RE054 reverse circulation

Parts & tools guide

RECOMMENDED SAFETY PROCEDURES

These are the primary generic hazards identified with the use of this product and the user should use this information
as input to their own risk assessment / procedures reflecting the specific use the product is put to.

Personal safety measures

Safety Helmet Take 5 minutes !
Hearing Protection Plan, sequence and determine the resources
required for each step of the job
Safety Glasses
Identify any hazards. A risk assessment using
the Sandvik Risk Matrix or similar should be
Protective Clothing performed

Safety Boots Determine how to control the hazards

identified and acquire the resources to do so

Take 5 every day is a quick and effective way to prevent incidents that can cause injury, property damage and
can also improve the way a job is done

Stored energy (isolation)

Before stripping the hammer allow several minutes after ceasing operation for any compressed air
trapped inside the hammer to dissipate

Always use correctly rated chain type breakout tools. Preferably operate breakout tools remotely

Take care when servicing the hammer or changing bits. Heavy internal parts can fall within from inside
the hammer

Manual handling

Beware of pinch points between the bit and the hammer shroud. The bit is a moving part - keep hands
clear of this area if manual handling is necessary

The hammer is cylindrical and very heavy. Make sure the hammer is stored safely to remove falling and
rolling hazards

Use safe and proper lifting practices to avoid injuries

Always use a lifting bale and the rigs winch to remove and install a RC hammer

Emergency response

Familiarize yourself with emergengy stop switches and emergency response equipment. Always make
sure you have a way of summoning help in an emergency

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2
 HAMMER TOP SUB ASSEMBLIES AND PARTS LIST

A B

1 1

14
Ref Part no Part description
A 32-054-R45 Hammer assy 4.5 inch Remet
2 2 1 33-054-R45 Top sub 4.5 inch Remet
2 20-054-R45 Adaptor tube 4.5 inch Remet
3 21-054-000 Air screen
**
3 4 41-D1400-0520 Circlip
3
A 32-054R-R45 Hammer assy 4.5 inch Remet Retention
** **
4
1 33-054-R45 Top sub 4.5 inch Remet
4
2 20-054-R45 Adaptor tube 4.5 inch Remet
15
3 21-054-000 Air screen
5
4 41-D1400-0520 Circlip
6
B 32-054-M45 Hammer assy 4.5 inch Metzke
7
1 33-054-M45 Top sub 4.5 inch Metzke
8
2 20-054-M45 Adaptor tube 4.5 inch Metzke
9
3 21-054-000 Air screen
16
10 4 41-D1400-0520 Circlip
B 32-054R-M45 Hammer assy 4.5 inch Metzke Retention
** 17 1 33-054-M45 Top sub 4.5 inch Metzke
** 2 20-054-M45 Adaptor tube 4.5 inch Metzke
** ** 3 21-054-000 Air screen
** 4 41-D1400-0520 Circlip
B 32-054R-DS45 Hammer assy 4.5 inch Metzke Drillstar R.
18 1 33-054-DS45 Top sub 4.5 inch Metzke
** 2 20-054-DS45 Adaptor tube 4.5 inch Metzke
11 3 21-054-000 Air screen
4 41-D1400-0520 Circlip
19

20
12

**

13

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2
 HAMMER TOP SUB ASSEMBLIES AND PARTS LIST

A B

1 1

14

Ref Part no Part description

5 25-054-000 Plunger
2 2
6 22-054-000 Spring
7 39-054-000 Spring seat (optional)
** 8 24-054-000 Make up ring steel
3
3 9 28-054-000 Viton make up ring
** **
10 29-054-000 Distributor
4 4 11 37-054-000 Sample tube
11A 37-054-00V Sample tube venturi
15
12 30-054-000 Mount sample tube
5
13 31-054-000 Inner cylinder
6
14 36-054-000 Piston
7
15 35-054-000 Piston case
8
16 23-054-000 Piston retaining ring
9
17 26-054-000 Bush drive sub
16
10 18 27-054-000 Bit retaining ring
19 Shroud Hrdn (Refer to the following chart)
17 20 16-054-000 Drive sub
**
Retent. option
** 19A (Refer to the following chart)
** **
Shroud Hrdn
** 20A 16-054R-000 Retention option - Drive sub
38-054-001 Rubber parts kit (for items 2, 5, 10, 11, 12,
17 ,18) ** sold separately
18
This hammer and components are protected by various patents
**
11

19

20
12

**

13

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2
SHROUD DETAILS

Hardened and metal sprayed shroud assortment

Size Size
Hardened shroud Metal sprayed shroud
(mm) (inch)
40-054-503 40-054M-503 131,7 5 3/16
40-054-504 40-054M-504 133,4 5 1/4
40-054-505 40-054M-505 134,9 5 5/16
40-054-506 40-054M-506 136,5 5 3/8
40-054-507 40-054M-507 138,1 5 7/16
40-054-508 40-054M-508 139,7 5 1/2
40-054-509 40-054M-509 141,3 5 9/16
40-054-510 40-054M-510 142,9 5 5/8
40-054-511 40-054M-511 144,5 5 11/16
40-054-607 163,5 6 7/16
Hard Formation 40-054-615 175,8 6 15/16
40-054-707 188,5 7 7/16
40-054-715 201,2 7 15/16
Metal sprayed shrouds are sold separately as an option

