta giong chn nc, dm thp ci quay, tng ngc... cn ph hp quy nh
theo quy nh ti cc iu t A.16 n A.19 Ph lc A.

6.6.1.3 ng ray chnh chu nn ca ca van phng c ch to theo cp chnh xc IT8, nhm
b mt Ra < 3,2 m. Khi c yu cu nhit luyn phi bo m cng b mt v chiu su lp bin
cng theo thit k. Sau khi lp ng ray chnh vi bn chu nn t sn, lch v tr cc mi ni i
u ray chnh v bn ta giong chn nc khng ln hn 0,1 mm v ray ngc v ray bnh xe c
khng ln hn 0,2 mm. Sai s phng b mt ray ph hp vi quy nh ti iu A.18 Ph lc A.

6.6.1.4 Khi ghp t hp bn ta giong chn nc, b phn t sn v ray bng thp khng g phi
bo m kn kht, khe h cc b khng qu 0,2 mm v chiu di khng qu 100 mm cho mi khe.
Tng chiu di khe h khng qu 15 % chiu di ton cu kin.
0, 0
6.6.1.5 Sai s chiu di cho php gia ngng vi ca van l 4, 0
mm. Nu ngng khng lp vo

gia cc cu kin khc, th sai s cho php l 4,0 mm. Sai lch cho php i vi chiu rng tng

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TCVN 8298 : 2009
0 , 0
ngc l 4, 0
mm, lch tng i gia hai ng cho ca tng ngc v ngng khng ln hn
4,0 mm.

6.6.1.6 Dung sai cho php ch to cu kin tng ngc v tm lt khng c yu cu chn nc theo
quy nh ti iu A.19 ph lc A.

6.6.1.7 Khi ca van cung lm vic vi ct nc cao (k c ca van cung c trc lch tm) c yu cu
kt cu m rng t ngt rnh van th sai lch cho php bn knh cong mt chun ca bn ta giong
chn nc vi mt bin l 2,0 mm, chiu sai lch ny cng chiu vi sai lch bn knh cong cung mt
ngoi cnh van thng l 3,0 mm.

6.6.1.8 B phn t sn c ch to tng phn, cn t hp ti xng ch to v phi nh v bng

cc g chc chn, sai s cho php khi t hp cc b phn c quy nh nh sau:

a) B mt chu nn ca ng ray chnh cho ca van bnh xe khng ln hn 0,1 mm;

b) Cc mt khc qua gia cng khng c ln hn 0,5 mm;

c) Cc mt th khng ln hn 2,0 mm.

Cc b phn cn li cn ph hp vi cc quy nh trong tiu chun ny. Sau khi kim tra t yu cu,
cn nh s k hiu r rng ti ni t hp, sau mi tin hnh bao gi v chuyn ch n ni lp t
theo quy nh.

6.6.2 Ch to ca van phng

6.6.2.1 Nu trong bn v thit k cha quy nh th sai s cho php khi gia cng ca van phng phi
ph hp vi quy nh ti iu A.20 Ph lc A.

6.6.2.2 Sau khi gia cng ca van phng c bnh xe, cn loi tr ng sut bo m n nh kch
thc hnh hc v hnh dng thit k v tha mn cc yu cu sau:

a) Sai lch cho php khong cch gia cc mt phng tng ng 0,5 mm;

b) phng tip xc gia ng ray v hai dm bin khng c ln hn 0,3 mm;

c) Dung sai ca cc mt phng song song khng ln hn 0,3 mm;

d) nhm b mt gia cng c kh Ra < 25 m.

6.6.2.3 Khi lp rp bnh xe hay gi trt ng ca ca van, nn ly mt ta giong chn nc lm

mt chun cn chnh, tt c cc bnh xe hay mt gi trt phi nm trn cng mt phng. Dung sai
phng cho php quy nh nh sau:

Khi khu bnh xe hay gi trt khng ln hn 10 m th dung sai khng ln hn 2,0 mm;

Khi khu ln hn10 m th dung sai khng ln hn 3,0 mm;

nghing ca bnh xe vi mt phng bt k khng ln hn 2/1 000 ng knh bnh xe.

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6.6.2.4 Dung sai cho php ca khng song song gia mt chun lp giong chn nc vi mt
trt ca gi ng ca ca van:

Khi chiu di gi trt t 500 mm tr xung th khng ln hn 0,5 mm;

Khi chiu di gi trt ln hn 500 mm th khng c ln hn 1,0 mm.

6.6.2.5 Sai lch cho php khu ca bnh xe hay gi trt ng nu khng quy nh th ly theo gi
tr quy nh ti iu A.21 Ph lc A.

6.6.2.6 ng tip xc ca cc bnh xe trn ng ray phi nm trn cng mt mt phng, dung sai
cho php v khong cch t ng tip xc ca bnh xe trn ng ray v mt chun lp giong
chn nc ca ca van khng ln hn 1,5 mm.

6.6.2.7 Sai lch cho php khong cch gia ng tm ngang v dc ca l tai treo van l 2,0 mm.
L tai treo v trc ko phi bo m ng tm, nghing cho php khng ln hn 1/1 000.

6.6.2.8 Tng hp tng th ca van phng:

a) Khng phn bit ca van c ch to lin khi hay phn on (do siu trng, siu trng), trc
khi xut xng cn t hp hon chnh v tin hnh kim tra tng th sai s kch thc, v tr theo
quy nh; sai lch ca mi ghp khng ln hn 2,0 mm;

b) Sai lch khu bnh xe theo ng ray phi ph hp gi tr quy nh trong iu A.22 Ph lc A. Sau
khi t hp tng th, cc bnh xe hay gi ta ng phi tip xc u, chiu di tip xc ca gi ta
ng ln ng trt l 80 %, khe h cc b nh hn 0,1 mm. Khi ca van v tr lm vic, mi thng
s u phi bo m theo thit k, phi ly mt phng v ray hay mt trt lm chun cn chnh
bnh xe c, giong chn nc, bnh xe ngc. Sai s v tr khng c ln hn 1,0 mm;
c) Sau khi kim tra ph hp, cn lm du, nh s, nh v khi tho ra lp li bo m kch thc ban u.

6.6.3 Ch to ca van cung

6.6.3.1 Ca van cung phi ch to theo bn v thit k c duyt v ph hp vi tiu chun lin quan
v thit k ca van, khe van bng thp trong cng trnh thy li. Nu trong bn v thit k cha quy nh
th sai s cho php khi gia cng ca van cung phi ph hp vi quy nh ti iu A.23 Ph lc A.

6.6.3.2 Ca van cung c trc lch tm hoc van cung c yu cu m mt phn vi mc nc cao,
khi gia cng bng my cc mt ghp khp vi cng, cng vi bn mt, ngoi vic phi da theo yu
cu ca van cung l chm theo quy nh ti iu A.23 ph lc A kim tra v ch to chnh xc, cn
phi bo m sai lch cho php ca bn knh cong bn mt ca van l 2,0 mm, ng thi sai lch
ca n phi cng chiu vi sai lch bn knh cong mt chun ca b chn nc. Chiu dy sau khi gia
cng khng nh hn kch thc theo bn v, nhm b mt R a<25 .m. Dung sai hnh dng ph hp
vi quy nh ti iu A.24 Ph lc A.

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TCVN 8298 : 2009

6.6.3.3 Sai lch khong cch ng tm hng ngang v hng dc ca l tai treo ca van hnh
cung l 2,0 mm. L tai treo v trc ko phi bo m ng tm, nghing cho php khng ln
hn 1/1 000.

6.6.3.4 Sai lch v tr ti mi ghp t hp khng ln hn 2,0mm.

6.6.4 Ch to ca van ch nhn

Nu trong bn v thit k cha quy nh th sai s cho php khi gia cng ca van ch nhn phi ph
hp vi quy nh ti iu A.25 Ph lc A.

6.6.5 Ch to li chn rc

6.6.5.1 Sai s cho php ch to n chic li chn rc ph hp vi quy nh cc bn v. Nu khng

quy nh th sai s cho php ch to b phn t sn li chn rc ph hp vi gi tr quy nh ti iu
A.26 ph lc A

6.6.5.2 Sai lch cho php ch to thn li chn rc quy nh nh sau:

a) Sai lch cho php chiu rng v chiu cao li chn rc l 8,0 mm;

b) Sai lch cho php chiu dy thn li chn rc l 4,0 mm;

c) Sai lch tng i ng cho thn li khng ln hn 6 mm, un cong khng ln hn 4,0 mm;

d) Cc thanh ca li cn song song vi nhau, sai lch khng ln hn 5 % c ly theo thit k;

e) Sai lch cho php ng tim ca l theo thn li chn rc l 4,0 mm, khi li chn rc v ca
van sa cha dng chung thit b ng m th sai s ny l 2,0 mm; l trc cn treo v tai treo
cn bo m ng tm, nghing cho php khng ln hn 1/1 000;
f) Bnh xe hoc gi trt ca thn li chn rc phi nm trn cng mt mt phng, dung sai
phng cho php khng ln hn 4,0 mm;

g) Sai lch cho php ca khu bnh xe hoc gi trt l 6,0 mm v ng tim bnh xe hoc gi
trt cng mt pha l 3,0 mm;

h) Tm chu nn u di ca 2 dm bn phi nm trn cng mt phng, dung sai cho php khng
ln hn 3,0 mm.

6.7 Kim tra cht lng mi hn

6.7.1 Khi kim tra xc sut khuyt tt bn trong mi hn ln hn cho php th phi tip tc kim tra
thm gn ni c khuyt tt. Nu pht hin khuyt tt qu tr s cho php th tin hnh kim tra ton
b mi hn (xem iu A.27 Ph lc A)

6.7.2 Cc kt qu kim tra mi hn phi c ghi vo bin bn a vo ti liu nghim thu

bn giao.

6.7.3 Sa cha cc khuyt tt mi hn c quy nh ti cc iu A.28 v A.29 Ph lc A

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7 Quy trnh lp rp ni ch to

7.1 Phi c ti liu thit k, quy trnh cng ngh trc khi lp rp thnh cc cm thit b cng nh
kt cu thp ti ni ch to.

7.2 Cc chi tit my v kt cu trc kh lp phi kim tra s lng v chng nhn cht lng sau
gia cng xut xng theo bn v lp ca tng phn xng.

7.3 Lp rp cc c cu c kh ti nh my nh hp gim tc, hp chu lc, ti in v ti quay tay

phi c lp rp v cn chnh thnh b hon chnh trc khi a ti hin trng lp t. Sai s lp
rp v kim tra c quy nh ti iu A.30 Ph lc A.

7.4 Sau khi lp rp, cc b phn my phi c chy th khng ti theo thit k ti ni ch to v c
bin bn nghip thu cho tng b phn. Hp gim tc chy th 4 gi c o chiu, cc c cu khc
chy th 2 gi c o chiu.

7.5 Nhit du trong hp gim tc cho php khi chy th quy nh ti iu A.31 Ph lc A.

7.6 Nhit cc trt cho php khi chy th quy nh ti iu A.32 Ph lc A.

7.7 Lp rp v iu chnh cc b phn ta ng ca ca van quy nh ti iu A.33 Ph lc A.

7.8 Nghim thu ti nh my: sau khi lp rp v chy th phi tin hnh kim tra v c xc nhn ca
KCS trc khi sn chng r.

7.9 Cc kt qu nghim thu ca KCS v vic nh gi cht lng ch to phi c ghi vo bin
bn v phi ng du kim tra ln sn phm mi c xut xng.

7.10 Ni dung kim tra:

a) S ph hp ca vt liu dng ch to so vi thit k;

b) Khng c khuyt tt bn ngoi vt liu;

c) chnh xc kch thc v dung sai lp ghp cho php;

d) Cht lng cc mi ghp hn, cc mi ghp bu lng;

e) Kt qu chy th;

f) Cht lng lp sn chng r;

g) Kim tra chnh xc cc s liu ghi nht k ch ta, l lch my v ti liu nghim thu.

7.11 Yu cu v sn ph bo v :

a) Tt c cc b phn, kt cu sau khi ch to xong, c KCS xc nhn mi c sn ph;

b) Loi sn v chiu dy lp sn ph phi tun th thit k quy nh v phi ph hp mc ch s

dng, iu kin mi trng;

c) Loi sn phi c chng ch ngun gc, cn hn s dng;

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TCVN 8298 : 2009

d) B mt kim loi phi c lm nhn b mt, lau kh ro, sch du m trc khi sn.

7.12 Yu cu v gn nhn v nh du :

a) Phi sn li hoc gn nhn hiu loi mu d phn bit;

b) Phi ghi r trng lng ca kt cu, my khi c trng lng ln hn 5 000 kg;

c) Phi bao gi, nh v cc tm, bn p v cc chi tit hn ni khc km theo cu kin ln khng
nhm ln, tht lc;

d) Phi c bin php che chn bao bc cc b phn trt, khp ni, cc b phn t sn trnh cong
vnh, xy xc, sai lch trong qu trnh vn chuyn;

e) Cc chi tit ring l, b phn o, thit b in phi c ng hp bo v;

f) Phi hn quai mc cu hoc nh du v tr c php mc cp cu i vi vt c ti

trng trn 5.000 kg;

g) Cc loi xch, cp nng phi c bi m theo thit k.

