Professional Documents
Culture Documents
HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
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CHAPTER 38
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38-HIGHLIGHTS Page 1 of 22
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OPERATOR CES
MOD.32428K7999 INCORPORATED ALL
EQUIPMENT/FURNISHINGS-PAX COMPARTMENT :
INSTALL A CABIN LAYOUT FOR
CES02 - VERSION
MOD.32677K8078 INCORPORATED ALL
ELECTRIC AND ELECTRONIC COMMON INSTL -
GENERAL - INSTALL ELECTRICAL PROVISIONS
FOR LAVATORY A
CIRCUIT BREAKER(S) DATA UPDATED 001-049, 051-099, 101-149,
151-199, 201-249, 251-299,
301-399, 401-499, 501-509,
511-526, 528-599,
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-105,
151-199, 201-233, 236-238,
38-HIGHLIGHTS Page 10 of 22
REVISION NO. 48 Feb 01/10
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CES02 - VERSION
MOD.32677K8078 INCORPORATED ALL
ELECTRIC AND ELECTRONIC COMMON INSTL -
GENERAL - INSTALL ELECTRICAL PROVISIONS
FOR LAVATORY A
CIRCUIT BREAKER(S) DATA UPDATED 001-049, 051-099, 101-149,
151-199, 201-249, 251-299,
301-399, 401-499, 501-509,
511-526, 528-599,
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-105,
151-199, 201-233, 236-238,
38-HIGHLIGHTS Page 11 of 22
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CES02 - VERSION
MOD.32677K8078 INCORPORATED ALL
ELECTRIC AND ELECTRONIC COMMON INSTL -
GENERAL - INSTALL ELECTRICAL PROVISIONS
FOR LAVATORY A
CIRCUIT BREAKER(S) DATA UPDATED 001-049, 051-099, 101-149,
151-199, 201-249, 251-299,
301-399, 401-499, 501-509,
511-526, 528-599,
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-105,
151-199, 201-233, 236-249,
251-299, 311-399, 501-509,
511-526, 528-599,
38-HIGHLIGHTS Page 16 of 22
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EQUIPMENT/FURNISHINGS-PAX COMPARTMENT-
INSTALL CABIN LAYOUT FOR G8E05 VERSION
OPERATOR CES
MOD.32428K7999 INCORPORATED ALL
EQUIPMENT/FURNISHINGS-PAX COMPARTMENT :
INSTALL A CABIN LAYOUT FOR
CES02 - VERSION
MOD.32677K8078 INCORPORATED ALL
ELECTRIC AND ELECTRONIC COMMON INSTL -
GENERAL - INSTALL ELECTRICAL PROVISIONS
FOR LAVATORY A
CIRCUIT BREAKER(S) DATA UPDATED 001-049, 051-099, 101-149,
151-199, 201-249, 251-299,
301-399, 401-499, 501-509,
511-526, 528-599,
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-105,
151-199, 201-233, 236-249,
251-299, 311-399, 501-509,
511-526, 528-599,
38-HIGHLIGHTS Page 17 of 22
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511-526, 528-599,
38-HIGHLIGHTS Page 22 of 22
REVISION NO. 48 Feb 01/10
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CHAPTER 38
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WATER/WASTE
38-L.E.P. Page 1
Feb 01/10
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CHAPTER 38
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WATER/WASTE
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
WATER/WASTE - GENERAL
_____________________ 38-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
_______
POTABLE 38-10-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
________
POTABLE 38-10-00
MAINTENANCE PRACTICES 201 ALL
Disinfection of Water Tank and 201 ALL
Distribution System
Disinfection of Water Tank and 203 ALL
Distribution System with Calcium
Hypochlorite or Sodium
Hypochlorite
Disinfection of Water Tank and 219 ALL
Distribution System with Hydrogen
Peroxide (H2O2) HERLISIL or H BIO
T50
Disinfection of Water Tank and 238 ALL
Distribution System with Calcium
Hypochlorite or Sodium
Hypochlorite with the Water
Disinfection Doser
Disinfection of Water Tank and 256 ALL
Distribution System with Hydrogen
Peroxide (H2O2) HERLISIL or H BIO
T50 with the Water Disinfection
Doser
Sampling of the Potable Water 273 ALL
Pressurization of the Potable 278 ALL
Water System from a Ground Air
Supply
Depressurization of the Potable 282 ALL
Water System
38-CONTENTS Page 1
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CHAPTER 38
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
511-526, 528-599
Potable Water is kept in the 6 151-199, 301-399
water storage system. 401-499,
Component Description 8 ALL
Water Tank 3000MM 8 001-049, 051-099
101-149, 201-249
251-299, 501-509
511-526, 528-599
Fill/Drain Valve 16MA 8 001-049, 051-099
101-149, 201-249
251-299, 501-509
511-526, 528-599
Water Tank 3000MM 8 151-199, 301-399
401-499,
Fill/Overflow Drain Valve 8MA 9 151-199, 301-399
401-499,
Overflow Valve 8MP 9 001-049, 051-099
101-149, 201-249
251-299, 501-509
511-526, 528-599
Operation 9 ALL
Fill System (with Electrical 9 001-049, 051-099
Power) 101-149, 201-249
251-299, 501-509
511-526, 528-599
Fill System (with Electrical 11 151-199, 301-399
Power) 401-499,
Operation 11 001-049, 051-099
101-149, 201-249
251-299, 501-509
511-526, 528-599
Fill System (without Electrical 11 001-049, 051-099
Power) 101-149, 201-249
251-299, 501-509
511-526, 528-599
Drain System 11 ALL
TANK - WATER 38-11-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Potable Water Tank 401 ALL
3000MM
Installation of the Potable Water 415 ALL
