Webforge Access - Brochure PDF

Access Systems Division
Finding The Right Flooring

Webforge Contents The Company
Webforge Material Options
FLOORING
ACCESS SYSTEMS
FLOORING This brochure has been compiled to provide the

Finding the Right Flooring 1 technical, design and practical data necessary for the
Loading Classifications / Slip Resistance / optimum selection of Webforge flooring, stair treads,
handrailing, safety barriers and balustrades for a STEEL - CODE M
Treatment Options 2
wide range of applications. This is the most commonly used material and is used in all types of floor applications.
Standard Pattern Types 3
Examples are provided showing various means of It withstands impact loads well and is capable of spanning long distances. It is used extensively in
How to Order 4
using these products to achieve the most economical power stations, refineries, chemical plants and offshore platforms for mezzanine floors, storage racks,
and aesthetically pleasing solutions to a wide range catwalks, and conveyor walkways. Steel grating can also be supplied with floorplate or mesh attached
STAIR TREADS if required. For further information see page 32.
of engineering and architectural problems.
Finding the Right Stair Tread 5
The Webforge Group has in excess of 50 years
Stair Tread Product Range 6 ALUMINIUM - CODE A
experience as a specialist manufacturer of metal
How to Order 8 flooring and allied products to various national and Aluminium is usually used when weight or corrosion is an issue. Typical applications are in sewerage
international standards. Manufacturing is undertaken treatment facilities and other aggressive corrosive environments. Aluminium can also be used in
MONOWILLS HANDRAILING on state of the art equipment incorporating commercial applications including sunscreens, privacy screens and security screens. Aluminium grating
can also be supplied with floorplate or mesh attached if required. For further information see page 32.
Finding the Right Handrail 9 computerised and robotic technologies. The company
Stanchion Product Range 10 is committed to a continuous process of updating
Handrail Components 12 such equipment to enhance customer service through
product quality and delivery.
FIBREGLASS - CODE I or V
How to Order 14
The Webforge Group is committed to meeting the FRP (fibre re-inforced plastic) or fibreglass moulded grating is commonly used where a metal product is
requirements as set down in International Quality not suitable. There are two basic types of moulded grating. Code type I uses isopthalic resin and code
SPECIAL STANCHIONS 15 type V uses vinylester resin. FRP is non-magnetic, has low thermal conductivity is non conductive and
Standard ISO 9000 to ensure the supplied product
non sparking. It is used in corrosive environments and where weight and hygiene may be issues.
will meet and exceed the customers requirements.
JUMBO STANCHIONS 16 For further information see page 26.
Webforge offers an engineering service in support of
its product range, including the design & installation
SAFETY BARRIERS AND BALUSTRADING EXPANDED METAL - CODE WM
of the most economically appropriate system for a
Finding the Right Barrier 18 particular application, together with the provision of Expanded metal is used for mezzanine floors, catwalks, walkways and storage racks. High strength to
How to Order 19 detailed drawings if required. weight ratio makes it technically applicable in many engineering, industrial and ornamental applications.
Because there are no welds or joins, it operates as a structural member that distributes loads evenly over
Through its network of operations throughout
TECHNICAL DATA a wide area. For further information see page 28.
Australia, New Zealand and Asia, Webforge has the
Steel Grating Pattern Types 20 resources and experience to service a complete range
Tolerances and Terminology 22 of projects, whatever the complexity or size.
STAINLESS STEEL - CODE S
Aluminium Grating Pattern Types 24 Webforge is part of Delta Plc, a UK based Stainless steel is used in some chemical plant applications but more commonly where hygiene is an issue
FRP Grating 26 international engineering group with businesses in and foodstuffs are prepared. It has superior corrosion resistance to mild steel. Stainless steel can be
treated with an electropolishing process. For specific information regarding availability contact your local
Expanded Metal Flooring 28 speciality chemicals and industrial supplies.
Webforge Sales Office.
Stair Tread Specifications 30 The company employs some 10,000 people in
Fastening Methods 31 24 countries worldwide.
Webplate & Webmesh 32
Handrail Specifications 33
Our technical sales staff can answer all
your enquiries. Calculations are made on
the basis of relevant engineering practice
and codes applicable.
Our staff will provide advice on the most
economical and correct type of flooring to
meet your needs and a full estimating
service for quotations from your drawings
or outlines is available.
Our quality assurance programme is in
accordance with ISO9000 and is designed
to suit our manufacturing processes.
Computer control of manufacturing
schedules ensures efficient delivery phased
to meet customer requirements.
1
Finding The Right Flooring
Webforge Contents The Company
FLOORING
ACCESS SYSTEMS
FLOORING This brochure has been compiled to provide the

Finding the Right Flooring 1 technical, design and practical data necessary for the
Loading Classifications / Slip Resistance / optimum selection of Webforge flooring, stair treads,
handrailing, safety barriers and balustrades for a STEEL - CODE M
Treatment Options 2
wide range of applications. This is the most commonly used material and is used in all types of floor applications.
Standard Pattern Types 3
Examples are provided showing various means of It withstands impact loads well and is capable of spanning long distances. It is used extensively in
How to Order 4
using these products to achieve the most economical power stations, refineries, chemical plants and offshore platforms for mezzanine floors, storage racks,
and aesthetically pleasing solutions to a wide range catwalks, and conveyor walkways. Steel grating can also be supplied with floorplate or mesh attached
STAIR TREADS if required. For further information see page 32.
of engineering and architectural problems.
Finding the Right Stair Tread 5
The Webforge Group has in excess of 50 years
Stair Tread Product Range 6 ALUMINIUM - CODE A
experience as a specialist manufacturer of metal
How to Order 8 flooring and allied products to various national and Aluminium is usually used when weight or corrosion is an issue. Typical applications are in sewerage
international standards. Manufacturing is undertaken treatment facilities and other aggressive corrosive environments. Aluminium can also be used in
MONOWILLS HANDRAILING on state of the art equipment incorporating commercial applications including sunscreens, privacy screens and security screens. Aluminium grating
can also be supplied with floorplate or mesh attached if required. For further information see page 32.
Finding the Right Handrail 9 computerised and robotic technologies. The company
Stanchion Product Range 10 is committed to a continuous process of updating
Handrail Components 12 such equipment to enhance customer service through
product quality and delivery.
FIBREGLASS - CODE I or V
How to Order 14
The Webforge Group is committed to meeting the FRP (fibre re-inforced plastic) or fibreglass moulded grating is commonly used where a metal product is
requirements as set down in International Quality not suitable. There are two basic types of moulded grating. Code type I uses isopthalic resin and code
SPECIAL STANCHIONS 15 type V uses vinylester resin. FRP is non-magnetic, has low thermal conductivity is non conductive and
Standard ISO 9000 to ensure the supplied product
non sparking. It is used in corrosive environments and where weight and hygiene may be issues.
will meet and exceed the customers requirements.
JUMBO STANCHIONS 16 For further information see page 26.
Webforge offers an engineering service in support of
its product range, including the design & installation
SAFETY BARRIERS AND BALUSTRADING EXPANDED METAL - CODE WM
of the most economically appropriate system for a
Finding the Right Barrier 18 particular application, together with the provision of Expanded metal is used for mezzanine floors, catwalks, walkways and storage racks. High strength to
How to Order 19 detailed drawings if required. weight ratio makes it technically applicable in many engineering, industrial and ornamental applications.
Because there are no welds or joins, it operates as a structural member that distributes loads evenly over
Through its network of operations throughout
TECHNICAL DATA a wide area. For further information see page 28.
Australia, New Zealand and Asia, Webforge has the
Steel Grating Pattern Types 20 resources and experience to service a complete range
Tolerances and Terminology 22 of projects, whatever the complexity or size.
Aluminium Grating Pattern Types 24 Webforge is part of Delta Plc, a UK based Stainless steel is used in some chemical plant applications but more commonly where hygiene is an issue
FRP Grating 26 international engineering group with businesses in and foodstuffs are prepared. It has superior corrosion resistance to mild steel. Stainless steel can be
treated with an electropolishing process. For specific information regarding availability contact your local
Expanded Metal Flooring 28 speciality chemicals and industrial supplies.
Stair Tread Specifications 30 The company employs some 10,000 people in
Fastening Methods 31 24 countries worldwide.
Webplate & Webmesh 32
Handrail Specifications 33
Our technical sales staff can answer all
your enquiries. Calculations are made on
the basis of relevant engineering practice
and codes applicable.
Our staff will provide advice on the most
economical and correct type of flooring to
meet your needs and a full estimating
service for quotations from your drawings
or outlines is available.
Our quality assurance programme is in
accordance with ISO9000 and is designed
to suit our manufacturing processes.
Computer control of manufacturing
schedules ensures efficient delivery phased
to meet customer requirements.
1
Loading Classifications Standard Pattern Types
The loads applied to grating can usually be split into two basic categories:
Webforge Load Type 1 Webforge Load Type 5
FLOORING
Point Loads Span mm Steel Aluminium FRP Expanded Metal Span mm Steel Aluminium FRP
These usually occur when motor driven trolleys or wheeled vehicles are run over the grating. 450 C205 A253 G256 WM50080 450 C205 A253 G256
For point load applications please contact your local Webforge Sales Office. 600 C205 A253 G256 WM50080 600 C205 A253 G256
900 C205 A253 G386 WM50110 900 C205 A255 G386
Uniformly Distributed Loads (UDL)
1050 C205 A253 G386 WM50105 1050 C255 A325 -
Uniformly distributed loads are more commonly used for general walkway and flooring applications. 1200 C205 A255 G386 - 1200 A255 A405 -
Most standards relate the loads that floors have to withstand in this format. 1500 A255 A403 - - 1500 C405 A505 -
Some common applications are listed below. 1800 A325 A455 - - 1800 C505 - -
2100 A405 - - - 2100 A655 - -
2400 C505 - - - 2400 A655 - -
WEBFORGE LOAD LOAD DEFLECTION APPLICATION STANDARD 2800 A655 - - - 2800 A756 - -
TYPES KPA MM APPLICABLE
Type 1 2.5 5 Maintenance walkways & areas AS1657
with no public access. Webforge Load Type 2 Webforge Load Type 5a
Type 2 3 5 Pedestrian traffic, residential use. Span mm Steel Aluminium FRP Expanded Metal Span mm Steel Aluminium FRP
450 C205 A253 G256 WM50080 450 C205 A253 G256
Type 3 4 5 Pedestrian traffic, public, AS1170
600 C205 A253 G256 WM50080 600 C205 A253 G256
commercial and crowd use. 900 C205 A253 G386 WM50105 900 C205 A253 G386
Type 4 5 5 General factories and workshops, 1050 C205 A255 G386 - 1050 C205 A255 -
1200 C205 A323 - - 1200 A205 A325 -
Type 4a 10 motor rooms, hand trolleys. 1500 A255 A405 - - 1500 C325 A405 -
Type 5 7.5 5 General heavy loading areas, boiler 1800 A325 A505 - - 1800 A405 A505 -
Type 5a 10 rooms, heavy equipment areas. 2100 A405 - - - 2100 C505 - -
2400 A505 - - - 2400 A505 - -
2800 A655 - - - 2800 A655 - -
Slip Resistance Span mm Steel

Webforge Load Type 3
Aluminium FRP Expanded Metal
450 C205 A253 G256 WM50080
600 C205 A253 G256 WM50080
With the requirement to provide safe places of work, the slip resistance of the 900 C205 A253 G386 WM50105
flooring and walkway products needs to be considered. On steeply sloping walkways 1050 C205 A255 G386 -
between 150 and 200 cleats can be used to improve slip resistance. The standard 1200 C255 A325 - -
surface uses plain flat edge bar Code P - Plain but to increase slip resistance further 1500 C325 A405 - -
the following points should be considered: 1800 C405 A505 - -
2100 C505 - - -
Steel & Aluminium 2400 A655 - - -
Serrated grating can be specified. Serrated grating is when the top of the loadbars 2800 A655 - - -
are notched. To specify use the Code S - Serrated.
In addition both steel and aluminium grating can improve their slip resistance
by setting the direction of walking over the floor parallel to the loadbar span. Webforge Load Type 4
Cross rods can be spaced at 100mm centres for better grip. Span mm Steel Aluminium FRP Expanded Metal
Fibreglass Grating 450 C205 A253 G256 WM50080
FRP grating is provided with an antiskid surface. This is a coarse grit that is bonded 600 C205 A253 G256 WM50080
to the top surfaces of the grating. 900 C205 A253 G386 -
Expanded Metal 1050 C205 A323 - -
Expanded metal slip resistance is improved if the direction of walking coincides with 1200 C255 A325 - -
1500 C325 A503 - -
the nominal short way of the mesh.
1800 A405 - - -
2100 A505 - - -
2400 A655 - - -
2800 A756 - - -
Webforge Load Type 4a

Span mm Steel Aluminium FRP
Types of Treatment 450

600
900
C205
C205
C205
A253
A253
A253
G256
G256
G386
1050 C205 A253 G386
1200 C205 A255 G386
1500 A255 A403 -
Steel grating is available galvanised to AS/NZS4680 - Code G, to protect against
1800 A325 A503 -
corrosion, or bitumen dipped - Code B, or left untreated - Code U. 2100 C405 - -
Aluminium flooring can be Anodised - Code A, Powder Coated - Code PC or left 2400 C505 - -
as Mill Finish - Code M. 2800 A655 - -
Expanded metal can be supplied untreated - Code U or hot dipped galvanised
to the above standard - Code G.
2 3
Loading Classifications Standard Pattern Types
The loads applied to grating can usually be split into two basic categories:
Webforge Load Type 1 Webforge Load Type 5
FLOORING
Point Loads Span mm Steel Aluminium FRP Expanded Metal Span mm Steel Aluminium FRP
These usually occur when motor driven trolleys or wheeled vehicles are run over the grating. 450 C205 A253 G256 WM50080 450 C205 A253 G256
For point load applications please contact your local Webforge Sales Office. 600 C205 A253 G256 WM50080 600 C205 A253 G256
900 C205 A253 G386 WM50110 900 C205 A255 G386
Uniformly Distributed Loads (UDL)
1050 C205 A253 G386 WM50105 1050 C255 A325 -
Uniformly distributed loads are more commonly used for general walkway and flooring applications. 1200 C205 A255 G386 - 1200 A255 A405 -
Most standards relate the loads that floors have to withstand in this format. 1500 A255 A403 - - 1500 C405 A505 -
Some common applications are listed below. 1800 A325 A455 - - 1800 C505 - -
2100 A405 - - - 2100 A655 - -
2400 C505 - - - 2400 A655 - -
WEBFORGE LOAD LOAD DEFLECTION APPLICATION STANDARD 2800 A655 - - - 2800 A756 - -
TYPES KPA MM APPLICABLE
Type 1 2.5 5 Maintenance walkways & areas AS1657
with no public access. Webforge Load Type 2 Webforge Load Type 5a
Type 2 3 5 Pedestrian traffic, residential use. Span mm Steel Aluminium FRP Expanded Metal Span mm Steel Aluminium FRP
450 C205 A253 G256 WM50080 450 C205 A253 G256
Type 3 4 5 Pedestrian traffic, public, AS1170
600 C205 A253 G256 WM50080 600 C205 A253 G256
commercial and crowd use. 900 C205 A253 G386 WM50105 900 C205 A253 G386
Type 4 5 5 General factories and workshops, 1050 C205 A255 G386 - 1050 C205 A255 -
1200 C205 A323 - - 1200 A205 A325 -
Type 4a 10 motor rooms, hand trolleys. 1500 A255 A405 - - 1500 C325 A405 -
Type 5 7.5 5 General heavy loading areas, boiler 1800 A325 A505 - - 1800 A405 A505 -
Type 5a 10 rooms, heavy equipment areas. 2100 A405 - - - 2100 C505 - -
2400 A505 - - - 2400 A505 - -
2800 A655 - - - 2800 A655 - -
Slip Resistance Span mm Steel

Webforge Load Type 3
Aluminium FRP Expanded Metal
450 C205 A253 G256 WM50080
600 C205 A253 G256 WM50080
With the requirement to provide safe places of work, the slip resistance of the 900 C205 A253 G386 WM50105
flooring and walkway products needs to be considered. On steeply sloping walkways 1050 C205 A255 G386 -
between 150 and 200 cleats can be used to improve slip resistance. The standard 1200 C255 A325 - -
surface uses plain flat edge bar Code P - Plain but to increase slip resistance further 1500 C325 A405 - -
the following points should be considered: 1800 C405 A505 - -
2100 C505 - - -
Steel & Aluminium 2400 A655 - - -
Serrated grating can be specified. Serrated grating is when the top of the loadbars 2800 A655 - - -
are notched. To specify use the Code S - Serrated.
In addition both steel and aluminium grating can improve their slip resistance
by setting the direction of walking over the floor parallel to the loadbar span. Webforge Load Type 4
Cross rods can be spaced at 100mm centres for better grip. Span mm Steel Aluminium FRP Expanded Metal
Fibreglass Grating 450 C205 A253 G256 WM50080
FRP grating is provided with an antiskid surface. This is a coarse grit that is bonded 600 C205 A253 G256 WM50080
to the top surfaces of the grating. 900 C205 A253 G386 -
Expanded Metal 1050 C205 A323 - -
Expanded metal slip resistance is improved if the direction of walking coincides with 1200 C255 A325 - -
1500 C325 A503 - -
the nominal short way of the mesh.
1800 A405 - - -
2100 A505 - - -
2400 A655 - - -
2800 A756 - - -
Webforge Load Type 4a

