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240mm2
Wire Size 2.29
No. of Wires 6 4
Direction of Lay R L
Lay Lengths (mm) 175 207.4
300mm2
Wire Size 2.59
No. of Wires 6 12
Direction of Lay L L
Lay Lengths (mm) 221.7 254.2
Capstan Gears 1 2&6 2
400mm2
Wire Size 2.95
No. of Wires 6 12
Direction of Lay L L
Lay Lengths (mm) 221.7 254
Capstan Gears 1 2&6 2
500mm2
Wire Size 3.25
No. of Wires 6 12
Direction of Lay L L
Lay Lengths (mm) 254.2 295.9
Capstan Gears 2 1&4 3
Estimated Reduction in Diameter as a Result of Compaction (mm) 0.15 0.6
Diam over the layer (mm)* 9.6 15.55
PCD 5.98 12.13
PI * PCD 18.77 38.09
1.25
41 24
L R
228.1 301.1
0.55 0.90
15.03 18.71
11.61 15.46
36.46 48.57
0.158 0.160
-0.916 1.231 -0.188 Resultant Torque will tighten the outer layer
18 24
L R
279.7 369.2
1 2
0.50 0.95
17.18 21.41
13.73 18.19
43.13 57.13
0.153 0.154
-1.046 1.390 -0.261 Resultant Torque will tighten the outer layer
18 24
L R
335.6 369.2
2 2
0.65 1.05
19.45 24.3
16.08 21.13
50.50 66.37
0.149 0.178
-1.196 1.869 -0.206 Resultant Torque will tighten the outer layer
18 24
L R
325.5 358.1
1 1
0.8 1.2
21.25 26.6
17.95 23.48
56.39 73.75
0.172 0.203
-1.532 2.368 -0.159 Resultant Torque will tighten the outer layer
TORQUE BALANCE
New Temporary Change
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R L
Lay Lengths (mm) 80 700
Design
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R R
Lay Lengths (mm) 80 700
Torsional Forces
Lay angle= arctan (2R/L)
R= pitch circle radius
L= lay length
Torsional force= T r sin (BICC) Design in CB
Tern Dimensions Torsional Forces
Steel wire (mm) 2.25 -0.29
Aluminium wire (mm) 3.38
Diameter over 7-strand steel core (mm) 6.75
Lay Length (mm) 110
PCD (mm) 4.5
PCR (mm) 2.25
Lay angle (7-strand steel) Degrees 7.32
1.25
41
L
213
0.00
18.97
17.72
55.67
0.256
2.240 2.197 Resultant Torque will tighten the outer layer
7.0295978 kN.m
10.829974 kN.m
1.25
41
L
213
0.00
18.97
17.72
55.67
0.256
2.240 1.879 Resultant Torque will tighten the outer layer
Manipulated
based on
Maximum and
minimum Lay
rsional Forces length ValuesForces
Torsional Lay length
2.25 -0.29
3.38
6.75
110 D
4.5
2.25
7.32
13.51 0.70
229
10.13
5.065
7.91
20.27 -2.15
202
16.89
8.445
14.72
27.03 2.28
378
23.65
11.825
11.12
0.55
DESIGN
TORQUE BALANCE
New Temporary Change
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R L
Lay Lengths (mm) 80 700
Design
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R R
Lay Lengths (mm) 80 700
ACTUAL
TORQUE BALANCE
New Temporary Change
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R L
Lay Lengths (mm) 80 710
Design
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R R
Lay Lengths (mm) 80 610
Design
16mm x 4 core
Wire Size 1.76 6.45
No. of Wires 6 4
Direction of Lay R R
Lay Lengths (mm) 80 675
1.25
41
L
213
0.00
18.97
17.72
55.67
0.256
2.240 2.197 Resultant Torque will tighten the outer layer
7.0295978 kN.m
10.829974 kN.m
1.25
41
L
213
0.00
18.97
17.72
55.67
0.256
2.240 1.879 Resultant Torque will tighten the outer layer
QUE BALANCE
1.25
41
L
290
0.00
19.5
18.25
57.33
0.195
1.770 1.935 Resultant Torque will tighten the outer layer
1.25
41
L
245
0.00
20
18.75
58.90
0.236
2.192 1.981 Resultant Torque will tighten the outer layer
1.25
41
L
220
0.00
20
18.75
58.90
0.262
2.425 2.247