Tank 3000MM
TANK - WATER 38-11-41
INSPECTION/CHECK 601 001-049, 051-099
101-149, 201-249
251-299, 501-509
38-CONTENTS Page 2
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CHAPTER 38
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
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_ PAGE EFFECTIVITY
____ ___________
511-526, 528-599
General Visual Inspection of the 601 001-049, 051-099
Potable Water Tank 101-149, 201-249
251-299, 501-509
511-526, 528-599
DISTRIBUTION 38-12-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
System Description 1 ALL
Distribution 1 ALL
Component Description 4 ALL
Water Faucet 4 ALL
Manual Shut-off Valve 4 001-003, 051-052
Manual Shut-off Valve 7 004-049, 053-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
501-509, 511-526
528-599,
Water Heater 7 ALL
Rinse Valve 8 ALL
DISTRIBUTION 38-12-00
MAINTENANCE PRACTICES 201 ALL
Adjustment of the Water Flow Time 201 ALL
of the Water Faucet
DISTRIBUTION 38-12-00
REMOVAL/INSTALLATION 401 ALL
Deactivation of the Water Faucet 401 ALL
Reactivation of the Water Faucet 408 ALL
DISTRIBUTION 38-12-00
ADJUSTMENT/TEST 501 ALL
Operational Test of the Potable 501 ALL
Water-Distribution System (with
the APU)
Operational Test of the Potable 504 ALL
Water-Distribution System (with a
Ground Air-Supply Cart)
Operational Test of a Potable 508 ALL
38-CONTENTS Page 3
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CHAPTER 38
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
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_ PAGE ___________
____ EFFECTIVITY
Water Heater
VALVE - POTABLE WATER 38-12-14
REMOVAL/INSTALLATION 401 ALL
Removal of a Potable Water-Shutoff 401 ALL
Valve
Installation of a Potable 407 ALL
Water-Shutoff Valve
WATER HEATER 38-12-16
REMOVAL/INSTALLATION 401 ALL
Removal of the Water Heater 401 ALL
Installation of the Water Heater 407 ALL
Removal of the Over Pressure and 412 ALL
Relief Valve
Installation of the Over Pressure 415 ALL
and Relief Valve
FAUCET - WASH BASIN 38-12-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Water Faucet 401 ALL
Installation of the Water Faucet 407 ALL
Removal of the Selfclosing - 412 ALL
Element
Installation of the Selfclosing - 417 ALL
Element
Removal of the Nozzle Assembly 422 ALL
Installation of the Nozzle 427 ALL
Assembly
Removal of the Cartridge Assembly 431 ALL
Installation of the Cartridge 435 ALL
Assembly
38-CONTENTS Page 4
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CHAPTER 38
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SUBJECT
_______ CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Indicator Light 10MA 10 ALL
System Operation 10 ALL
A rectangle box with the message 15 106-149, 234-235
NO WATER PRESSURE will show 239-249, 251-299
(on the aircraft symbol) if 301-399, 401-499
there is no water pressure 501-509, 511-526
available in the potable 528-599,
38-CONTENTS Page 5
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CHAPTER 38
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
38-CONTENTS Page 6
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CHAPTER 38
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
REMOVAL/INSTALLATION 401 ALL
Removal of the Drain Valve (4MP) 401 ALL
Installation of the Drain Valve 405 ALL
(4MP)
Removal of the Electrical Actuator 409 ALL
of the Drain Valve
Installation of the Electrical 413 ALL
Actuator of the Drain Valve
VALVE-FILL/OVERFLOW/DRAIN 38-14-43
REMOVAL/INSTALLATION 401 ALL
Removal of the Motorized 401 ALL
Fill/Overflow-Drain Valve 8MA
Installation of the Motorized 406 ALL
Fill/Overflow-Drain Valve 8MA
VALVE - OVERFLOW 38-14-44
REMOVAL/INSTALLATION 401 ALL
Removal of the Overflow Valve 8MP 401 ALL
Installation of the Overflow Valve 406 ALL
8MP
VALVE - DRAIN 38-14-45
REMOVAL/INSTALLATION 401 ALL
Removal of the Drain Valve 14MP 401 ALL
Installation of the Drain Valve 406 ALL
14MP
VALVE - FILL/DRAIN/SHUT OFF 38-14-46
REMOVAL/INSTALLATION 401 ALL
Removal of the Fill/Drain Valve 401 ALL
16MA
Installation of the Fill/Drain 406 ALL
Valve 16MA
CONTROL CABLE - FILL/DRAIN VALVE 38-14-47
REMOVAL/INSTALLATION 401 ALL
Removal of the Control Cable 401 ALL
3254MM
Installation of the Control Cable 406 ALL
3254MM
CONTROL CABLE AND HANDLE - OVERFLOW 38-14-48
AND DRAIN VALVES
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 201-249
251-299, 501-509
511-526, 528-599
Removal of the Control Cable 401 001-049, 051-099
101-149, 201-249
251-299, 501-509
511-526, 528-599
38-CONTENTS Page 7
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CHAPTER 38
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Installation of the Control Cable 408 001-049, 051-099
101-149, 201-249
251-299, 501-509
511-526, 528-599
Removal of the Control Handle 415 001-049, 051-099
101-149, 201-249
251-299, 501-509
511-526, 528-599
Installation of the Control Handle 419 001-049, 051-099
101-149, 201-249
251-299, 501-509
511-526, 528-599
CONTROL CABLE AND HANDLE - DRAIN VALVE 38-14-49
REMOVAL/INSTALLATION 401 ALL
Removal of the Control Cable 401 ALL