Span mm Steel Aluminium FRP
Types of Treatment 450

600
900
C205
C205
C205
A253
A253
A253
G256
G256
G386
1050 C205 A253 G386
1200 C205 A255 G386
1500 A255 A403 -
Steel grating is available galvanised to AS/NZS4680 - Code G, to protect against
1800 A325 A503 -
corrosion, or bitumen dipped - Code B, or left untreated - Code U. 2100 C405 - -
Aluminium flooring can be Anodised - Code A, Powder Coated - Code PC or left 2400 C505 - -
as Mill Finish - Code M. 2800 A655 - -
Expanded metal can be supplied untreated - Code U or hot dipped galvanised
to the above standard - Code G.
2 3
How To Order Flooring Finding The Right Stair Tread
1. Select the flooring pattern type required from the product range by referring to the loading classification
data and pattern types on pages 2 and 3. Webforge Material Options
S TA I R T R E A D S
2. Nominate the material type code required by referring to the material options on page 1.
3. Specify the slip resistance top required by referring to the information on page 2.
4. Specify the type of treatment required by referring to the information on page 2. STEEL - CODE M
5. Specify whether the grating is to be banded or just cut to size.
This is the most commonly used material and is used in many types of tread applications.
6. Nominate the number of panels required and provide dimensions for width and length of each panel.
It is used extensively in power stations, refineries, chemical plants for all types of stairways.
7. Where large floor areas are required provide drawing of area to be covered showing:
a) All dimensions.
b) Load bar direction (Span).
c) Section size and location of support steel.
ALUMINIUM - CODE A
d) Location and size of cut outs and
removable areas. Aluminium is usually used when weight or corrosion is an issue. Typical applications are in sewerage
e) Location of kick flats, nosings and splices treatment facilities and other aggressive corrosive environments. Aluminium treads can be anodised or
at penetrations. powder coated or left as mill finish.
8. Where fasteners are needed clients to indicate the type of fastening required (see page 31).
Span Direction
Most grating and expanded metal needs to be supported in a specific way. The direction that the loadbars FIBREGLASS - CODE I or V
run is the important direction for grating and is usually referred to as the span.
FRP (fibre re-inforced plastic) or fibreglass moulded treads are commonly used where a metal product is
For expanded metal the span is in the direction of the strands.
not suitable. There are two basic types of moulded tread. Code type I uses isopthalic resin and code type
Span is always the last dimension given when referencing a panel size. V uses vinylester resin. FRP is non-magnetic, has low thermal conductivity is non conductive and non
Grating and expanded metal has to be supported in the span direction and does not require support on all sparking. It is used in corrosive environments and where weight and hygiene may be issues.
four sides as is the case with floorplate.
995 6 995 6 995 6 995 7 515

Stainless steel is used in some chemical plant applications but more commonly where hygiene is an issue
Note: For further information and foodstuffs are prepared. It has superior corrosion resistance to steel. Stainless steel is usually treated
1500
refer to Technical Data section. with an electropolishing process. For specific information regarding availability contact your local
4520 Webforge offer a range of standard treads which will meet all applications.
The following tread selections are available.
Indicates span direction
The standard tread lengths are 750mm and 900mm and can be bolt in
Example using standard panel width of 995mm.
type or weld in type.
Webforge will supply the above platform made in standard stock width panels plus a narrow width panel cut
to nearest load bar multiple. The balance allows for gaps between panels. The steel and stainless steel tread widths are 245mm or 285mm.
Note: For Steel and Aluminium only. The narrow tread width is used when the stringer member is a small
section or the stair angle is steep.
The standard bolt in end plates for the treads are shown on Page 7.
Example of Coding The aluminium tread widths are 245mm or 275mm.
The FRP tread widths are 234mm or 272mm.
Treads are made from C325MS (serrated) for steel.

Treads are made from A325AP (plain) for aluminium.
Treads are made from G386IGGR for isopthalic FRP or G386VGY for
vinylester FRP with an antiskid surface.
3 = 900 x 6000 Expanded metal is not commonly used as a tread material.
Twist rods are purposely non aligned for safety reasons.
Nosing
Webforge recommends that steel, aluminium and stainless steel stair treads
are fitted with an abrasive grit yellow nosing. FRP treads are supplied with a
black antiskid nosing. This complies with the safety requirements that the
edge of the tread should be clearly visible against the background and the
tread surface should be slip resistant. Other nosing are available on request.
4 5
How To Order Flooring Finding The Right Stair Tread
1. Select the flooring pattern type required from the product range by referring to the loading classification
data and pattern types on pages 2 and 3. Webforge Material Options
2. Nominate the material type code required by referring to the material options on page 1.
3. Specify the slip resistance top required by referring to the information on page 2.
4. Specify the type of treatment required by referring to the information on page 2. STEEL - CODE M
5. Specify whether the grating is to be banded or just cut to size.
This is the most commonly used material and is used in many types of tread applications.
6. Nominate the number of panels required and provide dimensions for width and length of each panel.
It is used extensively in power stations, refineries, chemical plants for all types of stairways.
7. Where large floor areas are required provide drawing of area to be covered showing:
a) All dimensions.
b) Load bar direction (Span).
c) Section size and location of support steel.
ALUMINIUM - CODE A
d) Location and size of cut outs and
removable areas. Aluminium is usually used when weight or corrosion is an issue. Typical applications are in sewerage
e) Location of kick flats, nosings and splices treatment facilities and other aggressive corrosive environments. Aluminium treads can be anodised or
at penetrations. powder coated or left as mill finish.
8. Where fasteners are needed clients to indicate the type of fastening required (see page 31).
Span Direction
Most grating and expanded metal needs to be supported in a specific way. The direction that the loadbars FIBREGLASS - CODE I or V
run is the important direction for grating and is usually referred to as the span.
FRP (fibre re-inforced plastic) or fibreglass moulded treads are commonly used where a metal product is
For expanded metal the span is in the direction of the strands.
not suitable. There are two basic types of moulded tread. Code type I uses isopthalic resin and code type
Span is always the last dimension given when referencing a panel size. V uses vinylester resin. FRP is non-magnetic, has low thermal conductivity is non conductive and non
Grating and expanded metal has to be supported in the span direction and does not require support on all sparking. It is used in corrosive environments and where weight and hygiene may be issues.
four sides as is the case with floorplate.
995 6 995 6 995 6 995 7 515

Stainless steel is used in some chemical plant applications but more commonly where hygiene is an issue
Note: For further information and foodstuffs are prepared. It has superior corrosion resistance to steel. Stainless steel is usually treated
1500
refer to Technical Data section. with an electropolishing process. For specific information regarding availability contact your local
4520 Webforge offer a range of standard treads which will meet all applications.
The following tread selections are available.
Indicates span direction
The standard tread lengths are 750mm and 900mm and can be bolt in
Example using standard panel width of 995mm.
type or weld in type.
Webforge will supply the above platform made in standard stock width panels plus a narrow width panel cut
to nearest load bar multiple. The balance allows for gaps between panels. The steel and stainless steel tread widths are 245mm or 285mm.
Note: For Steel and Aluminium only. The narrow tread width is used when the stringer member is a small
section or the stair angle is steep.
The standard bolt in end plates for the treads are shown on Page 7.
Example of Coding The aluminium tread widths are 245mm or 275mm.
The FRP tread widths are 234mm or 272mm.
Treads are made from C325MS (serrated) for steel.

Treads are made from A325AP (plain) for aluminium.
Treads are made from G386IGGR for isopthalic FRP or G386VGY for
vinylester FRP with an antiskid surface.
3 = 900 x 6000 Expanded metal is not commonly used as a tread material.
Twist rods are purposely non aligned for safety reasons.
Nosing
Webforge recommends that steel, aluminium and stainless steel stair treads
are fitted with an abrasive grit yellow nosing. FRP treads are supplied with a
black antiskid nosing. This complies with the safety requirements that the
edge of the tread should be clearly visible against the background and the
tread surface should be slip resistant. Other nosing are available on request.
4 5
Stair Tread Product Range Fixing Details
Expanded Metal
Standard Tread: C325MS ( 32 x 5 serrated)
Standard Length: 750 or 900mm
Standard Widths: 245 or 285mm
Type T1-T6 C Pattern:
Steel
WELDED Fixing, Banded Ends, WELDED Fixing, Banded Ends, WELDED Fixing, Banded Ends,
No Nosing Type T1 Floor Plate Nosing Type T3 Abrasive Nosing Type T5
BOLTED Fixing, Holed End Plates, BOLTED Fixing, Holed End Plates, BOLTED Fixing, Holed End Plates,
Standard Tread: A325AP ( 32 x 5 plain)

Type T1-T6 A Pattern:
Aluminium
Standard Tread: G386IGGR

Standard Length: 750
FRP
40 long x 6 dia. hex head bolt, nut and

washer, stainless steel Gr. 316
Tread Type G386IGGR Saddle clip - type M Gr. 316 stainless steel
Black Abrasive Nosing/ Green Grit Top
40 min. recommended bearing surface
6 7
Stair Tread Product Range Fixing Details
Expanded Metal
Standard Tread: C325MS ( 32 x 5 serrated)
Type T1-T6 C Pattern:
Steel
Standard Tread: A325AP ( 32 x 5 plain)

Type T1-T6 A Pattern:
Aluminium
Standard Tread: G386IGGR

Standard Length: 750
FRP
40 long x 6 dia. hex head bolt, nut and

washer, stainless steel Gr. 316
Tread Type G386IGGR Saddle clip - type M Gr. 316 stainless steel
Black Abrasive Nosing/ Green Grit Top
40 min. recommended bearing surface
6 7
How To Order Stair Treads Finding The Right Handrail
M O N OW I L L S H A N D R A I L S
1. Nominate the stair tread width - 245mm or 285mm.
2. Specify the tread length - 750 or 900mm.
3. Specify the nosing required. STEEL
4. Specify the type of fixing (bolt in or weld in).
This is the most commonly used material and is used in all types of applications.
5. Specify the type of treatment required. Steel is available untreated or powder coated but is usually hot dipped galvanised to
6. For tread information refer to the technical data section AS/NZS4680 to protect against corrosion.
Steel
on page 30.
Example
T2 - C325 - MSG
ALUMINIUM
245mm wide x 900mm long Aluminium is usually used when weight or corrosion is an issue or in conditions where
steel is unsuitable. Aluminium handrailing is commonly used in sewerage treatment
facilities and commercial and architectural applications. Aluminium can be anodised or
powder coated or left as mill finish.
FIBREGLASS
FRP (fibre re-inforced plastic) or fibreglass handrails and stanchions are made to order only.
Please contact your local Webforge Sales Office for details.

2. Specify the tread length - 750 or 900mm. STAINLESS STEEL
3. Specify the nosing required.
Aluminium
Stainless Steel Handrails and Stanchions are made to order only. Please contact your
local Webforge Sales Office for details.
5. Specify the type of treatment required.
6. For tread information refer to the technical data section
on page 30.
Example
Webforge is the sole supplier of the leading handrailing system known as
T2 - A325 - AP MONOWILLS. It is an economical, strong and simple form of handrailing,
which is equally at home in industrial, commercial, municipal and general
275mm wide x 750mm long
applications. The standard ranges are made in steel and aluminium.
Webforge can supply complete handrail systems comprising stanchions,
rails, bends, and kickplates. Webforge MONOWILLS handrailing can be
used in a multitude of applications including stairways, bridges, parking
stations, schools, commercial premises, gangways, power stations,
sewerage treatment works and marinas. They also meet the requirements
of government departments and instrumentalities.
Because of its unique design, the system can be transported and erected
quickly and economically in all applications.
2. Tread lengths are 750mm.
3. Material type isopthalic or vinylester.
Example
Fibreglass
G386IGGR
8 9
How To Order Stair Treads Finding The Right Handrail
M O N OW I L L S H A N D R A I L S
2. Specify the tread length - 750 or 900mm.
3. Specify the nosing required. STEEL
This is the most commonly used material and is used in all types of applications.
5. Specify the type of treatment required. Steel is available untreated or powder coated but is usually hot dipped galvanised to
6. For tread information refer to the technical data section AS/NZS4680 to protect against corrosion.
Steel
on page 30.
Example
T2 - C325 - MSG
ALUMINIUM
245mm wide x 900mm long Aluminium is usually used when weight or corrosion is an issue or in conditions where
steel is unsuitable. Aluminium handrailing is commonly used in sewerage treatment
facilities and commercial and architectural applications. Aluminium can be anodised or
powder coated or left as mill finish.
FIBREGLASS
FRP (fibre re-inforced plastic) or fibreglass handrails and stanchions are made to order only.
Please contact your local Webforge Sales Office for details.

2. Specify the tread length - 750 or 900mm. STAINLESS STEEL
3. Specify the nosing required.
Aluminium
Stainless Steel Handrails and Stanchions are made to order only. Please contact your
local Webforge Sales Office for details.
5. Specify the type of treatment required.
6. For tread information refer to the technical data section
on page 30.
Example
Webforge is the sole supplier of the leading handrailing system known as
T2 - A325 - AP MONOWILLS. It is an economical, strong and simple form of handrailing,
which is equally at home in industrial, commercial, municipal and general
applications. The standard ranges are made in steel and aluminium.
Webforge can supply complete handrail systems comprising stanchions,
rails, bends, and kickplates. Webforge MONOWILLS handrailing can be
used in a multitude of applications including stairways, bridges, parking
stations, schools, commercial premises, gangways, power stations,
sewerage treatment works and marinas. They also meet the requirements
of government departments and instrumentalities.
Because of its unique design, the system can be transported and erected
quickly and economically in all applications.
2. Tread lengths are 750mm.
3. Material type isopthalic or vinylester.
Example
Fibreglass
G386IGGR
8 9
Finding The Right Handrail Finding The Right Handrail
Stanchion Product Range Stanchion Product Range
MONOWILLS HANDRAILS
PA CA WA SAL SAR
P C W S S Platform Angle Cored Angle Welded Angle Side Angle Left SIde Angle Right
Platform Cored Welded Side Side
460
460 460
1020
560
560 560 560
TOP OF STEEL TOP OF STEEL

75 150 (BEFORE GRID)
(BEFORE GRID)
Left and Right Hand Side
150 Going Up the Stairs
Angle Drillings
Angle drilled stanchions can be made to order
with any angle designated between 10 - 450
IGA
In Ground Angle
SC SC SO P UNI IG
Side Conveyer Side Conveyer Side Offset Corner Post In Ground
AM AMW SOAL SOAR

Angle Mounted Angle Mounted Side Offset Angle Side Offset Angle
Welded Left Right
900
460
460 460
1020
505 560
1020
485 560
55 55
75
600
600
All dimensions around centre
lines. All dimensions in mm.
Surface Treatment
Steel handrailing is in most cases Galvanised to AS/NZS4680 - Code G
For specification details to protect against corrosion or available Powder Coated - Code PC.
refer to page 34. Aluminium handrailing can be Anodised - Code A, Powder Coated - Code PC
or left as Mill Finish - Code M.
10 11
Stanchion Product Range Stanchion Product Range
MONOWILLS HANDRAILS
PA CA WA SAL SAR
P C W S S Platform Angle Cored Angle Welded Angle Side Angle Left SIde Angle Right
Platform Cored Welded Side Side
460
460 460
1020
560
560 560 560
TOP OF STEEL TOP OF STEEL

75 150 (BEFORE GRID)
(BEFORE GRID)
Left and Right Hand Side
150 Going Up the Stairs
Angle Drillings
Angle drilled stanchions can be made to order
with any angle designated between 10 - 450
IGA
In Ground Angle
SC SC SO P UNI IG
Side Conveyer Side Conveyer Side Offset Corner Post In Ground
AM AMW SOAL SOAR

