Datasheet

Mantis Hydraulic Dock Leveller MHE-Demag Network

Technical Features SINGAPORE Jl. Rungkut Industri I/3 Sukhumvit Rd., Klongton Nua, Wattana,
Head office and factory Sabah Surabaya 60292 Bangkok 10110
Rated Capacity MHE-Demag (S) Pte Ltd Ground Floor, Lot 4, Jawa Timur Tel : (66-2) 7878 500
- Dynamic : 60kN (6T) 33 Gul Circle, Singapore 629570 Lorong Iramanis 2, Tel : (62-31) 843 9000 Fax : (66-2) 7878 501-2
Tel: (65) 6305 3500 Taman Iramanis, Jalan Lintas, Fax: (62-31) 842 0468
- Static : 90 kN (9T) Fax: (65) 6862 1933 88450 Kota Kinabalu. Service Hotline: (62-31) 843 9001 Factory
Electro-hydraulic operation with one push-button control Service Hotline: (65) 6862 1123 Tel: (60-88) 389 402 64 Moo 2 Hi-Tech I.E.,T.Banpho,
High strength deck construction with HTS channel Fax: (60-88) 389 253 Branch Offices A. Bang Pa In Ayutthaya 13160
MALAYSIA Medan Tel: (66-2) 787 8540
supports at dynamic impact points provide long term
Head office and factory Sarawak Kompleks Graha Niaga Fax:(66-3) 535 0376-7
structural integrity MHE-Demag Malaysia Sdn Bhd No. E1-3, 16 Jalan Petanak, Blok C-16
Full width hinges ensure maximum lip support when MHE-Demag Logistics Malaysia Sdn Bhd Wisma Horizon, Jl. Kol.Yos Sudarso No. 20 Service Centre
resting on truck bed PT 79, Jalan 26/6, Sec 26 93100 Kuching Medan 20115 294/1 Soi Soonvijai 4, Rama IX Rd,
Kawasan Perindustrian Hicom, Tel: (60-82) 233 163, 234 163 Sumatera Utara Huay Kwang Bangkok, 10320
Fall-safe velocity fuse prevents free-fall operation in
Mantis Dock Leveller
40000 Shah Alam, Selangor Fax: (60-82) 254 163 Tel : (62-61) 4551460/4557411 Tel: (66-2) 7878 555
case truck departs suddenly Tel: (60-3) 5517 0888 Fax:(62-61) 4557441 Fax: (66-2) 716 8028 - 9
Automatic built-in working range toe guard design Fax: (60-3) 5517 0998/9 VIETNAM
(toe guard in picture OPTIONAL) Increasing the Efficiency of Your Loading Dock Service Hotline: (60-3) 5517 0980/1 Head office
MHE-Demag Vietnam
Pekanbaru
Komplek Riau Business Center, Blok B-9
Branch Offices
Chonburi Branch / Borwin
Supplied with:
Factory Company Limited Jl. Riau, Pekanbaru 28292 331/73 Moo. 6 331 Rd., Borwin,
- One (1) water resistant single pushbutton remote Johor Unit 1204 12th Floor Riau Sriracha, Chonburi 20230
control box Plot 5, Jalan Simpang Renggam Sailing Tower, 111A Pasteur, Tel : (62-0761) 860890 Tel. (66-38) 346057-9
- Two (2) moulded rubber bumpers No. 12 Kaw Perindustrian Ben Nghe Ward, District 1, HCMC. Fax: (62-0761) 860889 Fax. (66-38) 346060
Simpang Renggam, Tel : (84-8) 3823 6540
Built and tested to BS EN 1398 standards
86200, Simpang Renggam Fax: (84-8) 3823 6776 Batam PHILIPPINES
Three (3) years structural warranty and one (1) year full Tel: (60-7) 755 8833 Komplek Pertokoan Inti Batam, E-5
warranty on hydraulic system Fax: (60-7) 755 8822 Factory Jl. Laksamana Bintan, MHE-Demag (P) Inc.
15 VSIP Street 2,Vietnam Sei Panas Main Avenue, Severina Diamond
Layout and General Dimensions Branch Offices Singapore Ind Park, Batam 29432, Kepulauan Riau Ind Estate, Km. 16 West Service Road,