(3249MM)
Installation of the Control Cable 406 ALL
(3249MM)
Removal of the Control Handle 413 ALL
Installation of the Control Handle 417 ALL
______________
WASTE DISPOSAL 38-30-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Description 1 ALL
Toilet System 1 ALL
Waste-Water Drain System 1 ALL
_______________
WASTE DISPOSAL 38-30-00
MAINTENANCE PRACTICES 201 ALL
Blockage Removal (Orbital Flush 201 ALL
Valve)
Removal of the Toilet Drain Lines 209 ALL
Installation of the Toilet Drain 222 ALL
Lines
Removal of the Wastewater Drain 234 ALL
Lines
Installation of the Wastewater 240 ALL
Drain Lines
Decontamination of Components of 244 ALL
the Waste/Water and Toilet System
for Shipping and/or Installation
38-CONTENTS Page 8
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CHAPTER 38
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
General 1 ALL
Component Location 1 ALL
System Description 15 ALL
Component Description 19 ALL
Vacuum Toilet Assembly 50MG 19 001-003, 051-052
Vacuum Toilet Assembly 50MG 21 004-049, 062-099
101-105, 151-199
201-233, 236-238
Vacuum Toilet Assembly 50MG 24 053-061,
Vacuum Toilet Assembly 50MG 26 106-149, 234-235
239-239, 301-312
401-499,
Vacuum Toilet Assembly 50MG 27 240-249, 251-299
313-399, 501-509
511-526, 528-599
Vacuum Toilet Assembly 50MG 29 240-249, 251-299
313-399, 501-509
511-526, 528-599
Vacuum Toilet System - 30 001-049, 051-099
Underfloor Components 101-105, 151-199
201-233, 236-238
Vacuum Toilet System - 33 106-149, 234-235
Underfloor Components 239-249, 251-299
301-399, 401-499
501-509, 511-526
528-599,
Toilet Service Panel 36 ALL
Operation 36 ALL
Toilet Assembly 50MG 38 001-049, 051-051
056-056, 058-099
101-105, 151-199
201-233, 236-238
Vacuum Generator 37MG 47 001-049, 051-051
056-056, 058-099
101-105, 151-199
201-233, 236-238
Altitude Pressure Switch 43MG 47 001-049, 051-051
056-056, 058-099
101-105, 151-199
201-233, 236-238
Landing Gear Signal 48 001-049, 051-051
056-056, 058-099
101-105, 151-199
201-233, 236-238
Toilet Assembly 50MG 48 052-055, 057-057
Vacuum Generator 37MG 49 052-055, 057-057
38-CONTENTS Page 9
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CHAPTER 38
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Altitude Pressure Switch 43MG 50 052-055, 057-057
Landing Gear Signal 50 052-055, 057-057
Toilet Assembly 50MG 50 106-149, 234-235
239-249, 251-299
301-399, 401-499
501-509, 511-526
528-599,
Vacuum Generator 37MG 52 106-149, 234-235
239-249, 251-299
301-399, 401-499
501-509, 511-526
528-599,
System Data Acquisition 53 106-149, 234-235
Concentrators (SDAC) 239-249, 251-299
301-399, 401-499
501-509, 511-526
528-599,
Landing Gear Signal 53 106-149, 234-235
239-249, 251-299
301-399, 401-499
501-509, 511-526
528-599,
Liquid Level Transmitter 40MG 53 001-049, 051-099
101-105, 151-199
201-233, 236-238
Liquid Level Sensor 41MG 53 001-049, 051-099
101-105, 151-199
201-233, 236-238
Liquid Level Transmitter 40MG 54 106-149, 234-235
239-249, 251-299
301-399, 401-499
501-509, 511-526
528-599,
Liquid Level Sensor 41MG 54 106-149, 234-235
239-249, 251-299
301-399, 401-499
501-509, 511-526
528-599,
Vacuum System Controller 31MG 54 001-049, 051-099
101-105, 151-199
201-233, 236-238
Test 57 ALL
System Monitoring and Control 57 001-049, 051-099
101-105, 151-199
201-233, 236-238
System Monitoring and Control 65 106-149, 234-235
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CHAPTER 38
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
239-249, 251-299
301-399, 401-499
501-509, 511-526
528-599,
38-CONTENTS Page 11
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CHAPTER 38
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
40MG
38-CONTENTS Page 12
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Door Limit-Switch (44MG)
Installation of the Waste 406 ALL
Service-Panel Door Limit-Switch
(44MG)
SWITCH - TOILET FLUSH 38-31-19
REMOVAL/INSTALLATION 401 ALL
Removal of the Toilet Flush Switch 401 ALL
Installation of the Toilet Flush 405 ALL
Switch
CONTROLLER - VACUUM SYSTEM 38-31-34
REMOVAL/INSTALLATION 401 ALL
Removal of the Vacuum System 401 001-049, 051-099
Controller 31MG 101-105, 151-199
201-233, 236-238
Installation of the Vacuum System 405 ALL
Controller 31MG
RELAY - MOTOR START 38-31-36
REMOVAL/INSTALLATION 401 ALL
Removal of the Motor Start Relay 401 ALL
(36MG)
Installation of the Motor Start 406 ALL
Relay (36MG)
TOILET ASSY 38-31-41
REMOVAL/INSTALLATION 401 ALL
Removal of a Toilet Assembly 401 ALL
Installation of a Toilet Assembly 411 ALL
VALVE - WATER 38-31-55
REMOVAL/INSTALLATION 401 ALL
Removal of the Water Valve 401 ALL
Installation of the Water Valve 410 ALL
Cleaning of the Water Valve (Rinse 420 001-049, 051-099
Valve) FORWARD of the Wing 101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
Cleaning of the Water Valve (Rinse 422 001-049, 051-099
Valve) AFT of the Wing 101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
Cleaning of the Water Valve (Rinse 424 301-399,
Valve) FORWARD of the Emergency
Exit Door 833, 834.
