Professional Documents
Culture Documents
BST CLSPro 600 User Manual
BST CLSPro 600 User Manual
01
with removable control panel Issued: 07.11.2008
Operating Manual
This document may not be copied or accessed by a third party without our specific
consent and even then the third party or
person to whom the copy is given must not use it improperly in any way whatsoever.
BST International GmbH
Contents 0
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01
with removable control panel Date: 07.11.2008
Table of contents
1. Description 1
1.1 Symbols used in this operating manual 1
1.1.1 Warning signs 1
1.1.2 Using the keys 1
1.1.3 LED operating statuses 1
1.2 General information 2
1.3 Intended use 3
1.4 System description 4
1.4.1 System design 4
1.4.2 Operating principle 5
1.5 Terms used in this manual 7
1.5.1 General information 7
1.5.2 Set position 7
1.5.3 Measuring range 8
1.5.4 Search area 8
1.5.5 Status bar 8
1.5.6 Footnote 8
1.5.7 First edge / second edge 8
1.6 Control panel 9
1.6.1 Graphics display 9
1.6.2 Control panel 9
1.7 Safety information 11
1.8 Laser 12
1.9 Emissions 12
2. Assembly 13
2.1 Installation site requirements 13
2.2 Sensor installation 13
2.2.1 General information 13
2.2.2 Installing the sensor using the holder supplied
in the package 13
2.2.3 Installing the sensor using a holder supplied
by the customer 14
2.2.4 Setting the gap between the sensor and the
sensing roller 15
2.2.5 Turning the control panel 15
2.3 Installing the control panel 17
2.3.1 General information 17
2.3.2 Dismantling the holder 18
2.3.3 Wall mounting 18
2.3.4 Control console installation 21
3. Installation 23
3.1 Fitting the cable connections 23
3.2 Sensor 23
3.2.1 Enclosure socket 23
3.3 Service indicator displays 24
3.3.1 Bus status LEDs 24
3.3.2 Unit status LED 24
3.4 DIL switch settings 25
4. Commissioning 26
4.1 Menus 27
4.1.1 General information 27
4.1.2 Input options 27
4.1.3 Main menu 30
Contents 0
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01
with removable control panel Date: 07.11.2008
I Index
Description 1
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 1
with removable control panel Date: 07.11.2008 Page: 1/86
1. Description
1.1 Symbols used in this
operating manual
Warning!
You must obey this type of warning, in order to protect
yourself, as the operator, from bodily injuries arising
from mechanical movements.
Beware!
You must obey by this type of warning without fail, in
order to protect yourself, as the operator, from life
threatening injuries caused by electrical voltages.
Information
This symbol is used to point out additional useful tips,
which will help you to make optimum use of all of the
functions.
LED off
LED flashing
!
Description 1
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 1
with removable control panel Date: 07.11.2008 Page: 2/86
The latest version of the operating manual for the CLS Pro
600 line and contrast sensor can be obtained via the
Internet in all available languages under the following
address:
http://www.bst-international.com
!
Description 1
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 1
with removable control panel Date: 07.11.2008 Page: 3/86
1.3 Intended use
The CLS Pro 600 is a microprocessor controlled line and contrast
sensor with a removable control panel. It must only be used for:
Guiding on continuous or interrupted printed lines
Guiding over continuous or interrupted printed edges
Web edges
The CLS Pro 600 line and contrast sensor has been designed to
be fitted in another machine or to be combined with other
machines to form a complete machine in the sense of the Directive
98/37/EC (machine directive).
Start-up of the system is forbidden until the user / operator has
determined that the machine, in which the system is installed,
conforms to the conditions of this directive.
The CLS Pro 600 line and contrast sensor is an integral part of our
BST web guiding systems. You are only allowed to use BST web
guiding systems to correct the position of web-shaped materials
(e.g. those made from paper, film, cardboard, rubber, etc.).
The sensor and the control panel must never in be installed and
used in potentially explosive areas.
Customers machine
controller
BST Signal Terminal Box1 Sensor CLS Pro 600
with control panel
Description 1
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 1
with removable control panel Date: 07.11.2008 Page: 6/86
You will find the separate key significances listed in the table on
the following page.
Description 1
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 1
with removable control panel Date: 07.11.2008 Page: 10/86
Edge SET-UP
Arrow keys
ENTER
Imports the mode / parameter
settings
Exit set-up mode
Set-up mode
ESC
MENU
Description 1
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 1
with removable control panel Date: 07.11.2008 Page: 11/86
1.7 Safety information
The safety relevant information in accordance with
DIN EN ISO 13857, DIN EN 349 and the industry specific accident
prevention regulations must always be taken into consideration
when installing the BST equipment in the production machine,
these include:
The sensor has not been ATEX certified, i.e. it is not approved for
use in potentially explosive areas and must never be used in them!