Angle Mounted Angle Mounted Side Offset Angle Side Offset Angle
Welded Left Right
900
460
460 460
1020
505 560
1020
485 560
55 55
75
600
600
All dimensions around centre
lines. All dimensions in mm.
Surface Treatment
Steel handrailing is in most cases Galvanised to AS/NZS4680 - Code G
For specification details to protect against corrosion or available Powder Coated - Code PC.
refer to page 34. Aluminium handrailing can be Anodised - Code A, Powder Coated - Code PC
or left as Mill Finish - Code M.
10 11
Kickplate Mounting Brackets Closures and Bends
MONOWILLS HANDRAILS
50
Horizontal Closure Bends
40 typ. 40 typ. 30 typ.
Horizontal closure bends are generally manufactured
14 dia.
from galvanised tube with a wall thickness of 3.2mm.
Standard 90 degree closure bend has 140mm radius.
20 Bends have 300/260mm legs at 460mm centres.
45 NOTE: Position of horizontal closure bend to
45
(a) stanchion, (b) handrail, (c) kneerail.
20
NOTE: Kneerail extension giving support to bottom
D
GRATING 25
leg of bend.
Type P D D
TYPICAL ELEVATION
75
DIMENSION D FOR VARIOUS STANCHION TYPES 40 x 40 x 6 angle x 85 long
Grating Ht. mm nil 20,25,32 40,45,50 60,65
P, W, C D = 40 D = 65 D = 80 D = 100 Angle Closure Bends
S & SO D = 115 D = 140 D = 160 D = 175 OFFSET
Type SO Type S Angle closure bends have 140mm radius bends with
Slot allow 7mm up/down adjust to kickplate WITH GRATING OR FLOOR PLATE 300/260mm legs at 460mm centres. Angle closure
bends are made to order with angle nominated to any
20 mm GRATING 25 mm GRATING 32 mm GRATING angle between 1 degree and 45 degrees.
40 typ.
NOTE: Position of angle closure bend to
Top and bottom closure bends are not interchangeable.
100 kickplate
typ.
10 10
10 65 65 65
20 25 32
90 Degree Bends
KICKPLATE POSITIONS
Standard 90 degree bend has 140mm radius with

300mm legs. NonStandard 90 degree bend has
Aluminium Steel 140mm radius with nominated leg lengths up to
a maximum of 1700mm.
460
SO Type Offsets 460
SO Type Offsets
SO TYPE OFFSETS Angle Bends
CHANNELS UNIVERSAL BEAMS
SIZE OFFSET SECTION OFFSET Standard angle bends have a 140mm radius with
Standard offset is a minimum 150mm. 150 x 75 110 200UB 110 300mm long legs. The angles can be made to suit
Offsets in excess of 150mm should be 180 x 75 110 250UB 110 customer requirements. Always specify angles
as shown.
checked with the Webforge Sales Office. 200 x 75 110 310UB 110
230 x 75 110 360UB 115 A non standard angle bend has a 140mm radius with
Check with your nearest Webforge sales nominated leg lengths up to a maximum of 1700mm.
560 560 250 x 90 115 410UB 115
office for recommended spacings for
300 x 90 115 460UB 125
SO aluminium stanchions.
380 x 100 125 530UB 135
Gates Max 1500 ctrs
RADIUS RADIUS
140 mm 90 mm
The self closing gate allows entry through the passage way and because of its
75 75 design will close on release and return to the stop position. The striker plate can
be drilled to allow for a padlock or other locking device to restrict entry when not
in use. Gates with kickplates can also be supplied.
The self closing gate matches the design of the MONOWILLS system as the
OFFSET OFFSET handrail is manufactured from 32NB pipes with the cross bracing made from 25NB.
Aluminium Base Plates Steel Base Plates

ANGLE MOUNTED ONLY STANDARD CORNER ANGLE MOUNTED ONLY STANDARD CORNER
150 150
170 145 170 145
125 102 125 102
88 88
Important
150 150
80 80 65 75 When ordering self closing gates,
it is essential to nominate the
88 swing direction NW swing SW swing NE swing SE swing
Hole size 17.5 mm typical Hole size 17.5 mm typical 88
All base plates are 12 mm thick All base plates are 10 mm thick
12 13
Kickplate Mounting Brackets Closures and Bends
MONOWILLS HANDRAILS
50
40 typ. 40 typ. 30 typ.
14 dia.
20 Bends have 300/260mm legs at 460mm centres.
45 NOTE: Position of horizontal closure bend to
45
20
NOTE: Kneerail extension giving support to bottom
D
GRATING 25
leg of bend.
Type P D D
TYPICAL ELEVATION
75
DIMENSION D FOR VARIOUS STANCHION TYPES 40 x 40 x 6 angle x 85 long
Grating Ht. mm nil 20,25,32 40,45,50 60,65
P, W, C D = 40 D = 65 D = 80 D = 100 Angle Closure Bends
S & SO D = 115 D = 140 D = 160 D = 175 OFFSET
Type SO Type S Angle closure bends have 140mm radius bends with
Slot allow 7mm up/down adjust to kickplate WITH GRATING OR FLOOR PLATE 300/260mm legs at 460mm centres. Angle closure
bends are made to order with angle nominated to any
20 mm GRATING 25 mm GRATING 32 mm GRATING angle between 1 degree and 45 degrees.
40 typ.
Top and bottom closure bends are not interchangeable.
100 kickplate
typ.
10 10
10 65 65 65
20 25 32
90 Degree Bends
KICKPLATE POSITIONS
Standard 90 degree bend has 140mm radius with

300mm legs. NonStandard 90 degree bend has
Aluminium Steel 140mm radius with nominated leg lengths up to
a maximum of 1700mm.
460
SO Type Offsets 460
SO Type Offsets
SO TYPE OFFSETS Angle Bends
CHANNELS UNIVERSAL BEAMS
SIZE OFFSET SECTION OFFSET Standard angle bends have a 140mm radius with
Standard offset is a minimum 150mm. 150 x 75 110 200UB 110 300mm long legs. The angles can be made to suit
Offsets in excess of 150mm should be 180 x 75 110 250UB 110 customer requirements. Always specify angles
as shown.
checked with the Webforge Sales Office. 200 x 75 110 310UB 110
230 x 75 110 360UB 115 A non standard angle bend has a 140mm radius with
Check with your nearest Webforge sales nominated leg lengths up to a maximum of 1700mm.
560 560 250 x 90 115 410UB 115
office for recommended spacings for
300 x 90 115 460UB 125
SO aluminium stanchions.
380 x 100 125 530UB 135
Gates Max 1500 ctrs
RADIUS RADIUS
140 mm 90 mm
The self closing gate allows entry through the passage way and because of its
75 75 design will close on release and return to the stop position. The striker plate can
be drilled to allow for a padlock or other locking device to restrict entry when not
in use. Gates with kickplates can also be supplied.
The self closing gate matches the design of the MONOWILLS system as the
OFFSET OFFSET handrail is manufactured from 32NB pipes with the cross bracing made from 25NB.
Aluminium Base Plates Steel Base Plates

ANGLE MOUNTED ONLY STANDARD CORNER ANGLE MOUNTED ONLY STANDARD CORNER
150 150
170 145 170 145
125 102 125 102
88 88
Important
150 150
80 80 65 75 When ordering self closing gates,
it is essential to nominate the
88 swing direction NW swing SW swing NE swing SE swing
Hole size 17.5 mm typical Hole size 17.5 mm typical 88
All base plates are 12 mm thick All base plates are 10 mm thick
12 13
How to Order Stanchions Special Stanchions
1. Select the material type. One Ball Stanchions
S P E C I A L S TA N C H I O N S
2. Select the stanchion type from the product range.
TYPE O.B.W.
TYPE O.B.S.
ONE BALL
3. Select the surface treatment required.
TYPE O.B.P.
4. Select kickplate mounting bracket option. ONE BALL PLATFORM
LEFT RIGHT
5. If side offset type stanchion is required refer to table on HAND HAND
D.O.S.O D.O.S.O
Page 12 for the offset dimension.
ANGLE DRILLINGS
6. If angle stanchions are required nominate angle and note 100 ALL ANGLE DRILLED STANCHIONS ARE
MADE TO ORDER WITH ANY ANGLE
range is from 00 to 450. DESIGNATED FROM 1 - 45
450
7. If other than standard drilling is required then
specify detail. 1020 TOP
8. If other than standard rail centres or heights are required BOTTOM

then specify detail. TYPE
TYPE O.B.H. O.B.W.A.
9. Select the closures and bends required. ONE BALL TYPE O.B.S. ONE BALL
HANDRAIL TYPE D.O.S.O. ONE BALL
ANGLE
WITH CHAIN
10. Specify gate requirements if necessary. SIDE
HOOK
TYPE
D.O.S.O.
NOTE: Webforge MONOWILLS handrailing system is designed to

comply with AS1657. For other codes and specification
requirements please refer to your local Webforge Sales Office. Multi-Ball Stanchions
For those applications which require more than two
rails, Webforge can offer Multi-Ball Stanchions.
Multi-Ball Stanchions are suitable for a wide variety
Non Standard Stanchions of applications including commercial projects where a
safe, strong, aesthetically pleasing handrail safety
barrier system is required.
Refer to notes 7 & 8. The Multi-Ball System is available in both Steel and
Aluminium construction and finishes.
NOTE: If the stanchion height is going to exceed
1500mm or the spacing exceeds 2000mm please
Nominate
contact your local Webforge Sales Office.
handrail drilling
rail centres
Nominate
How to Order Special Stanchions

Nominate
knee rail drilling
1. Select the material type.
leg centres
Nominate bottom

4. If side offset type stanchion is required refer to table on Page 12 for the offset dimension.
5. If angle stanchions are required nominate angle and note range is from 00 to 450.
6. If other than standard drilling is required then specify detail.
Nominate
base plate type 7. If other than standard rail centres are required then specify detail.
8. Select the type of base plate required.
9. Select the closures and bends required.
14 15
How to Order Stanchions Special Stanchions
1. Select the material type. One Ball Stanchions
S P E C I A L S TA N C H I O N S
TYPE O.B.W.
TYPE O.B.S.
ONE BALL
TYPE O.B.P.
4. Select kickplate mounting bracket option. ONE BALL PLATFORM
LEFT RIGHT
5. If side offset type stanchion is required refer to table on HAND HAND
D.O.S.O D.O.S.O
Page 12 for the offset dimension.
ANGLE DRILLINGS
6. If angle stanchions are required nominate angle and note 100 ALL ANGLE DRILLED STANCHIONS ARE
MADE TO ORDER WITH ANY ANGLE
range is from 00 to 450. DESIGNATED FROM 1 - 45
450
7. If other than standard drilling is required then
specify detail. 1020 TOP
8. If other than standard rail centres or heights are required BOTTOM

then specify detail. TYPE
TYPE O.B.H. O.B.W.A.
9. Select the closures and bends required. ONE BALL TYPE O.B.S. ONE BALL
HANDRAIL TYPE D.O.S.O. ONE BALL
ANGLE
WITH CHAIN
10. Specify gate requirements if necessary. SIDE
HOOK
TYPE
D.O.S.O.
NOTE: Webforge MONOWILLS handrailing system is designed to

comply with AS1657. For other codes and specification
requirements please refer to your local Webforge Sales Office. Multi-Ball Stanchions
For those applications which require more than two
rails, Webforge can offer Multi-Ball Stanchions.
Multi-Ball Stanchions are suitable for a wide variety
Non Standard Stanchions of applications including commercial projects where a
safe, strong, aesthetically pleasing handrail safety
barrier system is required.
Refer to notes 7 & 8. The Multi-Ball System is available in both Steel and
Aluminium construction and finishes.
NOTE: If the stanchion height is going to exceed
1500mm or the spacing exceeds 2000mm please
Nominate
contact your local Webforge Sales Office.
handrail drilling
rail centres
Nominate
How to Order Special Stanchions

Nominate
knee rail drilling
1. Select the material type.
leg centres
Nominate bottom

4. If side offset type stanchion is required refer to table on Page 12 for the offset dimension.
5. If angle stanchions are required nominate angle and note range is from 00 to 450.
6. If other than standard drilling is required then specify detail.
Nominate
base plate type 7. If other than standard rail centres are required then specify detail.
8. Select the type of base plate required.
14 15
Jumbo Stanchions Jumbo Stanchions
The Webforge Jumborail system is manufactured from steel to meet the requirements of an 900 Bends
JUMBO HANDRAILS
ever increasing range of industrial, municipal and general applications. It can be supplied
with end caps, horizontal and closure bends. Standard 900 bend has 150mm radius with 400mm legs.
Non-standard 900 bend has nominated leg lengths up to a
maximum of 1700mm.
Jumbo Jumbo Platform

Angle Bends
Angle Mounted Stanchion 450
Standard angle bends have a 150mm radius with 400mm long
Stanchion Type - JP legs. The angles can be made to suit customer requirements.
Type - JAM Always specify angles as shown.
A non standard angle bend has a 150mm radius with leg lengths
up to a maximum of 1700mm.
550
Hole dia. 20mm

Angle Closure Bends
Angle Closure Bends have 150mm radius with
400/400 leg lengths at 450mm rail centres.
How To Order
Jumbo Stanchions
1. Select the stanchion type.
3. If angle stanchions are required nominate angle and note

range is from 00 to 450.
4. If other than standard rail centres are required then

specify detail.

Note: For further information refer to Technical Data section.
Bends have 400/400mm legs at 450mm centres.
NOTE: Position of horizontal closure bend to
400
16 17
Jumbo Stanchions Jumbo Stanchions
The Webforge Jumborail system is manufactured from steel to meet the requirements of an 900 Bends
JUMBO HANDRAILS
ever increasing range of industrial, municipal and general applications. It can be supplied
with end caps, horizontal and closure bends. Standard 900 bend has 150mm radius with 400mm legs.
Non-standard 900 bend has nominated leg lengths up to a
maximum of 1700mm.
Jumbo Jumbo Platform

Angle Bends
Angle Mounted Stanchion 450
Standard angle bends have a 150mm radius with 400mm long
Stanchion Type - JP legs. The angles can be made to suit customer requirements.
Type - JAM Always specify angles as shown.
A non standard angle bend has a 150mm radius with leg lengths
up to a maximum of 1700mm.
550
Hole dia. 20mm

Angle Closure Bends
Angle Closure Bends have 150mm radius with
400/400 leg lengths at 450mm rail centres.
How To Order
Jumbo Stanchions
1. Select the stanchion type.
3. If angle stanchions are required nominate angle and note

range is from 00 to 450.
4. If other than standard rail centres are required then

specify detail.

Note: For further information refer to Technical Data section.
Bends have 400/400mm legs at 450mm centres.
NOTE: Position of horizontal closure bend to
400
16 17
Finding The Right Barrier Jumbo Balustrade
Webforge Safety Barrier
B A R R I E R S A N D B A LU S T R A D I N G
The Webforge Jumbo Balustrade uses Jumbo components as illustrated
on page 16 and is an extra strong system ideally suited for both
Webforge has the expertise and facilities to fabricate handrail systems internal and external applications.
into Safety Barrier Panels. This service eliminates the need for on-site The Jumbo Balustrade is manufactured in 2 metre panels for easy
assembly. We also have the facilities to radius 25NB, 32NB, and 40NB
handling or to customers specifications, similar to the standard
pipe and kickplate to customers specific requirements. General
arrangements or detailed drawings are usually required for this service. balustrade illustrated on page 18.
The Jumbo Balustrade consists of top and bottom rails manufactured
from 65 N.B. x 3.6mm gauge pipe with vertical bars manufactured
from 16mm mild steel round at 100mm centres.
2000 stanchion centres (typ.)
Webforge Jumbo Balustrade provides additional strength and safety
for use on walkways and access ramps adjacent to freeways and
footbridges and for protection in car parks and industrial installations.
460
1020
560
Webforge Balustrade
The Webforge Balustrade is a sturdy handrailing system ideally suited for
both internal and external applications.
How to Order
Manufactured in 2 metre long panels, in accordance with the Building
Code of Australia (BCA), or to customers specific requirements.
The balustrade consists of top and bottom rails manufactured from
32NB x 3.2mm pipe with vertical bars manufactured from 12mm mild 1. Select stanchion type from Monowills product range.
steel round at 100mm centres. 2. Select surface treatment required.
The Webforge Balustrade provides safe walking conditions on stairways,
3. Advise quantities and panel lengths required.
ramps, landings, corridors, hallways, balconies, access bridges and
general barrier fences. 4. If angle stanchions are required nominate the incline angle.
NOTE: For all non standard requirements detailed drawings or
sketches are required.
2000 Centres
Safety Standards
Webforges Handrailing System is designed to comply with the provisions of AS1657
and is approved in principle by the Australian Building Systems Approval Council to
900
meet the requirements of the Building Code of Australia.
120 100 100 Bar Spacing
18 19
Finding The Right Barrier Jumbo Balustrade
Webforge Safety Barrier
B A R R I E R S A N D B A LU S T R A D I N G
The Webforge Jumbo Balustrade uses Jumbo components as illustrated
on page 16 and is an extra strong system ideally suited for both
Webforge has the expertise and facilities to fabricate handrail systems internal and external applications.
into Safety Barrier Panels. This service eliminates the need for on-site The Jumbo Balustrade is manufactured in 2 metre panels for easy
assembly. We also have the facilities to radius 25NB, 32NB, and 40NB
handling or to customers specifications, similar to the standard
pipe and kickplate to customers specific requirements. General
arrangements or detailed drawings are usually required for this service. balustrade illustrated on page 18.
The Jumbo Balustrade consists of top and bottom rails manufactured
from 65 N.B. x 3.6mm gauge pipe with vertical bars manufactured
from 16mm mild steel round at 100mm centres.
2000 stanchion centres (typ.)
Webforge Jumbo Balustrade provides additional strength and safety
for use on walkways and access ramps adjacent to freeways and
footbridges and for protection in car parks and industrial installations.
460
1020
560
Webforge Balustrade
The Webforge Balustrade is a sturdy handrailing system ideally suited for
both internal and external applications.
How to Order
Manufactured in 2 metre long panels, in accordance with the Building
Code of Australia (BCA), or to customers specific requirements.
The balustrade consists of top and bottom rails manufactured from
32NB x 3.2mm pipe with vertical bars manufactured from 12mm mild 1. Select stanchion type from Monowills product range.
steel round at 100mm centres. 2. Select surface treatment required.
The Webforge Balustrade provides safe walking conditions on stairways,
3. Advise quantities and panel lengths required.
ramps, landings, corridors, hallways, balconies, access bridges and
general barrier fences. 4. If angle stanchions are required nominate the incline angle.
NOTE: For all non standard requirements detailed drawings or
sketches are required.
2000 Centres
Safety Standards
Webforges Handrailing System is designed to comply with the provisions of AS1657
and is approved in principle by the Australian Building Systems Approval Council to
900
meet the requirements of the Building Code of Australia.
120 100 100 Bar Spacing
18 19
Steel Grating Steel Grating
m
pitch Bar
Defl s mm
ng m
pan
ern
Span mm
Norm e
2
spacibar
5
s
kg/m
.
s
i
Bar s
Mas
Patt
4Kpa
Cros
Load
Kpa 450 600 750 900 1050 1200 1500 1800 2100 2400 2700 3000 3300 3600
A Pattern
C205 40 100 22.5 20x5 U 56 32 20 14 10 8 5 3 2 1120
T E C H N I C A L D ATA
Standard Pattern Types
D 1.8 3.2 5 7.2 9.8 12.8 20.1 28.9 39.4