Cleaning of the Water Valve (Rinse 426 301-399,
Valve) AFT of the Emergency Exit
Door 833, 834.
38-CONTENTS Page 13
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CHAPTER 38
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WATER/WASTE
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
VALVE - ANTI-SYPHON 38-31-56
REMOVAL/INSTALLATION 401 ALL
Removal of the Anti-Syphon Valve 401 ALL
Installation of the Anti-Syphon 410 ALL
Valve
VALVE - FLUSH 38-31-57
REMOVAL/INSTALLATION 401 ALL
Removal of the Flush Valve 401 ALL
Installation of the Flush Valve 412 ALL
VALVE - FLUSH 38-31-57
ADJUSTMENT/TEST 501 001-049, 051-099
101-149, 151-199
201-239, 301-312
401-499,
Adjustment of the Open and Close 501 001-049, 051-099
Limit Switches 101-149, 151-199
201-239, 301-312
401-499,
TANK - WASTE HOLDING 38-31-61
REMOVAL/INSTALLATION 401 ALL
Removal of the Waste Holding Tank 401 ALL
(3300MM)
Installation of the Waste Holding 411 ALL
Tank (3300MM)
TANK - WASTE HOLDING 38-31-61
INSPECTION/CHECK 601 ALL
Detailed Inspection of Cleanliness 601 ALL
inside the Waste Tank
TRANSMITTER - LEVEL 38-31-62
REMOVAL/INSTALLATION 401 ALL
Removal of the Liquid Level 401 ALL
Transmitter (40MG)
Installation of the Liquid Level 408 ALL
Transmitter (40MG)
SENSOR - LEVEL 38-31-63
REMOVAL/INSTALLATION 401 ALL
Removal of the Liquid Level Sensor 401 ALL
(41MG)
Installation of the Liquid Level 408 ALL
Sensor (41MG)
Removal of the Liquid Level Sensor 414 ALL
(41MG)
Installation of the Liquid Level 419 ALL
Sensor (41MG)
GENERATOR - VACUUM 38-31-64
REMOVAL/INSTALLATION 401 ALL
38-CONTENTS Page 14
Feb 01/10
R
CES
CHAPTER 38
__________
WATER/WASTE
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Vacuum Generator 401 ALL
37MG
Installation of the Vacuum 408 ALL
Generator 37MG
CHECK - VALVE 38-31-65
REMOVAL/INSTALLATION 401 ALL
Removal of the Check Valve 3320MM 401 ALL
Installation of the Check Valve 409 ALL
3320MM
SEPARATOR - WATER 38-31-67
SERVICING 301 ALL
Inspect Water Separator and 301 ALL
Associated Filter Element, and
Clean as Necessary
SEPARATOR - WATER 38-31-67
REMOVAL/INSTALLATION 401 ALL
Removal of the Water Separator 401 ALL
(3302MM)
Installation of the Water 409 ALL
Separator (3302MM)
PRESSURE SWITCH - ALTITUDE 38-31-69
REMOVAL/INSTALLATION 401 001-049, 051-099
101-105, 151-199
201-233, 236-238
Removal of the Altitude Pressure 401 001-049, 051-099
Switch 43MG 101-105, 151-199
201-233, 236-238
Installation of the Altitude 405 001-049, 051-099
Pressure Switch 43MG 101-105, 151-199
201-233, 236-238
VALVE - WASTE DRAIN 38-31-71
REMOVAL/INSTALLATION 401 ALL
Removal of the Waste Drain Valve 401 ALL
3340MM
Installation of the Waste Drain 409 ALL
Valve 3340MM
VALVE - WASTE DRAIN LINE 38-31-72
REMOVAL/INSTALLATION 401 ALL
Removal of the Waste Drain-Line 401 ALL
Valve (3345MM)
Installation of the Waste 408 ALL
Drain-Line Valve (3345MM)
Replacement of the Packings of the 416 ALL
Waste Drain Valve (3345MM)
CONTROL LEVER - ASSEMBLY 38-31-73
REMOVAL/INSTALLATION 401 ALL
38-CONTENTS Page 15
Feb 01/10
R
CES
CHAPTER 38
__________
WATER/WASTE
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Control Lever Unit 401 ALL
3341MM
Installation of the Control Lever 408 ALL
Unit 3341MM
DRAIN LINE - TANK 38-31-74
REMOVAL/INSTALLATION 401 ALL
Removal of the Waste Tank Drain 401 ALL
Line
Installation of the Waste Tank 408 ALL
Drain Line
FLUSH LINE - TANK 38-31-75
REMOVAL/INSTALLATION 401 ALL
Removal of the Tank Flush Line 401 ALL
Installation of the Tank Flush 408 ALL
Line
CHECK VALVE - FLUSH LINE 38-31-76
REMOVAL/INSTALLATION 401 ALL
Removal of the Flush Line Check 401 ALL
Valves 3322MM/3323MM
Installation of the Flush Line 408 ALL
Check Valves 3322MM/3323MM
38-CONTENTS Page 16
Feb 01/10
R
CES
CHAPTER 38
__________
WATER/WASTE
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
30-71-00)
38-CONTENTS Page 17
Feb 01/10
R
CES
CHAPTER 38
__________
WATER/WASTE
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Control-Cable
WASH BASIN ASSEMBLY 38-32-43
REMOVAL/INSTALLATION 401 001-003, 051-052
106-149, 201-233
236-238,
Removal of the Wash Basin Assembly 401 001-003, 051-052
106-149, 201-233
236-238,
Installation of the Wash Basin 410 001-003, 051-052
Assembly 106-149, 201-233
236-238,
__________
AIR SUPPLY 38-40-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
System Description 1 ALL
Interface 1 ALL
38-CONTENTS Page 18
Feb 01/10
R
CES
CHAPTER 38
__________
WATER/WASTE
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Potable-Water Air Supply-System
(with the aircraft pneumatic
system)
Leak Check of the Components in 510 ALL
the Air Supply System
Leak Check of the Air supply 512 ALL
System
Adjustment of the Pressure 520 ALL
Reducing and Relief Valve 4200MM