Danger of cuts!
Never touch the edges of moving material webs!
Danger of crushing!
Never reach into the area inbetween the fixed lower
frame and the guiding devices moving upper frame
(rotating frame or swivelling roller guide).
Never reach into the area inbetween moving rollers!
!
!
!
Description 1
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 1
with removable control panel Date: 07.11.2008 Page: 12/86
1.8 Laser
A laser is used as a positioning aid when positioning
the sensor.
1.9 Emissions
The A-rated equivalent continuous sound level of the equipment is
less than 70 dB(A).
!
!
Assembly 2
10
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 2
with removable control panel Date: 07.11.2008 Page: 13/86
2. Assembly
2.1 Installation site requirements
The sensor and the control panel have not been ATEX
certified, i.e. they are not approved for use in potentially
explosive areas and must never be used in them!
2.2.2 Installing the sensor using the holder supplied in the package
A square holder bar has to be used with the holder supplied in the
package for the CLS Pro 600 sensor. Two sizes can be used,
25x25 mm and 35x35 mm.
The holder consists of a special holding device that enables both
sizes to be used.
Fit the holding device onto the square holder bar and slide it into
the required position together with the camera.
Now tighten up the securing bolt to clamp the holding device into
place on the square bar.
See drawing on the next page.
Assembly 2
10
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 2
with removable control panel Date: 07.11.2008 Page: 14/86
2.2.3 Installing the sensor using a holder
supplied by the customer
If the sensor has been supplied without a holder, then the
customer must provide a relevant securing device. Securing
threads are available at the sensor enclosure for this purpose.
The connection sizes can be found in the following drawing.
4
9
,
8
20,5 67
Assembly 2
10
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 2
with removable control panel Date: 07.11.2008 Page: 15/86
1. Wall mounting
The control panel is secured to a level surface.
Refer to Chapter 2.3.3 for the procedure.
2. Console mounting
The control panel is installed in an existing on-site control
console or a control station.
Refer to Chapter 2.3.4 for the procedure.
Assembly 2
10
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 2
with removable control panel Date: 07.11.2008 Page: 18/86
2.3.2 Dismantling the holder
The holder must be removed before the control panel and holder
can be removed.
Sensor enclosure
Securing screws
Holder
93
105
9
3
1
0
5
Control panel
enclosure
4x M3
Assembly 2
10
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 2
with removable control panel Date: 07.11.2008 Page: 19/86
2.3.3.2 Preparations
Plug X100
Control panel
connection cable
Securing screws
Securing screws
Plug
Assembly 2
10
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 2
with removable control panel Date: 07.11.2008 Page: 20/86
2.3.3.3 Assembly
2.3.4.2 Preparations
A securing kit, which is available as an option, is
needed to install the control panel in a control
console (BST Order-No. 133 459).
2.3.4.3 Assembly
1. Cut out the section
(see Chapter 2.3.4.1).
Securing screws
Securing screws
Plug
Threaded
pins
Securing plates
Top view
m
a
x
.
1
5
m
m
Control panel
Threaded pin Threaded pin Securing plates
Installation 3
3
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 3
with removable control panel Date: 07.11.2008 Page: 23/86
3. Installation
3.1 Fitting the cable connections
Warning!
All connecting cables must be laid without being tight
and you must ensure that there is no danger of
anyone tripping over them.
Enclosure plug /
socket
Function Remark
X100
I/O connection
(optional: Terminal Box BST STB 1)
connection box with terminal strip for
onsite connections; See Appendix 4
for layout
Analog O/P 0 - 10V
External lighting , trigger
O/P, +12V / 5 mA
External lighting,
switched against +24V
Error O/P,
switched against +24V
!
X80 X101 X100
Installation 3
3
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 3
with removable control panel Date: 07.11.2008 Page: 24/86
H3 H1
H2
Installation 3
3
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 3
with removable control panel Date: 07.11.2008 Page: 25/86
Commissioning 4
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 4
with removable control panel Date: 07.11.2008 Page: 26/86
4. Commissioning
Warning!
Only qualified and trained personnel are permitted to
undertake the commissioning!
Requirements:
The web guiding system has been fully wired in, i.e. the
cable connections between the specific web guiding
components have been made.
The sensor is connected to the power supply.
The sensor switches (see 3.4 and 6.1.1) and the panel
(see 6.1.2) have been set up for the appropriate
application.
The following information window will be superimposed on
the screen if the panel cannot make bus contract with the
sensor:
4.1 Menus
4.1.1 General information
Setting up and operating the sensor are menu-controlled
processes. The menus differ between:
Main menu
Quick menu
Set-up mode
All of the parameters that are needed to set up the sensor are
included in the main menu. The structure is a hierarchal structure
(see menu structure in Section 4.1.3.4).