C253 40 100 17.5 25x3 U 53 30 19 13 10 7 5 3 2 1170
D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5
F255 60 50 22.3 25x5 U 56 32 20 14 10 8 5 3 2 1200
D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5
A205 30 100 29.5 20x5 U 74 42 27 18 13 10 6 4 3 1200
D 1.8 3.2 5 7.2 9.8 12.8 20.1 28.9 39.4
C255 40 100 26.9 25x5 U 70 39 24 17 13 9 6 4 3 1225 B Pattern
Serrated D 1.6 2.9 4.5 6.5 8.8 11.5 18.0 25.9 35.3
A253 30 100 22.8 25x3 U 70 39 25 17 13 10 6 4 3 1250
D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5
C255 40 100 27.4 25x5 U 88 49 31 22 16 12 8 5 4 1320
D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5
F325 60 50 26.4 32x5 U 76 43 27 19 14 11 7 5 3 1350
Serrated D 1.2 2.2 3.4 4.9 6.7 8.7 13.6 19.7 26.8
A255 30 100 34.7 25x5 U 91 51 33 23 17 13 8 6 4 1350
Serrated D 1.6 2.9 4.5 6.5 8.8 11.5 18.0 25.9 35.3 C Pattern
C323 40 100 21.7 32x3 U 87 49 31 21 16 12 8 5 4 3 2 1400
D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.9 24.6 32.1 40.7
A255 30 100 36.2 25x5 U 115 65 42 29 21 16 10 7 5 4 3 1420
B255 30 50 39.0 25x5 D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5 41.1 49.6 1420
F325 60 50 27.0 32x5 U 92 52 33 23 17 13 8 6 4 3 2 1440
D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.0 24.6 32.1 40.7
C325 40 100 34.0 32x5 U 120 67 43 30 22 17 11 7 5 4 3 1475
Serrated D 1.2 2.2 3.4 4.9 6.7 8.7 13.6 19.7 26.8 34.0 44.3
A323 30 100 28.4 32x3 U 114 64 41 28 21 16 10 7 5 4 3 1510 D Pattern
D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.1 24.6 32.1 40.7
C325 40 100 34.2 32x5 U 144 81 52 36 26 20 13 9 6 5 4 1590
D325 40 50 37.6 D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.0 24.6 32.1 40.7 1590
A325 30 100 44.1 32x5 U 158 89 56 39 29 22 14 9 7 5 4 1600
Serrated D 1.2 2.2 3.4 4.9 6.7 8.7 13.7 19.7 26.8 35.0 44.3
A325 30 100 45.5 32x5 U 190 107 68 47 65 26 17 11 8 6 5 1710
B325 30 50 48.4 32x5 D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.1 24.6 32.1 40.7 1710
C405 40 100 42.1 40x5 U 226 127 81 56 41 31 20 14 10 8 6 5
D 0.9 1.6 2.5 3.6 4.9 6.4 10.0 14.4 19.7 25.7 32.5 40.2
1890
F Pattern
A405 30 100 56.2 40x5 U 298 167 107 74 52 41 26 18 13 10 8 6 2030
D 0.9 1.6 2.5 3.6 4.9 6.4 10.0 14.4 19.7 25.7 32.5 40.2
A455 30 100 62.9 45x5 U 377 212 135 94 67 52 33 23 17 13 10 8 6 2175
D 0.8 1.4 2.2 3.2 4.3 5.7 8.9 12.8 17.5 22.8 28.9 35.7 43.2
C505 40 100 51.9 50x5 U 353 198 127 88 64 49 31 22 16 12 9 7 6 5 2200
D 0.7 1.3 2 2.9 3.9 5.1 8.0 11.5 15.7 20.5 26.0 32.1 38.9 46.3
A505 30 100 69.6 50x5 U 465 261 167 116 85 65 41 28 21 16 12 10 8 7 2350
D 0.7 1.3 2 2.9 3.9 5.1 8.0 11.5 15.7 20.5 26.0 32.1 38.9 46.3
A655 30 100 89.6 65x5 U 787 442 283 196 144 110 70 48 35 27 21 17 14 11 2825
Standard Cut Size Width Of Panels
D 0.5 1 1.6 2.2 3.0 3.6 6.1 8.9 12.1 15.8 20.0 24.0 29.9 35.9 No. of 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Load Bars
A756 30 100 123.6 75x6 U 1049 500 378 262 193 147 94 66 48 37 29 24 20 16 3250
D 0.46 1 1.3 1.8 2.5 3.2 5.1 7.3 10.0 13.0 16.5 20.4 24.7 29.4 Grating
Pattern A&B 95 125 155 185 215 245 275 305 335 365 395 425 455 485 515 545 575 605 635
980
C&D 125 165 205 245 285 325 365 405 445 485 525 565 605 645 685 725 765 805 845
C203 40 100 14.6 20x3 U 34 19 12 8 6 5 3 2
F 185 245 305 365 425 485 545 605 665 725 785 845 905 965 1025 1085 1145 1205
Non-Standard Pattern Types
D 1.8 3.2 5 7.2 9.8 12.9 20.1 29

F205 60 50 18.8 20x5 U 36 20 13 9 6 5 3 2 1010
D 1.8 3.2 5 7.2 9.6 12.9 20.1 29 No. of
A203 30 100 18.8 20x3 U 45 25 16 11 8 6 4 3 2 1060 Load Bars 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
D 1.8 3.2 5 7.2 9.6 12.9 20.1 29 39.4
D253 40 50 17.5 25x3 U 53 30 19 13 10 7 5 3 2 1170 Grating
Pattern A&B 665 695 725 755 785 815 845 875 905 935 965 995 1025 1055 1085 1115 1145 1175 1205
D 1.4 2.6 4 5.8 7.9 10.3 16.1 23.2 31.5
C&D 885 925 965 1005 1045 1085 1125 1165 1205
B253 30 50 23.3 25x3 U 70 39 25 17 13 10 6 4 3 2 1250
D 1.4 2.6 4 5.8 7.9 10.3 16.1 23.2 31.5 41.2
Standard width available in New Zealand For 3mm loadbars subtract 2mm from the table widths.
D255 40 50 29.5 25x5 U 88 49 31 22 16 12 8 5 4 3 1320
Standard width available in Western Australia Widths can vary due to the manufacturing process
D 1.4 2.6 4 5.8 7.9 10.3 16.1 23.2 31.5 41.2
Standard width available at all other Webforge sites (Tolerance -0 +10).
C403 40 100 26.9 40x3 U 13 79 49 34 25 19 12 8 6 4 3 1660
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6
F405 60 50 22.8 40x5 U 14 81 52 36 26 20 13 9 6 5 4 3 1700 Notes: 1. The standard lengths of all panels are 6000mm. 2. The weight of fabricated grating increases with the addition of
MADE TO ORDER
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2 fittings, banding & treatment. The following % increases are a guide only: A&B Pattern - 12%, C&D Pattern - 14%, F Pattern -
A403 30 100 27.4 40x3 U 179 100 64 44 33 25 16 11 8 6 5 4 1780 16%. 3. The table on page 20 has been arranged in increasing strength order. 4. U = Safe superimposed uniformly
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2 distributed load in KPA (100kg/sqm = 0.98KPa) 5. D = Deflection in millimetres for the load U. 6. Mass is calculated in the
B405 30 50 26.4 40x5 U 298 167 107 74 52 41 26 18 13 10 8 6 2030 untreated condition. 7. Loads are calculated in accordance with an allowable bending stress of 171.6 MPa. 8. Loadbars are
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2 assumed to be simply supported. 9. Webforge reserves the right to use alternative section sizes provided this does not affect
C455 40 100 34.7 45x5 U 286 160 102 71 52 40 25 17 13 10 7 6 5 2030 the performance of the product.
D 0.8 1.4 2.2 3.2 4.4 5.7 8.9 12.9 17.5 22.9 29.0 35.8 43.2
20 21
Steel Grating Steel Grating
m
pitch Bar
Defl s mm
ng m
pan
ern
Span mm
Norm e
2
spacibar
5
s
kg/m
.
s
i
Bar s
Mas
Patt
4Kpa
Cros
Load
Kpa 450 600 750 900 1050 1200 1500 1800 2100 2400 2700 3000 3300 3600
A Pattern
C205 40 100 22.5 20x5 U 56 32 20 14 10 8 5 3 2 1120
D 1.8 3.2 5 7.2 9.8 12.8 20.1 28.9 39.4

C253 40 100 17.5 25x3 U 53 30 19 13 10 7 5 3 2 1170
D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5
F255 60 50 22.3 25x5 U 56 32 20 14 10 8 5 3 2 1200
D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5
A205 30 100 29.5 20x5 U 74 42 27 18 13 10 6 4 3 1200
D 1.8 3.2 5 7.2 9.8 12.8 20.1 28.9 39.4
C255 40 100 26.9 25x5 U 70 39 24 17 13 9 6 4 3 1225 B Pattern
Serrated D 1.6 2.9 4.5 6.5 8.8 11.5 18.0 25.9 35.3
A253 30 100 22.8 25x3 U 70 39 25 17 13 10 6 4 3 1250
D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5
C255 40 100 27.4 25x5 U 88 49 31 22 16 12 8 5 4 1320
D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5
F325 60 50 26.4 32x5 U 76 43 27 19 14 11 7 5 3 1350
Serrated D 1.2 2.2 3.4 4.9 6.7 8.7 13.6 19.7 26.8
A255 30 100 34.7 25x5 U 91 51 33 23 17 13 8 6 4 1350
Serrated D 1.6 2.9 4.5 6.5 8.8 11.5 18.0 25.9 35.3 C Pattern
C323 40 100 21.7 32x3 U 87 49 31 21 16 12 8 5 4 3 2 1400
D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.9 24.6 32.1 40.7
A255 30 100 36.2 25x5 U 115 65 42 29 21 16 10 7 5 4 3 1420
B255 30 50 39.0 25x5 D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5 41.1 49.6 1420
F325 60 50 27.0 32x5 U 92 52 33 23 17 13 8 6 4 3 2 1440
D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.0 24.6 32.1 40.7
C325 40 100 34.0 32x5 U 120 67 43 30 22 17 11 7 5 4 3 1475
Serrated D 1.2 2.2 3.4 4.9 6.7 8.7 13.6 19.7 26.8 34.0 44.3
A323 30 100 28.4 32x3 U 114 64 41 28 21 16 10 7 5 4 3 1510 D Pattern
D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.1 24.6 32.1 40.7
C325 40 100 34.2 32x5 U 144 81 52 36 26 20 13 9 6 5 4 1590
D325 40 50 37.6 D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.0 24.6 32.1 40.7 1590
A325 30 100 44.1 32x5 U 158 89 56 39 29 22 14 9 7 5 4 1600
Serrated D 1.2 2.2 3.4 4.9 6.7 8.7 13.7 19.7 26.8 35.0 44.3
A325 30 100 45.5 32x5 U 190 107 68 47 65 26 17 11 8 6 5 1710
B325 30 50 48.4 32x5 D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.1 24.6 32.1 40.7 1710
C405 40 100 42.1 40x5 U 226 127 81 56 41 31 20 14 10 8 6 5
D 0.9 1.6 2.5 3.6 4.9 6.4 10.0 14.4 19.7 25.7 32.5 40.2
1890
F Pattern
A405 30 100 56.2 40x5 U 298 167 107 74 52 41 26 18 13 10 8 6 2030
D 0.9 1.6 2.5 3.6 4.9 6.4 10.0 14.4 19.7 25.7 32.5 40.2
A455 30 100 62.9 45x5 U 377 212 135 94 67 52 33 23 17 13 10 8 6 2175
D 0.8 1.4 2.2 3.2 4.3 5.7 8.9 12.8 17.5 22.8 28.9 35.7 43.2
C505 40 100 51.9 50x5 U 353 198 127 88 64 49 31 22 16 12 9 7 6 5 2200
D 0.7 1.3 2 2.9 3.9 5.1 8.0 11.5 15.7 20.5 26.0 32.1 38.9 46.3
A505 30 100 69.6 50x5 U 465 261 167 116 85 65 41 28 21 16 12 10 8 7 2350
D 0.7 1.3 2 2.9 3.9 5.1 8.0 11.5 15.7 20.5 26.0 32.1 38.9 46.3
A655 30 100 89.6 65x5 U 787 442 283 196 144 110 70 48 35 27 21 17 14 11 2825
Standard Cut Size Width Of Panels
D 0.5 1 1.6 2.2 3.0 3.6 6.1 8.9 12.1 15.8 20.0 24.0 29.9 35.9 No. of 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Load Bars
A756 30 100 123.6 75x6 U 1049 500 378 262 193 147 94 66 48 37 29 24 20 16 3250
D 0.46 1 1.3 1.8 2.5 3.2 5.1 7.3 10.0 13.0 16.5 20.4 24.7 29.4 Grating
Pattern A&B 95 125 155 185 215 245 275 305 335 365 395 425 455 485 515 545 575 605 635
980
C&D 125 165 205 245 285 325 365 405 445 485 525 565 605 645 685 725 765 805 845
C203 40 100 14.6 20x3 U 34 19 12 8 6 5 3 2
F 185 245 305 365 425 485 545 605 665 725 785 845 905 965 1025 1085 1145 1205
Non-Standard Pattern Types
D 1.8 3.2 5 7.2 9.8 12.9 20.1 29

F205 60 50 18.8 20x5 U 36 20 13 9 6 5 3 2 1010
D 1.8 3.2 5 7.2 9.6 12.9 20.1 29 No. of
A203 30 100 18.8 20x3 U 45 25 16 11 8 6 4 3 2 1060 Load Bars 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
D 1.8 3.2 5 7.2 9.6 12.9 20.1 29 39.4
D253 40 50 17.5 25x3 U 53 30 19 13 10 7 5 3 2 1170 Grating
Pattern A&B 665 695 725 755 785 815 845 875 905 935 965 995 1025 1055 1085 1115 1145 1175 1205
D 1.4 2.6 4 5.8 7.9 10.3 16.1 23.2 31.5
C&D 885 925 965 1005 1045 1085 1125 1165 1205
B253 30 50 23.3 25x3 U 70 39 25 17 13 10 6 4 3 2 1250
D 1.4 2.6 4 5.8 7.9 10.3 16.1 23.2 31.5 41.2
Standard width available in New Zealand For 3mm loadbars subtract 2mm from the table widths.
D255 40 50 29.5 25x5 U 88 49 31 22 16 12 8 5 4 3 1320
Standard width available in Western Australia Widths can vary due to the manufacturing process
D 1.4 2.6 4 5.8 7.9 10.3 16.1 23.2 31.5 41.2
Standard width available at all other Webforge sites (Tolerance -0 +10).
C403 40 100 26.9 40x3 U 13 79 49 34 25 19 12 8 6 4 3 1660
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6
F405 60 50 22.8 40x5 U 14 81 52 36 26 20 13 9 6 5 4 3 1700 Notes: 1. The standard lengths of all panels are 6000mm. 2. The weight of fabricated grating increases with the addition of
MADE TO ORDER
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2 fittings, banding & treatment. The following % increases are a guide only: A&B Pattern - 12%, C&D Pattern - 14%, F Pattern -
A403 30 100 27.4 40x3 U 179 100 64 44 33 25 16 11 8 6 5 4 1780 16%. 3. The table on page 20 has been arranged in increasing strength order. 4. U = Safe superimposed uniformly
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2 distributed load in KPA (100kg/sqm = 0.98KPa) 5. D = Deflection in millimetres for the load U. 6. Mass is calculated in the
B405 30 50 26.4 40x5 U 298 167 107 74 52 41 26 18 13 10 8 6 2030 untreated condition. 7. Loads are calculated in accordance with an allowable bending stress of 171.6 MPa. 8. Loadbars are
D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2 assumed to be simply supported. 9. Webforge reserves the right to use alternative section sizes provided this does not affect
C455 40 100 34.7 45x5 U 286 160 102 71 52 40 25 17 13 10 7 6 5 2030 the performance of the product.
D 0.8 1.4 2.2 3.2 4.4 5.7 8.9 12.9 17.5 22.9 29.0 35.8 43.2
20 21
Steel Grating Grating Terminology
Manufacturing Tolerances
D&D1 are overall diagonal dimensions.
D W&W1 are overall dimensions across the

