Date of issu

FREE MACHINE INSPECTION REPORT

Customer name
Distributor

PT. MARITIM SINAR UTAMA

PT.Daya Kobelc

Date of
Model SK200-8S inspection 3-Aug-16

Serial NumberYN12-T6268 Customer PT. MARITIM SINAR UT

Hours 15,808 Reported by RIZAM

The machine was thoroughly inspected and reported the areas which require proper remedies.
Please review and contact us for any question and / or remedies.
The Problem area is shown in the figure.Please refer to the next page for detail.

1. Inspection by 1. Check by 2. Check by 3. Check by 4. Check by

(Mechanic ) ( SVC Leader ) ( BM/BC ) ( SVC Territory ) ( PS Territory )

Photo Explanation of inspection result
Urgent remedy
A
remedy required required

A. ENGINE
- Engine dalam kondisi terlepas
- Engine telah dilakukan pembongkaran oleh c
- Beberapa komponen engine tidak lengkap

Urgent remedy
B
remedy required required

B. CONTROL VALVE
- Main relief tidak ada
- Port relief untuk spool option tidak ada
- Beberapa hose tidak terpasang
- Solenoid block assy tidak ada

Urgent remedy
C
remedy required required

C. SWING MOTOR DAN REDUCTION GEA

- Swing motor assy dalam kondisi terlepas
- Kondisi inner komponen tidak diketahui

Urgent remedy
D
remedy required required

D. SWIVEL JOINT
- Swivel joint assy dalam kondisi terlepas
- Aksesoris swivel joint tidak ada
- Kondisi seal tidak diketahui
The Problem area is shown in the figure.Please refer to the next page for detail.
Photo Explanation of inspection result
Urgent remedy
E
remedy required required

E. HYDRAULIC MAIN PUMP

- Hydraulic main pump dalam kondisi terlepas
- Regulator dan pilot pump tidak ada
- Kondisi inner komponen tidak diketahui

Urgent remedy
F
remedy required required

F. CYLINDER
- Attachment dalam kondisi terlepas
- Yang terpasang di unit hanya cylinder boom
- Keterangan dari customer bahwa cylinder ar
kondisi rusak ( rod bengkok )

Urgent remedy
G
remedy required required

G. TRAVEL MOTOR AND REDUCTION GE

- Cover guard travel motor tidak bisa dibuka
- Inner component travel reduction tidak leng

Urgent remedy
H
remedy required required

H. CABIN DEVICE
- Harness, mechatro controller, ECU controlle
dan cluster gauge tidak ada
- Valve pilot pedal tidak ada
 - Valve pilot handle RH-LH tidak ada
- Wiper arm tidak ada
- Pintu tidak ada
- Frame window front assy tidak ada

The Problem area is shown in the figure.Please refer to the next page for detail.
Photo Explanation of inspection result
Urgent remedy
I
remedy required required

I. BUCKET ASSY
- Keterangan dari customer, unit menggunaka
rotary grapple

Urgent remedy
J remedy required required

J. UNDERCARRIAGE
- Komponen undercarriage dalam kondisi baik

Urgent remedy
K
remedy required required

K. SWING BEARING
- Swing bearing dalam kondisi baru diganti ole
- Beberapa baut swing bearing tidak terpasan

Urgent remedy
L
remedy required required

L. HOSE AND PIPING

- Hose dan pipa attachment tidak ada
- Swing motor, hyd pump dan swivel joint dala
terlepas sehingga semua hose pada komponen
tidak ada
 Date of issue

PORT

PT.Daya Kobelco CMI

3-Aug-16

PT. MARITIM SINAR UTAMA

RIZAM
 5. Check by

PS Territory )( Director PS )
 P.

ection result
remedy Need
required attention

isi terlepas
kan pembongkaran oleh custom
en engine tidak lengkap

remedy Need
required attention

VE
da
pool option tidak ada
ak terpasang
y tidak ada

remedy Need
required attention

DAN REDUCTION GEAR

dalam kondisi terlepas
ponen tidak diketahui

remedy Need
required attention

alam kondisi terlepas

oint tidak ada
diketahui
 P.

ection result
remedy Need
required attention

N PUMP
mp dalam kondisi terlepas
t pump tidak ada
ponen tidak diketahui

remedy Need
required attention

kondisi terlepas
unit hanya cylinder boom
ustomer bahwa cylinder arm da
engkok )

remedy Need
required attention

R AND REDUCTION GEAR

motor tidak bisa dibuka
ravel reduction tidak lengkap

remedy Need
required attention

controller, ECU controller, fus

ak ada
dak ada
RH-LH tidak ada
a

nt assy tidak ada

 P.4

ection result
remedy Need
required attention

ustomer, unit menggunakan att

remedy Need
required attention

E
arriage dalam kondisi baik

remedy Need
required
attention

G
m kondisi baru diganti oleh cu
ng bearing tidak terpasang

remedy Need
required attention

NG
achment tidak ada
pump dan swivel joint dalam kon
mua hose pada komponen terse
 User Maintenance Information
Model SK200-8S Customer PT. MARITIM SINAR UTAMA Options and Attachment ROTARY GRAPPLE
Serial NumbYN12-T6268 Hour Meter 15,808 hr
Specificatio LOGGING Application FORESTRY Branch PEKANBARU Name RIZAM Inspection Dat3/8/2016