CHECK VALVE 38-41-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Valve 4205MM 401 ALL
Installation of the Valve 4205MM 406 ALL
FILTER - AIR 38-41-42
REMOVAL/INSTALLATION 401 ALL
Removal of the Air Filter 4210MM 401 ALL
Installation of the Air Filter 406 ALL
4210MM
VALVE REDUCING PRESSURE 38-41-43
REMOVAL/INSTALLATION 401 ALL
Removal of the Pressure Reducing 401 ALL
Valve 4200MM
Installation of the Pressure 406 ALL
Reducing Valve 4200MM
SHUTTLE VALVE - AIR 38-41-44
REMOVAL/INSTALLATION 401 ALL
Removal of the Shuttle Valve 401 ALL
4215MM
Installation of the Shuttle Valve 406 ALL
4215MM
38-CONTENTS Page 19
Feb 01/10
R
CES
WATER/WASTE - GENERAL - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
R The Water/Waste system includes a potable-water system that is pressurized
R by bleed-air, and a waste disposal system (Ref. AMM 38-10-00, 38-30-00).
EFF :
ALL 38-00-00
Page 1
May 01/04
CES
POTABLE - DESCRIPTION AND OPERATION
___________________________________
1. General
_______
The potable water system supplies water from the water tank through a
distribution system. Potable water is supplied to water faucets in the
galleys and lavatories. The system also supplies potable water to the water
heaters which are located below the lavatory washbasins. The potable water
system includes these subsystems:
- Water Storage (Ref. AMM 38-11-00),
- Distribution (Ref. AMM 38-12-00),
- Quantity Indicating (Ref. AMM 38-13-00),
- Water Draining (Ref. AMM 38-14-00),
- Air Supply System (Ref. AMM 38-41-00),
- Potable Water Ice Protection (Ref. AMM 30-73-00),
- Drain System Ice Protection (Ref. AMM 30-71-00).
EFF :
ALL 38-10-00
Page 1
Feb 01/10
CES
Potable Water System - Schematic
Figure 001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-10-00
Page 2
Feb 01/10
CES
Potable Water System - Schematic
Figure 001A
R
EFF :
151-199, 301-399, 401-499, 38-10-00
Page 3
Aug 01/05
CES
POTABLE - MAINTENANCE PRACTICES
_______________________________
TASK 38-10-00-670-002
R NOTE : Four procedures are given here that you can use for disinfection of the
____
R potable water system.
- One procedure uses calcium hypochlorite or sodium hypochlorite for
R disinfection.
R - One procedure uses hydrogen peroxide (H202) HERLISIL or H BIO T50 for
R disinfection.
R - One procedure uses calcium hypochlorite or sodium hypochlorite and the
R Dosatron Tool for disinfection.
R - One procedure uses hydrogen peroxide (H202) HERLISIL or H BIO T50 and
R the Dosatron Tool for disinfection.
R NOTE : The airline can make the decision about which of the four procedures
____
R they will use.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-10-00
Page 201
May 01/07
CES
3. __________
Job Set-up
Subtask 38-10-00-861-051
4. Procedure
_________
Subtask 38-10-00-560-051
R (1) For the disinfection of the potable water system with calcium
R hypochlorite or sodium hypochlorite (Ref. TASK 38-10-00-670-003).
R (2) For the disinfection of the potable water system with hydrogen
R peroxide (H202) HERLISIL or H BIO T50 (Ref. TASK 38-10-00-670-004).
R (3) For the disinfection of the potable water system with calcium
R hypochlorite or sodium hypochlorite and the dosatron tool (Ref. TASK
R 38-10-00-670-005).
R (4) For the disinfection of the potable water system with hydrogen
R peroxide (H202) HERLISIL or H BIO T50 and the dosatron tool
R (Ref. TASK 38-10-00-670-006).
EFF :
ALL 38-10-00
Page 202
May 01/07
CES
TASK 38-10-00-670-003
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU DO
_______
THIS TASK.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 203
Nov 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-10-00-861-058
Subtask 38-10-00-680-051
Subtask 38-10-00-560-059
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
EFF :
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Page 204
Nov 01/07
R
CES
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
Table 1
------------------------------------------------------------------------------
| A/C |Number| Usable tank| Volume water| Calcium | Sodium |
| Type | of | volume in | needed for | hypochlorite | hypochlorite |
| |tanks | l (USgal) | disinfection| (70%) | (13%) |
| | | | solution in | (CML 14-003E) | (CML 14-003F) |
| | | | l (USgal) * | in g (ounces) | in g (ounces) |
------------------------------------------------------------------------------
NOTE : The specifications shown in table 1 are only for the materials
____
used in Table 1. If the airline uses other disinfectant
materials, it is necessary to obey the mixing instructions
from the manufacture of that material.
(3) Mix the dissolved solution with 250 l (66.0424 USgal) of water to
make the disinfectant solution (referred to as the solution).