7.13 Khi giao hng ti nh my cn c cc ti liu sau y:

a) Phiu ghi cc c cu v kt cu thp chuyn giao c nhn hiu v trng lng;

b) Cc giy xc nhn ca KCS ca tng cng on;

c) Cc ti liu kim tra v chng nhn ca n v thit k;

d) Bng k xc nhn cht lng thp, que hn, bulng v cc vt liu khc;

e) Cc bin bn kim tra cht lng que hn trc khi hn;

f) Bn ghi chng nhn bc th ca tng th hn;

g) Bin bn kim tra cht lng mi hn v x l sau khi hn;

h) Bin bn th nghim, chy th cc c cu;

i) Bin bn th nghim cc kt cu chi tit khi c yu cu;

j) Bin bn nghim thu cht lng sn.

8 Quy trnh vn chuyn v xp kho

8.1 Cn xc nh kch thc, trng lng hng v qung ng vn chuyn la chn phng tin
thch hp.

8.2 Cn c phng n k kch v chng buc bo m an ton cho ngi v phng tin vn
chuyn.

8.3 Phi kim tra li ton b danh mc hng, cc ti liu lin quan v quan st pht hin nhng sai
hng, thiu ht khi giao nhn ti nh my cng nh khi d hng sau vn chuyn. Tt c sai st thiu
ht u phi ghi bin bn.

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 TCVN 8298 : 2009

8.4 Bo qun v xp kho trc khi lp t thc hin theo quy nh sau:

a) Kt cu ln cng knh cho php ngoi tri nhng phi che kn, dng g k cao khi mt t t
20 cm tr ln;

b) Cc b phn bi trn h u phi thay m mi, cc l tra du phi nt kn, chi tit my cha sn
phi bi m bo qun;

c) Cc chi tit my ri, cm my ng m, xch, cp thp, ng c v thit b in phi trong kho,

k cao, kh ro trn cc gi g;

d) B phn chn nc bng cao su c bo qun ring, xa du m, ni c m thp hn

50 %, nhit nh hn 25 0C;

e) Que hn, dy hn v thuc hn phi c bo qun ni kh ro, kn, trn cc gi ;

f) Cc ng ng phi xp t trn cc tm k bng g v xp phn theo tng loi;

g) Khi xp cc kt cu thnh nhiu lp, nht thit phi c lp m gia cc lp;

h) Ca van lp hon chnh phi c k kch sao cho khng gy bin dng. Phn trt phi c
bi trn, bo v bng g tm, khng b bin dng, khng b ng nc.

8.5 Trc khi a ra lp t thit b, mi sai st u phi c sa cha, thay th v phi c s

ng ca thit k bng vn bn.

8.6 Trc khi lp t thit b c kh, kt cu thp, phi c cc ti liu k thut nh bn v lp tng
th, quy trnh lp rp, bin bn giao hng, bin bn bn giao mt bng, thit b s dng v cc iu
kin k thut ti hin trng.

9 Lp t ca van v thit b ng m

9.1 Lp t b phn t sn

9.1.1 Cng tc chun b

9.1.1.1 Ly du v nh tim mc lp rp, nh du to , cao , mc nh v theo bn v thit k.

Cc k hiu nh du phi d nhn thy v phi bo m cc im to c bo v trong qu
trnh thi cng v bn giao. Sai s chiu di tim lp rp cho php l 1mm/10m.

9.1.1.2 Phi dng thit b o nh my kinh v c chnh xc cao xc nh tim tuyn, o gc, xc
nh cao; o chiu di bng thc kim loi c chnh xc cp 2 theo tiu chun lin quan v dng
c o di v cc gc. Trc khi lp rp, cc du hiu thc t v tim lp rp phi c kim tra.
Thnh phn ban kim tra phi c i din n v lp rp v kt qu phi c ghi vo bin bn. Cha
c kt qu ca ban kim tra khng c tin hnh lp rp.

9.1.2 Lp t cc b phn t sn

9.1.2.1 Phi lm sch du m, cu bn, sn c b mt t sn tip gip vi b tng.

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TCVN 8298 : 2009

9.1.2.2 Trong qu trnh b tng, cc b phn t sn phi c c nh chc chn, bo m khng

b sai lch trong qu trnh thi cng.

9.1.2.3 i vi phng php b tng sau, phi kim tra tim lp rp, kch thc cc b phn cha
li, cc ct thp nh ra lin kt vi phn t sn m bo kh nng chu lc v ph hp vi sai s
cho php v v tr v kch thc theo bn v thit k, hoc ph hp vi quy nh ti cc iu A.33 v
A.34 ph lc A. Kt qu kim tra phi ghi vo bin bn trc khi b tng hon thin.

9.1.2.4 Trc khi b tng ln sau ca phn t sn, phi nh xm v lm sch vt bn ca phn
b tng trc. Cc phn nh ra ca ct thp phi lm sch du m.

9.1.2.5 Hn ni phn t sn vi ct thp ch c thc hin. Cc thanh ni ct thp phi thng v

t theo hng chu lc khi b tng. di mi hn ni ca thanh ging vi phn t sn khng
nh hn 50 cm. V tr hn ni ct thp vi b phn t sn phi nm trong b tng sau khi .

9.1.2.6 Cc cng tc kim tra phi do ban gim st gm cc bn xy lp, lp rp, gim st A tin hnh
v ghi bin bn.

9.1.2.7 Sau 5 ngy k t ngy kim tra m cha b tng phn t sn th phi tin hnh kim tra
li chnh xc ca kt cu.

9.1.2.8 Trc khi tho vn khun phi kim tra li v tr tim lp rp ghi bin bn nghim thu.

9.1.2.9 Khi lp t b phn t sn ca ca van phng c bnh xe, ngoi vic ph hp quy nh cho
trong iu A.18 ph lc A, lch u ni mt chu lc khng ln hn 0,2 mm ng thi cn x l
mi dc thoi v chnh mt chu lc ca ng ray chnh hai bn cng nm trong mt mt phng.
Dung sai cho php ca phng ca n ph hp quy nh ti iu A.18 Ph lc A

9.1.2.10 Sai lch v tr gia tim thit k vi bulng mng ci quay ca van cung khng c ln
hn 1,0 mm.

9.1.2.11 Nu trong bn v thit k khng quy nh, dung sai v sai lch lp rp b phn t sn ca
van cung phi ph hp vi quy nh cho cc iu A.35, A.36 Ph lc A.

9.1.2.12 i vi ca van cung ct nc cao (k c ca van c khp lch tm) vi kt cu rnh van
m rng t ngt, sai lch cho php ca c li tnh t ng tim mt chun b ta giong chn nc
n tim ming cng l 2,0 mm; sai lch bn knh cong cho php l 3,0 mm; chiu sai lch phi
trng vi chiu sai lch bn knh cong ca cung ngoi tm mt cnh van; dung sai khe h gia mt
ngoi van cung n mt chun b ta giong chn nc khng c ln hn 3,0 mm.

9.1.2.13 Khi lp ring dm thp b ci quay van cung, sai lch cho php ca cao trnh v c ly
i vi ng tim ming cng l 1,5 mm. nghing ca dm thp b ci (iu A.14, Hnh
A.2 Ph lc A) c khng ch theo tr s sai lch kch thc L khng c ln hn L/1 000.

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9.1.2.14 Sai lch tim ca cung b mt ta giong v dung sai vung gc b mt u khng c
ln hn 1,0 mm (nu l mt khng gia cng, th dung sai vung gc l 2,0 mm), sai lch cho php
2 , 0
c ly b mt ca n i vi ng tim ming cng l 1, 0 mm.

9.1.2.15 Sau khi b phn t sn c lp t v cn chnh, cn hn c nh bu lng iu chnh

vi cc bu lng no hoc tm no, m bo cc cu kin t sn khng b bin dng hoc x dch
trong qa trnh b tng t 2. Nu c yu cu gia c khc i vi cc b phn t sn, th lm theo
yu cu bn v thit k.

9.1.2.16 Cn mi nhn, phng cc mi hn gip mp b mt lm vic ca b phn t sn.

9.1.2.17 Sau 5 ngy n 7 ngy k t khi lp xong cu kin t sn v kim tra t yu cu, th phi
b tng t 2, nu qu hn ni trn hoc b va chm, cn kim tra li mi c b tng. Chiu
cao lp b tng mt ln khng nn cao qu 5 m, khi cn m cht v trnh va p vi cu kin.

9.1.2.18 Sau khi tho vn khun b tng t 2, cn kim tra li v ghi chp, ng thi kim tra kch
thc b tr thit b, dn sch ct thp v rc bn tin cho vic ng m ca van sau ny.

9.1.2.19 Trc khi chn nc cng trnh, cn kim tra th nghim i vi tt c cc rnh ca van
sa cha v ca van dng chung.

9.2 Lp ca van phng

9.2.1 Lp thnh cm cc cu kin ca ca ch khi c cc ti liu k thut, c thit b thi cng theo
ng yu cu v cc dng c cn thit khc. i vi ca van qu c cn thc hin theo quy trnh thit
k cng ngh ring v sai s lp rp tun th cc quy nh ti iu A.20 Ph lc A. Cht lng mi
ghp bng bu lng hay hn cng phi bo m nh nh my ch to v quy trnh nu ti iu 6
trong tiu chun ny. Sau khi lp rp thnh cm phi c bin bn kim tra cht lng.

9.2.2 Tnh cht c l v chng loi, kch thc ca giong chn nc cn ph hp yu cu thit k.
Sai lch chiu dy l 1,0 mm, sai lch kch thc khc bng 2 % kch thc thit k.

9.2.3 ng tm cc l giong chn nc, tm p giong v l trn cnh van phi trng nhau.
ng knh l trn giong nh hn ng knh bu lng 1,0 mm. Sau khi xit cht bulng, phn nh
ca bulng t nht phi thp hn mt lm vic ca giong 8,0 mm.

9.2.4 Sau khi lp giong, sai lch cho php ca c ly 2 tm chn nc bn v chn nc nh n
mp chn nc y l 3,0 mm, bng mt chn nc l 2,0 mm. Ca van ti v tr lm vic, co
2 , 0
p ca giong cao su cn ph hp quy nh ca bn v, sai lch cho php l 1, 0 mm.

9.2.5 Cn lm th nghim cn bng tnh i vi ca van phng theo phng php sau: nng cu ca
van cao hn mt t 100 mm, thng qua tim ca bnh xe hay rnh trt o nghing pha thng v
h lu, bn tri v bn phi. i vi ca van phng loi c im treo n, nghing khng c ln
hn 1/1000 chiu cao ca van, ng thi khng c ln hn 8,0 mm. i vi ca van phng c bnh
xe th nghing ca n khng c ln hn 1/1500 chiu cao ca van nhng cng khng c ln

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hn 3,0 mm. Nu vt qu qui nh ni trn, cn lp thm i trng thch hp bo m ca van

c cn bng tnh.

9.2.6 Khi lp ca van phng vo v tr lm vic phi theo ng yu cu thit k v tiu chun ca van
phng chn. Cc ca van khi cu vo v tr lp t phi l ca van hon thin, cc b phn nh
giong chn nc, gi ta ng, cc chi tit c kh c lp rp y theo thit k v sn ph
y .

9.2.7 B phn gi ta ng phi tip xc u vo ng trt.

9.2.8 Khe h ca bnh xe c so vi ng trt c khng sai khc so vi thit k qu 5,0 mm.

9.3 Lp t ca van cung

9.3.1 Dung sai v sai lch cho php lp t ci quay c khp bi tr, khp cu, khp hnh cn ca
ca van cung cn ph hp qui nh ti iu A.36 Ph lc A.

9.3.2 Khi t hp ca van cung kiu phn mnh thnh ca van hon chnh; ngoi vic phi kim tra li
cc kch thc qui nh ca bn tiu chun ny, cn p dng cng ngh hn c quy nh theo
yu cu thit k, hoc p dng phng php hn ni v kim tra theo tiu chun ny, khi hn cn p
dng cc bin php chng bin dng.

9.3.3 Cc ca van khi cu vo v tr lp t phi l ca van hon thin, cc b phn c lp rp y

theo thit k.

9.3.4 B phn gi ta ng phi tip xc u vo ng trt khe van.

9.3.5 Khe h ca bnh xe c so vi mt thp tm trt khe van khng sai khc so vi thit k qu
5,0 mm.
9.3.6 Kim tra ca v tr ta trn ngng v m ht khng b kt, bo m dung sai theo bn v
thit k mi c lp b phn lm kn nc.

9.3.7 B phn kn nc phi cn chnh m bo kn kht, tip xc u v khng b kt. Sai lch cho
php lp t giong chn nc bn v nh v cht lng giong cao su cn ph hp qui nh cho
iu 9.2.2 n iu 9.2.4.

9.3.8 Sai lch cho php bn knh cong R t tim trc khp quay n mp ngoi bn mt:

a) i vi van cung kiu li nh l 8,0 mm, sai lch 2 bn i nhau khng c ln hn 3,0 mm;

b) i vi van cung ct nc cao, rnh van m rng t ngt (k c van cung khp lch tm) l
3,0 mm, ng thi sai lch ca n cng chiu vi sai lch bn knh cong ca cung ngoi bn
mt, dung sai khe h t mt chun b chn nc bn n mt cung ngoi van cung khng c
ln hn 3,0 mm v sai lch tng i ca bn knh 2 bn khng c ln hn 1,5 mm.

9.4 Lp t van ch nhn

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9.4.1 K thut khi lp t trc quay y ca ca van ch nhn (Hnh A.3) p ng yu cu sau:

a) Sai lch cho php tim ca ci trc khng c ln hn 2,0 mm, sai lch cho php cao trnh khng
qu 3,0 mm, sai lch tng i cao ca 2 ci tri v phi khng c ln hn 2,0 mm;

b) Sai lch chiu ngang b trc y khng c ln hn 1/1 000.