1 SUMMARY MACHINE CONDITION 2

ENGINE
ENGINE :
- Engine dalam kondisi terlepas
- Radiator assy tidak ada
- Semua fuel system tidak terpasang

HYDRAULIC
HYD MAIN PUMP :
- Hydraulic main pump dalam kondisi terlepas
- Regulator dan pilot pump tidak ada
CONTROL VALVE :
- Main relief dan port relief untuk spool option
tidak ada
- Beberapa hose tidak terpasang
SWING MOTOR :
- Swing motor assy dalam kondisi terlepas
CYLINDER :
4 - Yang terpasang di unit hanya cylinder boom 3
TRAVEL MOTOR :
- Komponen travel reduction tidak lengkap
HYD TANK :
- Hyd tank dalam kondisi kosong
PILOT VALVE :
- Pilot valve handle and pilot valve pedal
tidak ada

ELECTRICAL
ELECTRICAL :
- ECU controller, Mechatro controller, fuse
box dan cluster gauge tidak ada
- Semua harness tidak ada
Customer Name
PT. Daya Kobelco CMI
PT. MARITIM SINAR UTAMA Company Pondok Indah Office Tower 3, Suite 1500
and 1602, Jl. Sultan Iskandar Muda Kav.
V-TA
Pondok Indah, Jakarta 12310
MSU 26 Tel 021-7592-2828
Fax 021-7592-2880 / 7592-2822
Customer
Check date 3/8/2016 Mechanic Name RIZAM Sign
Customer
Model SK200-8S Control
Number
Serial Number YN12-T6268 Hour Meter 15,808hr

We would like to inform you that we allowed to carry out the inspection of your machine right now
Please check again the result of the test and the unclear points. Also please don't hesistate to contact our company
Thank you
Photo Test Result
Need Cleaning
Need Repair (Urgent)
Adjustment Required
1 Need Repair (Soon) Need Supply Finished

Problem : Engine dalam kondisi terlepas dan beberapa

pelengkap engine tidak ada
Consequent : Engine tidak bisa berfungsi
Solution : Lengkapi komponen yang tidak ada dan lakukan
pemasangan ke unit

Need Cleaning
Need Repair (Urgent)
Adjustment Required
2 Need Repair (Soon) Need Supply Finished

Problem : Arm wiper assy dalam kondisi rusak

Consequent : Tidak berfungsinya wiper pada unit saat huj
Solution : Lakukan penggantian wiper arm assy

Need Cleaning
Need Repair (Urgent)
Adjustment Required
3 Need Repair (Soon) Need Supply Finished

Problem : Pilot valve pedal assy tidak ada

Consequent : Unit tidak dapat beroperasi
Solution : Lakukan pemasangan pilot valve pedal assy
 C-REPO_201002_1

2/5

Customer
Model SK200-8S Serial Number YC11-04909 Number

Photo Test Result

Need Cleaning
Need Repair (Urgent)
Adjustment Required
4 Need Repair (Soon) Need Supply Finished

Problem : Pilot valve handle RH-LH assy tidak ada

Consequent : Unit tidak dapat beroperasi
Solution : Lakukan pemasangan pilot valve handle RH-LH

Need Cleaning
Need Repair (Urgent)
Adjustment Required
5 Need Repair (Soon) Need Supply Finished

Problem : Operator seat tidak ada

Consequent : Operator tidak dapat bekerja dengan nyama
Solution : Lakukan pemasangan operator seat assy

Need Cleaning
Need Repair (Urgent) Adjustment Required
6 Need Repair (Soon) Need Supply Finished

Problem : Cluster gauge, ECU controller, Mechatro controll

Fuse box tidak ada
Consequent : Unit tidak dapat beroperasi
Solution : Lakukan pemasangan pada komponen yang tida
 Need Cleaning
Need Repair (Urgent)
Adjustment Required
7 Need Repair (Soon) Need Supply Finished

Problem : Semua harness tidak terpasang

Consequent : Unit tidak dapat beroperasi
Solution : Lakukan pemasangan pada komponen yang tida

C-REPO_201002_1

3/5

SK200-8S YC11-04909 Customer

Model Serial Number Number

Photo Test Result

Need Cleaning
Need Repair (Urgent)
Adjustment Required
8 Need Repair (Soon) Need Supply Finished

Problem : Kaca depan tidak ada

Consequent : Benda asing dapat masuk ke dalam cabin saa
bekerja
Solution : Lakukan pemasangan kaca depan

Need Cleaning
Need Repair (Urgent)
Adjustment Required
9 Need Repair (Soon) Need Supply Finished

Problem : Pintu tidak ada

Consequent : Benda asing dapat masuk ke dalam cabin saa
bekerja
Solution : Lakukan pemasangan pintu

Need Cleaning
Need Repair (Urgent)
Adjustment Required
 Need Cleaning
Need Repair (Urgent)
Adjustment Required
10 Need Repair (Soon) Need Supply Finished