LENGTH L load bars at opposite ends of panel.
3mm
LOAD BAR (Bearing Bar) NOSING BAR

Uniform load carrying bar spanning A member attached to or on the
across supporting members. leading edge of a stair tread to
mts mm mm mm assist slip resistance.
WIDTH W
W1
Cross Rod Location and Load Bar Lean
3mm
D1 3 mm projection
1.5 mm
CROSS ROD (Steel) KICK PLATE
Uniform rod round or square Heavy section flat bar welded to
twisted steel forged into and at ends or sides of panels and
right angles to the load bar. around cut outs, etc. when
Transverse Bow CROSS ROD (Aluminium)
specified. Top edge to be 100mm
above grating generally.
(before fastening to support) 1 mm in 10 mm
Uniform square rod swaged into
load bar.
Cross Rod Alignment and Spacing
1 mm per 100 mm of width 5 mm
Load Bars
1000mm Nominal
EDGE BAR (Banding Bar) CUT OUTS
Trimming bar, generally of same Grating areas removed from panel
size and welded to ends of load to permit passage or installation of
1 mm per 100 mm of width bars across panel bars and around pipes, plant and structural and
notches and penetrations (if any). handrail items.
Longitudinal Bow
6 mm ctr. to ctr. end cross rods in 1.5m length
1/200 of length Load Bars
LENGTH OF PANEL (Span) GROSS AREA

Overall dimension of a panel The total area of grating as shown
measured parallel with load bar. on drawings using overall width
and length dimensions of grating.
Indicated by this symbol
Installation Clearances 10 mm 10 mm
The gross area is always the area
calculated for invoicing purposes.
Panel Length Panel Length
10 mm Nominal
WIDTH OF PANEL
Overall dimension of a panel
measured at right angles to the
load bars. Always called Width Fabrication Welding
even if greater than the length.
The width of a panel will always Banding bars and attachments are welded with
10 mm be to the nearest load bar unless minimum 3mm fillet to one side of:
10 mm specifically stated on the order
requirements. every 5th loadbar on A&B Pattern grating.
See table on page 19.
100 mm
100 mm
Actual cutout will be to nearest load bar every 4th load bar on C&D Pattern grating.
every 3rd load bar on F Pattern grating.
SERRATIONS
Small notches made in the top
edge of the load bar to assist in
15 mm slip resistance.
10 mm Nominal Min. clearance
equal to rebate
angle thickness
Load Bar (Typical)

NOTE: Clearance can
vary relative to rebate
22 angle straightness
23
Steel Grating Grating Terminology
D&D1 are overall diagonal dimensions.
D W&W1 are overall dimensions across the

LENGTH L load bars at opposite ends of panel.
3mm
LOAD BAR (Bearing Bar) NOSING BAR

Uniform load carrying bar spanning A member attached to or on the
across supporting members. leading edge of a stair tread to
mts mm mm mm assist slip resistance.
WIDTH W
W1
Cross Rod Location and Load Bar Lean
3mm
D1 3 mm projection
1.5 mm
CROSS ROD (Steel) KICK PLATE
Uniform rod round or square Heavy section flat bar welded to
twisted steel forged into and at ends or sides of panels and
right angles to the load bar. around cut outs, etc. when
Transverse Bow CROSS ROD (Aluminium)
specified. Top edge to be 100mm
above grating generally.
(before fastening to support) 1 mm in 10 mm
Uniform square rod swaged into
load bar.
Cross Rod Alignment and Spacing
1 mm per 100 mm of width 5 mm
Load Bars
1000mm Nominal
EDGE BAR (Banding Bar) CUT OUTS
Trimming bar, generally of same Grating areas removed from panel
size and welded to ends of load to permit passage or installation of
1 mm per 100 mm of width bars across panel bars and around pipes, plant and structural and
notches and penetrations (if any). handrail items.
Longitudinal Bow
6 mm ctr. to ctr. end cross rods in 1.5m length
1/200 of length Load Bars
LENGTH OF PANEL (Span) GROSS AREA

Overall dimension of a panel The total area of grating as shown
measured parallel with load bar. on drawings using overall width
and length dimensions of grating.
Indicated by this symbol
Installation Clearances 10 mm 10 mm
The gross area is always the area
calculated for invoicing purposes.
Panel Length Panel Length
10 mm Nominal
WIDTH OF PANEL
Overall dimension of a panel
measured at right angles to the
load bars. Always called Width Fabrication Welding
even if greater than the length.
The width of a panel will always Banding bars and attachments are welded with
10 mm be to the nearest load bar unless minimum 3mm fillet to one side of:
10 mm specifically stated on the order
requirements. every 5th loadbar on A&B Pattern grating.
See table on page 19.
100 mm
100 mm
Actual cutout will be to nearest load bar every 4th load bar on C&D Pattern grating.
every 3rd load bar on F Pattern grating.
SERRATIONS
Small notches made in the top
edge of the load bar to assist in
15 mm slip resistance.
10 mm Nominal Min. clearance
equal to rebate
angle thickness
Load Bar (Typical)

NOTE: Clearance can
vary relative to rebate
22 angle straightness
23
Aluminium Grating Aluminium Grating
mm
Defl 5mm
span
Size Bar
sBar
Span mm
spac ar
ern
ing
2
b
a
s
pitch
kg/m
Load
Cros
Load
Mas
Patt
4Kp
Kpa 450 600 750 900 1050 1200 1500 1800 2100 2400 2700 3000
F253 60 50 5.3 25x3 U 25.3 14.2 9 6.3 4.6 3.5 2.3 800
D 2.9 5.3 8.2 11.9 16.2 21.2 33.1
A253 30 100 8.4 25x3 U 32.4 18.2 11.6 8.1 5.9 4.5 2.9 2 875
Serrated D 1.9 3.4 5.4 7.8 10.8 14.2 22.6 33.3
A253 30 100 8.6 25x3 U 50.5 28.3 18.1 12.5 9.2 7 4.5 3.1 950
D 2.9 5.3 8.2 11.9 16.2 21.2 33.1 47.7
A255 30 100 12.8 25x5 U 53.9 30.3 19.4 13.5 9.9 7.6 4.8 3.4 2.5 975
Serrated D 1.9 3.4 5.4 7.8 10.6 14.0 22.1 32.3 44.7 D
A255 30 100 13.3 25x5 U 87 48.9 31.2 21.6 15.8 12.1 7.7 5.3 3.9 1075 LENGTH L
5mm
D 3.1 5.4 8.5 12.3 16.7 21.9 34.2 49.2 67
F403 60 50 7.4 40x3 U 53.5 30.2 19.3 13.4 9.8 7.4 4.9 3.3 2.4 1125
D 1.5 2.7 4.2 6.1 8.4 10.9 17.1 24.7 33.6 D&D1 are overall diagonal dimensions.
WIDTH W
A323 30 100 10.6 32x3 U 68.4 38.4 24.5 17 12.4 9.5 6.1 4.2 3 1150
D 1.9 3.4 5.3 7.6 10.4 13.6 21.3 30.7 41.9 W&W1 are overall dimensions across the
W1
A325 30 100 16.0 32x5 U 92.8 52.2 33.4 23.2 17 13 8.3 5.8 4.3 3.3 2.6 1200 load bars at opposite ends of panel.
Serrated D 1.5 2.8 4.4 6.3 8.6 11.2 17.5 25.3 34.8 45.6 57.6
A325 30 100 16.5 32x5 U 111 62.8 40.1 27.8 20.4 15.6 9.5 6.8 5 3.8 2.9 1300
D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9
5mm
A403 30 100 12.8 40x3 U 107 60.3 28.5 26.7 19.6 14.9 9.9 6.6 4.8 3.6 2.9 1350
D 1.5 2.7 4.2 6.1 8.4 10.9 17.1 24.7 33.6 43.9 55.6 D1
A405 30 100 19.7 40x5 U 152 85.5 54.7 38 27.9 21.4 13.7 9.5 6.9 5.3 4.2 3.4 1475
Serrated D 1.3 2.3 3.7 5.3 7.2 9.5 14.9 21.6 29.6 38.9 49.6 61.8
A405 30 100 20.2 40x5 U 198 111 71.2 49.4 36.2 27.7 17.6 12.2 8.9 6.8 5.3 4.3 1525
D 1.7 3.0 4.7 6.8 9.3 12.1 19 27.3 37.2 48.6 61.6 76
A455 30 100 22.5 45x5 U 237 133 85.2 59.1 43.4 33.1 21.1 14.6 10.6 8.1 6.4 5.1 1675
D 1.4 2.5 3.9 5.7 7.8 10.2 15.9 23 31.3 10.9 51.8 63.9
A503 30 100 15.6 50x3 U 164 92.1 59 41 30.1 23.1 14.7 10.2 7.5 5.8 4.5 3.7 1600
D 1.2 2.1 3.4 4.9 6.6 8.7 13.5 19.5 26.5 35.0 43.5 54.6
A505 30 100 24.8 50x5 U 281 158 101 70.1 51.4 39.3 25.1 17.3 12.6 9.6 7.6 6.1 1800
D 1.2 2.2 3.4 4.9 6.7 8.8 13.8 19.9 27 35.3 44.7 55.2 Cross Rod Location
5mm projection nominal

Load Bar Height H mm
MADE TO
A205 30 100 10.8 20x5 U 49.3 27.6 17.6 12.2 8.9 6.8 4.3 920
ORDER
H
D 3.4 6.0 9.4 13.6 18.5 24.2 37.8 25mm 12
B255 30 50 13.6 25x5 U 87 48.9 31.2 21.6 15.8 12.1 7.7 5.3 3.9 2.9 1075
> 25mm 15
Pattern Types
D 3.1 5.4 8.5 12.3 16.7 21.9 34.2 49.2 67 87.6

Non-Standard
F325 60 50 9.7 32x5 U 55.5 31.4 20.1 13.9 10.2 7.8 4.7 3.4 2.4 1.8 1.4 1090
D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9
B325 30 50 16.9 32x5 U 111 62.8 40.1 27.8 20.4 15.6 9.5 6.8 5 3.8 2.9 1300
D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9
F455 60 50 12.8 45x5 U 119 66.5 42.6 29.6 21.7 16.5 10.5 7.3 5.3 4.6 3.1 2.5 1400
D 1.4 2.5 3.9 5.7 7.8 10.2 15.9 23 31.3 10.9 51.8 63.9
A455 30 100 21.4 45x5 U 195 109 70 48.3 35.7 27.3 17.5 12.1 8.9 6.8 5.4 4.3 1625
Serrated D 1.2 2.13 3.3 4.8 6.5 8.5 13.4 19.4 26.6 35.0 44.7 55.7 Longitudinal Bow Transverse Bow
(before fastening to support)
Type A 1/1000 of length Load Bars

Most popular 1 mm per 200 mm of width
specification Load Bars
for universal
applications
Type B 1 mm per 200 mm of width
Additional
crossrods for
smaller apertures
Installation Clearances
As per standard grating clearances as
Type F shown on page 22
Used extensively
by Architects for
light & air
penetration
24 25
Aluminium Grating Aluminium Grating
mm
Defl 5mm
span
Size Bar
sBar
Span mm
spac ar
ern
ing
2
b
a
s
pitch
kg/m
Load
Cros
Load
Mas
Patt
4Kp
Kpa 450 600 750 900 1050 1200 1500 1800 2100 2400 2700 3000
F253 60 50 5.3 25x3 U 25.3 14.2 9 6.3 4.6 3.5 2.3 800
D 2.9 5.3 8.2 11.9 16.2 21.2 33.1
A253 30 100 8.4 25x3 U 32.4 18.2 11.6 8.1 5.9 4.5 2.9 2 875
Serrated D 1.9 3.4 5.4 7.8 10.8 14.2 22.6 33.3
A253 30 100 8.6 25x3 U 50.5 28.3 18.1 12.5 9.2 7 4.5 3.1 950
D 2.9 5.3 8.2 11.9 16.2 21.2 33.1 47.7
A255 30 100 12.8 25x5 U 53.9 30.3 19.4 13.5 9.9 7.6 4.8 3.4 2.5 975
Serrated D 1.9 3.4 5.4 7.8 10.6 14.0 22.1 32.3 44.7 D
A255 30 100 13.3 25x5 U 87 48.9 31.2 21.6 15.8 12.1 7.7 5.3 3.9 1075 LENGTH L
5mm
D 3.1 5.4 8.5 12.3 16.7 21.9 34.2 49.2 67
F403 60 50 7.4 40x3 U 53.5 30.2 19.3 13.4 9.8 7.4 4.9 3.3 2.4 1125
D 1.5 2.7 4.2 6.1 8.4 10.9 17.1 24.7 33.6 D&D1 are overall diagonal dimensions.
WIDTH W
A323 30 100 10.6 32x3 U 68.4 38.4 24.5 17 12.4 9.5 6.1 4.2 3 1150
D 1.9 3.4 5.3 7.6 10.4 13.6 21.3 30.7 41.9 W&W1 are overall dimensions across the
W1
A325 30 100 16.0 32x5 U 92.8 52.2 33.4 23.2 17 13 8.3 5.8 4.3 3.3 2.6 1200 load bars at opposite ends of panel.
Serrated D 1.5 2.8 4.4 6.3 8.6 11.2 17.5 25.3 34.8 45.6 57.6
A325 30 100 16.5 32x5 U 111 62.8 40.1 27.8 20.4 15.6 9.5 6.8 5 3.8 2.9 1300
D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9
5mm
A403 30 100 12.8 40x3 U 107 60.3 28.5 26.7 19.6 14.9 9.9 6.6 4.8 3.6 2.9 1350
D 1.5 2.7 4.2 6.1 8.4 10.9 17.1 24.7 33.6 43.9 55.6 D1
A405 30 100 19.7 40x5 U 152 85.5 54.7 38 27.9 21.4 13.7 9.5 6.9 5.3 4.2 3.4 1475
Serrated D 1.3 2.3 3.7 5.3 7.2 9.5 14.9 21.6 29.6 38.9 49.6 61.8
A405 30 100 20.2 40x5 U 198 111 71.2 49.4 36.2 27.7 17.6 12.2 8.9 6.8 5.3 4.3 1525
D 1.7 3.0 4.7 6.8 9.3 12.1 19 27.3 37.2 48.6 61.6 76
A455 30 100 22.5 45x5 U 237 133 85.2 59.1 43.4 33.1 21.1 14.6 10.6 8.1 6.4 5.1 1675
D 1.4 2.5 3.9 5.7 7.8 10.2 15.9 23 31.3 10.9 51.8 63.9
A503 30 100 15.6 50x3 U 164 92.1 59 41 30.1 23.1 14.7 10.2 7.5 5.8 4.5 3.7 1600
D 1.2 2.1 3.4 4.9 6.6 8.7 13.5 19.5 26.5 35.0 43.5 54.6
A505 30 100 24.8 50x5 U 281 158 101 70.1 51.4 39.3 25.1 17.3 12.6 9.6 7.6 6.1 1800
D 1.2 2.2 3.4 4.9 6.7 8.8 13.8 19.9 27 35.3 44.7 55.2 Cross Rod Location
5mm projection nominal

Load Bar Height H mm
MADE TO
A205 30 100 10.8 20x5 U 49.3 27.6 17.6 12.2 8.9 6.8 4.3 920
ORDER
H
D 3.4 6.0 9.4 13.6 18.5 24.2 37.8 25mm 12
B255 30 50 13.6 25x5 U 87 48.9 31.2 21.6 15.8 12.1 7.7 5.3 3.9 2.9 1075
> 25mm 15
Pattern Types
D 3.1 5.4 8.5 12.3 16.7 21.9 34.2 49.2 67 87.6