9.4.2 Yu cu k thut khi lp t trc quay nh ca ca van ch nhn (iu A.14 hnh A.4 ph lc A):

a) Lp t b phn t sn trc quay nh theo cao thc t ca b trc quay nh trn cnh van,
sai lch cao 2 u thanh ko khng c ln hn 1,0 mm;

b) Giao im ng tim ca 2 thanh ko phi trng vi tim ca trc quay nh, sai lch ca n
khng c ln hn 2,0 mm;

c) ng tim trc quay nh v y phi trng nhau, dung sai ng trc ny l 2,0 mm;

d) Hai tm b ca trc quay nh phi ng tm, nghing ca n khng c ln hn 1/1000.

9.4.3 B trc v gi khi lp t, ly ng thng ni lin tim gi hoc b nh, y kim

tra ng tim ca b trung gian, dung sai i xng ca n khng c ln hn 2,0 mm, ng
thi dung sai song song ca ng trc quay nh v trc quay y khng c ln hn 3,0 mm.

9.4.4 Sau khi cn chnh ming m v gi (iu A.14 Hnh A.5 Ph lc A) cn ph hp cc qui nh
sau y:

a) i vi ming chn khng kt hp giong chn nc th khe h gia ming

chn v gi khng c ln hn 0,15 mm khe h lin tc, khe h cc b khng c ln
hn 0,4 mm. Nu n kt hp c giong chn nc, th cc tr s tng ng ni trn l 0,15
mm, khe h cc b khng c ln hn 0,3 mm; chiu di khe h lu tin khng ln hn 10
% chiu di ming chn gi trc v trc;

b) Dung sai i xng C ca ng tim ming chn ca gi trc v b ca mi

i tip xc nhau khng c ln hn 5,0 mm.

9.4.5 Vt liu chn 3 ( nht kn khe h) phi ph hp vi yu cu thit k. Nu vt liu chn c

lm bng ho cht th thnh phn v t l phi hp phi thch hp v chiu dy vt liu chn ny
khng nn nh hn 20,0 mm. Nu chn bng hp kim ba-bt, th khe h ni trn nh hn 7,0 mm, sau
khi gia nhit m v b trc t ti 200 oC mi c vt liu chn. Nghim cm gia nhit bng la
hn xi - axetilen.

9.4.6 Trong qu trnh ca van ng t m hon ton n ng hon ton, nhy ln nht ca
mt im bt k trn tr ni nghing nh sau: khi chiu rng ca van t 12 m tr xung l -1,0 mm; khi
chiu rng ca van ln hn 12 m l -2,0 mm.

9.4.7 Sau khi lp t xong ca van ch nhn, vung gc (di) ca dm ngang y cnh van ti
mt u tr ni khng c ln hn 5,0 mm.

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9.4.8 Khi ng hon ton ca van ch nhn, co p ca cc giong cao su l 2,0 mm 4,0 mm;
giong cao su y van cn tip xc u n vi mt ng thp gc ngng y ca van.

9.4.9 Khi chy th ca van ch nhn trng thi khng c nc, cn tnh n nh hng chnh
ca nhit hn vi nhit mi trng, x l chnh xc kh nng lm thay i v tr tng i v cc
kch thc hnh hc lin quan ca khi van.

9.4.10 Quy trnh th nghim ca van nh sau:

a) Sau khi lp t ca van, cn tin hnh th nghim ng m ca van hon ton trng thi khng
c nc. Trc khi th nghim, cn kim tra b phn mc treo v mc nh dm treo t ng c
lm vic linh hot v tin cy hay khng; van mi nc trong phm vi hnh trnh ln xung c nh
nhng khng, v tr thp nht, giong chn nc c kn cht khng; ng thi cn phi dn sch
rc trn ca van v trong cc rnh van, kim tra s ni tip ca cc dm nng h ca van. Khi
ng m ca van, cn nc bi trn vo giong cao su. C iu kin, nn th nghim ng
m ca van cng tc iu kin thy ng;

b) Trong khi ng m ca van, cn kim tra tnh trng lm vic ca cc b phn truyn ng nh trc
quay, trc v.v.,trong khi nng h ca van hoc quay ca van c b kt khng, thit b ng m 2
bn c ng b khng, giong cao su chn nc c b h hng khng;

c) Khi ca van hon ton trng thi lm vic, kim tra mc co p ca giong cao su bng cc
phng php n chiu sng hay cc phng php khc sao cho khng c nh sng xuyn qua
giong. Nu giong chn nc nm pha thng lu ca van, th cn kim tra sau khi thit b
van tip xc vi ng ray;

d) Khi ca van lm vic vi ct nc tnh ton, lng r r nc trn 1 mt chiu di giong chn
nc khng nn vt qu 0,1 L/s .

9.5 Lp t thit b ti

9.5.1 Phi dng thit b cu ng ti trng, tc v chiu cao nng ph hp, phi mc cu ng v
tr nh du trn thit b ti.

9.5.2 Chiu dy lp b tng di b lp ti khng nh hn 50 mm.

9.5.3 Sai s chiu cao t my so vi thit k trong khong 100 mm.

9.5.4 Sai lch v tr tai treo trn ca van phng so vi my theo hng thng h lu l 10 mm,
theo hng ngang khe van l 5,0 mm.
9.5.5 i vi ca quay ngang, v tr tai trn ca mc cp hoc xch v my phi nm trong mt
phng thng ng vung gc vi trc quay. Sai lch cho php ca cp so vi mt phng ng l
5,0 mm v xch l 3,0 mm.
9.5.6 Dung sai v kch thc so vi thit k trong phm vi mt phng ng cho cp v xch l
10,0 mm.

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9.5.7 Dung sai cho php theo phng ngang cho ti cp v xch:

a) Theo phng thng gc vi lc ko l 1,0 mm/1 m ca khong cch e gia cc gi trc

(iu A.14, Hnh A.6 Ph lc A);

b) Theo phng song song vi lc ko l 3 mm/1 m ca khong cch m gia cc gi trc.

9.5.8 thng bng ca my c ni vi cnh ca bng cht cng trong mt phng nm ngang
khng vt qu 1,0 mm/1 m chiu di khong cch gia 2 gi trc.

9.5.9 Khi lp ti t cc b phn, chi tit ring l phi tun th theo quy nh ti iu 7.3.

9.6 Lp t my vt

9.6.1 Phi dng thit b cu ng ti trng, tc v chiu cao nng ph hp, phi mc cu ng v
tr nh du trn my vt.

9.6.2 Chiu dy lp b tng di b lp my v hp chu lc khng nh hn 50,0 mm.

9.6.3 Sai s chiu cao t my so vi thit k trong khong 50,0 mm.

9.6.4 Sai lch v tr tai treo trn ca van phng theo hng ko ca so vi thit k l 5,0 mm.
9.6.5 Dung sai v kch thc so vi thit k trong phm vi mt phng ng cho vt me l 5,0 mm.

9.6.6 Dung sai cho php theo phng thng gc vi lc ko ca vt kp l 0,5 mm trn 1,0 m ca
khong cch gia hai vt.

9.6.7 thng bng ca my c ni vi cnh ca bng cht cng trong mt phng nm ngang
khng vt qu 0,5 mm trn 1 m chiu di khong cch gia 2 hp chu lc.

9.7 Lp t thit b nng kiu xi lanh thu lc

9.7.1 Phn xi lanh thy lc, bm v ng c phi c ch to, lp rp, kim tra, th nghim hon
chnh ti ni ch to.

9.7.2 Phi dng thit b cu ng ti trng, tc v chiu cao nng ph hp, phi mc cu ng v
tr nh du cu trn xi lanh v b du.

9.7.3 Tin hnh lp rp gi treo xi lanh, nn nguyn nt nha bo v.

9.7.4 Lp rp h thng ng ng dn du trong h thng iu khin thu lc phi thc hin theo quy
nh sau:

a) S dng cc dng c c l tiu chun ng kch c lp rp, cc thit b c lp rp phi sch

s, lau kh v bi m ph hp;

b) ng ng khng hn c lp vo cc u ni thu lc tiu chun theo bn v k thut;

c) S dng ng kp thng dng nh v cc ng ng;

d) Lp h thng van, h thng iu khin thu lc ng v tr;

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TCVN 8298 : 2009

e) Kim tra tng th;

f) du vo trm ngun;

g) Chy th khng ti, kim tra lc du, hi lu. Thay ton b du sau khi chy th c ti;

h) Cc ng dn c th kn kht bng p lc theo quy nh ca thit k v thi gian duy tr ti

thiu phi trn 15 pht v p lc du khi th khng b h thp 5 % p lc du ti a.

9.7.5 Sai lch v tr treo hai xi lanh theo hng ko ca so vi thit k l 2 mm.

9.7.6 thng bng ca my c ni vi cnh ca bng cht cng trong mt phng nm ngang
khng vt qu 0,5 mm trn 1m chiu di khong cch gia 2 xi lanh.

9.8 Lp t li chn rc

9.8.1 Sai lch cho php lp t b phn t sn li chn rc kiu di ng phi ph hp vi gi tr quy
nh ti iu A.37 Ph lc A

9.8.2 Khi li chn rc t nghing, sai lch cho php ca gc nghing ca b phn t sn l 10'
.

9.8.3 Khi lp t li chn rc kiu c nh, b mt lm vic cc dm ngang cn nm trn cng mt

mt phng, tr s sai lch gia im cao nht v im thp nht khng c ln hn 3,0 mm.

9.8.4 Sau khi cu t li chn rc vo khe, cn kim tra li chn rc c b kt hay khng, kim tra
s ni tip cc mnh li chn rc khi lp.

9.8.5 Cn tha mn cc iu kin ph hp v hiu qu khi s dng my vt rc ca li chn rc.

9.9 Lp t cu trc

Cu trc v ng ray cu trc phi tun th cc quy nh trong cc tiu chun lin quan v thit b
nng - Yu cu v an ton trong lp t v s dng.

9.10 Sn ph hon thin

Sau khi lp t phi sn ph hon thin ton b thit b trc khi chy th.

10 Bn giao, nghim thu ti hin trng

10.1 Nghim thu tnh

10.1.1 n v lp rp thit b cn trnh ra hi ng nghim thu cc ti liu sau y:

a) Bn v thi cng ca kt cu bn giao;

b) Bin bn nghim thu ca nh my ch to;

c) Bin bn nghim thu vch tuyn tim lp rp;

d) Nht k ca ngi kim tra;

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 TCVN 8298 : 2009

e) Phiu ghi tn kt cu, thit b bn giao;

f) Nhng sai lch so vi thit k, cc bin bn x l;

g) Bin bn kim tra cc mi hn;

h) Bn v hon cng ca phn lm;

i) Nhng sai st v vt liu;

j) Cht lng cc mi hn ni, ghp bu lng v dung sai;

k) Cht lng g gi bo m nhng phn t sn trc khi b tng v sai s

sau khi b tng khng sai khc so vi thit k;

l) Bin bn th nghim.

10.1.2 Sau khi xem xt c h s, thit b t ng cht lng lp t th k bin bn nghim thu
tnh. Thnh phn nghim thu theo quy nh lin quan.

10.2 Nghim thu chy th khng ti

10.2.1 Sau khi nghim thu tnh, n v lp rp tip tc hon chnh, kim tra bn ngoi v tin hnh
chy th nghim khng ti. H s nghim thu gm c:

a) Bin bn nghim thu tnh;

b) Ton b bn v thi cng cc thit b c lp t hon chnh trn cng trnh;

c) Bin bn nghim thu tim mc lp rp v cc ph lc;

d) Bin bn nghim thu cc b phn t sn trc v sau b tng km theo ph lc;

e) Bn k cc ti liu, s liu khi lp t so vi thit k v cc ph nh bn tho hoc bn sao;

f) Bn sao ti liu v hn in khi lp rp v cc ph bn;

g) Nht trnh ghi chp ca hi ng kim tra cc thit b c kh;

h) Bin bn kim tra v khe h, th nghim p lc ng ng, cc thng s ti trng, vn tc, kch
thc hnh hc ca thit b ng m.

10.2.2 Ni dung kim tra bn ngoi ti hin trng:

a) Nhng sai hng bn ngoi ca vt liu;

b) chnh xc ch to v lp rp t c;

c) chnh xc ca b phn di trt t sn;

d) Cht lng lp rp giong chn nc ( kn kht khi ng ht);

e) Cht lng cc mi hn, mi ghp khi thc hin ti cng trng;

f) chnh xc lp t my ng m;

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TCVN 8298 : 2009

g) n khp ca cc b truyn h, phanh hm, ng trc ca cc b truyn kp;

h) Tnh trng lm vic ca h thng bi trn ;

i) n nh ca cc cm v b phn bt cht;

j) chnh xc v tr ca cc b phn ng m;

k) Cht lng khp ni co dn;

l) Kim tra cht lng sn ph;

m) Kim tra chnh xc ca vic ghi chp cc phiu v ti liu;

n) Cho chy th khng ti tng phn theo hnh trnh ng m, kim tra h thng iu khin khi ng
ht v m ht theo thi gian quy nh. Sau khi chy th theo thi gian quy nh v o c cc
thng s k thut; nu t c yu cu theo thit k v tiu chun chn th k bin bn
nghim thu chy th khng ti.