Problem : IT controller tidak ada

Consequent : GPS tidak berfungsi
Solution : Lakukan pemasangan IT controller

Need Cleaning
Need Repair (Urgent)
Adjustment Required
11 Need Repair (Soon) Need Supply Finished

Problem : Air cleaner inner outer tidak terpasang

Consequent : Tidak adanya penyaringan udara yang masu
engine
Solution : Lakukan pemasangan air cleaner inner outer

C-REPO_201002_1

4/5

SK200-8S YC11-04909 Customer

Model Serial Number Number

Photo Test Result

Need Cleaning
Need Repair (Urgent)
Adjustment Required
12 Need Repair (Soon) Need Supply Finished

Problem : Battery relay tidak ada

Consequent : Unit tidak dapat beroperasi
Solution : Lakukan pemasangan battery relay

Need Cleaning
Need Repair (Urgent)
Adjustment Required
13 Need Repair (Soon) Need Supply Finished

Problem : Battery tidak ada

Consequent : Unit tidak dapat beroperasi
Solution : Lakukan pemasangan battery
 Need Cleaning
Need Repair (Urgent)
Adjustment Required
14 Need Repair (Soon) Need Supply Finished

Problem : Pengunci pintu rusak

Consequent : Pintu tidak dapat terkunci
Solution : Lakukan penggantian pengunci pintu

Need Cleaning
Need Repair (Urgent)
Adjustment Required
15 Need Repair (Soon) Need Supply Finished

Problem : Komponen fuel system tidak terpasang

Consequet : Unit tidak dapat beroperasi
Solution : Lakukan pemasangan komponen fuel system

C-REPO_201002_1

5/5

SK200-8S YC11-04909 Customer

Model Serial Number Number

Photo Test Result

Need Cleaning
Need Repair (Urgent)
Adjustment Required
16 Need Repair (Soon) Need Supply Finished

Problem : Hose engine oil filter tidak ada

Consequent : Unit tidak dapat beroperasi
Solution : Lakukan pemasangan hose engine oil filter

Need Cleaning
Need Repair (Urgent)
Adjustment Required
17 Need Repair (Soon) Need Supply Finished
17 Need Repair (Soon) Need Supply Finished

Problem : Kerusakan pada hose suction

Consequent : Terjadinya kebocoran pada hose suction seh
berkurangnya jumlah hyd oil
Solution : Lakukan penggantian hose suction

Need Cleaning
Need Repair (Urgent) Adjustment Required
18 Need Repair (Soon) Need Supply Finished

Problem : Baut dan plate mounting engine tidak ada

Consequent : Engine tidak dapat terpasang
Solution : Lakukan pemasangan baut dan plate mounting

Need Cleaning
Need Repair (Urgent)
Adjustment Required
19 Need Repair (Soon) Need Supply Finished

Problem : Main relief dan port relief pada spool option ti

Consequent : Unit tidak dapat beroperasi
Solution : Lakukan pemasangan main relief dan port relief