The parameters are user organized, i.e. you can assign any
parameter to a user level. In this case only the parameter that the
logged-on user has access rights to will be displayed
(see Section 5.6 Expanded operation as well).
Parameters that are required for the respective application can be
assembled in the quick menu. This gives you direct access.
Assigning the quick menu is covered in Section 5.6.4.
Set-up mode enables you to set up the job specific parameters for
the material and define the guiding mode (line / edge).
or
In the footnote. The selected parameter is displayed
showing the current setting here. The current setting will
flash, which is the indication that adaptation is needed here.
Commissioning 4
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 4
with removable control panel Date: 07.11.2008 Page: 28/86
4.1.2.1 Alphanumerical /
numerical entries
Proceed as follows to make direct entries in the input screen:
4.1.2.3 Checkbox
The associated parameter can be activated or deactivated using
the checkbox.
Example:
Select the required parameter. The current status will be displayed
in the footnote at the bottom of the setting up window.
Use the up / down arrow keys to activate or deactivate the
function.
Commissioning 4
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 4
with removable control panel Date: 07.11.2008 Page: 30/86
4.1.3 Main menu
The menu contains all of the parameters needed to run the sensor.
1. Hold the MENU key on the panel down for at least 3 seconds.
You can now select and optimize the parameter that you need
(see Section 5.7 as well).
Commissioning 4
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 4
with removable control panel Date: 07.11.2008 Page: 31/86
4.1.3.3 Entering the path
The relevant path going to the description of a specific main menu
section will be displayed alongside the description. Only the
relevant window will be displayed in the actual description.
1. Log on as Admin.
2. Open the main menu first.
Commissioning 4
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 4
with removable control panel Date: 07.11.2008 Page: 32/86
4.1.3.4 Menu structure
Access to the different menus and sub-menus depends on the assignment
to the password levels.
You will find the assignment according to the factory default settings in
appendix A3.
You can adapt those assignments. The procedure is described in section
5.6.3.
a) Press the MENU key on the controller. The set-up menu will
be displayed on the screen.
Commissioning 4
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 4
with removable control panel Date: 07.11.2008 Page: 34/86
3. Now switch the CLS Pro 600 sensor over to set-up mode.
The controller must be in MAN mode to do this!
Press the set-up line or set-up edge key.
A blue background will now be displayed around the window
the sensor lighting flashes and the laser is switched on.
4. Open the main menu by pressing down the menu key for
approx. 3 seconds. Select the Change User sub-menu from the
main menu and then log on as Administrator. The procedure
is given in Section 5.6.1.
Commissioning 4
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 4
with removable control panel Date: 07.11.2008 Page: 35/86
3b) The window for the second step is now open.
Position the teach-in model line in the green field
and then press ENTER to confirm the process:
sensor inverted:
Determines whether the sensor signal for this
mounting position should be read in as inverted or
not.
The setting should be made so that the image on the
screen concurs with the actual conditions.
Commissioning 4
12
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 4
with removable control panel Date: 07.11.2008 Page: 37/86
4.3 Commissioning as a
stand-alone system
1. Aligning the sensor for stand-alone mode. Switch the sensors
S4 DIL-switch to ON for this mode.
2. Now switch the CLS Pro 600 sensor over to set-up mode.
Press the set-up line or set-up edge key.
A blue background will now be displayed around the window.
3. Open the main menu by pressing down the menu key for
approx. 3 seconds. Select the Change User sub-menu from the
main menu and then log on as Administrator. The procedure
is given in Section 5.6.1.
4. Now open the Select configuration position in the
Configuration sub-menu and then select the STAND ALONE
setting.
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 38/86
5. Operation
5.1 General information
If the sensor will be used an integral part of a projected BST
system then the standard configuration has already been
completed. However, the onsite set-up (line or edge) still has to be
undertaken.
If required or if necessary, you can:
a) Create a quick-menu
b) Create and save a job specific configuration.
The procedure for this part is given in Section 5.5 Standard
operation.
If the sensor is changed onsite (with or without the panel) then a
new component optimization is required. Parameter settings might
have to be remade. Optimizing the specific parameters and their
significances are described in Section 5.6 Expanded operation.
5.2 Operating display
The CLS Pro 600 screen display depends on the mode that the
sensor will be working in. We differentiate between set-up mode
and scanning mode. The menu can be called up from either
mode. However, access to the specific sub-menus is differs.
5.2.1 Set-up mode display window
The sensor settings are made via the guiding job in set-up mode.
The parameters needed for the setting up will be displayed using
graphic symbols and numerical values on the control panel screen.
You will find the significances for the individual symbols in the
following illustration.
Possible contrast
Contrast quality of the edges / lines lying
in the searched area graphically
displayed.
Import the settings by pressing the
ENTER key
Sensor details
Runs the settings for the
selected function
Measuring area
Shows the edges / lines lying in the
measuring area and marks the
selected edge / line.