EFF :
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Page 205
May 01/07
CES
Subtask 38-10-00-618-051
Subtask 38-10-00-865-068
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-10-00
Page 206
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU VACU TOIL SYS-LAV PWR 39MG A03
EFF :
ALL 38-10-00
Page 207
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 106-149, 211-233, 236-238,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-10-00
Page 208
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-10-00-010-062-A
F. Get Access
(1) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 133.
(2) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 171.
(3) Open the service door 171AL and the drain panel doors 133AL, 192NB.
Subtask 38-10-00-010-062
F. Get Access
(1) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 133.
(2) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 171.
(3) Open the service door 171AL and the drain panel door 133AL.
(4) Connect the HOSE - VINYL to the drain connection at the potable-water
drain panel.
Subtask 38-10-00-860-052
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS
_______
CLEAN AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN
CAUSE CONTAMINATION OF THE POTABLE WATER SYSTEM.
(1) Make sure that all the shutoff valves in the lavatories and galleys
are open.
EFF :
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Page 209
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CES
(2) Make sure that the switch on each water heater is set to the OFF
position.
(3) Make sure that the water faucets in the lavatories and the galleys
are in the middle (mixed) position.
(6) Connect the CART - DISINFECTION, WATER to the fill/drain port of the
potable-water service panel.
(7) Connect the ground air-supply cart to the ground air connection on
the potable-water service panel.
Subtask 38-10-00-560-061
(1) Remove the caps and the filter elements from the galley filter
housings but do not install new filter elements at this time
(Ref. TASK 25-30-00-960-001).
(2) Install the caps on the galley filter housings and tighten the
clamps.
Subtask 38-10-00-941-057
J. Safety Precautions
(1) Put the warning notices in position to tell persons not to use the
potable water system.
EFF :
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Page 210
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CES
4. Procedure
_________
Subtask 38-10-00-670-056-A
(a) Before you fill the potable water system, make sure that the
potable water system is de-energized. This will make sure that
the solution fills the tank and flows out of the overflow port.
(b) On the potable water-service panel turn and pull the FILL/DRAIN
handle from the NORMAL to the FILL position.
(c) Move the TANK OVERFLOW handle at the panel 192NB from the CLOSE
to the OPEN position.
(e) Fill the potable water system with water until the solution flows
out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-38-613-
002).
Subtask 38-10-00-670-056
(a) Before you fill the potable water system, make sure that the
potable water system is de-energized. This will make sure that
the solution fills the tank and flows out of the overflow port.
R
EFF :
ALL 38-10-00
Page 211
Feb 01/10
CES
(b) On the potable water-service panel, turn and pull the FILL
OVERFLOW DRAIN handle from the NORMAL to the FILL position.
(d) Fill the potable water tank with water until the solution flows
out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-38-613-
002).
(e) Set the FILL OVERFLOW DRAIN handle to the NORMAL position.
Subtask 38-10-00-865-069
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-10-00
Page 212
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 301-399, 501-509,
R 511-526, 528-599,
EFF :
ALL 38-10-00
Page 213
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-10-00
Page 214
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 301-304, 307-399,
Subtask 38-10-00-670-057
WARNING : DO NOT GET THE WATER WITH THE DISINFECTANT SOLUTION ON YOUR
_______
SKIN OR IN YOUR EYES.
DO NOT LET WATER TOUCH SURFACES OTHER THAN THE WASH BASIN (WHEN
THE NOZZLE ASSY IS NOT ON THE FAUCET, THE SOLUTION FLOWS OUT
HORIZONTALLY).
TO DO THIS: - PUT ON PROTECTIVE CLOTHING
- PUT ON EYE PROTECTION OR GOGGLES
- PUT A GUARD AROUND THE WATER FAUCET OUTLET TO CAUSE SPRAY
FROM THE SOLUTION TO FLOW INTO THE WASH BASIN (SPRAY FROM THE
SOLUTION MUST NOT GO ON ADJACENT SURFACES).
(c) In each galley, operate the water faucets for the sink, the
coffee maker and the boiler for 3 minutes.
(d) Close all the potable water shutoff valves (this let the
disinfection solution soak on the two faces of the shutoff
valves) and open the shutoff valves again.
EFF :
ALL 38-10-00
Page 215
Feb 01/10
CES
(3) Fill the potable water system with the disinfectant solution until it
flows out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-38-613-
002).
(4) Let the disinfectant solution stay in the system for 1 hours.
(5) Do step C.(1) to (3) again and let the solution stay in the system
for another 0.5 hour more.
Subtask 38-10-00-170-052
WARNING : DO NOT GET THE WATER WITH THE DISINFECTANT SOLUTION ON YOUR
_______
SKIN OR IN YOUR EYES.
DO NOT LET WATER TOUCH SURFACES OTHER THAN THE WASH BASIN (WHEN
THE NOZZLE ASSY IS NOT ON THE FAUCET, THE SOLUTION FLOWS OUT
HORIZONTALLY).
TO DO THIS: - PUT ON PROTECTIVE CLOTHING
- PUT ON EYE PROTECTION OR GOGGLES
- PUT A GUARD AROUND THE WATER FAUCET OUTLET TO CAUSE SPRAY
FROM THE SOLUTION TO FLOW INTO THE WASH BASIN (SPRAY FROM THE
SOLUTION MUST NOT GO ON ADJACENT SURFACES).
(2) Fill the potable water system with clean water (Ref. TASK 12-15-38-
613-001).
(4) Operate the water faucet in the lavatories and the galleys to flush
them.
1
_ Operate each toilet and flush it 15 times
2
_ Set each water faucet to the COLD position and fill the wash
basin with water to the overflow level (approximately 3l
(0,8USgal)).