Melaka Thuan An District, Tel : (62-0778) 430 469 South Expressway,
No 45, Jalan PM 1, Binh Duong Province Fax: (62-0778) 430 471 Paraaque City, 1700
Taman Perindustrian Merdeka, Tel: (84-650) 3784 080-1 Tel: (63-2) 786 7500
75350 Melaka Fax: (84-650) 3784 082 Balikpapan Fax: (63-2) 786 7555
Tel : (60-6) 3174 900 Komplek Balikpapan Baru Service Hotline: (63-2) 821 5149
Fax: (60-6) 3174 500 Branch Offices Sentra Eropa II Blok AB4
Ha Noi No. 35, Branch Office
Penang 5th Floor, Kinh Do Building Jl. MT. Haryono, Damai Cebu
No. 2712 (Ground floor) 292 Tay Son Street Balikpapan 76114, Door 1, Annex, Rozen Building,
Jalan Chain Ferry, Dong Da District, Hanoi City Kalimantan Timur A. C. Cortes Avenue,
Taman Kimsar, 13700 Perai, Tel: (84-4) 3514 6697 Jl. M.T.Haryono Damai Mandaue City 6014
Province Wellesley Fax: (84-4) 3514 6698 Balikpapan Selatan 76114 Tel: (63-32) 3461657,
Tel: (60-4) 399 7222 Tel : (62- 542 ) 7204369 3461672, 3461959
Fax: (60-4) 390 8444 Affiliate Fax: (62- 542) 877161 Fax: (63-32) 3461967
Service Hotline: (60-4) 399 7222 Katrolin Co. Ltd
Unit 1204A 12th Floor Timika
Johor Sailing Tower, 111A Pasteur, Jl. C. Heatubun/ Jl. Baru
31, Jalan Canggih 6, Ben Nghe Ward, District 1, HCMC. Timika 99910, Mimika, Papua
Taman Perindustrian Cemerlang, Tel : (84-8) 3823 6727 Tel : (62-901) 3302063
81800 Ulu Tiram Fax: (84-8) 3823 6728 Fax: (62-901) 3302063
Tel: (60-7) 863 1748
Fax: (60-7) 863 1753 INDONESIA Service depot
Head office Karawang
No 20, Jalan Bistari 4/8, PT MHE-Demag Indonesia Komplek Bumi Karawang Baru Blok A3 No.
Taman Yayasan, 85000 Segamat Graha Inti Fauzi Building, 7th Fl., 5
Tel: (60-7) 944 4788 Jl. Buncit Raya No. 22 Desa Teluk Jambe,
Fax:(60-7) 944 4789 Jakarta 12510 Kec.Teluk Jambe
For complete installation details and drawings, please consult your MHE sales representative.
Tel: (62-21) 2753 7200 Karawang 41361, Jawa Barat
Pahang Fax: (62-21) 2753 7201 Tel : (62-267) 643 941
Not recommended in operations where the difference of loading dock level to truck bed height exceeds 300 mm B-378 Jalan Air Puteh,
25300 Kuantan Batu Hijau
Suitable where Dock Leveller Dock Pit Tel: (60-9) 567 6129 Service Centre Komplek Indra Foto 01
difference Fax: (60-9) 567 6143 Kawasan Komercial Cilandak, Maluk, Sumbawa Barat
between truck 108-2 NTB
Model beds and dock Working
Nominal Nominal Lip Frame Pit Pit Pit Depth Pit Depth Perak Jl. KKO Raya, Jakarta 12560 Tel : (62-372) 635643
height DOES Range
Width L1 Length L2 Length L3 Height L4 Width P1 Length P2 (Front) D1 (Rear) D2 No 605, Tel : (62-21) 2753 7250
NOT EXCEED: (A/B) Jalan Sultan Azlan Shah Utara, Fax: (62-21) 2753 7251 THAILAND
Taman Tasik Baru,
MTS-H 2020 150-200 mm 2000 2000 406 496 +300 / -300 2050 2050 508 495 31400 Ipoh Branch Office & Factory MHE-Demag (T) Ltd
Tel: (60-5) 546 3761 Surabaya 23/110-117 Sorachai Bldg.,
Fax: (60-5) 547 3357 Kawasan Rungkut Industri 25-29th Fl., Sukhumvit 63 (Ekamai),
MTS-H 2025 200-250 mm 2000 2500 406 496 +300 / -300 2050 2550 508 495