C-REPO_201002_1
 REKOMENDASI SPARE PARTS DAN SERVICE

Customer: PT. MARITIM SINAR UTAMA MODEL : SK200-8S Serial No : YN12-T6268

A. REKOMENDASI SPARE PART
CONCERN URGENCY
NO MAIN COMPONENT PART DESCRIPTION PARTS NO PART NO INTER CHANGE QTY PRICE TOTAL PRICE
Page Item NORMAL EMERGENCY
ENGINE
1 WASHER PIPA RETURN INJECTOR DI DALAM VHSZ20908024 5
2 INJECTOR ASSY VH23670E0050 4
3 BOLT FLANGE BRACKET C/RAIL TUBE VHSH55210835 3
4 BOLT JOINT RETURN SUPPLY PUMP VHS228351110 1
5 BOLT CAMSHAFT VH21814E0050 10
6 BOLT FLANGE C/RAIL TUBE TO BRACKET VHSH55210855 2
7 NUT EX MANIFOLD VHSZ17810007 7
8 SPACER EX MANIFOLD VHSZ91016217 3
9 STUD EX MANIFOLD VHSZ12610012 1
10 BOLT FLANGE CYL HEAD COVER VHSH55210840 3
11 SILENT BLOCK CYL HEAD COVER VHS125051101 3
12 BOLT PIPE OIL ATAS TURBOCHARGER VHSZ40112001 1
13 WASHER SOFT PIPE OIL ATAS TURBOCHAGER VHSL72201210 1
14 PIPE COOLANT SAMPING TURBOCHARGER VHS166913730 1
15 PIPE COOLANT ATAS TURBOCHARGER VHS166913740 1
16 WASHER SOFT BAUT COOLANT TURBOCHARGER VHSZ43014003 8
17 SPACER NUT TURBOCHARGER TO EX MANIFOLD VHSZ91016223 4
18 BOLT CYL HEAD SAMPING VHSZ10510056 2
19 SUPPLY PUMP ASSY VH22100E0035 1
20 V-BELT SET ALTERNATOR VHSZ91049200 1
21 ALTERNATOR VHS270402192 1
22 STARTER MOTOR ASSY VH28100E0080 1
23 GAUGE SUB ASSY OIL VH15301E0022 1
24 FAN SUB ASSY COOLING VHS163063000 1
25 COMMONRAIL PRESSURE SENSOR VHS227621070 1
26 HOSE RADIATOR YN05P01479P1 1
27 HOSE RADIATOR YN05P01494P1 1
28 HOSE TURBOCHARGER YN05P01439P1 1
29 HOSE AIR COOLER TO IN MANIFOLD YN05P01495P1 1
30 HOSE TURBOCHARGER YN05P01236P2 1
31 HOSE RESERVOIR TANK HX11Y05066DX 1
32 HOSE AIR CLEANER TO TURBOCHARGER YN11P01118P1 1
33 CLIP HOSE AIR CLEANER ZC16X12200 1
34 CLIP HOSE AIR CLEANER ZC16X10000 2
35 CLIP HOSE AIR CLEANER ZC16X07000 1
36 CLIP YN05P01314P2 1
37 CLIP YN05P01882P1 1
38 CLIP ZC16X05000 1
39 CLIP ZC16X05800 6
40 CLIP ZC16X07000 3
41 CLIP PH0501088D6 1
42 BOLT FAN VHSH55210820 6
43 CAPSCREW MOUNTING ENGINE ZS18C18150 4
44 WASHER BOLT MOUNTING ENGINE ZW16H18000 8
45 NUT MOUNTING ENGINE ZN18C18015 4
46 PLATE MOUNTING ENGINE YN02P01088P1 4
47 COVER MOUNTING ENGINE YN02P01062P1 4
48 GAUGE ASSY WATER TEMP SENDER VHS834201250 1
49 WASHER VHSZ43010005 1
50 HOSE VENTILATION VH12261E0440 1
51 CLIP VHSZ46628001 1
52 TUBE TURBOCHARGER YB05P01147P1 1
53 PLATE TUBE TURBOCHARGER YN05P01573P2 1
54 PLATE TUBE TURBOCHARGER YB05P01159P1 1
55 U-BOLT TUBE TURBOCHARGER 2420T2948D3 2
56 U-BOLT MUFFLER HR91C08000GM 2
57 NUT U-BOLT MUFFLER ZN18C08007 8
58 CLAMP ASSY MUFFLER TO EX MANIFOLD YN12P01023P1 1
59 BOLT RETURN PRESS LIMITER VHS228351610 1
60 BOLT RETURN BLOCK VHSZ40110019 1
61 BOLT RETURN DIBAWAH SUPPLY PUMP VHSZ40110004 2
62 SENSOR ASSY SPEED NE VHS894111280 1
63 BOLT SENSOR VHSH51110614 2
64 SENSOR ASSY SPEED G VHS894101570 1
65 SPRING PIN KOPLING ON FLYWHEEL ZP26D05010 4
CABIN
1 HANDLE YN02C02983P1 1
2 ARM ASSY WIPER YN53C01003F1 1
3 VALVE, PILOT PEDAL ASSY YN30V00105F1 1
4 LEVER ASSY, PROPEL YN50M00013F1 1
5 VALVE, PILOT HANDLE YN30V00111F1 2
6 GRIP ASSY RH YN03M02021F2 1
7 GRIP ASSY LH YN03M02021F1 1
8 PLATE YN03M01328P2 2
9 NUT ZN18C14011 2
10 SEAT ASSY YN25M00058F1 1
11 GAUGE, CLUSTER YN59S00021F3 1
12 RELAY BOX ASSY YN24E00019F1 1
13 MECHATRO CONTROLLER YN22E00354F3 1
14 COMPUTER, ENGINE CONTROL VH89661E0010 1
15 WINDOW ASSY, FR YN50C00005F1 1
16 GLASS DEPAN BAWAH YN02C03160P1 1
17 GLASS BOOM YN02C01794P1 1
18 RUBBER YN02C01821P1 1
19 GLASS YN02C02136P1 1
20 TRIM YT02C01515D5 1
21 SEAL YT02C01514D2 1
22 DOOR ASSY, CAB YN51C00009F1%KL 1
23 SEAL YN02C01741P1 1
24 PAD YN02C02941P2 1
25 CLIP YN02C01880P1 6
26 COVER ASSY ATAS FUSE BOX YN17M01291F1 1
27 LOW PRESS SENSOR TRAVEL LC52S00019P1 2
CONTROL VALVE
1 SEAL KIT YN30V00101R999 1
2 MAIN RELIEF ASSY YN22V00001F8 1
3 VALVE ASSY OVERLOAD OPTION YN22V00002F1 2
SOLENOID BLOCK
1 VALVE ASSY, SOLENOID YN35V00047F1 1
2 CONNECTOR ZH22X04000 5
3 CONNECTOR ZH22X06000 2
4 ELBOW,90 ZH32X04000 1
5 TEE 2444Z2336 1
6 CONNECTOR HH25X06006GA 1
7 ELBOW HH35X06006G3 1
SWING MOTOR
1 SEAL KIT YN15V00025R400 1
2 O-RING ZD12P01200 2
3 O-RING ZD12P00600 2
4 O-RING ZD12G03000 2
5 O-RING ZD12P02000 2
6 RING, BACK-UP ZD85P02000 2
7 BEARING YN15V00002S011 1
8 BEARING, ROLLER LQ15V00008S010 1
9 PLATE YN15V00025S742 3
10 PLATE YN15V00025S743 4