3
_ Empty the wash basin.
4
_ Set each water faucet to the HOT position and repeat the
procedure.
EFF :
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Page 216
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R
CES
(b) In the galleys operate the water faucets at:
1
_ The sinks,
2
_ The coffee makers and the boilers and let 5l of water flow
from each faucet into the waste water system.
Subtask 38-10-00-670-058
(1) Use a test strip for free chlorine to examine the potable water in
each galley and lavatory.
(a) Carefully let the water flow over the test strip at the water
faucets in the galleys and lavatories.
(2) If the test shows that there is remaining disinfectant that is more
than the legal limits in the water, flush the system again. These
limits are given by the national health authority for drinking water.
5. Close-up
________
Subtask 38-10-00-560-062
(2) Install the new filter elements in the galley filter housings and do
the leak check (Ref. TASK 25-30-00-960-001).
Subtask 38-10-00-613-059
Subtask 38-10-00-410-065-A
C. Close Access
(2) Disconnect the hoses from the waste water drain mast and potable
water drain connections.
R
EFF :
ALL 38-10-00
Page 217
Feb 01/10
CES
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Make sure that the manual shut-off valve of the potable water system
is open.
(5) Make sure that the switches on the water heaters in all lavatories
are set to the ON position.
(6) Close the drain panel doors 133AL, 192NB and the service door 171AL.
Subtask 38-10-00-410-065
C. Close Access
(2) Disconnect the hoses from the waste water drain mast and the potable
water drain connection.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Make sure that the manual shut-off valve of the potable water system
is open.
(5) Make sure that the switches on the water heaters in all lavatories
are set to the ON position.
(6) Close the service door 171AL and the drain panel door 133AL.
Subtask 38-10-00-942-057
D. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(1) For the disposal of used disinfection solution, refer to the national
or local authority regulations.
EFF :
ALL 38-10-00
Page 218
Feb 01/10
R
CES
TASK 38-10-00-670-004
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU DO
_______
THIS TASK.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-10-00
Page 219
May 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-10-00-861-059
Subtask 38-10-00-680-052
Subtask 38-10-00-560-063
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
EFF :
ALL 38-10-00
Page 220
May 01/09
CES
(1) Before you start the disinfection procedure:
- Do an analysis of the potable water that you will use to fill the
potable water system
- Make sure that the result of the analysis is in the limits for
drinking water given by the local authority.
Table 1
-------------------------------------------------------------------------------
| A/C |Number| Usable tank | Volume of water| Pure H202 | Disinfectant |
| Type | of | volume in l | needed for | in | for 50% H202 |
| |Tanks | (USgal) | disinfection | g (oz) | concentration |
| | | | solution in l | | in l (Usgal) |
| | | | (USgal) * | ** | *** |
-------------------------------------------------------------------------------
Subtask 38-10-00-560-072
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
EFF :
ALL 38-10-00
Page 221
May 01/09
CES
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
Table 2
-------------------------------------------------------------------------------
| A/C |Number| Usable tank | Volume of water| Pure H202 | Disinfectant |
| Type | of | volume in l | needed for | in | for 3% H202 |
| |Tanks | (USgal) | disinfection | g (oz) | concentration |
| | | | solution in l | | in l (Usgal) |
| | | | (USgal) * | ** | *** |
-------------------------------------------------------------------------------
EFF :
ALL 38-10-00
Page 222
May 01/09
CES
Subtask 38-10-00-618-052
(1) Obey the cold weather maintenance procedure (Ref. TASK 12-31-38-660-
001).
Subtask 38-10-00-865-070
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-10-00
Page 223
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU VACU TOIL SYS-LAV PWR 39MG A03
EFF :
ALL 38-10-00
Page 224
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 106-149, 211-233, 236-238,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-10-00
Page 225
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-10-00-010-063-A
G. Get Access
(1) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 133.
(2) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 171.
(3) Open the service door 171AL and the drain panel doors 133AL, 192NB.
Subtask 38-10-00-010-063
G. Get Access
(1) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 133.
(2) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 171.
(3) Open the service door 171AL and the drain panel door 133AL.
(4) Connect the HOSE - VINYL to the drain connection at the potable-water
drain panel.
Subtask 38-10-00-860-053
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS
_______
CLEAN AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN
CAUSE CONTAMINATION OF THE POTABLE WATER SYSTEM.
(1) Make sure that all the shutoff valves in the lavatories and galleys
are open.
EFF :
ALL 38-10-00
Page 226
Feb 01/10
CES
(2) Make sure that the switch on each water heater is set to the OFF
position.
(3) Make sure that the water faucets in the lavatories and the galleys
are in the middle (mixed) position.
(5) Connect the ground air-supply cart to the ground air connection on
the potable-water service panel.
Subtask 38-10-00-560-064
(1) Remove the caps and the filter elements from the galley filter
housings but do not install new filter elements at this time
(Ref. TASK 25-30-00-960-001).
(2) Install the caps on the galley filter housings and tighten the
clamps.
Subtask 38-10-00-941-058
K. Safety Precautions
(1) Put the warning notices in position to tell persons not to use the
potable water system.
4. Procedure
_________
Subtask 38-10-00-670-059-A
(1) Connect the CART - SERVICING, WATER, POTABLE to the fill port at the
potable water service panel.
(a) Fill the potable water tank with approximately with 50 percent of
water (Ref. TASK 12-15-38-613-002).
(b) Disconnect the potable-water service cart, and connect the CART -
DISINFECTION, WATER to the fill port of the potable water.
EFF :
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(c) Fill the potable-water distribution system with the solution.