Website: www.mhe-demag.com
MTS-H 2030 250-300 mm 2000 3000 406 496 +300 / -300 2050 3050 508 495 Email: sales_mhe@mhe-demag.com

All dimensions in mm A Joint Venture between Jebsen & Jessen (SEA) Pte Ltd and Demag Cranes & Components GmbH
Please consult your MHE sales representative should your dock height falls outside the range indicated in the above table.
MANTIS DOCK LEVELLER
The new Mantis Hydraulic
Mantis Hydraulic Dock Leveller:
Superior Features
Dock Leveller
The new Mantis series are built to handle the most
For the logistics and warehousing industry
of Mantis Dock Leveller
typical loading and unloading applications within the
warehousing and logistic industry. Through our Dynamic Loading Point (DLP) Technology
extensive research and vast application experience, MHE-Blue
MHE-Blue Giant
Giant hydraulic
hydraulic dock
dock levelers
levelers are
are designed
designed and
and built
built to
to withstand
withstand years
years of
of The Mantis deck is built with 8 x HTS channels welded to the underside of the deck at specific and designed points to support the most dynamic loading/unloading
operations. 6 frames are centred at the centrai load impact points, creating a high structural sweet spot where material handling trucks will roll on 90% of the time.
the Mantis has been developed with user friendly rugged
rugged use
use with
with minimal
minimal maintenance
maintenance while
while still
still providing
providing easy,
easy, dependable
dependable and
and safe
safe operation.
operation. This sweet spot ensures a structurally high strength deck and minimize dishing of deck plates within this area.
features while offering maximum structural strength,
They
They have
have been
been proven
proven on
on thousands
thousands ofof loading
loading docks
docks in
in Asia
Asia and
and around
around the
the world
world under
under
low maintenance and high level of user safety. With
newly developed features such as our Dynamic the
the most
most demanding
demanding conditions.
conditions.
Structural Sweet Spot
Loading Point (DLP) and Controlled Flex System
(CFS), the Mantis ensures high efficiency of your
loading dock with years of trouble-free operation. High strength lip with reinforcing Full width lip hinge provides maximum strength and Fixed rear hinge remains flush with the
underplate absorbs shocks and ensures rigidity. Continuous one piece headboard strengthens floor to eliminate pinch points and
efficient contact with truck bed. the front dock structure. cross-traffic obstructions.

General Specifications Fork Lifts

PPT
HPT
Rated Capacity
t

L/
5

EZOBNJD Wheelbase of General Material
t

L/
5

TUBUJD Handling Trucks
t
5FTUFE
UP
#4
&/

TUBOEBSET Forklift 4 wheeler : 1050 1200 mm
Forklift 3 wheeler : 1000 1200 mm
Power Pallet Trucks : 750 850 mm
Standard Sizes Available Hand Pallet Trucks : 540/680 mm
t

NN8
Y

NN-
EFDL
XJUI

NN
MJQ

UZQJDBMMZ



TVJUBCMF
GPS
MPBEJOH
EPDLT
XJUI
IFJHIU
PG

N
BOE
BCPWF Controlled Flex System (CFS)
driveway level To accommodate uneven loading conditions, the deck needs to be allowed to flex. Mantis Controlled Flex System (CFS) is different from other flex principle found on
t

NN8
Y

NN-
EFDL
XJUI

NN
MJQ

UZQJDBMMZ

conventional dock levellers in the market. While other dock levellers flex excessively and risk breaking the welds of the underdeck support, Mantis Controlled Flex is
designed with a stiff deck centre and flex only at the sides, thus reducing the cross-longitudinal forces that fractures the structural welds. This results in a more stable

TVJUBCMF
GPS
MPBEJOH
EPDLT
XJUI
IFJHIU
PG


N
BOE
BCPWF

deck during loading/unloading operations while extending the life of the dock leveller considerably.
driveway level
t

NN8
Y

NN-
EFDL
XJUI

NN
MJQ

UZQJDBMMZ

Conventional Dock Leveller Mantis Dock Leveller

TVJUBCMF
GPS
MPBEJOH
EPDLT
XJUI
IFJHIU
PG



N
BCPWF


driveway level

Working Range
t

NN
VQ
NN
EPXO

Lip Extension Maintenance stand supports both Deck designed with built-in working range toe
t

NN
TUBOEBSE
PUIFS
MFOHUIT
PQUJPOBM the deck and lip for underdeck guards ensures safety at all times. Full range toe
inspection and maintenance. guards (in this picture) supplied optionally.

Supplied With
t

NPVMEFE
SVCCFS
CVNQFST
t

XBUFSSFTJTUBOU
TJOHMF
QVTICVUUPO
DPOUSPM
CPY
Excessive flex on both sides of the deck Minimal flex due to a stiffer deck

Optionals
Longer lip lengths (450 mm or 500 mm) for
operation with dock seals
Full range telescopic toe guards
Side rubber weather seals
Three lip design to accommodate various types
of trucks
Safety accessories such as truck restrainers,
dock guards, emergency stop, interlocking with
overhead doors, etc for a complete safety package
Lip keepers provide
cross-traffic support and Narrow frame makes FFully automatic hydraulic power system
automatic night lock. pit cleaning easier. eensures easy operation and low maintenance
ccompared to other forms of dock levellers
ssuch as mechanical or airbag systems.
EEquipped with velocity fuse to prevent deck
ffree-fall in case of accidental truck departure.
Our Dynamic Loading Point (DLP)
system features HTS steel channels
welded to the underside of the deck at
the highest dynamic impact points,
ensuring a stiffer deck centre and
prevents dishing of the deck plates.
To accommodate uneven loading conditions
such as uneven truck bed or driveways,
irregular tyre pressure or even poor truck
suspensions, our highly developed Controlled
Flex System (CFS) allows the deck to yield
with minimum flex, thus preventing cracking
of welds that can compromise the structural
integrity of the deck.
High degree of flex increase cross-longitudinal forces that can Low degree of flex due to stiff centre
stress the deck welds and cause permanent fracture reduce cross-longitudinal forces