MCFA Document # 000026-09C

Issue Date 3/16/2009

Lift
Trucks

TITLE: Oil Cooled Disc Brakes for P17500 ~ P36000

MODEL AND SERIAL NUMBER:

P17500, P20000, P22000, P26500, P30000, P33000, P36000
T32C-10011 up, T32C-60001-up, T36A-10011-up, T37A-10001-up, T38A-10001-up
T39A-10001- up, T40A-10001 - up

SUBJECT: The oil cooled disc brakes (OCDB) maintenance intervals and recommended oil type is not
described in the operation and maintenance manual (OMM) or current service manual.

CAUSE: The factory installed oil cooled disc brake system features a self-contained pressurized cooling
system with dedicated oil coolers to keep the brake system operating a peak performance.

The OCDB are standard equipment on P36000 and optional on P17500 ~ P33000 models.

The information provided on this web site is considered to be confidential information and is intended to assist you in resolving product issues. In addition, the information
on this web site is not to be considered as an authorization for any financial claim against MCFA.
Always follow all Safety, Warning, Caution and Precaution information that is provided in the appropriate Service Manual and Operation and Maintenance Manual(s).

RESOLUTION

After one month or 200 service hours which ever accrues first, it is very important that the last chance
filters be removed and cleaned. Failure to clean the last chance filters may result in reduced brake
service life.

Replace WDB oil every 6 months or (1000 hrs) which ever occurs first:
After one month or 200 service hours which ever accrues first, it is very important that the
last chance filters be removed and cleaned.

Last chance filter

 Flushing procedure OCDB cooling system:
Before draining WDB oil operate the lift truck for 10 minutes while applying the brake pedal on and off
several times.
Drain oil and refill with SAE 10W-30 oil.

Operate the lift truck for 10 minutes while applying the brake pedal on and off several times.
Brake pedal: On/Off
-Travel speed: 0 to 15 km/h (0 9 mph)
-Travel time: Forward 5 min. / Reverse 5 min.

4: Drain oil and remove last chance filters.

5: Clean the last chance filters and reinstall.
6: Refill brake system with Sumico WDB oil part number 92G34-09900 (20 liters)
7: Operate for 10 minutes then check the cooling system for connections leaks.
8: Return to service.