10.3 o c khi chy th

Trnh t v ni dung o c khi chy th nh sau:

a) Chun b y phng tin thit b o kim tra cn thit, hp chun;

b) o cng sut tiu th ca ng c in cc ch lm vic khc nhau;

c) o kim tra nhit ng c, cng dng in, kim tra thit b in;

d) o tc ng m ca van, thi gian ng m;

e) Kim tra s n khp. i vi bnh rng h phi kim tra khe h cc bnh rng khi lm vic c ti;

f) Kim tra chnh xc ca cp cun ln tang, tc ng u ca cc nhnh cp i vi my

nng kp;

g) Kim tra s bi trn ca cc b phn;

h) Kim tra nhit ca cc b phn , phanh hm, hp gim tc;

i) Kim tra s chnh xc v tin cy ca thit b phanh hm, iu khin, an ton.

CH THCH:

1) Cc kt qu trong qu trnh kim tra, th nghim v kt lun nghim thu phi ghi y vo bin bn nghim thu theo
mu quy nh hin hnh;

2) Sau khi kim tra, nghim thu nu c sai st cn c phng n sa cha. Sai st thuc n v no th n v phi b
kinh ph thc hin;

3) Tu theo iu kin ca cng trnh m cho nghim thu chy th c ti. Cch thc nghim thu chy th c ti tin hnh
nh nghim thu chy th khng ti, ch khc l c ti tc dng.

10.4 Quy trnh vn hnh, bo dng

30
 TCVN 8298 : 2009

C quan thit k phi son tho v hng dn quy trnh vn hnh, bo dng thit b v bn giao,
hng dn cho ban qun l cng trnh.

Ph lc A
(Quy inh)

Cc bng biu

A 1 Mt s loi thp v que hn c dng cho kt cu thp cng trnh thy li

Bng A.1

Hn tay Hn di lp thuc hn Hn trong kh bo v

Loi Mc thp
Mc que hn Mc que hn Mc que hn Kh bo v

CT34 E4316 H08A HJ401 H08Mn2SiA CO2

Thp
CT38 E4303
cc bon
CT42 E4315

16Mn E5016 H08MnA HJ401 CO2

16Mnq E5015 H10MnSi HJ401 H08Mn2SiA

09Mn2 H10Mn2 HJ402

Thp
hp kim 15MnV E5016 H08MnA HJ401 CO2
thp
E5015

15MnTi E5016-G H10MnSi HJ401 H08Mn2SiA

E5015-G H10Mn2 HJ402

Thp 0Cr18Ni9Ti E0-19-10Nb-16 H0Cr20Ni10Ti Ar

khng r
1Cr18Ni9Ti E0-19-10Nb-15 H0Cr19Ni9Ti Ar

A 2 Mt s loi thp dng ch to c kh thy cng

Bng A.2

Tn b phn my Vt liu Tn b phn my Vt liu

1. B phn ta ng: C45, C45c C35, C35c, 2. Bc trt 6-6-3

bnh xe, trc, ci quay, C50, 65Mn, 20Cr13, 40Cr,
9-4
bnh rng, vit me, trc vt 40CrMn, 18CrMnTi, 30Cr13

10-1

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TCVN 8298 : 2009

A.3 Dung sai chiu di, chiu rng cho php khi ct phi thp gia cng
Bng A.3
Sai lch cho php v kch thc so vi thit k, mm
Hng mc Khi khong di ca chi tit , m
<1,5 1,5 2,5 2,5 4,5 4,5 9 9 15 15 21 > 21
1. Chiu di, rng chi tit
- Ct th cng bng xi 2,5 3 3,5 4 4,5 5
- Ct na t ng, t ng
1,5 2 2,5 3 3,5 4
theo khun hay ng k
- Ct bng my trn ng
1 1,5 2 2,5 3 3,5
chuyn t ng
- Ct bng dao hoc phay 0,5 1 1,5 2 2,5 3
2. Hiu s chiu di hai
ng cho ca tm thp
- Khi hn gip mp - - 4 5 6 - -
- Khi hn chng - - 6 8 10 - -

A.4 vng cho php ca trc theo tc quay

Bng A.4

TT Tc ca trc quay, vg/ph Tr s vng cho php, mm

1 < 100 0,2/1 m di nhng nh hn 0,4
2 100 300 0,15/1 m di nhng nh hn 0,3
3 > 300 0,1/1 m di nhng nh hn 0,2

A.5 Sai s ch to tang cun cp

Bng A.5
Tn cc sai s Tr s cho php, mm
Chiu dy thnh tang c, tang hn 0,06 chiu dy thnh tang theo thit k

van 0,003.Dng
Sai s ng knh so vi thit k 3
Sai lch chiu su rnh cun cp so vi thit k 1
Sai lch v hiu s ng knh ca hai tang trong
< 0,5
cng mt c cu (nng cng mt ca)

32
 TCVN 8298 : 2009

cn cho php 0,001

A 6 Sai s ch to bnh xe
Bng A.6

Tn cc sai s Tr s cho php, mm

Sai s ng knh lm vic ca bnh xe 0,005.D
Sai s chiu rng lm vic ca bnh xe 0,0 +2,0
van v cn b mt ln 0,005.D
Dung sai lp ghp gia trc v bc Theo IT9 (H9/d9)

Dung sai lp ghp gia bnh xe v bc Theo IT8 (H8/t8)

Sai s bn knh chuyn tip t b mt ln n b mt mp bnh xe 0,0 +2,0

A 7 Sai s ch to rng rc

Bng A.7

Tn cc sai s Tr s cho php, mm

Sai s khe h gia dng v bin dng rnh (o t pha di ln hay 0,5
cng mt pha)

o hng tm ca rnh 0,2

x dch tm bin dng a so vi tm a 0,1

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TCVN 8298 : 2009

A .8 Bn knh cong v vng cho php tin hnh un nn ngui

Bng A.8

Loi ng Bn kinh cong r v vng f

thp Dng tit din tm Cho php un ngui Cho php nn ngui
hnh un r f r f
f

L2
Thp L x-x
L2 400.a
tm, 25.a 50.a
y 200a L2
bn x y-y
a

y x 200.b
b

y
L2 L2
x-x 45.b1 360b1 90.b1 720.b1
b1

Thp
gc
x x
L2 L2
y-y 45.b2 90.b2
360b 2 720.b2
y b2

y
L2 L2
Thp x x x-x 25.h
200h
60.h
400.h
h

ch U L2 L2
y y-y 25.h
360b
90.h
720.b
b

y L2 L2
x-x 25.h 50.h
Thp x x 200h 400.h
h

ch I L2 L2
y-y 25.b 50.b
y 200.b 400.b
b
y
x-x
Thp
x x 30.d 60.d
d

ng
y-y

34
 TCVN 8298 : 2009

CH THCH: L : chiu di phn b cong;

a, b, h : chiu di, chiu rng, chiu cao ca tit din;
d - ng knh ng
A. 9 Cht lng b mt v mt ct ca vt liu
Bng A.9

Loi khuyt tt Kt cu chnh ca van Kt cu ph ca van

Mc li lm ca b mt 0,1 mm 0,3 mm
Vt xc, vt kha Khng cho php Mt vt 1 mm trong phm vi 1 m
Ra, xm x vy Phi ty b trc khi kim tra hoc trc khi sn
B cnh sc Cho php lm trn b cnh c ng knh 0,5 mm 1,0 mm

A .10 Sai s kch thc gia mt phng gia cng ca cc kt cu my

Bng A.10
n v tnh tnh bng mm
Kch thc Dung sai Kch thc Dung sai
10 50 0,3 1.501 2.500 1,5
51 120 0,5 2.501 3.500 2,0
121 260 0,6 3.50 1 5.000 2,5
261 500 0,8 5.001 10.000 3,0
501 7 50 0,9 10.001 15.000 4,0
751 1.000 1,0 15.001 20.000 5,0
1.000 15.000 1,2

A.11 Sai lch cho php ca kch thc di cc chi tit kt cu khi ct
Bng A.11

Chiu di ca chi tit kt cu, m

TT Hng mc
<1,5 1,5-2,5 2,5-4,5 4,5-9,0 9,0-15,0 15,0-21,0 >21,0
Sai lch v chiu di, chiu
1
rng chi tit
- Ct th cng bng xy, mm 2,5 3,0 3,5 4,0 4,5 5,0
- Ct na t ng, t ng
1,5 2,0 2,5 3,0 3,5 4,0
theo khun hay ng k, mm
- Ct bng my trn ng
1,0 1,5 2,0 2,5 3,0 3,5
chuyn t ng, mm
- Ct bng dao hoc phay, mm 0,5 1,0 1,5 2,0 2,5 3,0
Sai lch v hiu s chiu di
2
hai ng cho ca tm thp

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TCVN 8298 : 2009

- Khi hn gip mp, mm 4,0 5,0 6,0

- Khi hn chng, mm 6,0 8,0 10,0

A 12 Sai s kch thc cho php ca thp hnh khi ct

Bng A.12

Loi sai s ca
S Dung sai cho php, mm
thp hnh

t
e

Sai s t cho php trong phm vi 1m:

1. phng thp e 12; t 1
tm, thp dt Khi e 4 12; t 1,5
e 4; t 2
100

f f

2. vung gc b
f
cc cnh 100
b

b b
f

3. vung gc b
nhng khng ln hn 2
ca cc cnh 30
thp I, U

e Theo H
Chiu
di L 100 >100
H

e 2000 e 1 e 1,5

4. xon e ca
H

thp L, I v U
e 0,75
0,5 e L
>2000 e L 1000
1000
Nhng e 2
H

Nhng e 2

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 TCVN 8298 : 2009

A. 13 Dung sai ng knh ca l khoan lp bu lng

Bng A.13
n v tnh tnh bng mm

K hiu ng knh thn bulng , mm ng knh l bulng v sai s cho php, mm

bulng Loi th Loi tinh Loi th Loi tinh
M12 12 12,8 13 (0,+ 0,5) 13 (0,+ 0,2)
M14 14 14,8 15 (0,+ 0,5) 15 (0,+ 0,2)
M16 16 16,8 17 (0,+ 0,5) 17 (0,+0,2)
M18 18 19,0 19 (0,+ 0,5) 19 (0,+ 0,3)
M20 20 20,7 21 (0,+ 0,5) 21 (0,+ 0,3)
M22 22 22,7 23 (0,+ 0,5) 23 (0,+ 0,3)
M24 24 25,6 26 (0,+1,0) 26 (0,+ 0,3)
M27 27 27,6 29 (0,+1,0) 29 (0,+ 0,3)
M30 30 31,6 32 (0,+1,0) 32 (0,+ 0,4)
M36 36 37,5 38 (0,+1,0) 38 (0,+ 0,4)
M42 42 44,5 45 (0,+1,0) 45 (0,+ 0,4)

A. 14 Sai s cho php ca l khoan khi lp ghp t cc chi tit ri

Bng A.14

Tr s cho php, T l sai lch cho php ca cc l

Quy cch Tn sai lch
mm trong mt cm chi tit
< 0,5 Cho php
khng trng khp 0,5 1 50 %
Mi ghp
1,0 1,5 10 %
bu lng th
3% s< < 2 Cho php
xin ng tm
>2 Khng cho php
< 0,1 Cho php
khng trng khp 0,1 0,3 25 %
Mi ghp
> 0,3 Khng cho php
bu lng tinh
1 % s< < 1 Cho php
xin ng tm
>1 Khng cho php

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TCVN 8298 : 2009

A .15 Cc hnh minh ho

a) b) h

CH THCH: a) Hn gc; b) Hn gip mi mt lp L

Hnh A1- Dng ngu ca mi hn: Hnh A.2- nghing dm thp b ci quay

A-A
2 3

2 4
A
3
4

A 1
CH THCH:
1) Np trn trc quay,
2) Lt trc, 3) u ci, 4) B trc quay y. CH THCH: 1)Trc quay, 2) Cht, 3)Tm b, 4) Cnh van
Hnh A.3 - Kt cu trc quay y
Hnh A.4 - Kt cu trc quay nh thanh ko

3 4
2

1
C

Hnh A.6 - Lp t ti
CH THCH:
1)B , 2) Ming m, 3) Vt liu chn
(ming chn), 4) B

Hnh A.5 - Kt cu ming m

38
 TCVN 8298 : 2009

A. 16 Sai s kch thc cho php ca tit din ghp hn

Bng A.15
Loi thp S Dung sai cho php, mm

1. Sai s cho:
= 0,002h

h
- Chiu rng b
= 0,005b
- Chiu cao h
Nhng khng ln hn 2
- Khong cch bn bng c b c
b1
b1
a nhng khng ln hn 2
150
a

2. khng vung gc a
b b
ca bn cnh vi bn bng

a < 0,003b nhng khng ln hn 2

a
a

e
3. chuyn dch v tr
e=0,1 chiu dy bn bng nhng
ng tm e ca bn bng
khng ln hn 2 mm
t
e

100

4. phnh cc b ca bn
bng t 100 t Sai s t khng ln hn 2 mm

Chiu di cu kin 1m khng ln

hn 1mm; khi chiu di tng thm
5. cong theo chiu di L 1m th sai s tng 0,5 mm nhng
khng ln hn 2 mm trn ton b
chiu di cu kin L