11 CYLINDER YN15V00025S111 1
12 PLATE VALVE YN15V00025S131 1
13 PISTON KIT YN15V00025R100 1
14 CAPSCREW L12 HS23C14135G1 11
15 SWING REDUCTION ASSY YN32W00022F2 1
SWIVEL JOINT
1 SEAL YN52F01857P1 1
2 PLATE YN52F01615P1 1
3 SEMS-BOLT ZM73C10025 8
4 CLIP ZC16X12200 1
5 CAPSCREW ZS18F24130 1
6 NUT ZN18F24019 1
7 SEAL YN55V01057P1 5
8 SEAL YN55V01049P1 1
9 ORING ZD11G09500 1
10 ORING 2445R152D1 2
RADIATOR SIDE
1 OIL COOLER ASSY YN05P00058S002 1
2 RADIATOR ASSY YN05P00058S001 1
3 GUARD YN05P00058S005 1
4 GUARD YN05P00058S006 1
5 CAP YN05P00010S006 1
6 HOSE LC05P00011S026 1
7 CLIP 2452U267S8 2
8 COCK, DRAIN 2452U221S18 1
9 HOSE 2452U416S6 1
10 COLLAR YN05P00058S012 4
11 MOUNT, RUBBER YN05P00058S013 4
12 MOUNT, RUBBER YN05P00058S014 4
13 SEMS-BOLT ZM22C10030 4
14 BOLT-WING 2452U202S5 4
15 AIR FILTER OUTER YN11P00029S003D 1
16 AIR FILTER INNER YN11P00029S002D 1
17 VALVE ASSY EB11P00001S005 1
18 BATTERY YN72S00018F1 2
19 COVER YN72E01044P1 1
20 COVER YN72E01033P2 1
21 PLATE YN72E01031P1 1
22 CAPSCREW R20T0084D17 2
23 LOCK WASHER ZW26X10000 2
24 SPACER YN72E01032P1 1
25 NUT ZN18C10008 1
26 WASHER 2418T12346 1
27 RELAY BATTERY YN24S00008F1 1
28 SEMS-BOLT ZM73C08025 2
29 CABLE LC13E01180P2 1
30 HOSE HYD COOLER YN32H01224D1 1
31 HOSE HYD COOLER YN32H01226D1 1
32 ORING ZD12P04800 3
33 ORING YN05P01355P1 2
34 LOCK YN21C03803P1 2
HYD PUMP SIDE
1 FILTER FUEL 7 MICRON YN21P01068F1 1
2 HOSE YN21P01041P1 1
3 HOSE HX11F06250DY 1
4 HOSE HX11F06052DX 1
5 HOSE HX11F06130DX 1
6 HOSE HX11Y06026DX 1
7 TUBE HX81X19150DX 1
8 TUBE HX81X19240DX 1
9 CLIP PH05P01088D7 10
10 CLIP PH05P01088D6 1
11 CLIP PY01P01043D2 12
12 SEMS-BOLT ZM73C10030 2
13 CAPSCREW ZS18C10040 4
14 WASHER ZW16P10000 4
15 CLIP PY01P01043D3 5
16 CLIP ZC16X01800 2
17 HOSE HX11F06230DX 1
18 TUBE HX81X19040DX 2
19 TUBE HX81X19220DX 1
20 SEMS-BOLT ZM73C10020 5
21 CLIP ZC46X16011 2
22 VALVE, STOP YN25V00004P1 1
23 TUBE HX81X19120DX 1
24 HOSE HX11F06050DX 1
25 FILTER FUEL 4 MICRON YN21P01088F1 1
26 FILTER ASSY, FUEL VH23300E0250 1
27 HOSE SUCTION YN30H01196P1 1
28 ORING SUCTION 45Z91D104 1
29 ENGINE OIL FILTER VH156072190D 1
30 CONNECTOR ZH22X06000 1
31 BREATHER ASSY YN57V00004F1 1
32 ORING ZD11G19000 1
33 REPAIR KIT YN52V01016R600 1
34 STRAINER, SUCTION YN50V00025F1 1
35 FUEL LEVEL SENSOR YN52S00045F1 1
36 COVER ASSY YN21C03817F1 1
37 COVER YN21C03089P1 1
38 BONNET ASSY YN22C00030F1 1
HYD MAIN PUMP
1 SEAL KIT PUMP YN10V00043R999 1
2 SEAL KIT REGULATOR YN10V01009R998 2
3 SEAL KIT PILOT PUMP YN10V00014R999 1
4 BEARING ROLLER LC10V00002S123 2
5 BEARING NEEDLE YN10V00011S124 2
6 CYLINDER BLOCK YN10V00043R100-DK 1
7 CYLINDER BLOCK YN10V00043R200-DK 1
8 PISTON ASSY YN10V00003S011-DK 2
9 PLATE RETAINER / PUSH PLATE 2437U213S153KP 2
10 BUSHING YN10V00005S156 2
11 # COIL SPRING(9PCS/SET) 2437U213S157KP 2
12 PLATE SHOE 2441U242S211KP 2
13 SUPPORT 2437U213S251-DK/KO 2
14 SWASH PLATE 2437U213S30-DK/KO 2
15 COUPLING DI POMPA YN30P01028F2 1
16 LEVER KIT REGULATOR KGGLEVERKIT-20 2
17 VALVE, SOLENOID YN35V00052F1 2
18 BRACKET YN30P01029P1 1
19 CAPSCREW BRACKET ZS28C20055 4
20 GEAR PUMP ASSY YN10V00014F3 1
21 BOLT GEAR PUMP YN10V00014S435 4
22 REGULATOR YN10V01009F1 2
23 CAPSCREW REGULATOR ZS23C08050 4
24 CAPSCREW REGULATOR ZS23C08070 4
25 CAPSCREW OIL SEAL ZS23C08020 4
26 CAPSCREW HPS BLOCK ZS23C06055 3
27 HIGH PRESS SENSOR LS52S00015P1 2
28 SEAL KIT CYL BOOM YN01V00151R700 2
29 BUSHING 2438U1106S17 2
30 CYLINDER, ARM ASSY YN01V00175F2 1
31 TUBE YN42H02333P1 1
TRAVEL MOTOR
1 SEAL LQ15V00020S067 4
2 BEARING LQ15V00007S077 4
3 GEAR, SUN LQ15V00020S080 2
4 RING LQ15V00007S090 2
5 HOLDER LQ15V00020S082 2
6 PLATE LQ15V00007S092 6
7 RACE, INNER LQ15V00020S084 6
8 BEARING, NEEDLE LQ15V00020S085 6
9 GEAR LQ15V00020S086 6
10 PLATE LQ15V00007S096 6
11 PLATE LQ15V00020S088 2
12 CAPSCREW LQ15V00007S098 6
13 GEAR LQ15V00020S090 2
14 PLATE LQ15V00007R700 2
15 COVER LQ15V00020S098 2
16 CAPSCREW ZS23C10020 32
17 PLUG LQ15V00007S103 6
18 ORING ZD12P02400 6
19 HYDRAULIC OIL 1 DRUM DKL-HOIL68-I200 1
20 ENGINE OIL PAIL DKL-EOILDH1-I22 1
21 GEAR OIL PAIL DKL-GOIL-90-I5 3
22 HARNESS YN13E01525P1 1
23 HARNESS YN13E01534P1 1
24 HARNESS VH82121-E1880 1
25 HARNESS YN13E01533P1 1
26 HARNESS LC13E01186P1 1
27 HARNESS YN14E01111P1 1
28 HARNESS LQ16E01015P1 1