Current operating mode
(controller)
Status bar
Shows you which modes the sensor
and the controller are working in.
See Section 5.2.3 as well.
Numerical contrast
quality details.
Operating help
Operating help has been integrated
in the footnote. This shows you how
the optimization can be run in the
displayed window.
Pre-select the setting up functions by using the up / down arrow keys.
Activated in the standard settings are:
1. Move search area
2. Change size of search area
3. Other functions are being prepared
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 39/86
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 41/86
5.3 Controlling the ekrPro Com60 /
ekr 500 Plus controllers remotely
The current mode will be displayed in the top right corner of the
screen.
The sensor will switch over to manual mode.
5.3.2 Automatic
Automatic material web controlling is carried out in this mode,
depending on the scanning mode that was selected (edge or line).
The current mode will be displayed in the top right corner of the
screen.
The sensor will switch over to automatic mode.
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 42/86
The current mode will be displayed in the top right corner of the
screen.
The sensor will switch over to the mode servo-center position.
5.3.4 Moving the set point position (W-value)
Use the left / right arrow keys in automatic mode to adjust the set
point.
5.4 Operation
!
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 44/86
You can select between the jobs entered in the factory here.
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 45/86
2
1
1
2
K1
K1 K2
K2
3
m
m
25 mm
Laser line
or
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 46/86
5.5.1.3 Line set-up mode
Standard
1. Use the arrow keys to select
MAN mode .
m
m
L1
L2
L2 L1
or
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 47/86
Area-Tracking
1. Mark the change user entry and press ENTER to confirm it.
2. Define the user levels in the following dialog window. The
following are available for use:
You are now logged into the selected user level. You can now
adapt the parameters that can be accessed from this level.
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 49/86
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 50/86
Procedure:
Parameter display
Assigned user levels
Footnote with user help.
Only the parameters that the current user hold access rights to will
be displayed in the parameter screen.
Assignment:
1. Use the up / down arrow keys to select the parameter that you
want to optimize and then press ENTER to confirm your
selection.
1
2
3
1
2
3
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 51/86
Symbol definitions are as follows:
Operator
Maintenance
Administrator
BST-Support
Parameter display
Entry defining if the parameter will be displayed in the
quick menu or not.
Footnote with user help.
Only the parameters that the current user holds access rights to
will be displayed on the screen.
Assignment:
2. Use the up / down arrow keys to select the parameter that you
want to optimize and then press ENTER to confirm your
selection.
You can easily call up the quick menu whilst working just by
pressing the MENU key. However, there must be at least one
parameter selected for the quick menu. Otherwise it is virtually
deactivated.
1
2
3
1
2
3
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 52/86
5.7 Main menu parameter significances
5.7.1 Configuration
The sensor, panel and mounting position settings are entered via
the Configuration sub-menu.
enable alternative 2
.
edge:
This gives you the option of selecting a rear
edge for line scanning. The right edge limit
will flash red. You can select any other edge
that is found.
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 54/86
Setting options:
to middle: It will be controlled from the
center of the sensor measuring
area.
to setupposition:
The edge / line will be stopped in
the position entered during set-
up. The controllers set point will
be reset.
The material will not be moved.
\\configuration\sensor\
Set-up will be run
from this line
The material will be moved
into the laser position after
switching over to automatic
mode
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 55/86
1. In the first step you will be asked to place a
white material under the sensor.
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 56/86
guiding lock delay: Use this parameter to set up how long the last
measured value must be retained for until a
blocking signal is sent.
This will ensure that a minimum control time is
run when scanning a broken line and that the
guiding device can react.
dig. out reset delay: Use this parameter to set up the delay
time needed for resetting the digital outputs.
dig. out set delay: Use this parameter to set up the delay time
needed for setting up the digital outputs.
guiding edge: Use this parameter to define the edge that will
be used for the controlling. This parameter is
only available for line scanning applications.
Setting options:
median of 1 and 2:
Standard setting
A median value will be created
using both edges of the line and
this will be generated as the
control position.
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 57/86
The menu access rights and the quick menu position are defined in
this sub-menu.
\\configuration\mounting position
\\configuration\edit menu configuration\
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 60/86
5.7.2 Parameter
The parameters that apply to the measuring process are
assembled in this section of the main menu.
Significances and procedures for the individual settings are
described below.
Setting range: 2 64 ms
Default setting: 2 ms
automatic
Setting options: ON, OFF
Pre-adjustment: ON
\\parameter\jobs\
\\parameter\illumination\
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 61/86
destination Use this parameter to set up over- or
underexposure for the relevant area in automatic
mode.
These settings can also be used for weak colors
inside a light background.
Setting range: 0 300%
Pre-adjustment: 100%
(i.e. no overexposure)
contrast detection
The parameters that apply to the contrast
detection are set up in this sub-menu.
auto adjustment:
Switches the automatic determining of the
contrast detection search threshold on and off.