6. un cong e ca mt e 1 / 1000.L ca cu kin nhng

chu lc theo chiu di L nh hn 4 mm

7. un cong e ca mt e 1 / 1000.L ca cu kin nhng

bn theo chiu di L nh hn 6 mm

A. 17 Sai s ch to b phn t sn

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TCVN 8298 : 2009

Bng A.16

c=0,1
1 2 1 100
2

f1
L 1m

1 1- Ray
2-B phn
t s
n
f

Sai s, mm
Hng mc Kch thc mt ghp hn Kch thc mt ghp hn
khng qua gia cng qua gia cng

f=(1/1 500).L nhng khng f=(1/2 000).L nhng khng ln

1. Theo mt ct A-A, vung gc vi
ln hn 3 (L di cu hn 1 (L di cu kin)
ng ray chnh
kin)

2. Theo mt ct B-B, song song vi f1=(1/1 000). L nhng khng f1=(1/1 000).L nhng khng ln
ng ray ln hn 4 hn 2

3. phng cc b ca mt cng e = (1/1 000).L nhng e = (5/10 000).L nhng khng

tc e khng ln hn 2 ln hn 1,5

Trong phm vi 3 m khng ln hn 1 mm, c tng 1 m th tng

4. xon, cong vnh
thm 0,5 mm v khng qu 2 mm

5. Khe h cc b gia ng ray 1

C = 0,1 mm, chiu di khe h khng qu 100 mm/1 m di
v b phn t sn 2 theo chiu di

A .18 Sai s ch to b phn t sn - ray v ta giong chn nc

Bng A.17

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 TCVN 8298 : 2009

Ray v mt ta giong Cc thng s Sai s, mm

1 2

c
3
- Khong cch t nh ng ray n
0,5
tm mt ta ca giong chn nc c
a - Khong cch tm ray n tm mt ta
2,0
giong a
c

1' 2 3
- Khong cch t mt ta giong chn
2,0
nc n mt ng ray ngc

1 2 4
a

- Khong cch t nh ng ray n

mt ray bnh xe c a 3,0

1' 2 4
a

- Khong cch t tm ng ray ngc

ti mt ray bnh xe c a 3,0

Dung sai cho php kch thc a, b trong

1,0
khe van khng ln hn

A.19 Sai s phng, thng cho php ca ray theo chiu di

Bng A.18
Loi sai s
di ng chy,
lm ca lm ca mt chu p lm phng ca
mm
ng ray, mm ng chy, mm ng ray, mm
1000 0,15 0,20 0,4
1000 2500 0,20 0,30 0,5
2500 4000 0,25 0,40 0,6
4000 63000 0,30 0,50 0,8
6300 10000 0,40 0,60 1,0

A .20 Sai s cu kin t sn cho tng ngc v tm ta giong chn nc

Bng A.19

41
TCVN 8298 : 2009

Dung sai, mm
Hng mc
B mt cu kin cha gia cng

1. thng ca mt lm vic e e 1/1500 chiu di cu kin nhng khng ln hn 3

2. thng ca mt bn e e 1/1 000 chiu di cu kin nhng khng ln hn 4

Trong phm vi 1m2 khng ln hn 1 v khng nhiu hn 3

3. phng cc b ca mt lm vic
v tr

Cu kin di 3 m khng ln hn 2, tng thm 1 m di

4. un cong
th tng thm 0,5 v khng ln hn 3

5. Sai s kch thc tng ngc Khng ln hn 3 mm trn ton b chiu di

A. 21 Sai lch cho php khi gia cng ca van phng

Bng A.20
l'
H
C

l f
C

B
f1

Hng mc Kch thc, mm Sai lch cho php, mm

b 500 (2mm + 0,007b) 2 ,0
1. Chiu dy ca b b 500 1000 nhng khng ln 3 ,0
b 1000 hn gi tr ct bn 5 ,0
B, H 5000 (2mm + 0,007B) 5 ,0
5000 10000 hoc (2mm + 8 ,0
2. Chiu rng B, chiu cao H 0,007H) nhng
10000 15000 10 ,0
khng ln hn gi
15000 tr ct bn 12 ,0

42
 TCVN 8298 : 2009

Bng A.20 (tip theo)

Hng mc Kch thc, mm Sai lch cho php, mm

3. sai lch tng i gia hai ng Dmax 5000 3,0
cho: 5000 10000 4,0
Dmax-Dmin 10000 15000 5,0
15000 6,0

B 10000 3,0
4. un cong
>10000 4,0
5. cong ca ca theo chiu ngang f B
v khng ln hn 6
(ch c cong v pha p lc nc) 1500
6. cong ca ca theo chiu ng f1 H
v khng ln hn 4
(ch c cong v pha p lc nc) 1500
B 10000 3 ,0
7. Khong cch tm hai dm bin 10000 15000 4 ,0
15000 5 ,0
B 10000 3
8. lch ng tm hai dm bin:
l 'l
10000 15000 4
15000 5
9. Sai lch v tr dm dc 2
10. Khe h cc b gia bn mt v dm 1,0
dy : Trong phm vi 1 m khng ln hn:
10 4
11. phng cc b b mt tn bng 10 16 3
16 2
12. lch mp di y ca van 2C 3
13. phng mp di ca van 2,0
14. phng ca mt y 2 dm bin 2,0
15. Sai s khong cch mt lp giong
1,0
chn nc v b
16. Khong cch gia tim l vt chn
1,5
giong cnh bn v tim ca van
17. Khong cch gia tim l vt chn
3,0
giong y v mp y ca

A.22 Sai lch khu cho php ca gi ta ng

Bng A.21
Sai lch cho php, mm
TT Khu , mm
Bnh xe Gi trt ng
1 5000 2 2
2 > 5000 10000 3 2
3 > 10000 4 2

A.23 Sai lch cho php khu bnh xe ca ca van theo ng ray chu ti

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TCVN 8298 : 2009

Bng A.22

Khu , mm Sai lch cho php, mm

5000 1
> 5000 10000 2
> 10000 4

A.24 Sai lch cho php khi gia cng ca van cung

Bng A.23

R
H
l
l'

B
c

Sai lch cho php, mm

Hng mc Kch thc, mm Cng Cng l Ghi ch
ngm thin
(2mm+0,007.b),
1. Chiu dy dn nhng khng ln hn gi
ngang v tn bng tr di y:
(bn mt ca b) b 500 3 ,0
b 500 1000 4 ,0
b 1000 5 ,0
(2mm+0,007b), nhng
khng ln hn gi tr
2. Sai lch chiu rng di y:
B, chiu cao H B hoc H 5000 5 ,0
5000 10000 8 ,0
10000 15000 10 ,0
15000 12 ,0
3. Sai lch tng i D1 5000 3,0
o mi ghp cng
ca ng cho 5000 10000 4,0
vi dm chnh
D1 - D2 10000 5,0

44
 TCVN 8298 : 2009

Bng A.23 (tip theo)

Sai lch cho php, mm

Hng mc Kch thc, mm Cng Cng l Ghi ch
ngm thin
5000 2,0
5000 10000 o mi ghp cng
3,0 vi dm chnh
10000 4,0
4. Cong vn
5000 2,0
5000 10000 o 4 gc ca cnh
3,0 van
10000 4,0
5000 3,0 6,0 o ng tm dm
5. phng theo
5000 10000 4,0 7,0 chnh, ph hay gii
chiu ngang ca
10000 5,0 8,0 hn dm ngang
o ng tm dm
6. Khe h gia tm
chnh, ph hay dm
c v cung theo 3,0 6,0 dc vi c o dy
chiu dc ca
cung 3m
7. Khong cch tm 3 ,0
hai dm chnh

8. lch hai ng B 10000 3,0

tm dm bin: l 'l 10000 15000
15000
9. lch v tr dm
2,0
dc
10. Khe h cc b
1,0
gia bn mt v dm
dy : Trong 1m2
11. phng cc b 6 10 3,0 5,0
tn bng 10 16 3,0 4,0
16 2,0 3,0
12. thng mt y
2,0
cnh van
13. lch 2 mp
3,0
y ca van 2C
14. Khong cch t
tim l vt m chn
1,5
nc bn n tm
ca van
15. Sai s gia 2 tm L 4000 2 ,0
mt bch lp bn mt 4000 6000 3 ,0
L 6000 4 ,0

45
TCVN 8298 : 2009

Bng A.23 (tip theo)

Kim tra t hp trc khi xut xng:

A R'
A-A
l'3

l2

l1
D1 a
H

B
D2

l2
l3

l1
n
e

A
2

e1
Sai lch cho php, mm
Hng mc Ghi ch
Cng ngm Cng l thin
a khng ln hn 1,0 mm v
16. lch a ca hai mt bch ca
nghing mt khng qu
hai cng ni vi ci quay
1/1000
17. Sai s ca ng tm hai cng
l1= 1 ,0 mm
pha b quay
18. khng ng tm cng e1 Khng ln hn 2,0
19. khng ng tm cng e2 Khng ln hn 4,0
20. Sai s ca ng tm hai cng
L2= 1,5
n tm ng ca van pha bn mt
21. Sai s tng i ng cho 2
Khng ln hn 3,0
cng D1 D2
22. lch v tr cng trn v di
Khng ln hn 5,0
c= l3 l3
'

Ca van cung kiu nh u 7 ,0

Sai lch tng i hai bin 5,0
Ca cung kiu l chm 3
23. Sai lch bn knh R
Sai lch tng i hai bin 3,0
Ca cung ct nc cao, c yu 3
cu m rng khe van t ngt 1,0
CH THCH:
Khi khong cch ca tim 2 dm bin v thng ng ca n c lin quan n giong chn nc bn, th sai s ca n cn
ng quy nh ca bn v thit k.

A.25 Dung sai hnh dng theo chiu ngang ca van cung
Bng A.24

46
 TCVN 8298 : 2009

Hng mc Kch thc tham kho, mm Sai s cho php, mm

1000 0,5
1000 1600 0,8
1600 2500 1,0
1. thng ngang ca ca van
2500 4000 1,2
4000 6300 1,5
6300 2500 2,0

630 0,25
630 1000 0,3
2. thng ca cc mt ghp
1000 1600 0,4
1600 2500 0,5

A.26 Sai lch cho php khi gia cng ca van ch nhn

Bng A.25

47
TCVN 8298 : 2009

B
B/2 B/2

H
Kch thc,
Hng mc Sai lch cho php, mm
mm
b 500 2 ,0
1. Chiu dy ca b (2 mm+0,007b)
b 500 1000 Nhng khng ln hn 3 ,0
gi tr ct bn
b 1000 5 ,0
H 5000 5 ,0
2. Chiu cao H 5000 10000 (2 mm+0,007B; 8 ,0
10000 15000 hoc H) Nhng khng
ln hn gi tr ct bn 10 ,0
15000
12 ,0
B 5000 2.5
3. Chiu rng B/2 5000 10000 4,0
10000
5 ,0
Dmax 5000 3,0
4. Sai lch tng i gia hai ng
cho:
5000 10000 4,0
10000 15000 5,0
Dmax-Dmin 15000
6,0
B 10000 3,0
5. cong vn
>10000 4,0
6. cong ca ca theo chiu ngang f B
(ch c cong v pha p lc nc) v khng ln hn 4
1500
7. cong ca ca theo chiu ng f 1 H
(ch c cong v pha p lc nc) v khng ln hn 6
1500
B 10000 3 ,0
8. Khong cch tm hai dm bin 10000 15000 4 ,0
15000
5 ,0
9. Khe h cc b gia bn mt v dm 1,0

A.27 Sai s cho php ca li chn rc

Bng A.26
Hng mc Dung sai v sai lch cho php, mm

48
 TCVN 8298 : 2009

1. phng b mt lm vic 1/1 000 chiu di cu kin, nhng khng ln hn 6 mm

2. phng b mt bn 1/750 chiu di cu kin, nhng khng ln hn 8 mm

3. phng cc b b mt lm vic Khng ln hn 2 mm trn 1 m2 din tch

4. un cong Khng ln hn 3 mm

A.28 Cc phng php kim tra cht lng mi hn kt cu thp

Bng A.27

Phng php kim tra Dng kt cu

1. R sot ton b cc bc trong quy trnh cng ngh hn Tt c cc kt cu

2. Quan st b ngoi bng knh lp v o kch thc mi

Tt c cc kt cu
hn bng dng so snh vi thit k

3. Kim tra xc sut mi hn bng siu m hoc bng tia

Cc ca van loi va v ln
pht x xuyn thu

Cc kt cu chu lc chnh do thit k

4. Kim tra 100 % mi hn bng siu m
quy nh.

Phng php kim tra Dng kt cu

5. Kim tra bng thm du ho trong 2 gi hoc chn Kt cu thp dng tm v mi hn

khng yu cu kn, c.