Non-Standard
F325 60 50 9.7 32x5 U 55.5 31.4 20.1 13.9 10.2 7.8 4.7 3.4 2.4 1.8 1.4 1090
D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9
B325 30 50 16.9 32x5 U 111 62.8 40.1 27.8 20.4 15.6 9.5 6.8 5 3.8 2.9 1300
D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9
F455 60 50 12.8 45x5 U 119 66.5 42.6 29.6 21.7 16.5 10.5 7.3 5.3 4.6 3.1 2.5 1400
D 1.4 2.5 3.9 5.7 7.8 10.2 15.9 23 31.3 10.9 51.8 63.9
A455 30 100 21.4 45x5 U 195 109 70 48.3 35.7 27.3 17.5 12.1 8.9 6.8 5.4 4.3 1625
Serrated D 1.2 2.13 3.3 4.8 6.5 8.5 13.4 19.4 26.6 35.0 44.7 55.7 Longitudinal Bow Transverse Bow
(before fastening to support)
Type A 1/1000 of length Load Bars

Most popular 1 mm per 200 mm of width
specification Load Bars
for universal
applications
Type B 1 mm per 200 mm of width
Additional
crossrods for
smaller apertures
Installation Clearances
As per standard grating clearances as
Type F shown on page 22
Used extensively
by Architects for
light & air
penetration
24 25
FRP Grating FRP Grating
FRP Grating can be manufactured from two resin
systems - Type I (Green) uses isopthalic resin Allowable Environmental Service Conditions
with class 1 flame spread rating of 25 or less,
while providing excellent corrosion resistance over CHEMICAL TYPE V TYPE I CHEMICAL TYPE V TYPE I
a broad range of chemicals. Type V (Yellow) uses EXPOSURE % MAX. OPER. % MAX. OPER. EXPOSURE % MAX. OPER. % MAX. OPER.
vinylester resin base with class 1 flame spread CONCENTRATION TEMP. 0F / 0C CONCENTRATION TEMP. 0F / 0C CONCENTRATION TEMP. 0F / 0C CONCENTRATION TEMP. 0F / 0C
rating of 25 or less, providing superior corrosion
resistance to acidic environments and moderate Acetic Acid 50 180/82 50 125/52 Lithium Chloride SAT 210/99 SAT 150/66
Aluminium Hydroxide 100 180/82 100 160/71 Magnesium Chloride ALL 210/99 ALL 170/77
resistance to caustic and solvent applications.
Ammonium Chloride ALL 210/99 ALL 170/77 Magnesium Nitrate ALL 210/99 ALL 140/60
Additional colours are available on request. Ammonium Hydroxide 28 100/38 28 N/R Magnesium Sulphate ALL 210/99 ALL 170/77
Ammonium Bicarbonate 50 160/71 15 125/52 Mercuric Chloride 100 210/99 100 150/66
FRP is supplied in standard panels Ammonium Sulphate ALL 210/99 ALL 170/77 Mercurous Chloride ALL 210/99 ALL 140/60
1220 x 3660mm or fabricated to Benzene N/R N/R N/R N/R Nickel Chloride ALL 210/99 ALL 170/77
customers specific requirements Benzoic Acid SAT 210/99 SAT 150/66 Nickel Sulphate ALL 210/99 ALL 170/77
Borax SAT 210/99 SAT 170/77 Nitric Acid 20 120/49 20 70/21
Weight of standard panels
Calcium Carbonate ALL 180/82 ALL 170/77 Oxalic Acid ALL 210/99 ALL 75/24
25mm thick 51 kg Calcium Nitrate ALL 210/99 ALL 180/82 Perchloric Acid 30 100/38 N/R N/R
38mm thick 82 kg Carbon Tetrachloride 100 150/65 N/R N/R Phosphoric Acid 100 210/99 100 120/49
Open area 70% Chlorine - Dry Gas - 210/99 - 140/60 Potassium Chloride ALL 210/99 ALL 170/77
Chlorine - Water SAT 200/93 SAT 80/27 Potassium Dichromate ALL 210/99 ALL 170/77
Bars are nominally 6mm thick Chromic Acid 10 150/65 5 70/21 Potassium Nitrate ALL 210/99 ALL 170/77
One mesh pattern size 38 x 38mm square Citric Acid ALL 210/99 ALL 170/77 Potassium Sulphate ALL 210/99 ALL 170/77
Copper Chloride ALL 210/99 ALL 170/77 Propylene Glycol ALL 210/99 ALL 170/77
Copper Cyanide ALL 210/99 ALL 170/77 Sodium Acetate ALL 210/99 ALL 160/71
Copper Nitrate ALL 210/99 ALL 170/77 Sodium Bisulphate ALL 210/99 ALL 170/77
Ethanol 50 100/38 50 75/24 Sodium Cyanide ALL 210/99 ALL 170/77
Ethylene Glycol 100 200/93 100 90/32 Sodium Hydroxide 25 180/82 N/R N/R
Ferric Chloride ALL 210/99 ALL 170/77 Sodium Nitrate ALL 210/99 ALL 170/77
Integral Construction Ferrous Chloride ALL 210/99 ALL 170/77 Sodium Sulphate ALL 210/99 ALL 170/77
Formaldehyde ALL 150/65 50 75/24 Stannic Chloride ALL 210/99 ALL 160/21
1. Integral, onepiece construction increases Gasoline 100 180/82 100 90/32 Sulphuric Acid 75 100/38 25 75/24
loadbearing capabilities. Glucose 100 210/99 100 170/77 Tartaric Acid ALL 210/99 ALL 170/77
2. Load applied to a Webforge FRP bar transferred to Glycerine 100 210/99 100 150/66 Vinegar 100 210/99 100 170/77
adjoining bearing bars, assisting in load Hydrobromic Acid 50 150/65 50 120/49 Water - Distilled 100 180/82 100 170/77
distribution on the grating as well as on the Hydrochloric Acid 37 150/65 37 75/24 Zinc Nitrate ALL 210/99 ALL 170/77
support structure. Hydrogen Peroxide 30 150/65 5 100/38 Zinc Sulphate ALL 210/99 ALL 170/77
Lactic Acid ALL 210/99 ALL 170/77
3. Square grid patterns benefit from integral
onepiece construction. Smooth resinrich vertical ALL - All Concentrations SAT - Saturated Solution N/R - Not Recommended.
3 1 surfaces and tapered bars allow all debris to fall The corrosion resistance data listed above is for general information only.
2 2 through. Resin manufacturers have provided test data which indicates the specific resin can withstand the corrosion conditions listed above.
Webforge believes the data to be true and accurate but no guarantee is expressed or implied as to specific performance.
4. Continuous glass fibre strand in alternating layers
Testing for specific environments is recommended.
4 5 thoroughly wetted with polyester resin for excellent
corrosion resistance.
5. AntiSkid Surface. The top surface has bonded
coarse grit to provide excellent skid resistance.
mm
Defl 5mm
span
pitch Bar
Span mm
Normize
Span mm
spac ar
ern
ing
U
.
b
a
s
kg/m
Cros
Load
Mas
Patt
4Kp
Bar
Kpa 450 600 750 900 1200
Deflections mm
Manufacturing Tolerances G256 38 38 12.1 25x6 2.5
3.0
0.27
0.33
1.03
1.25
2.58
3.1
6.15
7.6
15.51
18.61
NOTES
1. Deflections have been
limited to 18mm max.
4.0 0.44 1.67 4.48 9.64
750mm U = Uniformly distributed
LENGTH 2.5 mm /1000 mm 5.0 0.55 2.37 5.17 11.97 load in kpa
7.5 0.94 3.11 7.76 17.48
10.0 1.1 4.15 10.34
15.0 1.74 6.23 15.52
WIDTH 2.5mm /1000 mm
Installation Clearances G386 38 38 18.6 38x6 2.5 0.1 0.27 0.98 1.68 4.7
As per standard grating clearances as 3.0 0.12 0.32 1.4 2.03 5.64
shown on page 22 4.0 0.17 0.43 1.71 2.7 7.52
1050mm
5.0 0.21 0.53 2.02 3.38 9.4
7.5 0.31 0.8 2.81 5.06 14.1
10.0 0.41 1.06 3.59 6.75 18.8
Depth tolerance is 1.5mm
15.0 0.63 1.6 5.16 10.13
26 27
FRP Grating FRP Grating
FRP Grating can be manufactured from two resin
systems - Type I (Green) uses isopthalic resin Allowable Environmental Service Conditions
with class 1 flame spread rating of 25 or less,
while providing excellent corrosion resistance over CHEMICAL TYPE V TYPE I CHEMICAL TYPE V TYPE I
a broad range of chemicals. Type V (Yellow) uses EXPOSURE % MAX. OPER. % MAX. OPER. EXPOSURE % MAX. OPER. % MAX. OPER.
vinylester resin base with class 1 flame spread CONCENTRATION TEMP. 0F / 0C CONCENTRATION TEMP. 0F / 0C CONCENTRATION TEMP. 0F / 0C CONCENTRATION TEMP. 0F / 0C
rating of 25 or less, providing superior corrosion
resistance to acidic environments and moderate Acetic Acid 50 180/82 50 125/52 Lithium Chloride SAT 210/99 SAT 150/66
Aluminium Hydroxide 100 180/82 100 160/71 Magnesium Chloride ALL 210/99 ALL 170/77
resistance to caustic and solvent applications.
Ammonium Chloride ALL 210/99 ALL 170/77 Magnesium Nitrate ALL 210/99 ALL 140/60
Additional colours are available on request. Ammonium Hydroxide 28 100/38 28 N/R Magnesium Sulphate ALL 210/99 ALL 170/77
Ammonium Bicarbonate 50 160/71 15 125/52 Mercuric Chloride 100 210/99 100 150/66
FRP is supplied in standard panels Ammonium Sulphate ALL 210/99 ALL 170/77 Mercurous Chloride ALL 210/99 ALL 140/60
1220 x 3660mm or fabricated to Benzene N/R N/R N/R N/R Nickel Chloride ALL 210/99 ALL 170/77
customers specific requirements Benzoic Acid SAT 210/99 SAT 150/66 Nickel Sulphate ALL 210/99 ALL 170/77
Borax SAT 210/99 SAT 170/77 Nitric Acid 20 120/49 20 70/21
Weight of standard panels
Calcium Carbonate ALL 180/82 ALL 170/77 Oxalic Acid ALL 210/99 ALL 75/24
25mm thick 51 kg Calcium Nitrate ALL 210/99 ALL 180/82 Perchloric Acid 30 100/38 N/R N/R
38mm thick 82 kg Carbon Tetrachloride 100 150/65 N/R N/R Phosphoric Acid 100 210/99 100 120/49
Open area 70% Chlorine - Dry Gas - 210/99 - 140/60 Potassium Chloride ALL 210/99 ALL 170/77
Chlorine - Water SAT 200/93 SAT 80/27 Potassium Dichromate ALL 210/99 ALL 170/77
Bars are nominally 6mm thick Chromic Acid 10 150/65 5 70/21 Potassium Nitrate ALL 210/99 ALL 170/77
One mesh pattern size 38 x 38mm square Citric Acid ALL 210/99 ALL 170/77 Potassium Sulphate ALL 210/99 ALL 170/77
Copper Chloride ALL 210/99 ALL 170/77 Propylene Glycol ALL 210/99 ALL 170/77
Copper Cyanide ALL 210/99 ALL 170/77 Sodium Acetate ALL 210/99 ALL 160/71
Copper Nitrate ALL 210/99 ALL 170/77 Sodium Bisulphate ALL 210/99 ALL 170/77
Ethanol 50 100/38 50 75/24 Sodium Cyanide ALL 210/99 ALL 170/77
Ethylene Glycol 100 200/93 100 90/32 Sodium Hydroxide 25 180/82 N/R N/R
Ferric Chloride ALL 210/99 ALL 170/77 Sodium Nitrate ALL 210/99 ALL 170/77
Integral Construction Ferrous Chloride ALL 210/99 ALL 170/77 Sodium Sulphate ALL 210/99 ALL 170/77
Formaldehyde ALL 150/65 50 75/24 Stannic Chloride ALL 210/99 ALL 160/21
1. Integral, onepiece construction increases Gasoline 100 180/82 100 90/32 Sulphuric Acid 75 100/38 25 75/24
loadbearing capabilities. Glucose 100 210/99 100 170/77 Tartaric Acid ALL 210/99 ALL 170/77
2. Load applied to a Webforge FRP bar transferred to Glycerine 100 210/99 100 150/66 Vinegar 100 210/99 100 170/77
adjoining bearing bars, assisting in load Hydrobromic Acid 50 150/65 50 120/49 Water - Distilled 100 180/82 100 170/77
distribution on the grating as well as on the Hydrochloric Acid 37 150/65 37 75/24 Zinc Nitrate ALL 210/99 ALL 170/77
support structure. Hydrogen Peroxide 30 150/65 5 100/38 Zinc Sulphate ALL 210/99 ALL 170/77
Lactic Acid ALL 210/99 ALL 170/77
3. Square grid patterns benefit from integral
onepiece construction. Smooth resinrich vertical ALL - All Concentrations SAT - Saturated Solution N/R - Not Recommended.
3 1 surfaces and tapered bars allow all debris to fall The corrosion resistance data listed above is for general information only.
2 2 through. Resin manufacturers have provided test data which indicates the specific resin can withstand the corrosion conditions listed above.
Webforge believes the data to be true and accurate but no guarantee is expressed or implied as to specific performance.
4. Continuous glass fibre strand in alternating layers
Testing for specific environments is recommended.
4 5 thoroughly wetted with polyester resin for excellent
corrosion resistance.
5. AntiSkid Surface. The top surface has bonded
coarse grit to provide excellent skid resistance.
mm
Defl 5mm
span
pitch Bar
Span mm
Normize
Span mm
spac ar
ern
ing
U
.
b
a
s
kg/m
Cros
Load
Mas
Patt
4Kp
Bar
Kpa 450 600 750 900 1200
Deflections mm
Manufacturing Tolerances G256 38 38 12.1 25x6 2.5
3.0
0.27
0.33
1.03
1.25
2.58
3.1
6.15
7.6
15.51
18.61
NOTES
1. Deflections have been
limited to 18mm max.
4.0 0.44 1.67 4.48 9.64
750mm U = Uniformly distributed
LENGTH 2.5 mm /1000 mm 5.0 0.55 2.37 5.17 11.97 load in kpa
7.5 0.94 3.11 7.76 17.48
10.0 1.1 4.15 10.34
15.0 1.74 6.23 15.52
WIDTH 2.5mm /1000 mm
Installation Clearances G386 38 38 18.6 38x6 2.5 0.1 0.27 0.98 1.68 4.7
As per standard grating clearances as 3.0 0.12 0.32 1.4 2.03 5.64
shown on page 22 4.0 0.17 0.43 1.71 2.7 7.52
1050mm
5.0 0.21 0.53 2.02 3.38 9.4
7.5 0.31 0.8 2.81 5.06 14.1
10.0 0.41 1.06 3.59 6.75 18.8
Depth tolerance is 1.5mm
15.0 0.63 1.6 5.16 10.13
26 27
Expanded Metal Expanded Metal
Simple Span mm Expanded Metal can be lap joined when two sheets are laid SW to SW.
/m2
mm
Defl 5mm
m
ze
n
x SW
ern
Spa
s kg
th m
Mes nal
h si
ness
Wid d
1200
i
a
Patt
600
900
Nom
Mas
4KP
Stra
Thick
LW
SHEET 1. SW SHEET 2. SW
WM50080 135x45 5 8 14 U 4.7 2.2 1.2 775
D 3 4.5 6
WM50110 135x45 5 11 19 U 6.3 2.85 1.7 860
D 3 4.5 6
WM50075 75x30 5 7.5 22 U 5.6 2.65 1.5 790 Minimum Support Dimension 25mm
Wid
D 3 4.5 6 and
Str th
WM50105 75x30 5 10.5 28 U 8 3.6 2 920 Clear Span
D 3 4.5 6
25mm
min SW
Nominal Span
U = Uniformly distributed load in kpa D = Deflection in millimetres Knuckle

Strand Thickness
Pattern Types LW
WM 50080 WM 50110
Installation Tolerances
10mm Nominal Gap
Raised Expanded Metal
Expanded metal is supplied as it comes off the machine. The
strands and knuckles are set at a uniform angle to the plane of
the sheet. This adds strength and rigidity, allows air circulation,
and distributes the load on the metal to the supporting frames.
WM 50075 WM 50105 Expanded metal is one continuous, single sheet of mesh,

produced when the sheet is sheared and stretched but is left
intact at the 'knuckles'. Available in a variety of thicknesses,
with differing sizes and designs of the mesh.
Because there are no welds or joins, it operates as a structural

member that distributes loads evenly over a wider area.
High strength to weight ratio makes it technically applicable in

many engineering industrial and ornamental applications.
Manufacturing Tolerances No loose strands or welds means minimal wear through

constant exposure to natural elements or other normal
movements. Fire resistant and vermin proof, it also provides an
SW Short Way Dimension
anti-slip surface for ramps, catwalks and stair treads.
+ 50mm 0mm
Allows good visibility and the easy passage of air, heat, light
and sound while ensuring security and protection.
Expanded metal is supplied in standard panel lengths of 2300