Setting options: ON / OFF
Pre-adjustment ON
contrast tracking
The tracking conditions for exceptional materials
are optimized in this sub-menu, e.g. poor contrast
or print edges with different colors.
\\parameter\destination\
\\parameter\contrast detection\
\\parameter\contrast tracking\
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 62/86
plausibility check:
This sub-menu includes the parameter that will be
used to check the plausibility.
This is described below.
edge color
This parameter defines the type of color checks to be
used for edge scanning.
The details of how the color will be checked always
refer to the screen display.
edge intensity
This parameter defines the type of intensity checks to
be used for edge scanning.
The details of how the color will be checked always
refer to the screen display.
line color
This parameter defines the type of color checks to be
used for line scanning.
It describes which color will be checked.
Setting options:
all = color checks the right side, the left
side and the line
off = no color checks
only left side = color checks run on the
left side only
only right side = color checks run on the
right side only
only line = only the line color will be
checked
only not line = color checks the right side
and the left side but not the
line
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 63/86
line intensity
This parameter defines the type of intensity checks to
be used for line scanning.
The details of how the color will be checked always
refer to the screen display.
Setting options: all
off
only right side
only left side
only line
only not line
Pre-adjustment: only line
edge polarity
Use this parameter to define whether a polarity test
will be run or not. We recommend that this parameter
is always switched on.
Switching off is only makes sense if an object with
changing colors has to be scanned.
Setting options: ON, OFF
Pre-adjustment: ON
edge sharpness
Use this parameter to define whether the contrast
transfer point sharpness (slope) has to be checked.
Setting options: ON, OFF
Pre-adjustment: OFF
environment
The system will check the gap to the next contrast on
the left and right alongside the contrast that has to be
scanned during edge scanning. If the function is
switched then blocking will be released again after an
interruption when the gap corresponds to, is larger
than or is missing when compared to beforehand. If a
contrast that lies closer to the contrast being scanned
is detected, blocking will remain in place.
Setting options: ON, OFF
Pre-adjustment: ON
contrast quality
Use this parameter to define whether the contrast
strength has to be checked or not.
This must remain stabile over the measuring process.
Setting options: ON, OFF
Pre-adjustment: OFF
See
line color
for the
significance
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 64/86
adaption settings
Use this sub-menu to set up how the plausibility
check will be run using the comparable values.
general balancing:
Use this parameter to define the weighting that
will be applied with the new valid measurements
for the marked respective reference.
The parameter is only effective when used with
an ekrPro Com
60
in automatic mode.
Setting options: off = no weighting
2 values
4 values
8 values
16 values
32 values
64 values
128 values
256 values
Pre-adjustment: 256 values
\\parameter\adaption settings\
Sum of the last 256 values last value + new value
256
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 65/86
environment: This parameter defines whether the gap to the
next existing contrast alongside the contrast that
has to be scanned should be updated.
Parameter ON =
the smallest gap between the contrast that has
to be scanned and the next existing contrast is
used.
Parameter OFF =
the value is used that was defined during set-up
procedure. There is no update.
Setting options: ON, OFF
Pre-adjustment: ON
splice misalignment
Use this parameter to set up the maximum
expected deviation from two subsequent
evaluation characteristics when tracking broken
edges / lines or a splice.
If it proves difficult to check the material and the
gap between one evaluation characteristic and
the next is big then the parameter must be set up
more precisely in order to prevent the system
jumping to a wrong edge / line.
Setting range: 1 8 mm
Pre-adjustment: 2 mm
position averaging
This parameter can be applied to the measured
value output. A new measured value will be
imported directly if the setting is set to off.
The numerical value describes the new
measurement weighting used in the new
measured value.
This can attenuate the control process, so that,
for example, the system will be prevented from
overreacting by the torn material present after a
splice.
\\parameter\splice misalignment\
\\parameter\line width tolerance\
\\parameter\position averaging\
Operation 5
31
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 5
with removable control panel Date: 07.11.2008 Page: 66/86
Setting options: off
2 values
4 values
8 values
16 values
32 values
64 values
128 values
256 values
Pre-adjustment: off
recapture factor
Use this parameter to define the step width that
the system will use for scanning the new edge /
line position after the contrast was lost.
The following benchmark value applies:
Small value for broken lines
Big value for a splice
Setting range: 0.001 10.000
Pre-adjustment: 0.01
5.7.4 Display
Attention: You can call up this sub-menu with password level
Admin and in set-up mode.
The control panels device address was preset to "1" in the factory
(delivery state).
The current setting is displayed in the System info sub-menu as
Commander Node (see Section 5.7.5).