B. Rekomendasi jasa Service (estimasi biaya service)

NO Jenis Pekerjaan Hari
1
2
3
4
5
6
7
8
9
10
 Err:501
Battery Check Report
Customer Name
PT. Daya
Pondok Kobelco
Indah CMI 3, Suite
Office Tower
PT. MARITIM SINAR UTAMA Company 1500 and 1602, Jl. Sultan Iskandar
Muda Kav. V-TA Pondok Indah, Jakarta
TEL 021-7592-2828
12310
Err:501 FAX 021-7592-2880
Customer
Check date 3/8/2016 Mechanic NameRIZAM Sign
Nomor
Model SK200-8S Control Battry Size
Customer

Serial NumberYN12-T6268 Hour Meter 15,808 hr

We would like to inform you that we allowed to carry out the inspection of your machine right now
Please check again the result of the test and the unclear points. Also please don't hesistate to contact our company
Thank you
Battery Test 1 Battery Test 2 System Test

BATTERY TIDAK TERPASANG

Battery weight Battery Weight

Result
Very Good Battery is good. Volume charge is 10 minute.
 Goog, But need to charge Battery is good but need to charge.

Warning Battery getting drop, soon need to fix

Need to test after charging Battery is discharged, it is not possible to determine the battery function
If you do not fully charged.
Bad, need to change Battery drop. Change is necessary.

The cell is bad, need to cha The battery cell is bad, need to change.

Note
o contact our company
tery function
 Analysis Hydraulic Oil Simplicity Report Err:501

Customer Name PT. Daya Kobelco CMI

Pondok Indah Office Tower 3, Suite 1500 and 1602
PT. MARITIM SINAR UTAMA Company
Jl. Sultan Iskandar Muda Kav. V-TA Pondok Indah, Jakarta 12310
Tel 021-7592-2828
This time we are doing test for hydraulic oil analysis of your machine. Fax 021-7592-2880
And we will report the results as follows.