Out of Square Tolerance or 3000mm and standard panel widths of 600, 750, 900 and
1200mm or fabricated to customers specific requirements.
D1 = D + 10mm
Camber 5mm per metre of length D

1 metre
LW Long Way Dimension + 20mm 4mm
Welding: D1
Webforge recommends a 5mm fillet weld 25mm
long at every fourth strand to attach the expanded
metal to the structure. 1 metre
5 mm
max.
28 29
Expanded Metal Expanded Metal
Simple Span mm Expanded Metal can be lap joined when two sheets are laid SW to SW.
/m2
mm
Defl 5mm
m
ze
n
x SW
ern
Spa
s kg
th m
Mes nal
h si
ness
Wid d
1200
i
a
Patt
600
900
Nom
Mas
4KP
Stra
Thick
LW
SHEET 1. SW SHEET 2. SW
WM50080 135x45 5 8 14 U 4.7 2.2 1.2 775
D 3 4.5 6
WM50110 135x45 5 11 19 U 6.3 2.85 1.7 860
D 3 4.5 6
WM50075 75x30 5 7.5 22 U 5.6 2.65 1.5 790 Minimum Support Dimension 25mm
Wid
D 3 4.5 6 and
Str th
WM50105 75x30 5 10.5 28 U 8 3.6 2 920 Clear Span
D 3 4.5 6
25mm
min SW
Nominal Span
U = Uniformly distributed load in kpa D = Deflection in millimetres Knuckle

Strand Thickness
Pattern Types LW
WM 50080 WM 50110
Installation Tolerances
10mm Nominal Gap
Raised Expanded Metal
Expanded metal is supplied as it comes off the machine. The
strands and knuckles are set at a uniform angle to the plane of
the sheet. This adds strength and rigidity, allows air circulation,
and distributes the load on the metal to the supporting frames.
WM 50075 WM 50105 Expanded metal is one continuous, single sheet of mesh,

produced when the sheet is sheared and stretched but is left
intact at the 'knuckles'. Available in a variety of thicknesses,
with differing sizes and designs of the mesh.
Because there are no welds or joins, it operates as a structural

member that distributes loads evenly over a wider area.
High strength to weight ratio makes it technically applicable in

many engineering industrial and ornamental applications.
Manufacturing Tolerances No loose strands or welds means minimal wear through

constant exposure to natural elements or other normal
movements. Fire resistant and vermin proof, it also provides an
SW Short Way Dimension
anti-slip surface for ramps, catwalks and stair treads.
+ 50mm 0mm
Allows good visibility and the easy passage of air, heat, light
and sound while ensuring security and protection.
Expanded metal is supplied in standard panel lengths of 2300

Out of Square Tolerance or 3000mm and standard panel widths of 600, 750, 900 and
1200mm or fabricated to customers specific requirements.
D1 = D + 10mm
Camber 5mm per metre of length D

1 metre
LW Long Way Dimension + 20mm 4mm
Welding: D1
Webforge recommends a 5mm fillet weld 25mm
long at every fourth strand to attach the expanded
metal to the structure. 1 metre
5 mm
max.
28 29
Stair Treads Specifications Fastening Methods
TREAD WIDTHS
Steel & Aluminium
Type T1 - T6 A&B Pattern 125 155 185 215 245 275 305
Steel & Aluminium grating can be fixed to the structure using the following 3 methods:
Type T1 - T6 C&D Pattern 125 165 205 245 285 325 1. Welding
Webforge recommend a 5mm fillet weld 25mm long to attach the load bar to the structure.
Type T1 - T6 F Pattern 125 185 245 305
The suggested number of fastening points are listed on the table below.
* FOR OTHER BAR THICKNESSES, ADJUST WIDTH ACCORDINGLY.
2. Bolting to the Structure
Webforge can supply a standard galvanised steel fixing, SPAN CLIPS/WELDS
BOLTED CONNECTIONS
and stainless steel for aluminium grating, and an M8 x 50
45 75 75 100 125 125 125 thread cutting screw (plated) where bolting to the 500 to 1500mm 4
Bolt hole Dim A
structure is required or there are no flanges available. 1500 to 3000mm 6
A 7.4mm pilot hole is required to be site drilled for the
thread cutting screw. The suggested number of fastening 3000 to 4000mm 8
points are as listed in the table.
4000 to 5000mm 10
End flat detail 65 x 5 flat
with 2-14 holes TOP OF TREAD 3. Fixing Clip 5000 to 6000mm 12
The Webforge fixing clip is a universal clip that fits all
25
common grating patterns. It can be supplied galvanised, bitumen dipped, or in stainless steel for aluminum grating.
50
Corners cut to It can be installed safely by one man working from the floor surface with an electric driver. The suggested number of
suit stringers if fastening points are listed in the table above. It is not recommended in areas of vibration or where lateral loads are
required applied to the grating.
57
FRONT OF TREAD
25 Dim A
Recommended width
NOTE: Special end flats and holing available on request
RECOMMENDED MAX. LENGTHS FOR OTHER GRATING PATTERNS

STEEL ALUMINIUM
LOAD BAR SIZE 25x3 25x5 32x5 40x5 25x5 32x5 40x5
550 900 1300 1600 550 900 1275

A&B Pattern
FRP
C&D Pattern 450 750 1200 1500 FRP grating can be fixed to the structure using the stainless steel clips illustrated below:
F Pattern 550 850 1350 450 700

Type L-1 for 25mm thick Type M-1 for 25mm thick
WHEN ORDERING NON STANDARD TREADS THE GRATING TYPE MUST BE NOMINATED. E.G. A325 grating and type L-1.5 grating and type M-1.5
for 38mm thick grating. for 38mm thick grating.
For moderate loads. Restrains movement in
all directions.
Overall Dimensions End Flat Lean 7mm Dia. Hole 9mm Dia. Hole
Width + - 3 mm
19mm 25mm
Fabrication welding.
9.5mm 12.5mm
Banding bars and end plates
are welded one side of every
load bar with a minimum 3mm
fillet weld. 1 mm in 25 mm 23mm
Length + 0 mm - 3 mm 8mm 8mm

11 mm
25 or 38mm
NOTE: Length of tread is distance between outer faces of the end flats. 10mm 10mm
15mm 15mm
30 31
Stair Treads Specifications Fastening Methods
TREAD WIDTHS
Steel & Aluminium
Type T1 - T6 A&B Pattern 125 155 185 215 245 275 305
Steel & Aluminium grating can be fixed to the structure using the following 3 methods:
Type T1 - T6 C&D Pattern 125 165 205 245 285 325 1. Welding
Webforge recommend a 5mm fillet weld 25mm long to attach the load bar to the structure.
Type T1 - T6 F Pattern 125 185 245 305
The suggested number of fastening points are listed on the table below.
* FOR OTHER BAR THICKNESSES, ADJUST WIDTH ACCORDINGLY.
2. Bolting to the Structure
Webforge can supply a standard galvanised steel fixing, SPAN CLIPS/WELDS
BOLTED CONNECTIONS
and stainless steel for aluminium grating, and an M8 x 50
45 75 75 100 125 125 125 thread cutting screw (plated) where bolting to the 500 to 1500mm 4
Bolt hole Dim A
structure is required or there are no flanges available. 1500 to 3000mm 6
A 7.4mm pilot hole is required to be site drilled for the
thread cutting screw. The suggested number of fastening 3000 to 4000mm 8
points are as listed in the table.
4000 to 5000mm 10
End flat detail 65 x 5 flat
with 2-14 holes TOP OF TREAD 3. Fixing Clip 5000 to 6000mm 12
The Webforge fixing clip is a universal clip that fits all
25
common grating patterns. It can be supplied galvanised, bitumen dipped, or in stainless steel for aluminum grating.
50
Corners cut to It can be installed safely by one man working from the floor surface with an electric driver. The suggested number of
suit stringers if fastening points are listed in the table above. It is not recommended in areas of vibration or where lateral loads are
required applied to the grating.
57
FRONT OF TREAD
25 Dim A
Recommended width
NOTE: Special end flats and holing available on request
RECOMMENDED MAX. LENGTHS FOR OTHER GRATING PATTERNS

STEEL ALUMINIUM
LOAD BAR SIZE 25x3 25x5 32x5 40x5 25x5 32x5 40x5
550 900 1300 1600 550 900 1275

A&B Pattern
FRP
C&D Pattern 450 750 1200 1500 FRP grating can be fixed to the structure using the stainless steel clips illustrated below:
F Pattern 550 850 1350 450 700

Type L-1 for 25mm thick Type M-1 for 25mm thick
WHEN ORDERING NON STANDARD TREADS THE GRATING TYPE MUST BE NOMINATED. E.G. A325 grating and type L-1.5 grating and type M-1.5
for 38mm thick grating. for 38mm thick grating.
For moderate loads. Restrains movement in
all directions.
Overall Dimensions End Flat Lean 7mm Dia. Hole 9mm Dia. Hole
Width + - 3 mm
19mm 25mm
Fabrication welding.
9.5mm 12.5mm
Banding bars and end plates
are welded one side of every
load bar with a minimum 3mm
fillet weld. 1 mm in 25 mm 23mm
Length + 0 mm - 3 mm 8mm 8mm

11 mm
25 or 38mm
NOTE: Length of tread is distance between outer faces of the end flats. 10mm 10mm
15mm 15mm
30 31
Webplate Grating Handrails Specifications
Webplate Plated Grating
Webforge manufacture Webplate a composite flooring comprising F Pattern grating welded

to the underside of floorplate. STEEL STANCHION WEIGHTS ALUMINIUM STANCHION
Webplate is available in steel and aluminium in the following combinations: WEIGHTS
TYPE GAUGE WEIGHT WEIGHT
Grating CODE GRATING FLOOR/ WEIGHT UNTREATED 4 Kpa 5mm TYPE
TREADPLATE Kg/sqm Deflection Span
P 3.2mm 4.75kg 2.05kg
THICKNESS P
PA 3.2mm 4.75kg 2.05kg
PA
STEEL WP-2 F255MP 5mm 63.6 1390mm C 3.2mm 4.85kg
C 2.09kg
CA 3.2mm 4.85kg 2.09kg
WP-1 F325MP 5mm 68.4 1625mm CA
W 3.2mm 3.85kg 1.66kg
W
ALUMINIUM WP-3 F255AP 3mm 16.5 1100mm WA 3.2mm 3.85kg 1.66kg
WA-AMV
S 3.2mm 5.00kg 2.16kg
S
WP-1 F325AP 5mm 23.2 1350mm SO 3.2mm 5.35kg 2.52kg
SO
SA-SC 3.2mm 4.85kg 2.09kg
SA-SC
SOAL/SOAR 3.2mm 5.30kg 2.29kg
SOA
AM 3.2mm 4.45kg 1.92kg
AM
OB 3.2mm 3.85kg 1.66kg
OB
OBA 3.2mm 3.85kg 1.66kg
OBA
ABP 3.2mm 1.60kg 0.69kg
ABP
OBS 3.2mm 2.00kg 0.86kg
OBS
OBH 3.2mm 1.30kg 0.56kg
OBH
SHS 3.2mm 5.30kg 2.29kg
SHS
IG/IGA 3.2mm 6.05kg 2.64kg
IG
P UNI 4.0mm 5.30kg
PA 4.0mm 5.30kg
C 4.0mm 5.40kg
CA 4.0mm 5.40kg
W 4.0mm 4.40kg
ALUMINIUM WA-AMV 4.0mm 4.40kg
S 4.0mm 5.60kg
SO 4.0mm 5.85kg
SA-SC 4.0mm 5.40kg
STEEL SOA 4.0mm 5.60kg
AM/AMW 4.0mm 5.00kg
OB 4.0mm 4.40kg
OBA 4.0mm 4.40kg
ABP 4.0mm 1.90kg
OBS 4.0mm 2.30kg
Webmesh Grating OBH

IG
4.0mm
4.0mm
1.60kg
7.10kg
Webmesh Grating
Webforge can supply grating with light gauge mesh welded to the underside
to prevent tools and small objects from falling through the grating.
Webforge Stanchions
- Important Notice
Webforge steel & aluminium
stanchions have been
designed to comply with
AS1657 load requirements at
the spacings & heights
shown in this brochure. If
spacing or stanchion heights
are altered please check with
your Webforge office to check
that the altered unit will
comply with the AS1657
ALUMINIUM requirements.
STEEL
32 33
Webplate Grating Handrails Specifications
Webplate Plated Grating
Webforge manufacture Webplate a composite flooring comprising F Pattern grating welded

to the underside of floorplate. STEEL STANCHION WEIGHTS ALUMINIUM STANCHION
Webplate is available in steel and aluminium in the following combinations: WEIGHTS
TYPE GAUGE WEIGHT WEIGHT
Grating CODE GRATING FLOOR/ WEIGHT UNTREATED 4 Kpa 5mm TYPE
TREADPLATE Kg/sqm Deflection Span
P 3.2mm 4.75kg 2.05kg
THICKNESS P
PA 3.2mm 4.75kg 2.05kg
PA
STEEL WP-2 F255MP 5mm 63.6 1390mm C 3.2mm 4.85kg
C 2.09kg
CA 3.2mm 4.85kg 2.09kg
WP-1 F325MP 5mm 68.4 1625mm CA
W 3.2mm 3.85kg 1.66kg
W
ALUMINIUM WP-3 F255AP 3mm 16.5 1100mm WA 3.2mm 3.85kg 1.66kg
WA-AMV
S 3.2mm 5.00kg 2.16kg
S
WP-1 F325AP 5mm 23.2 1350mm SO 3.2mm 5.35kg 2.52kg
SO
SA-SC 3.2mm 4.85kg 2.09kg
SA-SC
SOAL/SOAR 3.2mm 5.30kg 2.29kg
SOA
AM 3.2mm 4.45kg 1.92kg
AM
OB 3.2mm 3.85kg 1.66kg
OB
OBA 3.2mm 3.85kg 1.66kg
OBA
ABP 3.2mm 1.60kg 0.69kg
ABP
OBS 3.2mm 2.00kg 0.86kg
OBS
OBH 3.2mm 1.30kg 0.56kg
OBH
SHS 3.2mm 5.30kg 2.29kg
SHS
IG/IGA 3.2mm 6.05kg 2.64kg
IG
P UNI 4.0mm 5.30kg
PA 4.0mm 5.30kg
C 4.0mm 5.40kg
CA 4.0mm 5.40kg
W 4.0mm 4.40kg
ALUMINIUM WA-AMV 4.0mm 4.40kg
S 4.0mm 5.60kg
SO 4.0mm 5.85kg
SA-SC 4.0mm 5.40kg
STEEL SOA 4.0mm 5.60kg
AM/AMW 4.0mm 5.00kg
OB 4.0mm 4.40kg
OBA 4.0mm 4.40kg
ABP 4.0mm 1.90kg
OBS 4.0mm 2.30kg
Webmesh Grating OBH

IG
4.0mm
4.0mm
1.60kg
7.10kg
Webmesh Grating
Webforge can supply grating with light gauge mesh welded to the underside
to prevent tools and small objects from falling through the grating.
Webforge Stanchions
- Important Notice
Webforge steel & aluminium
stanchions have been
designed to comply with
AS1657 load requirements at
the spacings & heights
shown in this brochure. If
spacing or stanchion heights
are altered please check with
your Webforge office to check
that the altered unit will
comply with the AS1657
ALUMINIUM requirements.
STEEL
32 33
Handrails Specifications Handrails Specifications
Steel Specifications Jumbo Specifications
Stanchions Grade 250 Steel Rail Specifications Stanchions Spheres
Standard Duty Heavy Duty Handrail 32 NB (42.4mm OD) Med. Gauge Standard Duty 125mm OD
48.3mm OD 40 NB 48.3mm OD 40 NB Kneerail 25 NB (33.7mm OD) Med. Gauge 76mm OD - 65 NB Note: All spheres manufactured to suit 76mm OD
Gauge 3.2mm Gauge 4.0mm NOTE: Standard Stanchions are drilled to suit the rail Gauge 3.6mm (65 NB) pipe.
specification above.
Ball Size
Special Orders can be drilled as follows:
76mm OD Heavy Duty Rail Specifications
Handrail: From 25 NB (33.7mm OD)
76mm OD - 65 NB
Base Plates to 40 NB (48.3mm OD) All horizontal rails as per stanchion dimensions
Gauge 4.5mm 76mm OD.
All base plates other than AM Type Kneerail: From 20 NB (26.9mm OD)
to 40 NB (48.3mm OD) Wall thickness as noted.
Specification 75mm x 145mm x 10mm
Base Plates
Holes 17.5mm dia. at 102mm centres Finish
Type AM All items are hot dipped galvanised (excluding Taper Pins)
Recommended size 150mm x 150mm x 16mm Finish
to Australian Standard AS/NZ4680. Holes 20mm dia. at 100mm centres
Specification 65mm x 170mm x 10mm All items are hot-dipped galvanised to Australian
NOTE: Items are available untreated, however this is not Note: Non-standard base plates manufactured to order.
Holes 17.5mm dia at 125mm centres Standard AS/NZS 4680.
NOTE: Nonstandard base plates manufactured to order. recommended as the system would lack internal protection. Note: Items are available untreated, however this
Kickplate Mounting Brackets Stanchion Spacing is not recommended as the system would lack
internal protection.
Specification 40mm x 40mm x 6mm Angle 85mm long Webforge Tubular Handrail System is manufactured to comply
with Australian Standard AS 1657. Para 3.4 of this standard
Holes 14mm slots at 45mm centres to suit 100mm kickplate
NOTE: Nonstandard kickplate mounting brackets
recommends a maximum stanchion spacing of 2 metres for
our Standard Range.
Stanchion Tolerances
manufactured to order.
+ - L/100
Aluminium Specifications Pipe Sizes