Rotary switch S1
0
1
2
3
4
5
6
7
8
9
Switch settings Address
0 Reserved
1 111
2 112
3 113
4 114
5 115
6 116
7 117
8 118
9 Reserved
Switch S3 Function
OFF Internal terminating resistor switched off
ON Internal terminating resistor switched on
(default factory setting)
Danger from the power supply!
You are only allowed to open the sensor if the power
supply has been switched off!
Switch S3 Function
OFF Internal terminating resistor switched off
ON Internal terminating resistor switched on
(default factory setting)
Warning!
All of the settings made during operation will be
overwritten when the factory default settings are
reset.
!
\\configuration\select configuration
Troubleshooting 7
1
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 7
with removable control panel Date: 07.11.2008 Page: 74/86
7. Troubleshooting / FAQ
Technical data 8
6
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 8
with removable control panel Date: 07.11.2008 Page: 75/86
8. Technical data
8.1 Sensor
8.1.1 Environmental conditions
Working temperature: 0 to 45C
Storage temperature: -10.3V to 50.00 , 12 bit +
158.00
Working humidity: 5 to 90%, not condensing
Protection class: IP 54
Place of installation: In closed buildings
< 2000 m above sea level
External light: The sensor and control panel
should be protected from direct
sunshine
Technical data 8
6
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 8
with removable control panel Date: 07.11.2008 Page: 76/86
8.2.3 Display
LCD TFT color graphics module
Resolution: 320 x 240 pixels,
LED background lighting
Technical data 8
6
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 8
with removable control panel Date: 07.11.2008 Page: 77/86
8.2.5 Space requirement
Sensor with mounted control panel
and holder:
Sensor with holder but
without control panel:
(Details in mm)
Swiveling panel
View A
Material web
74 52
(4)
17
52
(4)
10,5
43,5
6
0
Scan point
8
5
77
Sensing roller
1
1
2
A
Adapter
1
6
0
2
5
(
1
)
1,5
25
(1)
20
116
123,5
(2)
/ 128,5
(3)
175
(2)
/ 180
(3)
Scan point
Material web
1
1
2
1
9
0
2
5
(
1
)
1,5
25
(1)
20
116
175
(2)
/ 180
(3)
123,5
(2)
/ 128,5
(3)
(1)
The details refer to the use of a 25x25 mm square bar.
The adapter is not needed if a 35x35 mm square bar is used.
(2)
Gap when using a 25x25 mm square bar.
(3)
Gap when using a 35x35 mm square bar.
(4)
Sensor offset by 180
Sensing roller
Technical data 8
6
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 8
with removable control panel Date: 07.11.2008 Page: 78/86
Swiveling panel
Securing points for customers
holder (on both sides)
m
i
n
.
1
7
0
m
m
s
p
a
c
e
n
e
e
d
e
d
t
o
s
w
i
v
e
l
t
h
e
p
a
n
e
l
Material web
Scan point
8
5
77
1
Sensing roller
1
Note
interference
contours
9
0
1,5
90 20
Measuring
area
145
143 min. 75
B
Laser position
Securing points for customers
holder (on both sides)
Material web
Scan point
Sensing roller
4
9
.
8
9
0
6
0
Measuring
area
143
Laser position
min. 75
Customers
holder
20
1,5
90
Technical data 8
6
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 8
with removable control panel Date: 07.11.2008 Page: 79/86
Control panel:
21 105
6
93
9
3
1
0
5
1
0
0
X
View X
1
2
3
4
1
2
3
4
X
View X
Technical data 8
6
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 8
with removable control panel Date: 07.11.2008 Page: 80/86
Socket (female)
Plug (male)
X
View X
1 2
3
4
5
6
7
8
1
2
4
5
6
7
X
View X
3
8
Maintenance 9
1
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 9
with removable control panel Date: 07.11.2008 Page: 81/86
9. Maintenance
9.1 General information
Beware!
Maintenance and cleaning work must only be
undertaken on the sensor and the control panel after
the power supply has been switched off.
9.2 Sensor
The sensor is classified as an optical instrument. It must be looked
after accordingly.
The cleaning of the casing should be carried out with a dry, clean
and soft cloth.
A commercial liquid cleaner may be used if the casing is very dirty.
Adhere to protection class IP 54!
The measuring windows protective lens cover must be cleaned
regularly in order to obtain optimum guiding results.
Spotted or homogeneous dirtying of the lenses can result in wrong
readings.
Transport/Storage 10
1
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 9
with removable control panel Date: 07.11.2008 Page: 82/86
10. Transport / Storage
10.1 Transportation
The equipment will be shipped in accordance with the details
stipulated in the order:
10.2 Storage
If the sensor and the control panel have been shipped as individual
parts and will not be installed immediately, they must be stored in a
dry room prior to installation.
Decommissioning 11
1
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: 12
with removable control panel Date: 07.11.2008 Page: 83/86
11. Decommissioning
Decommissioning (scraping) of the system must be carried out
together with the entire machine.