Now last Time Very Last Time

Model SK200-8S Measurement Measurement Measurement
date 3/8/2016 Date Date
Hour Meter 15,808hr Hour Meter Hour Meter
Serial Number YN12-T6268
Comment

HYD OIL DALAM KONDISI KOSONG

(Judgment and results for pollution degree determination from microscope picture)

Grade Grade 7 Grade 8 Grade 9 Grade 10 Grade 11 Grade 12 Grade 13

Judgment No Problem Warning Need to Change

Precedent
 Now

Last Time

Very Last
time

Note : 1. Kelipatan interval HM 2000 rekomendasi ganti dan flushing hydraulic oil
2. Grade Oil Contamination up 3,5 rekomendasi ganti dan flushing hydraulic oil
 PERFORMANCE TEST SHEET
Serial Number : YN12-T6268 Inspection Date
Hour Meter : 15808 Inspector
Job Site : PERAWANG Customer

Measuring Position Standar Tolerance

Inspection Item Unit
Position Size Port d value HI LO
Standart Measuring condition

ASTM colour Hydraulic oil Hydraulic oil in tank (Glass New 3.5 1.5 Class

Hydraulic oil temperature Tank surface 50 (122) 5 (41) -5 (23)

C
Water temperature Radiator surface 75 ( 167) 15 (59) -15 (5)
H mode Lo idle 1000 30 -30
Engine Speed

H mode Hi idle 2000 30 -30

B mode Hi idle Measure the engine 2000 30 -30
speed at multi display on min
A mode Hi idle the gauge cluster 2000 30 -30
Decel 1050 30 -30
S mode Hi idle 1800 30 -30
Pilot primary pressure circuit G pump a4 5.0 (725) 0.5 (+73) 0
P1 a1
Main relief

pressure

ATT 34.3 (4970) 0.7 (+100) -0.5 (-0.73)

P2 a2
valve

P1 a1
Boost 37.8 (5480) 1.0 (+100) -0.5 (-0.73)
P2 a2
R 37.8 (5480) 0 -4.0 (-580)
High pressure circuit

Boom a1
Over load relief valve pressure

H 39.7 (5760) 0 -5.9 (-855)

R 39.7 (5760) 0
Main pump

-5.9 (-855)
Arm a2 Mpa
H PF1/4 37.8 (5480) 0 -4.0 (-580) (psi)
R 37.8 (5480) 0 -4.5 (-711)
Bucket a1
H 39.7 (5760) 0 -5.9 (-855)
RH 29.0 (4205) 6.0 (+870) 0
Swing a2
LH 29.0 (4205) 6.0 (+870) 0
FW
RH a1 34.3 (4970) 0.7 (+100) -0.5 (-0.73)
Travel

RV
FW
LH a2 34.3 (4970) 0.7 (+100) -0.5 (-0.73)
RV

Standar Service
Inspection Item Unit Result
d value Limit
1st speed 30.5 - 27.5 19,4 or less
Sprocket revolution (RH,LH) min
2nd speed 50.4 - 45.6 32,2 or less
Boom Up 2,5 - 3,1 4,2
Down 2,2 - 2,8 3,8
Arm In 3,0 - 3,8 5,0
Operating speed

Operating time of cylinder sec

Out 2,3 - 2,9 3,9
UNIT
Bucket Digging 2,2 - 2,8 3,8
BREAKDOW
Dumping 1,7 - 2,3 3,0
N
RH
Swing speed 4,2 - 5,4 7,2 sec / 1 rev
LH
1st
speed Iron shoe
19,5 - 21,5
Travel speed sec / 20 m
2nd
speed Iron shoe
11.9 - 13.1
 Service Unit Result
Limit
Amount of travel deviation 2nd speed 0 - 240 720 mm / 20 m
Parking brake drift 15 degree gradient 0 2 mm / 5 min
Performance

Neutral position after

Performance of swing brake 55 - 75 90 degree
180 full speed swing UNIT
Performance of swing parking
brake 15 degree gradient 0 2 mm BREAKDOW
ATT amount drift Bucket tooth 80 160 N
Boom cylinder 7 14 mm / 5 min
Arm cylinder 6 11
Amount of horizontal play at the bucket tooth 30 - 50 120 mm
SHEET
: 3/8/2016
: RIZAM
: PT. MARITIM SINAR UTAMA

Measuring
Result Remarks Condititon
Sampling (Oil Analys)

Atmospheric temp 50C

-10C (122F
-14F)

LOW throttle
Full throttle (HI idle)

Perform all
measurement with the
air-conditioner "OFF"

HI idle
Boom up
UNIT
BREAKDOWN Bucket digging
Boom down
Boom up
Arm out
Arm in
Bucket dump
Bucket digging
Swing RH
Swing LH

Simultaneous operation
of travel RH and LH

Result Remarks

UNIT
ATT No
BREAKDOW Load
N
 Result Remarks

UNIT
ATT No
BREAKDOW Load
N
 DEVICE CHECK SHEET
Serial Number : YN12-T6268 Inspection Date : 3/8/2016
Hour Meter : 15808 Inspector : RIZAM
Job Site : PERAWANG Customer : PT. MARITIM SINAR UTAMA
Year Attachment Boom Arm
Bucket/ F. Grapple/ STD STD
R. Grapple Breaker Long Long
Other Short Short
Bucket Specification Shoe Colour
STD/ Modification STD Steel ... 800 mm STD
Capacity m Modification Rubber ......... mm Customized