Retention shrouds
Shroud part no Size (mm) Size (inch)
40-054RM-505 134,9 5 5/16
40-054RM-506 136,5 5 3/8
40-054RM-507 138,1 5 7/16
40-054RM-508 139,7 5 1/2
40-054RM-509 141,3 5 9/16
40-054RM-510 142,9 5 5/8
40-054RM-511 144,5 5 11/16

Drop Centre

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2
BIT DETAILS

Bit assortment
Size Size
Bit part no Recommended shroud
(mm) (inch)
63-054-506DC 136,5 5 3/8 40-[ ]-505
63-054-506HF 136,5 5 3/8 40-[ ]-505
63-054-508DC 139,7 5 1/2 40-[ ]-507
63-054-508HF 139,7 5 1/2 40-[ ]-507
63-054-510DC 142,9 5 5/8 40-[ ]-509
63-054-510HF 142,9 5 5/8 40-[ ]-509
63-054-512DC 146 5 3/4 40-[ ]-511
63-054-512HF 146 5 3/4 40-[ ]-511
63-054-608 165,1 6 1/2 40-[ ]-607
63-054-700 177,8 7 40-[ ]-615
63-054-708 190,5 7 1/2 40-[ ]-707
Hard Formation 63-054-800 203,2 8 40-[ ]-715
Bit assemblies include a hardened (non-coated) shroud 1,6 mm (1/16 inch) smaller than the
bit diameter

Retention drill bits

Size Size
Bit part no Recommended shroud
(mm) (inch)
63-054R-506DC 136,5 5 3/8 40-[ ]-505
63-054R-506HF 136,5 5 3/8 40-[ ]-505
63-054R-508DC 139,7 5 1/2 40-[ ]-507
63-054R-508HFDC 139,7 5 1/2 40-[ ]-507
63-054R-510DC 142,9 5 5/8 40-[ ]-509
63-054R-510HFDC 142,9 5 5/8 40-[ ]-509
63-054R-512DC 146 5 3/4 40-[ ]-511
63-054R-512HFDC 146 5 3/4 40-[ ]-511

Drop Centre

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2
 GENERAL SPECIFICATIONS

C
RE054 Wear limits
Pressure Air consumption Feature Size
psi bar cfm m/min Piston nose 87,5 mm (3 7/16)
250 17,2 550 16,1 Piston large OD 110,4 mm (4 6/16)
300 20,7 660 19,3 Piston back OD 102,3 mm ( 4)
B 350 24,1 750 21,9 Piston seal ID 54,4 mm (2 2/16)
400 27,5 830 24,3 Inner cylinder ID 102,6 mm (4 1/16)
450 31,0 925 27,0 Piston case ID 110,8 mm (4 6/16)
500 34,5 1030 30,1 Piston bush ID 88,0 mm (3 7/16)

Measurements Warranty
Item Size - Warranty is void if the maximum
Standard hole size 140 mm (5 8/16) recommended air pressure is
exceeded. Given flows are indica-
A A- Overall length (ex bit) 1252 mm (49 5/16) tive only
B- Spanner flat ( A/F ) 100 mm (3 15/16) - Inadequate lubrication will damage
C- Cylinder OD 130 mm (5 2/16) the hammer and void the warranty

Weight (approx ex bit) 76 kg (167.2 lb)

Lubrication
Correct lubrication is critical to the performance and longevity of the hammer.
Sandvik recommends:
- Oil Grade: SAE 320 Hammer Oil for most operating conditions
- Rate: 2 liter/hour minimum via an automatic feeder
- Double the rate when injecting fluids such as water, foam & polymers
- Clean and relubricate the hammer each day after use to prevent corrosion and
premature failure

* Refer to the Operators manual for more detailed information

Correct positions for breakout tools

Bit range 100mm (4) 50mm (2) 50mm (2) 100mm (4)

140 mm to 146 mm
5 1/2 to 5 3/4
Do not place/use breakout tools in red areas. Use a bit basket/breakout
plate to breakout the bit. Incorrect breakout will void warranty

Top Sub

Inner cylinder Stand off is the gap existing between the top Stand off
sub and the inner cylinder when the hammer
0,6 mm to 1 mm
is assembled and hand-tightened
Piston Case 0.024 to 0.04

Copyright 2010 Sandvik Mining and Construction

RE054 - version 2
 Sandvik is a high-technology engineering group with
world-leading positions in selected areas tools for metal
working, advanced materials technology, and mining and
construction. We are represented in 130 countries.

Sandvik Mining and Construction represents one third of

the overall Sandvik Group and serves a broad range of
customers in construction, mineral exploration, mining
and bulk materials handling. Our construction expertise
covers quarrying, tunneling, demolition and recycling, and
other civil engineering applications. Our mining products
and services support customers on the surface and under
ground, in all mineral, coal and metal mining applications
from exploration to ore transportation.

SANDVIK is a registered trademark owned by Sandvik Companies in Sweden and other countries. 2010 SANDVIK
Performance is based on ideal conditions. Sandvik reserves the right to amend specifications without notice

SANDVIK MINING AND CONSTRUCTION www.sandvik.com 47 - 51 Vulcan Rd, Canning Vale WA 6155 Australia - Tel: +61 8 9455 4433