The necessary procedures must be prepared by the manufacturer
of the machine. You must take into consideration that the edge and
line contrast sensor is generally considered to be an electrical /
electronic device, which must be disposed of in accordance with
the current legal requirements.
You may also be able to return the system to BST International
GmbH. The corresponding agreement must be made first.
Index I
1
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Index
with removable control panel Date: 07.11.2008 Page: 84/86
Index
Assigning user levels to the parameters ......... 50
ATEX ......................................................... 11, 13
Automatic mode............................................... 41
Benutzerebene zuordnen................................ 48
Bus status........................................................ 24
Cable connections............................... 11, 23, 81
Cable extension........................................... 4, 17
Commissioning
Stand alone system..................................... 37
Commissioning with controller CCD Line Guider
..................................................................... 36
Commissioning with controller EKR 1500 ....... 36
Commissioning with controller ekr 500 Plus.... 36
Commissioning with controller ekrPro Com60 33
Control panel ................................................. 4, 9
Cable guide ................................................. 16
Connection cable........................................... 4
Console mounting ....................................... 21
Dimensions.................................................. 79
Display......................................................... 76
Environmental conditions............................ 76
Installation ................................................... 17
Installation cut-out ....................................... 21
Installation versions..................................... 17
Key functions............................................... 10
Maintenance................................................ 81
Power supply............................................... 76
Securing hole diagram................................ 18
Securing kit.................................................. 21
Securing set ................................................ 17
Setting the device address.......................... 70
Technical data............................................. 76
Terminator resistors .................................... 72
Turning the control panel ............................ 15
Wall mounting.................................. 17, 18, 19
Weight ......................................................... 76
Decommissioning ............................................ 83
Deleting a job................................................... 49
Device addresses............................................ 69
DIL switch
DIL switch S4 .............................................. 25
Setting for stand-alone system.................... 25
Setting for use with ekrPro Com
60
............... 25
Display............................................................. 76
Scan mode .................................................. 39
Set-up Mode................................................ 38
Emissions ........................................................ 12
Environmental conditions ................................ 13
Expanded operation ........................................ 48
Factory default settings ............................. 69, 73
Resetting factory default settings................ 73
Fehlersuche (FAQ) .......................................... 74
Firmware
Firmware adding ........................................... 2
First edge / second edge................................... 8
Free headroom................................................ 11
Graphics display................................................ 9
Input options.................................................... 27
Alphanumerical input .................................. 28
Installation ....................................................... 23
Installation site................................................. 13
Intended use...................................................... 3
Laser................................................................ 12
Laying of cables .............................................. 11
LED operating statuses..................................... 1
Main menu....................................................... 30
Navigation ................................................... 30
Maintenance.................................................... 81
Manual mode................................................... 41
Menu structure ................................................ 32
Menus.............................................................. 27
Operating display ............................................ 38
Operating manual
Use................................................................ 2
Operating Manual
Symbols ........................................................ 1
Operating mode
Center positioning....................................... 42
Operating modes
Automatic .................................................... 41
Manual mode .............................................. 41
Operating principle ............................................ 5
Operation................................................... 38, 43
Operation display ............................................ 39
Parameters of the main menu
Configuration............................................... 52
Commander ................................................ 52
edit menu configuration............................... 59
mounting position........................................ 59
remote control ekr ....................................... 57
Sensor......................................................... 54
Display ........................................................ 67
Parameter ................................................... 60
adaption settings......................................... 64
contrast detection........................................ 61
contrast tracking.......................................... 61
destination................................................... 61
illumination .................................................. 60
jobs.............................................................. 60
line width tolerance ..................................... 65
position averaging....................................... 65
recapture factor ........................................... 66
splice misalignment..................................... 65
web stop detection...................................... 66
Remote control ekr...................................... 66
System info ................................................. 68
Plug pin assignments ...................................... 79
Index I
2
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Index
with removable control panel Date: 07.11.2008 Page: 85/86