6. Th mi hn bng thu lc v kh nn Theo yu cu thit k

7. Kim tra bng phng php khng ph hng lin kt Dng kt cu do thit k quy nh

8. Th nghim c tnh trn cc mu Do thit k yu cu v quy nh

9. Quan st kim tng mi hn Do thit k yu cu v quy nh

A.29 Cc tr s khuyt tt cho php ca mi hn khi kim tra

Bng A.28
Tn gi v hnh v cc khuyt tt Sai s cho php Cch kim tra

49
TCVN 8298 : 2009

- li lm mt ng hn theo chiu dc. h 2 mm/25 cm di Dng thc dt

v thc o chiu
- li lm mt ng hn theo chiu ngang f 0,5 mm khi s 10 mm
su
f 1 mm khi s>10 mm

f
l=25cm

s
Cc vt lm trn mt thp hn
Khng cho php i vi mi
Dng thc dt
hn i u. Cc mi hn khc
v thc o chiu
f 0,05s v <1mm/25 % chiu
su
di mi hn

Chnh lch hai cnh ng hn

4mm a1 a 2 Dng thc kp

v thc dt

Chiu rng khng u theo chiu di mi hn F = d-e 0,1b < 2mm mi

hn i u
f = d - e 0,2b mi hn cn
li

li, lm ca mi hn gc a = 0 1,5 v
a = 0,7 4 khi on kim tra Dng c chun
nh hn 10 % chiu dI theo thit k
ng hn
G bc ln ca ng hn vi kim loi

Khng cho php Thc v dng

Vt nt trn b mt v bn trong mi hn Khng cho php Siu m

ng knh tng ng d
Bt kh mt hn Siu m
0,3 mm
Khuyt tt bn trong: khng ngu, r kh v + C 6 khuyt tt d 1 mm
ngm x: + Nm ring r trn 240 mm di, cc khuyt
tt cch nhau >15 mm
+ Mt dy cc khuyt tt + Mt dy khuyt tt d 1 mm
Siu m
di< 20 mm/ 240 mm chiu di
+ Mt ch tp trumg khuyt tt
c din tch < 1cm2 trn 240 mm
di

A.30 Cho php x l khuyt tt mi hn

Bng A.29

Loi khuyt tt cho php x l Phng php x l

50
 TCVN 8298 : 2009

1. Li lm, lm trn b mt bn Phi hn p v dng my mi, phay bng mt thp hn, to nn

thp ch chuyn tip u t kim loi mi hn n thp hn

2. Hn cha ngu nn c bt, Loi b khuyt tt bng cch to rnh lng mng v hn p li
x, r..

3. Li lm trn b mt mch hn Dng my mi sa bng mt

su < 0,5 mm th dng my mi nhn. su ln th hn p

4. Khuyt chn mi hn
v mi bng mt

5. Ln ln nhau Dng my mi to lng mng v hn p li

Xc nh nguyn nhn gy nt, ty b ton b phn nt v hn

p li mt cch cn trng trnh b nt li. i vi chi tit chu
6. Nt chi tit chu hn do un
lc: khoan chn cc u nt 15 mm bng mi khoan 5 mm - 8
mm, vt mp ng nt v hn p li.

Cho php khoan l v hn v li l. Nu dng dy hn 2 th

mi khoan l 8 mm - 16 mm, chiu su l < 50 mm, gc cn l
7. Khuyt tt duy nht : bt kh,
60 mm - 120 mm. Nu dng dy hn 5 th mi khoan l 15
ngm x
mm - 28 mm, chiu su l < 100 mm, gc cn l 70 mm -120
mm

8. Khuyt tt trn ton b mi Loi b bng phng php c kh, thi xy (cm dng h quang)
hn ln hn tr s cho php sau tin hnh hn li v kim tra li mi hn .

CH THCH: Qu trnh nn sa cong vnh do hn phi rt thn trng khng gy h hi cc chi tit hn v cc kt
cu c t hp.

A.31 Sai s cho php khi lp rp

Bng A.30

51
TCVN 8298 : 2009

B phn lp Tn cc sai s Tr s cho php

Hp gim tc Khe h hng tm rng Theo TCVN hin hnh

kn
Khe h bin ca rng Theo TCVN hin hnh

Sai s khong cch trc Theo TCVN hin hnh

Vt tip xc mt rng khi lp ghp theo din tch Tip xc trn 40% din tch

Chiu di tip xc Trn 30% B

Khe h hng tm: - i vi rng tiu chun 0,2 m uyn

- i vi rng ngn 0,25 m uyn

Khong cch gia cc tm, mm Tr s cho php, mm

B truyn h
n 50 0,08 0,17
51 80 0,10 0,21
81 120 0,13 0,26
121 200 0,17 0,34

201 320 0,21 0,42

B truyn h
Khe h mt
321 500 0,26 0,53
bn ca rng
501 800 0,34 0,67

801 1 250 0,42 0,85

1 251 2 000 0,53 1,06

2 001 3 150 0,71 1,40

3 151 5 000 0,85 1,70

Khong cch gia cc trc, mm Tr s cho php, mm

100 400 0,10 0,50

dch
chuyn trc 401 600 0,50 0,70
Cc trc
theo tim trc
truyn ca 601 800 0,70 0,90
b truyn h theo khong
v hp gim cch gia cc 801 1000 0,90 1,10
tc h trc
1 001 1 500 1,10 1,40

1 501 2 000 1,40 1,70

Ch : Ring bnh rng ch V khng c dch chuyn trc theo tim trc

52
 TCVN 8298 : 2009

Bng A.30 (tip theo)

B phn lp Tn cc sai s Tr s cho php

ng knh trc, mm Tr s cho php, mm

30 50 0,05 0,02

Khe h gia ng 51 80 0,06 0,24

81 120 0,08 0,26

knh trong ca bc
ng v trc theo
ng knh trc 121 180 0,08 0,28
Cc trt 181 260 0,09 0,30

261 360 0,10 0,35

Tip xc trc v bc Trc quay < 300vg/ph p st b mt > 55%

lt theo vn tc
Trc quay > 300vg/ph p st b mt > 65%

ng knh ngoi bc H8
lt v l trn v hp <
t8

ng knh trong v Ph thuc vng trong hay Theo TCVN hin hnh
bi
ngoi vng ngoi quay

0,1 mm/100 mm chiu

khng ng tm ca m phanh v bnh phanh
rng m phanh

Khe h gia 2 m phanh v mt ai u nhau 1,0 mm 1,5 mm

Cc b phn
phanh hm Khe h hng tm ca phanh ai khi nh ht 1,0 mm 1,5 mm

o hng tm v mt u ca bnh phanh 0,05 mm

tip xc ca b mt m phanh ln mt bnh 100%

Cc tm m hp gim tc, ng c, gi < 2 tm theo chiu cao

Hiu chnh
khi lp ln b Phn bu lng nh khi ai c khi vn cht 2 5 vng ren
my
khng ng tm trc ng c v hp gim tc, gi < 0,3 mm

Hp gim tc kn bng du < 1/3

Bi trn
Hp gim tc h, bc bng m Theo yu cu

53
TCVN 8298 : 2009

A.32 Nhit du trong hp gim tc cho php khi chy th

Bng A.31
Loi hp gim tc Nhit mi trng, oC Nhit cui thi gian th, oC

Rng tr v cn xon 10 20 40

Bnh vt trc vt 10 20 60

A.33 Nhit trt cho php khi chy th

Bng A.32
Tc quay ca trc, vg/ph Nhit cui thi gian th, oC

20 Khng ln hn nhit mi trng

20 100 Cho php ln hn 20 0C so vi mi trng

> 100 Cho php ln hn 30 0C so vi mi trng

A.34 Lp rp cc b phn ta ng
Bng A.33
Loi ca van Kch c Cc b phn iu kin
Bnh xe, b phn Phi lp v iu chnh ti nh my sau khi hn
trt kt cu hon chnh
Bnh xe c Lp ti hin trng
ng Loi mt tai treo phi
c nghing tim hnh hc thng ng khng ln
cn bng sau khi lp
hn 1 mm/1 m chiu di
hon chnh
Ca van
phng Sai s 2 vt khi nng ht khe van khng ln hn
Loi hai tai treo
0,5 mm/1 m chiu di
Phi g lp nh hnh tng th ti nh my, xc
Kt cu thp nh ng chun, cht nh v, s th t, nh
Ngoi du bng sn d phn bit
c
B phn ko (ti, vt
Phi kim tra ln xung tng i mt.
me, xi lanh thu lc)
Ca van Bnh xe, b phn Phi lp v iu chnh ti nh my sau khi hn
cung ng trt kt cu hon chnh
c B phn ko (ti, xi Sai s 2 nhnh khi nng ht khe van khng ln
lanh thy lc) hn 0,5 mm/1 m chiu di
Ngoi Kt cu thp Phi g lp nh hnh tng th ti nh my, xc
c nh ng chun, cht nh v, s th t, nh
du bng sn d phn bit.

54
 TCVN 8298 : 2009

B phn ko (Ti,
Phi kim tra ln xung tng i mt.
xi lanh thy lc)

A.35 Sai s cho php ca b phn t sn ca van phng trn cng trnh

Bng A.34
M ca tng ngc -
Cc i lng Bn y khe van - dung sai, mm
dung sai, mm

mkhe van
Hnh v

T
mkhe van
b

a
T

h
b
T
ml cng

+2
1. Khong cch a t tm Trong vng lm vic 5
-1
phn t sn n tm khe
Ngoi vng lm vic
2. Khong cch b t tm Trong vng lm vic 5
phn t sn n tm
khu cng Ngoi vng lm vic

3. Cao trnh 5
4. Chiu cao h (m ca
3
n ngng y)
5. Hiu cao trnh hai mt L>10 m 3
u L<10 m 2
6. phng mt lm vic Trong vng lm vic 2 2
Ngoi vng lm vic
7. lch v tr ch ghp Trong vng lm vic 1 0,5
b mt lm vic Ngoi vng lm vic

f
Chiu rng b mt
f

trong vng lm vic

8. Sai s lp t f
B < 100 1 1
B =100 200 1,5 1,5
B > 200 2

Ngoi vng lm vic cho php tng tr s

55
TCVN 8298 : 2009

A.36 Sai s cho php ca b phn t sn ca van phng trn cng trnh
Bng A.35
ng ray chnh Tng ngc
ng
Ray Ta
T trt C kt hp Kt hp chn Khng kt hp
bnh giong
T c gia Khng gia thp ng ray bn nc chn nc
xe c cnh bn
cng cng bn
Trn Di Trn Di

b a
b
b
Tmkhe van
a

mkhe van
T
mkhe van

mlcng
Tm l cng

a
a

T
a

T
b
b
a

+2 +3 5 +3 +2 5 +5 +2 +8 +2

-1 -1 -1 -1 -0 -1 -0 -1
a
+3 +5 5 +5 5
-1 -2 -2

3 3 5 3 3 5
b
4 4 5 5 5

f
f

B<100 0,5 1 2 2 1 2 2

B=100
1 2 2,5 2,5 1,5 1,5 2,5
200
B>200 1 2 3 3 3

Ngoi

vng 2 2 2 2 2

lm vic

CH THCH:
1) L: chiu di ca
2) Cu kin mi mt t nht o 1 im;

56
 TCVN 8298 : 2009

3) Chiu cao vng lm vic ca rnh van: nu ng ca van thy tnh l chiu cao l cng; nu ng ca van thy ng
l chiu cao ng ray chnh chu lc.

A.37 phng ca ng ray

Bng A.36
Chiu di ng ray, mm Dung sai cho php, mm
< 1 000 0,4
> 1 000 2 500 0,5
> 2 500 4 000 0,6
> 4 000 6 300 0,8
> 6 300 10 000 1,0

A.38 Sai s cho php ca b phn t sn ca van cung trn cng trnh
Bng A.37
Ta ngc
Ta giong bn-
hng - dung
dung sai, mm
Tng ngc - sai, mm
TT Bn y - ngng - dung sai, mm
Dung sai, mm
Cng Cng l
Gi tr dung sai
ngm thin

A-A

f
f
A A
f

f
B

b
b
b

T
ml cng
B

1 Cao trnh 5
2 h 3
Trong vng lm 5 2 +3 +3
Khong cch t tim vic -2 -2
3 l cng n mt
bn tr pin b Ngoi vng lm +4 +6 +6
vic -2 -2 -2
Hiu cao trnh hai L>10000 3
4
mt u L<10000 2
5 phng mt lm vic 2 2 2 2 2
6 lch mp ghp b mt lm vic 1 0,5 1 1 1
7 5 5 5
B<100 1 1 1 1 2
8 Chiu rng b mt
trong vng lm B 100 200 1,5 1,5 1,5 1,5 2
(f) vic
B>200 2 2 2 3
Ngoi vng lm vic cho php tng tr 2 2 2
9
s

CH THCH:
1) L: chiu rng ca van;
2) Vic c nh mi cng di su c thc hin sau cng v iu chnh theo thc t ca cnh van.

57
TCVN 8298 : 2009

3) phm vi lm vic, y l chiu cao ming cng.

4) C mi mt cu kin t nht o mt im.
5) Tm t giong chn nc bn nu lm bng thp khng g th lch v t mi ghp khng ln hn 0,5mm.

A.39 Sai s cho php khi lp t ci quay

Bng A.38

Hng mc Dung sai v sai lch, mm

1. C ly gia tm b khp v tim l. 1.5

2. Cao trnh. 2.0

3. nghing l b . l/1000

4. ng trc 2 tim trc ci quay b . 2.0

CH THCH:
nghing l trc b ch nghing theo hng bt k.