The tolerances for pipes will depend on the pipe
Stanchions 6063-T6 Aluminium Finish specification that is used.
50mm OD All items are mill finish natural aluminium. 1. Variations in cross section
Gauge 4.0mm Alternate Finish: Anodised or powder coated Specified OD up to 50mm 0.2mm
Stanchion Spacing
1 mm
Ball Size Over 50mm OD to 75mm 0.25mm
76mm OD Webforge aluminium stanchions, with the exception of 2. Variations in thickness 10%
side offset types, should be spaced at no greater than
Base Plates 2000mm centres for rails 900mm in height and no greater Base Plates
All base plates other than AM Type than 1800mm centres for rails 1000mm in height.
All dimensions 1mm
Holes 17.5mm dia. at 102mm centres
Thickness 0.2mm
Type AM
L 2mm Sphere Drilling
Drilled diameters 2 to 4mm oversize
Holes 17.5mm dia at 125mm centres
NOTE: NonStandard Base Plates manufactured to order. Hole Angle 1 in any direction (any 2 axis)
All stanchions except AM 0.5 in the slope
Kickplate Mounting Brackets
direction only.
Specification 40mm x 40mm x 6mm Angle 85mm long
Slots 14mm dia. at 45mm centres to suit 100mm kickplate
NOTE: Nonstandard Kickplate Mounting Brackets
manufactured to order. 1 mm
Rail Specifications
Handrail 46mm OD / 39mm ID
Kneerail 38.1mm OD / 34.1mm ID
NOTE: Standard Stanchions are drilled to suit the rail
34 35
Handrails Specifications Handrails Specifications
Steel Specifications Jumbo Specifications
Stanchions Grade 250 Steel Rail Specifications Stanchions Spheres
Standard Duty Heavy Duty Handrail 32 NB (42.4mm OD) Med. Gauge Standard Duty 125mm OD
48.3mm OD 40 NB 48.3mm OD 40 NB Kneerail 25 NB (33.7mm OD) Med. Gauge 76mm OD - 65 NB Note: All spheres manufactured to suit 76mm OD
Gauge 3.2mm Gauge 4.0mm NOTE: Standard Stanchions are drilled to suit the rail Gauge 3.6mm (65 NB) pipe.
Ball Size
Special Orders can be drilled as follows:
76mm OD Heavy Duty Rail Specifications
Handrail: From 25 NB (33.7mm OD)
76mm OD - 65 NB
Base Plates to 40 NB (48.3mm OD) All horizontal rails as per stanchion dimensions
Gauge 4.5mm 76mm OD.
All base plates other than AM Type Kneerail: From 20 NB (26.9mm OD)
to 40 NB (48.3mm OD) Wall thickness as noted.
Base Plates
Holes 17.5mm dia. at 102mm centres Finish
Type AM All items are hot dipped galvanised (excluding Taper Pins)
Recommended size 150mm x 150mm x 16mm Finish
to Australian Standard AS/NZ4680. Holes 20mm dia. at 100mm centres
Specification 65mm x 170mm x 10mm All items are hot-dipped galvanised to Australian
NOTE: Items are available untreated, however this is not Note: Non-standard base plates manufactured to order.
Holes 17.5mm dia at 125mm centres Standard AS/NZS 4680.
NOTE: Nonstandard base plates manufactured to order. recommended as the system would lack internal protection. Note: Items are available untreated, however this
Kickplate Mounting Brackets Stanchion Spacing is not recommended as the system would lack
internal protection.
Specification 40mm x 40mm x 6mm Angle 85mm long Webforge Tubular Handrail System is manufactured to comply
with Australian Standard AS 1657. Para 3.4 of this standard
Holes 14mm slots at 45mm centres to suit 100mm kickplate
NOTE: Nonstandard kickplate mounting brackets
recommends a maximum stanchion spacing of 2 metres for
our Standard Range.
Stanchion Tolerances
manufactured to order.
+ - L/100
Aluminium Specifications Pipe Sizes

The tolerances for pipes will depend on the pipe
Stanchions 6063-T6 Aluminium Finish specification that is used.
50mm OD All items are mill finish natural aluminium. 1. Variations in cross section
Gauge 4.0mm Alternate Finish: Anodised or powder coated Specified OD up to 50mm 0.2mm
Stanchion Spacing
1 mm
Ball Size Over 50mm OD to 75mm 0.25mm
76mm OD Webforge aluminium stanchions, with the exception of 2. Variations in thickness 10%
side offset types, should be spaced at no greater than
Base Plates 2000mm centres for rails 900mm in height and no greater Base Plates
All base plates other than AM Type than 1800mm centres for rails 1000mm in height.
All dimensions 1mm
Holes 17.5mm dia. at 102mm centres
Thickness 0.2mm
Type AM
L 2mm Sphere Drilling
Drilled diameters 2 to 4mm oversize
Holes 17.5mm dia at 125mm centres
NOTE: NonStandard Base Plates manufactured to order. Hole Angle 1 in any direction (any 2 axis)
All stanchions except AM 0.5 in the slope
Kickplate Mounting Brackets
direction only.
Specification 40mm x 40mm x 6mm Angle 85mm long
Slots 14mm dia. at 45mm centres to suit 100mm kickplate
NOTE: Nonstandard Kickplate Mounting Brackets
manufactured to order. 1 mm
Rail Specifications
Handrail 46mm OD / 39mm ID
Kneerail 38.1mm OD / 34.1mm ID
NOTE: Standard Stanchions are drilled to suit the rail
34 35
Webforge Worldwide Centres
Australia Webforge (VIC) Singapore China
Webforge (NSW) Factory 2, 142-146 Fairbank Rd Webforge (Singapore) Pte Ltd Guangzhou Webforge Grating Co Ltd
73-75 Bassett Street Clayton South VIC 3169 No. 257, Jalan Ahmad Ibrahim Jinhua 3rd Street
Mona Vale NSW 2103 Phone: (03) 9551 1911 Singapore 629147 Guangzhou Economic &
Phone: (02) 9997 8555 Fax: (03) 9558 0730 Phone: 65 861 3611 Technological Development Zone
Fax: (02) 9997 7546 Postal: Private Bag 155 Fax: 65 861 8344 Guangzhou 510730
Postal: PO Box 440 Clayton South VIC 3169 Email: webforge@singnet.com.sg China
Mona Vale NSW 1160 Email: VIC_sales@webforge.com.au Phone: 86 20 8221 2791
Email: nsw_sales@webforge.com.au Philippines Fax: 86 20 8221 2792
Webforge (WA) Webforge Philippines Inc Email: gmgco@mx2.gd.cei.gov.cn
Webforge (QLD) 24 Tennant Street Main Ave cnr Hologram Street
1149 Kingsford Smith Drive Welshpool WA 6106 Light Industry & Science Park 1 Wuxi Webforge Grating Co.
Pinkenba QLD 4008 Phone: (08) 9361 8933 Cabuyao, Laguna Lot 40B, Wuxi National High New Tech.
Phone: (07) 3260 1064 Fax: (08) 9361 7057 PO Box 1928, Makati City 1259 Industrial Development Zone
Fax: (07) 3260 1130 Postal: PO Box 151 Philippines Wuxi, Jiangsu, P.C. 214028
Postal: PO Box 1452 Bentley WA 6102 Phone: 63 49 543 0441 China
Eagle Farm QLD 4009 Email: WA_sales@webforge.com.au Fax: 63 49 543 0440 Phone: 86 510 521 1188
Email: QLD_sales@webforge.com.au Email: webforge@info.com.ph Fax: 86 510 521 5188
New Zealand Email: webwuxi@public1.wx.js.cn
Webforge (NZ) Ltd Indonesia
23 Kelvin Grove Road PT Webforge Indonesia Thailand
Palmerston North NZ Kawasan Industri Jababeka Webforge (Thailand) Ltd
Phone: (06) 356 1246 Jl. Jababeka V Kav V-9 (Head Office & Factory)
Fax: (06) 356 7782 Cikarang-Bekasi 17530 Amata City Industrial Estate
Postal: PO Box 1506 PO Box 387, Bekasi 17038 7/110 Moo 4
Palmerston North NZ Indonesia Tumbol Mapyangporn
Email: NZ_sales@webforge.com.au Phone: 62 21 893 4513 Amphur Pluakdaeng
Fax: 62 21 893 4516 Rayong 21140
Internet Email: webindo1@rad.net.id Thailand
www.webforge.com.au Phone: 66 38 956 099
Malaysia Fax: 66 38 956 097
Webforge (KL) SDN BHD Email: sales@webforge.co.th
Lot 3, Jalan Gudang 16/9
Section 16, 40700 Shah Alam (Sales & Marketing)
Disclaimer: P.O. Box 7601, 40720 Shah Alam 26th Floor, Unit E, North Tower
While Webforge has taken all reasonable care in preparing this
brochure, Webforge takes no responsibility for loss resulting from
Selangor Darul Ehsan Jewelry Trade Centre Building
relying on its contents. Customers should make their own Malaysia 919/264 Silom Road
enquiries as to whether any products described in this brochure Phone: 60 3 5519 0652 Bangrak, Bangkok 10110
are suitable for their intended use. Information in this brochure Fax: 60 3 5519 0749 Thailand
Through its network of operations may change without notice.
Email: webkl@tm.net.my Phone: 66 2 630 0861
Fax: 66 2 630 0860
throughout Australia, New Zealand and Asia,
Webforge has the resources and experience
to service a complete range of projects
whatever the complexity or size. Patent and Registered Trademark February 2003
36
Webforge Worldwide Centres
Australia Webforge (VIC) Singapore China
Webforge (NSW) Factory 2, 142-146 Fairbank Rd Webforge (Singapore) Pte Ltd Guangzhou Webforge Grating Co Ltd
73-75 Bassett Street Clayton South VIC 3169 No. 257, Jalan Ahmad Ibrahim Jinhua 3rd Street
Mona Vale NSW 2103 Phone: (03) 9551 1911 Singapore 629147 Guangzhou Economic &
Phone: (02) 9997 8555 Fax: (03) 9558 0730 Phone: 65 861 3611 Technological Development Zone
Fax: (02) 9997 7546 Postal: Private Bag 155 Fax: 65 861 8344 Guangzhou 510730
Postal: PO Box 440 Clayton South VIC 3169 Email: webforge@singnet.com.sg China
Mona Vale NSW 1160 Email: VIC_sales@webforge.com.au Phone: 86 20 8221 2791
Email: nsw_sales@webforge.com.au Philippines Fax: 86 20 8221 2792
Webforge (WA) Webforge Philippines Inc Email: gmgco@mx2.gd.cei.gov.cn
Webforge (QLD) 24 Tennant Street Main Ave cnr Hologram Street
1149 Kingsford Smith Drive Welshpool WA 6106 Light Industry & Science Park 1 Wuxi Webforge Grating Co.
Pinkenba QLD 4008 Phone: (08) 9361 8933 Cabuyao, Laguna Lot 40B, Wuxi National High New Tech.
Phone: (07) 3260 1064 Fax: (08) 9361 7057 PO Box 1928, Makati City 1259 Industrial Development Zone
Fax: (07) 3260 1130 Postal: PO Box 151 Philippines Wuxi, Jiangsu, P.C. 214028
Postal: PO Box 1452 Bentley WA 6102 Phone: 63 49 543 0441 China
Eagle Farm QLD 4009 Email: WA_sales@webforge.com.au Fax: 63 49 543 0440 Phone: 86 510 521 1188
Email: QLD_sales@webforge.com.au Email: webforge@info.com.ph Fax: 86 510 521 5188
New Zealand Email: webwuxi@public1.wx.js.cn
Webforge (NZ) Ltd Indonesia
23 Kelvin Grove Road PT Webforge Indonesia Thailand
Palmerston North NZ Kawasan Industri Jababeka Webforge (Thailand) Ltd
Phone: (06) 356 1246 Jl. Jababeka V Kav V-9 (Head Office & Factory)
Fax: (06) 356 7782 Cikarang-Bekasi 17530 Amata City Industrial Estate
Postal: PO Box 1506 PO Box 387, Bekasi 17038 7/110 Moo 4
Palmerston North NZ Indonesia Tumbol Mapyangporn
Email: NZ_sales@webforge.com.au Phone: 62 21 893 4513 Amphur Pluakdaeng
Fax: 62 21 893 4516 Rayong 21140
Internet Email: webindo1@rad.net.id Thailand
www.webforge.com.au Phone: 66 38 956 099
Malaysia Fax: 66 38 956 097
Webforge (KL) SDN BHD Email: sales@webforge.co.th
Lot 3, Jalan Gudang 16/9
Section 16, 40700 Shah Alam (Sales & Marketing)
Disclaimer: P.O. Box 7601, 40720 Shah Alam 26th Floor, Unit E, North Tower
While Webforge has taken all reasonable care in preparing this
brochure, Webforge takes no responsibility for loss resulting from
Selangor Darul Ehsan Jewelry Trade Centre Building
relying on its contents. Customers should make their own Malaysia 919/264 Silom Road
enquiries as to whether any products described in this brochure Phone: 60 3 5519 0652 Bangrak, Bangkok 10110
are suitable for their intended use. Information in this brochure Fax: 60 3 5519 0749 Thailand
Through its network of operations may change without notice.
Email: webkl@tm.net.my Phone: 66 2 630 0861
Fax: 66 2 630 0860
throughout Australia, New Zealand and Asia,
Webforge has the resources and experience
to service a complete range of projects
whatever the complexity or size. Patent and Registered Trademark February 2003
36

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Access Systems Division

Finding The Right Flooring

FLOORING This brochure has been compiled to provide the

FLOORING This brochure has been compiled to provide the

Slip Resistance Span mm Steel

Webforge Load Type 4a

Types of Treatment 450

Slip Resistance Span mm Steel

Webforge Load Type 4a

Types of Treatment 450

STAINLESS STEEL - CODE S

Treads are made from C325MS (serrated) for steel.

STAINLESS STEEL - CODE S

Treads are made from C325MS (serrated) for steel.

Standard Tread: A325AP ( 32 x 5 plain)

Standard Tread: G386IGGR

40 long x 6 dia. hex head bolt, nut and

40 min. recommended bearing surface

Standard Tread: A325AP ( 32 x 5 plain)

Standard Tread: G386IGGR

40 long x 6 dia. hex head bolt, nut and

40 min. recommended bearing surface

Webforge Material Options

1. Nominate the stair tread width - 245mm or 275mm.

Webforge Material Options

1. Nominate the stair tread width - 245mm or 275mm.

Stanchion Product Range Stanchion Product Range

TOP OF STEEL TOP OF STEEL

AM AMW SOAL SOAR

Stanchion Product Range Stanchion Product Range

TOP OF STEEL TOP OF STEEL

AM AMW SOAL SOAR

Kickplate Mounting Brackets Closures and Bends

Standard 90 degree bend has 140mm radius with

Aluminium Base Plates Steel Base Plates

Kickplate Mounting Brackets Closures and Bends

Standard 90 degree bend has 140mm radius with

Aluminium Base Plates Steel Base Plates

1. Select the material type. One Ball Stanchions

8. If other than standard rail centres or heights are required BOTTOM

NOTE: Webforge MONOWILLS handrailing system is designed to

How to Order Special Stanchions

3. Select the surface treatment required.

1. Select the material type. One Ball Stanchions

8. If other than standard rail centres or heights are required BOTTOM

NOTE: Webforge MONOWILLS handrailing system is designed to

How to Order Special Stanchions

3. Select the surface treatment required.

Jumbo Jumbo Platform

Hole dia. 20mm

2. Select the surface treatment required.

3. If angle stanchions are required nominate angle and note

4. If other than standard rail centres are required then

5. Select the closures and bends required.

Jumbo Jumbo Platform

Hole dia. 20mm

2. Select the surface treatment required.

3. If angle stanchions are required nominate angle and note

4. If other than standard rail centres are required then

5. Select the closures and bends required.

Webforge Safety Barrier

120 100 100 Bar Spacing

Webforge Safety Barrier