Potentially explosive areas................................ 3
Remote control ................................................ 41
Move the guiding device ............................. 42
Move the set point ....................................... 42
Safety information........................................ 2, 11
Saving a job..................................................... 49
SC mode.......................................................... 42
Selecting a job................................................. 49
Sensor
Analog output .............................................. 75
Control panel interface................................ 76
Digital inputs................................................ 75
Digital outputs.............................................. 75
Dismantling the BST holder ........................ 18
Enclosure socket ......................................... 23
Environmental conditions............................ 75
Installation ................................................... 13
Installation with BST holder......................... 13
Installation with holder supplied by the
customer ................................................. 14
LED ............................................................. 24
Maintenance................................................ 81
Measuring window cover............................. 75
Power supply............................................... 75
Service indicator displays............................ 24
Setting the device address.......................... 69
Setting the gap between the sensor and the
scanning roller ........................................ 15
Structure........................................................ 4
Technical data............................................. 75
Terminator resistor...................................... 71
Set position........................................................ 7
Setting up quick menus................................... 51
Set-up.............................................................. 43
Activating set-up ......................................... 43
Edge mode.................................................. 45
Line mode ............................................. 46, 47
Standard...................................................... 46
Tracking area.............................................. 47
Space requirement .................................... 77, 78
with holder, with panel ................................ 77
with holder, without panel ........................... 77
without holder, with panel ........................... 78
without holder, without panel ...................... 78
Status bar ........................................................ 40
Storage............................................................ 82
System
Standard working........................................ 43
Technical data........................................... 75, 76
Terminator resistors ........................................ 71
Terms used ....................................................... 7
Transportation ................................................. 82
Commissioning example A1
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: A1
with removable control panel Date: 07.11.2008 Page: 1/1
A1 Commissioning example
Saving parameters A2
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: A2
with removable control panel Date: 07.11.2008 Page: 1/3
Procedure:
2
1
2
1 +24 V
4
3
3
4
Saving parameters A2
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: A2
with removable control panel Date: 07.11.2008 Page: 2/3
Procedure:
3
2
1
4
2
1 +24 V
3
4
Saving parameters A2
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: A2
with removable control panel Date: 07.11.2008 Page: 3/3
2
4
1
2 1
3
+24 V
3
4
Default settings A3
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: A3
with removable control panel Date: 07.11.2008 Page: 1/3
A3 Factory default settings
Menu Sub-menu 1 Sub-menu 2 Parameters Access
password level
Default
value
Applicatio
n
Change User User level Operator Operator
display dim time
[min]
Admin 5 commander
active USB Admin
Manual settings enable alter-
native edge
Admin Deactivated
enable alter-
native 2
nd
edge
Admin Deactivated
enable alter-
native line
Admin Deactivated
hide menu Admin activated
disable
operating error
dialog
Admin activated
guiding mode Admin keep value
active USB Admin
white balance Admin
adjust sensor Service
guiding block
delay [ms}
Admin 20
dig. Out reset
delay [ms]
Admin 0
dig. Out set delay
[ms]
Admin 0
mode digital out Admin
sensor
guiding edge Admin median of 1
and 2
Default settings A3
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: A3
with removable control panel Date: 07.11.2008 Page: 2/3
Menu Parameter level
1
Parameter level
2
Parameter
level 3
Access
password level
Default value Applicatio
n
(B) enable Admin Deactivated
(B) Teach in Admin Deactivated
(B) Sensor
inverted
Admin Deactivated
(B) Guiding
direction
Admin Deactivated
(B) Remote
control inv.
Admin Deactivated
config. position B
(B) W-Value
control inv.
Admin Deactivated
(C) enable Admin Deactivated
(C) Teach in Admin Deactivated
(C) Sensor
inverted
Admin Deactivated
(C) Guiding
direction
Admin Deactivated
(C) Remote
control inv.
Admin Deactivated
config. position C
(C) W-Value
control inv.
Admin Deactivated
(D) enable Admin Deactivated
(D) Teach in Admin Deactivated
(D) Sensor
inverted
Admin Deactivated
(D) Guiding
direction
Admin Deactivated
(D) Remote
control inv.
Admin Deactivated
config. position D
(D) W-Value
control inv.
Admin Deactivated
edit menu
configuration
Admin
select
configuration
Admin
save
configuration
Admin
delete
configuration
Admin
choose job Operator
save job Admin
jobs
delete job Admin
time [ms] Maintenance 2
internal Operator Automatik
brightness Maintenance 7
automatic Maintenance activated
optional Operator
brightness Maintenance 0
Parameter
illumination
automatic Maintenance Deactivated
Default settings A3
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: A3
with removable control panel Date: 07.11.2008 Page: 3/3
General information
The sensor can be connected up to the customers controller using
via a terminal strip (optional). A BST STB 1 must be used in this
case. This will link to the sensor via a cable and plug. The
separate cable wires will be fed to a terminal strip inside the BST
STB 1. The connections to the customers machine can then be
made from here.
Installation
Warning!
Only qualified and trained personnel are permitted to
undertake the electrical connections!
Check that all the cables are fitted tightly after the connections
have been made (in both cases).
Union nut
Clamp insert
Enclosure wall
Attention! Do not squash the
clamping insert when
removing it (do not press
down on it
Intermediate support
Connection BST STB 1 A4
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: A4
with removable control panel Date: 07.11.2008 Page: 3/3
Teach-in model A5
CLS Pro 600 line and contrast sensor EDV-No.: MD.323.01.01 Chapter: A5
with removable control panel Date: 07.11.2008 Page: 4/1
A5 Teach-in model