ENGINE DEVICE TRAVEL DEVICE

> Engine oil (Quantity . Quality) > Oil leakage/ Abnormal noise (Travel motor + reduction)
No oil leakage Oil leakage from Normal . Malfunction ( )
( ENGINE DALAM KONDISI TERLEPAS ) UNIT BREAKDOWN
Normal Need to be refilled Need to be replaced > Sprocket / Remaining Ratio
(kgf/cm) Result STD 90% 70% 50% 20% Need to be replaced
E/G oil press
> Front idler / Remaining Ratio
> Exhaust sound/ Exhaust Colour 90% 70% 50% 20% Need to be replaced
Normal Abnormal
Sound Colour Sound Colour > Spring adjuster / Remaining Ratio
ENGINE DALAM KONDISI TERLEPAS 90% 70% 50% 20% Need to be replaced
> Compresion
Normal / Abnormal > Upper roller / Remaining Ratio
(kgf/cm) Cyl 1 Cyl 2 Cyl 3 Cyl 4 Cyl 5 Cyl 6 90% 70% 50% 20% Need to be replaced
Dry
Wet > Lower roller / Remaining Ratio
90% 70% 50% 20% Need to be replaced
> Blow by test
Normal Defect ( ) > Tracklink / Remaining Ratio
(NL/min) 1 st 2 nd 3 rd Ave STD 90% 70% 50% 20% Need to be replaced
Low Rpm
High Rpm > Track shoe / Remaining Ratio
Reliefe Att 90% 70% 50% 20% Need to be replaced
ENGINE DALAM KONDISI TERLEPAS
> Radiator > Guide Track / Remaining Ratio
Clean Dirty Leakage 90% 70% 50% 20% Need to be replaced
Press: ........ kgf/cm2 Radiator cap press: ....... Kgf/cm2
HYDRAULIC DEVICE WORKING DEVICE
> Hyd pump > Bucket & Link (Body, Bushing, Pin, Link)
Normal . Malfunction ( ) No special note . Defect ( )
HYD MAIN PUMP DALAM KONDISI TERLEPAS ATTACHMENT TIDAK TERPASANG
> Oil cooler > Front attachment (Boom, Arm)
Normal Dirty Leakage No special note . Defect ( )
OIL COOLER DALAM KONDISI TERLEPAS ATTACHMENT TIDAK TERPASANG
> Swing motor + reduction > Cylinder + Rod (Boom, Arm, Bucket)
Normal . Malfunction ( ) No special note . Defect ( )
SWING MOTOR ASSY DALAM KONDISI TERLEPAS ATTACHMENT TIDAK TERPASANG
> Swing bearing > Piping . Hose
Normal . Leakage . Malfunction . Worn bearing No special note . Defect ( )
ATTACHMENT TIDAK TERPASANG
Meas (mm) 1 st 2 nd 3 rd Ave STD Limit > GET (Tooth & Adapter)
Axial front 1.8 3.6 No special note . Defect ( )
Radial front SWING BEARING BARU 1.8 3.6 ATTACHMENT TIDAK TERPASANG
Axial rear DIGANTI OLEH 1.8 3.6 > Seal dust (Boom, Arm, Bucket)
Radial rear CUSTOMER 1.8 3.6 No special note . Defect ( )
Backlash 80 120 ATTACHMENT TIDAK TERPASANG

CABIN DEVICE OTHER DEVICE

> Operation lever (free play / bent) > Hyd filter Back press & Temperature
No special note . Defect ( ) Hyd Return Filter Arm-Out Travel C
PILOT VALVE PEDAL DAN HANDLE TERLEPASBefore replaced
UNIT BREAKDOWN
> CAB . Glass . Door (Deformation / Broken) After replaced
No special note . Defect ( )
DOOR TERLEPAS > Engine filter
> Electric cabin (Light . Wiper . Horn) Condition Type Level
No special note . Defect ( ) Pre pre filter
WIPER DAN HORN TIDAK ADA Pre filter KOMPONEN FUEL SYSTEM TIDAK
> Electric component (ECU, Mechatro, Cluster, Main filter TERPASANG
Harness, Potentio, LPS, HPS, PSV, SV, etc) Oil filter
No special note . Defect ( )
SEMUA KOMPONEN ELECTRICAL TERLEPAS > Fan belt ( OK . Adjust . Need to be replaced)
> Regulator inspection Tension 98N (10kgf), and adjust tension within 8 ~ 10 mm
sec RH - f RH - r LH - f LH - r STD FAN BELT TIDAK TERPASANG
500 mA 24 sec > Common rail press drop
600 mA UNIT BREAKDOWN 15 sec [Measure dropping time (35 -> 10) of "ENG OIL PRESS"
700 mA 10 sec value of Service Diagnosis No.28, Measure 3 times.]
sec 1 st 2 nd 3 rd Ave STD Limit
CR press dro UNIT BREAKDOWN 2 sec ~ up
PHOTO NUMBER PLATE / COMPONENT

SERIAL NUMBER HOUR METER ENGINE NUMBER

MAIN CONTROL VALVE PLATE NAME SWING MOTOR / REDUCTION PLATE

MOTOR PROPEL / REDUCTION PLATE NAME MAIN PUMP PLATE NAME

BOOM CYLINDER NUMBER ARM CYLINDER NUMBER

BUCKET CYLINDER NUMBER
REDUCTION PLATE NAME