A.40 Sai lch b phn t sn li chn rc

Bng A.39

ng ray
Ngng y ng ray ngc
chnh
Hng mc
Sai lch cho php, mm

1. Cao trnh (pha trong) 5,0

2. Cao trnh 5,0

3. Sai lch chiu cao gia hai mt u

3,0
b mt lm vic

+3,0 +5,0
4. ng tm khe ca li chn rc
-2.0 -2,0

5. ng tm ming khe li chn rc 5,0 5,0 5,0

A.41 Tiu chun dung sai lp ghp b mt trn

Bng A.40 Sai s kch thc gia mt phng khng gia cng ca
cc kt cu
Kch thc, mm Dung sai, mm Kch thc, mm Dung sai, mm
250 600 2,0 5 001 6 000 7,0
601 1 500 3,0 6 001 8 000 8,0
1 501 3 000 4,0 8 001 10 000 9,0

58
 TCVN 8298 : 2009

3 001 4 000 5,0 10 001 15 000 10,0

4 001 5 000 6,0 15 001 20 000 11,0
> 20 001 12,0

Bng A.41 - Cng thc tnh tr s dung sai tiu chun (IT=a.i)

Kch thc Cp dung sai tiu chun

danh ngha, mm IT5 IT6 IT7 IT8 IT9 IT10
Trn n Cng thc tnh dung sai tiu chun (kt qu tnh bng micrmt)
- 500 7i 10i 16i 25i 40i 64i
500 3150 7i 10i 16i 25i 40i 64i

Kch thc Cp dung sai tiu chun

danh ngha, mm IT11 IT12 IT13 IT14 IT15 IT16 IT17 IT 18
Trn n Cng thc tnh dung sai tiu chun (kt qu tnh bng mic rmt)
- 500 100i 160i 250i 400i 640i 1 000i 1 600i 2 500i
500 3 150 100i 160i 250i 400i 640i 1 000i 1 600i 2 500i

Bng A.42 - Tr s dung sai tiu chun

Kch thc Cp dung sai tiu chun

danh ngha, mm IT11 IT12 IT13 IT14 IT15 IT16 IT17 IT 18
Trn n Dung sai, mm
50 80 0,19 0,30 0,46 0,74 1,20 1,90 3,00 4,60
80 120 0,22 0,35 0,54 0,87 1,40 2,20 3,50 5,40
120 180 0,25 0,40 0,63 1,00 1,60 2,50 4,00 6,30
180 250 0,29 0,48 0,72 1,15 1,85 2,90 4,60 7,20
250 315 0,32 0,52 0,81 1,30 2,10 3,20 5,20 8,10
315 400 0,36 0,57 0,89 1,55 2,30 3,60 5,70 8,90
400 500 0,40 0,63 0,97 1,75 2,50 4,00 6,30 9,70
500 630 0,44 0,70 1,10 2,00 2,80 4,40 7,00 11,00
630 800 0,50 0,80 1,25 2,30 3,20 5,00 8,00 12,50
800 1 000 0,56 0,90 1,40 2,60 3,60 5,60 9,00 14,00
1 000 1 250 0,66 1,05 1,65 3,10 4,20 6,60 10,50 16,50
1 250 1 600 0,78 1,25 1,95 3,70 5,00 7,80 12,50 16,50
1 600 2 000 0,92 1,50 2,30 4, 40 6,00 9,20 15,00 23,00
2 000 2 500 1,10 1,75 2,80 5,40 7,00 11,00 17,50 28,00
2 500 3 150 0,19 2,10 3,30 0,74 8,60 13,50 21,00 33,00

59
TCVN 8298 : 2009

Ph lc B
(Tham kho)
Hn kim loi
Bng B.1- Hnh dng v kch thc khe h gia cc chi tit khi hn

Chiu dy Chiu
K Hnh dng tit S K Hnh dng tit S
vt liu, dy vt
hiu din vt hn dng hiu din vt hn dng
mm liu, mm
S+1

+o
22 2
o

<3 S -

2: - 3
30 80

:
S/2
<3

S
S

1-2
35
:
S/2
22 2 +o
-
o
S

+o o

20 2
+o o

60 2
- -
1 :- 2

3
> 50
4 20
1,5 - 2,5 :

8
+o o

50 2
4 30
-

1
a*
0-2 1 :- 2
:
2
60 2
+o
-
o
>15
1-2

2-3
:

8 40 1-2 :

60 2

4 15 1
1-2

2
:

2
>30
2-3
1-2

:
:

1- 2
:
1-2

2-3 :
:

60
 TCVN 8298 : 2009

16 30
1 35

S
2

15

61
TCVN 8298 : 2009

Bng B.1- Hnh dng v kch thc khe h gia cc chi tit khi hn (tip theo)
+o
20 2
+o o
22 2
o
- -
a
6-7
:

2 - 2,5
>6

:
20 40
S

Max0,3
20

3-4
2,5 - 3
:

:
a=S/5 + 3,7

Bng B.2 - i chiu tng ng cc loi thp theo tiu chun mt s nc

Loi Mc thp
thp TCVN DIN ASTM JIS GB Nga
CT31 USt 37-2 - -
CT33 RSt 37-2 - -
Thp CT34 A36A, A36M-94 SS330
cc bon CT38 A570Gr33,36 SS330 C3;CY3; CJ3
kt cu CT42 A570Gr40 SS400
thng CT51 A570Gr50 SS490
thng
A572Gr50 -
SS540,
CT61 A572Gr65
SM570
09Mn2 StE355 - - 09Mn2 09Mn2
19Mn TstE 355 - -
14Mn2 TstE 460 A516Gr70, 14Mn2 14Mn2
A515Gr70,
A414Gr F, G
Thp kt SGV410,
18Mn2 A537Gr1
cu hp SGV450
kim thp A414GrG, A612 SGV480
09Mn2Si - - 09Mn2Si 09Mn2Si
A288/A288 M- SM490A,B,C,
17MnSi
93a YA,YB
SM570,
SM520B,C
10Mn2Si1 - - 10Mn2Si1 10Mn2Si1
SM490A,B,C,
15MnV A588
YA,YB
14CrMnSi WTSt 360-3 - - 14CrMnSi 14CrMnSi
10CrSiNiCu WTSt 510-3 10CrSiNiCu 10CrSiNiCu
15CrSiNiCu 15CrSiNiCu 15CrSiNiCu
Thp
0Cr19Ni9 0Cr19Ni9
khng r
1Cr18Ni9 1Cr18Ni9
1Cr18Ni11Ti 1Cr18Ni11Ti
0Cr18Ni9Ti 0Cr18Ni9Ti

62
 TCVN 8298 : 2009

Bng B.3 - C l tnh v thnh phn ho hc ca thp cc bon kt cu thng thng

Gii hn chy Re, kg/mm2 dn di , %
bn cho dy mm Hm lng cc nguyn t, %
cho dy mm
Mc thp ko Rm
n Trn 20 Trn 40 Trn n Trn 20 Trn
kg/mm2 P S Cr Ni Cu
20 n 40 n 100 100 20 n 40 40 C Mn Si
Khng nh hn Khng nh hn Khng ln hn
CT31 31 - - - - 23 22 20 0,32 - - 0,07 0,06 - - -
CT33s 3140 - - - - 35 34 32 0,060,12 0,250,50 0,05 0,04 0,05 0,03 0,03 0,03
CT33n 3242 - - - - 34 33 31 0,050,12 0,250,50 0,050,17 0,04 0,05 0,03 0,03 0,03
CT33 0,060,12 0,250,50 0,120,30 0,04 0,05 0,03 0,03 0,03
CT34s 3342 22 21 20 19 33 32 30 0,090,15 0,250,50 0,07 0,04 0,05 0,03 0,03 0,03
CT34n 0,090,15 0,250,50 0,050,17 0,04 0,05 0,03 0,03 0,03
3444 23 22 21 20 32 31 29
CT34 0,090,15 0,250,50 0,120,30 0,04 0,05 0,03 0,03 0,03
CT38s 3747 24 23 22 20 27 26 24 0,140,22 0,300,60 0,07 0,04 0,05 0,03 0,03 0,03
CT38n 0,140,22 0,400,65 0,050,17 0,04 0,05 0,03 0,03 0,03
3849 24 24 23 21 26 25 23
CT38 0,140,22 0,400,65 0,120,30 0,04 0,05 0,03 0,03 0,03
CT38n Mn 3850 25 24 23 21 26 25 23 0,140,22 0,801,10 0,15 0,04 0,05 0,03 0,03 0,03
CT42s 4152 26 25 24 23 25 24 22 0,180,27 0,400,70 0,07 0,04 0,05 0,03 0,03 0,03
CT42n 0,180,27 0,400,70 0,050,17 0,04 0,05 0,03 0,03 0,03
4254 27 26 25 24 24 23 21
CT42 0,180,27 0,400,70 0,120,30 0,04 0,05 0,03 0,03 0,03
CT51n 0,280,37 0,500,80 0,050,17 0,04 0,05 0,03 0,03 0,03
5164 29 28 27 26 20 19 17
CT51 0,280,37 0,500,80 0,150,35 0,04 0,05 0,03 0,03 0,03
CT52n Mn 4660 29 28 27 26 20 19 17 0,220,30 0,801,20 0,15 0,04 0,05 0,03 0,03 0,03
CT61n 0,380,49 0,050,17 0,050,17 0,04 0,05 0,03 0,03 0,03

TCVN 8298 : 2009

61 32 31 30 30 15 14 12
CT61 0,380,49 0,150,35 0,150,35 0,04 0,05 0,03 0,03 0,03
63

52
 TCVN 8298 : 2009

TCVN 8298 : 2009

64

Bng B.4 - C l tnh v thnh phn ho hc ca thp kt cu hp kim thp

Chiu bn Gii di va p Th nghim

dn Nm/m2x106 nhit Thnh phn ho hc
Mc dy vt ko hn un ngui: a) B
di tng
thp cn, Rm, chy dy gc un; D)
i , % +20 0C -40 0C -70 0C C Si Mn Cr Ni Cu
mm Mpa Re, Mpa ng knh
410 460 290 21 - 3,5 - 1800 D=2a
19Mn 0,150,22 0,170,37 0,801,15 0,30 0,30 0,30
410 480 320 22 - 3,5 - 1800 D=2a
420 450 310 21 - 3,0 - 1800 D=2a
09Mn2 0,12 0,170,37 0,401,50 0,30 0,30 0,30
2132 450 300 21 - 4,0 - 1800 D=2a
410 470 340 21 - 3,5 - 1800 D=2a
14Mn2 0,120,18 0,170,37 1,201,60 0,30 0,30 0,30
1132 460 330 21 - 3,0 - 1800 D=2a
18Mn2 810 520 360 11 - 4 - 1800 D=2a 0,140,20 0,250,55 1,201,60 0,30 0,30 0,30
0
12MnSi 410 470 320 26 - - - 180 D=2a 0,090,15 0,500,80 0,501,20 0,30 0,30 0,30
0
410 500 330 21 - 4 3 180 D=2a
1120 490 320 21 6 3 2,5 1800 D=2a
16MnSi 2132 480 300 21 6 3 2,5 1800 D=2a 0,120,18 0,400,70 0,901,20 0,30 0,30 0,30
3360 470 290 21 6 3 2,5 1800 D=2a
>60160 460 280 21 6 3 2,5 1800 D=2a
<16 <660 315 22 1800 D=2a
1625 <640 325 21 1800 D=3a
16Mn 1536 <620 315 21 1800 D=3a 0,120,18 0,20,55 1,21,6 S=0,045 P=0,045 V=0,04-0,12
3650 <620 295 21 1800 D=3a
50100 <620 275 20 1800 D=3a
520 350 21 1800 D=2a
16Mnq 500 330 19 1800 D=3a 0,120,20 0,200,60 1,21,6 S=0,04 P=0,045
0
480 310 19 180 D=3a

53
 TCVN 8298 : 2009

Bng B.4 - C l tnh v thnh phn ho hc ca thp kt cu hp kim thp (tip theo)

Chiu bn Gii di va p Th nghim

dn Nm/m2x106 nhit Thnh phn ho hc
Mc dy vt ko hn un ngui:
di tng
thp cn, Rm, chy a) B dy gc un;
i , % +20 0C -40 0C -70 0C C Si Mn Cr Ni Cu
mm Mpa Re, Mpa D) ng knh
410 500 350 21 - 4 3,5 1800 D=2a
1120 480 330 21 6 3,5 3 1800 D=2a
2132 470 310 21 6 3,5 3 1800 D=2a
09Mn2Si 460 290 21 6 3,5 3 1800 D=2a 0,12 0,500,80 1,301,70 0,30 0,30 0,30
3360
6180 450 280 21 6 3,5 3 1800 D=2a
>80160 440 270 21 6 3,5 3 1800 D=2a
410 520 380 21 - 4 3 1800 D=2a
1120 510 360 21 6 3 2,5 1800 D=2a
10Mn2Si 2132 500 350 21 6 3 2,5 1800 D=2a 0,12 0,901,20 1,301,65 0,30 0,30 0,30
3360 480 340 21 6 3 2,5 1800 D=2a
>60160 460 320 21 6 3 2,5 1800 D=2a
4 <700 410 19 - 4 - 1800 D=2a
>416 <680 390 18 - 3 - 1800 D=3a
<660 375 18 - 3 - 1800 D=3a S: P: V: 0,04
15MnV >1625 0,120,18 0,20,55 1,201,60
<640 355 18 1800 D=3a 0.045 0.045 0,12
>2536
>3650 <640 355 18 1800 D=3a
<25 <680 390 20 - - 1800 D=3a Ti: 0,12
15MnTi 0,120,18 0,20,55 1,201,60 S:0,045 P:0,045
2540 <660 375 20 - - 1800 D=3a 0,2
14CrMn 410 500 350 22 - 4 - 1800 D=2a 0,110,16 0,400,70 0,901,30 0.50,8 0,30 0,30
Si 432 500 350 21 - 3 3 1800 D=2a 0,120,18 0,400,70 0,901,20 0,60,9 0,30,6 0,20,4
15CrSiN
iCu
410 540 400 19 - 5 - 1800 D=2a
10CrSiNi 1115 540 400 19 - 4 3 1800 D=2a
540 400 19 - 5 3 1800 D=2a 0,12 0,801,10 0,500,80 0,60,9 0,50,8 0,40,6
Cu 1632

TCVN 8298 : 2009

3340 540 400 19 - 5 3 1800 D=2a
CH THCH:
1) Thnh phn ho hc cc nguyn t khc, % : P 0,35; S 0,40; Vanadi 0,05 0,10;
2) Phn m l theo tiu chun GB 1591-88 (Trung Quc) thng dng trong thy li, thy in.

54
65
 TCVN 8298 : 2009
66

C l tnh v thnh phn ho hc ca thp khng r

TCVN 8298 : 2009

Bng B.5-

Chiu dn dai va p
bn Gii Thnh phn ho hc
dy di Nm/m 2
x106 nhit Th nghim
ko hn un ngui: a)
Mc thp vt tng
Rm, chy B dy gc un;
cn, i , +20 0C -40 0C -70 0C D) ng knh C Si Mn Cr Ni Cu
Mpa Re, Mpa
mm %
410 460 290 21 - 3,5 - 1800 D=2a 0,08 1,00 2,00 18,020,0 9,013,0
0Cr19Ni9
410 480 320 22 - 3,5 - 1800 D=2a
420 450 310 21 - 3,0 - 1800 D=2a 0,15 1,00 2,00 17,019,0 8,010,0
1Cr18Ni9 0
2132 450 300 21 - 4,0 - 180 D=2a
410 470 340 21 - 3,5 - 1800 D=2a 0,08 1,00 2,00 17,019,0 9,013,0
1Cr18Ni1Ti 0
1132 460 330 21 - 3,0 - 180 D=2a
810 520 360 11 - 4 - 1800 D=2a 0,12 1,00 2,00 17,019,0 9,013,0
0Cr18Ni9Ti 0
410 470 320 26 - - - 180 D=2a
14CrMnSi 410 500 350 22 - 4 - 1800 D=2a 0,110,16 0,400,70 0,901,30 0.50,8 0,30 0,30
0
15CrSiNiCu 432 500 350 21 - 3 3 180 D=2a 0,120,18 0,400,70 0,901,20 0,60,9 0,30,6 0,20,4
410 540 400 19 - 5 - 1800 D=2a 0,12 0,801,10 0,500,80 0,60,9 0,50,8 0,40,6
0
1115 540 400 19 - 4 3 180 D=2a
10CrSiNiCu
1632 540 400 19 - 5 3 1800 D=2a

3340 540 400 19 - 5 3 1800 D=2a

CH THCH:
1) Thnh phn ho hc cc nguyn t khc, % : P 0,35; S 0,30; Vanadi 0,05 0,10;
2) Phn m l theo tiu chun GB 4237-84 (Trung Quc) thng dng trong cng trnh thy li, thy in.

55
 TCVN 6298 : 2009

Ph lc C

(Tham kho)

Bu lng lp ghp

Bng C.1- Yu cu v lc xit bu lng trong qu trnh lp t

Kch Momen xit bu lng, daNm i vi loi bulng
thc
bu lng,
3,6 4,6 4,8 5,6 5,8 6,6 6,8 6,9 8,8 10,9 12,9 14,9
mm
1,6 0,005 0,006 0,009 0,008 0,011 0,010 0,013 0,015 0,018 0,029 0,030 0,035
2,0 0,011 0,013 0,018 0,016 0,022 0,020 0,027 0,030 0,036 0,050 0,060 0,070
2,5 0,021 0,025 0,033 0,031 0,042 0,038 0,050 0,057 0,067 0,095 0,114 0,133
3 0,038 0,046 0,061 0,058 0,077 0,069 0,092 0,104 0,123 0,174 0,208 0,243
4 0,093 0,112 0,150 0,140 0,187 0,168 0,225 0,253 0,300 0,421 0,506 0,590
5 0,181 0,217 0,289 0,271 0,362 0,326 0,434 0,489 0,579 0,815 0,978 1,140
6 0,312 0,374 0,490 0,460 0,624 0,562 0,749 0,843 0,999 1,400 1,580 1,960
8 0,743 0,892 1,190 1,110 1,480 1,330 1,780 2,000 2,370 3,340 4,010 4,680
9 1,12 1,35 1,80 1,68 2,25 2,02 2,70 3,03 3,60 5,06 6,07 7,08
10 1,49 1,79 2,38 2,24 2,98 2,68 3,58 4,03 4,77 6,72 8,06 9,41
12 2,53 3,04 4,05 3,80 5,07 4,56 6,08 6,85 8,11 11,41 13,70 15,98
14 4,02 4,82 5,43 6,03 8,04 7,24 9,85 10,86 12,87 18,11 21,73 25,35
16 6,12 7,34 9,79 9,18 12,24 11,02 14,89 16,53 19,59 27,56 33,07 38,58
18 8,31 9,97 13,29 12,46 16,62 14,96 19,94 22,44 26,59 37,40 44,88 52,36
20 11,90 14,32 19,10 17,90 23,87 21,48 28,85 32,23 38,20 53,71 64,48 75,20
22 15,90 19,12 25,50 23,90 31,87 28,68 38,25 43,03 51,00 71,71 86,05 100,40
24 20,50 24,60 32,80 30,74 41,00 36,90 49,20 55,34 65,60 92,24 110,70 129,14
27 29,90 35,92 47,90 44,90 59,87 53,88 71,85 80,83 95,80 134,71 161,66 188,60
30 37,50 45,00 60,00 56,25 75,00 67,50 90,00 101,25 120,0 168,75 202,50 236,25
33 55,00 66,00 88,00 82,50 110,0 99,00 132,00 148,50 176,0 247,50 297,00 346,50
36 70,93 85,13 113,50 106,40 141,87 127,68 170,24 191,52 227,0 319,21 383,05 446,90

67
TCVN 8298 : 2009

Ph lc D
(Tham kho)
Ch tiu c l ca vt liu chn nc

Bng D.1 - Ch tiu c l ca vt liu chn nc

TT Cc ch tiu c l Tiu chun Phng php th

Gii hn bn khi dt t khng nh hn,
1 180 OCT 270-75
daN/cm2
2 gin di tng i khng nh hn , % 500 Mu loi 1 dy 2 mm
3 dn di d khng ln hn, % 40 Mu loi1 dy 2 mm
4 Sc khng rn nt khng nh hn , daN/cm2 70 OCT 263-75
5 cng theo Shor khng nh hn 70 OCT 263-75
6 H s lo ho Gh sau 144 h 70 0C 0,7
n khi trong nc 70 0C sau 24 h khng
7 2 OCT 9030-74
ln hn, %
8 chng mi mn khng ln hn, cm3/kW 450 OCT 426-77
9 chng x rch, lm nt , daN/cm 60 OCT 267-79
10 do, tnh theo ny, khng nh hn 45
11 Khi lng ring, g/cm3 1,0 - 1,13 OCT 207-73

Ph lc E

68
 TCVN 8298 : 2009

(Tham kho)

Xch

Bng E.1 - Cc tiu chun ca xch thng dng

Kch thc ngoi khng

Thng s c bn, mm
ln hn, mm
Khi
Khong lng
K hiu xch cch gia ng ng Ti trng Chiu 1m
cc m knh ph hu rng Chiu xch,
Bc knh Chiu
trong B, con ln khng nh m rng A
t cht d di kg
khng nh D hn, N trong b
hn cht l

Xch kiu CL1 - Xch truyn ng con ln mt dy loi thng:

CL1-8-4600 8 3,00 5,00 2,31 4.600 7,11 4,77 11,7 0,18
CL1-9,525-9000 9,525 5,72 6,35 3,28 9.000 8,26 8,53 16,8 0,41
CL1-12,7-9000 12,7 3,30 7,75 3,66 9.000 9,91 5,80 11,7 0,31
CL1-12,7-18000-1 12,7 5,40 8,51 4,45 18.000 11,81 8,90 18,2 0,62
CL1-12,7-18000-2 12,7 7,75 8,51 4,45 18.000 11,81 11,30 20,9 6,71
CL1-15,875-
15,875 6,48 10,16 5,08 23.000 14,73 10,78 20,1 0,80
23000-1
CL1-15,875-
15,875 9,65 10,16 5,08 23.000 14,73 13,95 23,7 0,96
23000-2
CL1-19,05-25000 19,05 12,70 11,91 5,96 25.000 18,08 17,75 30,6 1,52
CL1-19,05-30000 19,05 11,68 12,07 5,72 30.000 20,89 20,00 34,3 1,90
CL1-25,4- 45.000/60
25,4 15,88 15,88 7,95 24,13 22,61 38,5 2,57
45000/60000 .000
CL1-31,75- 55.000/89
31,75 19,05 19,05 9,525 30,18 27,46 46,0 3,73
55000/89000 .000
CL1-38,1- 100.000/12
38,10 25,40 22,23 11,12 39,05 36,30 59,0 6,40
100000/127000 7.000
CL1-44,45- 130.000/17
44,45 25,40 25,40 12,72 42,24 37,19 61,30 7,50
130000/172000 2.000
CL1-50,8- 160.000/22
50,80 31,75 28,58 14,29 48,26 45,21 72,0 9,70
160000/227000 7.000
CL1-63,5- 270.000/35
63,50 38,10 39,80 19,36 53,00 47,00 72,0 15,8
270000/354000 4.000
CL1-76,2-510000 76,20 47,63 47,63 23,81 510.000 58,00 49,00 74,0 17,8

Xch kiu CLD - Xch truyn ng con ln mt dy mt di:

CLD-25,4-16000 25,4 7,75 8,51 4,45 16.000 14,0 13,0 23,1 0,48
CLD-31,75-20000 31,75 9,65 10,16 5,08 20.000 14,73 13,95 23,7 0,58
CLD-38,1-25000 38,1 12,7 11,91 5,96 25.000 18,08 17,75 30,6 1,10
CLD-38,0-30000 38,0 22,000 16,000 7,95 30.000 21,00 28,30 41,9 1,85
CLD-50,8-42000 50,8 17,02 15,88 8,28 42.000 26,00 24,9 36,2 2,2
CLD-50,8-45000 50,8 15,88 15,88 7,95 45.000 24,13 22,61 36,5 1,90

69
TCVN 8298 : 2009

Bng E.1 - Cc tiu chun ca xch thng dung (tip theo)

Kch thc ngoi khng

Thng s c bn, mm
ln hn, mm
Khi
Khong lng
K hiu xch cch gia ng ng Ti trng Chiu 1m
cc m knh ph hu rng Chiu xch,
Bc knh Chiu
trong B, con ln khng nh m rng A
t cht d di kg
khng nh D hn, N trong b
hn cht l

CLD-63,5-55000 63,5 19,05 19,05 9,55 55.000 30,18 27,46 46,0 2,60
CLD-76,2-100000 76,2 25,4 22,23 11,12 100.000 36,10 35,46 56,9 3,80
Xch kiu CLK v CLN - Xch truyn ng con ln mt dy loi kho v loi nng:
CLK-19,05-32000 19,05 12,07 11,91 5,96 32.000 18,06 17,75 30,6 1,52
CLK-25,4-60000 25,4 15,88 15,88 7,95 60.000 24,13 22,61 38,5 2,57
CLK-31,75-89000 31,75 19,05 19,05 9,55 89.000 30,18 27,46 46,0 3,73
CLK-38,1-127000 38,1 25,40 22,23 11,12 127.000 36,1 35,40 56,9 5,50
CLK-44,45-
44,45 25,40 25,40 12,72 172.000 42,24 37,19 61,5 7,50
172000
CLK-50,8-227000 50,6 31,75 28,58 14,29 227.000 48,26 45,21 72,0 9,70
CLK-63,5-354000 63,5 38,1 39,80 19,86 354.000 60,33 54,89 89,0 16,0
CLK-63,5-520000 63,5 38,10 39,80 22,20 520.000 60,33 57,39 103,2 19,5
b

d
D
A
B

Hnh E.1 - Xch kiu CL1

70
 Bng E2 Thng s v kch thc mt s loi xch BL

Thng s c bn Kch thc ngoi khng ln hn, mm Khi

Khong cch ng ng Khong Ti trng lng
K hiu xch gia cc m knh bc knh cch gia ph hu Chiu rng m Chiu Chiu di 1 mt
Bc xch,
trong Btr khng lt d1, cht d, cc dy khng nh trong b rng B cht l
t kg
nh hn, mm mm mm A, mm hn, N
BL1-9.525-9000 9,525 4,77 5,08 3,59 10,13 9.000 7,80 9,30 16,00 0,36

BL1-9.525-11000 9,525 7,60 5,00 3,59 - 11.000 8,80 11,20 18,50 0,44

BL1-9.525-12000 9,525 9,52 6,00 4,45 - 12.000 9,85 13,44 21,20 0,62

BL1-9.525-18000 9,525 5,20 6,00 4,45 10,75 18.000 9,85 9,15 27,50 0,92

Bng E3 Thng s v kch thc mt s loi xch CLC

Thng s c bn Kch thc ngoi khng ln hn, mm Khi

Khong cch gia ng knh ng Ti trng ph lng 1
K hiu xch Bc t, Chiu rng Chiu Chiu di
cc m trong Btr con ln D, knh cht hu khng mt
mm m trong b rng B cht l xch, kg
khng nh hn, mm mm d, mm nh hn, N
CLC-78.1-360000 78,1 38,10 33,30 17,15 360.000 45,50 58,10 102,00 14,44

CLC-78.1-400000 78,1 38,10 40,00 19,00 400.000 56,00 58,10 102,00 16,30

TCVN 8298 : 2009

CLC-103.2-650000 103,2 49,00 46,00 24,00 650.000 60,00 82,00 155,00 -

CLC-140-1200000 140,0 80,00 65,00 36,00 1.200.000 90,00 120,00 182,00 65,00
71
TCVN 8298 : 2009

61