(e) Before you fill the potable water system, make sure that the
potable water system is de-energized. This will make sure that
the solution fills the potable water tank and flows out of the
overflow port.
(f) On the potable water-service panel turn and pull the FILL/DRAIN
handle from the NORMAL to the FILL position.
(g) Move the TANK OVERFLOW handle at the drain panel 192NB from the
CLOSE to the OPEN position.
(h) Fill the potable water tank with water until the solution flows
out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-38-613-
002).
(i) Set the FILL OVERFLOW DRAIN handle to the NORMAL position.
Subtask 38-10-00-670-059
(1) Connect the CART - SERVICING, WATER, POTABLE to the fill port at the
potable water service panel.
(a) Fill the potable water tank with approximately with 50 percent of
water (Ref. TASK 12-15-38-613-002).
(b) Disconnect the potable-water service cart, and connect the CART -
DISINFECTION, WATER to the fill port of the potable water.
R
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CES
(d) Disconnect the disinfection cart and connect the potable-water
service cart again.
(e) Before you fill the potable water system, make sure that the
potable water system is de-energized. This will make sure that
the solution fills the potable water tank and flows out of the
overflow port.
(f) On the potable water-service panel, turn and pull the FILL
OVERFLOW DRAIN handle from the NORMAL to the FILL position.
(g) Fill the potable water tank with water until the solution flows
out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-38-613-
002).
(h) Set the FILL OVERFLOW DRAIN handle to the NORMAL position.
Subtask 38-10-00-865-071
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 301-399,
EFF :
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-399,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-10-00
Page 231
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 201-210, 234-235, 239-249, 251-299, 401-499, 501-509, 511-526,
R 528-599,
Subtask 38-10-00-670-060
WARNING : DO NOT GET THE WATER WITH THE DISINFECTANT SOLUTION ON YOUR
_______
SKIN OR IN YOUR EYES.
DO NOT LET WATER TOUCH SURFACES OTHER THAN THE WASH BASIN
(WHEN THE NOZZLE ASSY IS NOT ON THE FAUCET, THE SOLUTION
FLOWS OUT HORIZONTALLY).
TO DO THIS: - PUT ON PROTECTIVE CLOTHING
- PUT ON EYE PROTECTION OR GOGGLES
- PUT A GUARD AROUND THE WATER FAUCET OUTLET TO CAUSE SPRAY
FROM THE SOLUTION TO FLOW INTO THE WASH BASIN (SPRAY FROM
THE SOLUTION MUST NOT GO ON ADJACENT SURFACES).
(a) Set the water faucet to the COLD position and fill the washbasin
with water (approximately 3l (0.79USgal)) until it flows down the
overflow vent.
EFF :
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(c) Set the water faucet to the HOT position and fill the washbasin
with water (approximately 3l (0.79USgal)) until it flows down the
overflow vent.
(b) The coffee makers and boilers and let 5l (1.3USgal) of water flow
out of each faucet into the waste-water system.
(c) Shut all the manual shutoff valves in the galleys and lavatories
first, then close the fill and drain valves (this lets the
disinfection solution soak on the two faces of the shutoff
valves).
(4) Fill the potable water system again manually with water until the
solution flows out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-
15-38-613-002).
(5) Let the disinfectant solution stay in the system for 1 hour.
(a) Open the manual shutoff valves in the galleys and lavatories,
(b) Flush the potable water system, start at the rear of the cabin
and stop at the front.
(a) Set the water faucet to the COLD position and fill the washbasin
with water (approximately 3l (0.79USgal)) until it flows down the
overflow vent.
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(c) Set the water faucet to the HOT position and fill the washbasin
with water (approximately 3l (0.79USgal)) until it flows down the
overflow vent.
(b) The coffee makers and boilers and let 5l (1.3USgal) of water to
flow out of each faucet into the waste water system.
(c) Shut all the manual shutoff valves in the galleys and lavatories
first, then close the fill and drain valves (this lets the
disinfection solution soak on the two faces of the shutoff
valves).
(10) Let the disinfectant stay in the system for 0.5 hour more.
(12) Fill the potable water system with clean water (without disinfectant)
(Ref. TASK 12-15-38-613-001).
Subtask 38-10-00-170-053
D. Flush the Potable Water System (after Disinfection with Hydrogen Peroxide
(H2O2) HERLISIL or H BIO T50)
(2) Fill the potable water system with clean water (Ref. TASK 12-15-38-
613-001).
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(4) Operate the water faucet in the lavatories and the galleys to flush
them.
1
_ Set the water faucet to the COLD position and fill the wash
basin with water to the overflow level (approximately 3l
(0,8USgal)).
2
_ Empty the wash basin.
3
_ Set the water faucet to the HOT position and fill the wash
basin with water to the overflow level (approximately 3l
(0,8USgal)).
4
_ Empty the wash basin.
5
_ Flush each toilets 15 times.
1
_ The sink,
2
_ The coffee makers and boilers and let 5l flow from each faucet
into the waste water system.
Subtask 38-10-00-670-061
(1) Make sure that you have flushed the potable water system 3 times
minimum.
This is necessary to make sure that there is no rest disinfectant in
the system.
5. Close-up
________
Subtask 38-10-00-560-065
(2) Install the new filter elements in the galley filter housings and do
the leak check (Ref. TASK 25-30-00-960-001).
EFF :
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Subtask 38-10-00-613-060
Subtask 38-10-00-410-066-A
C. Close Access
(2) Disconnect the hoses from the waste water drain mast and potable
water drain connections.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Make sure that the manual shut-off valve of the potable water system
is open.
(5) Make sure that the switches on the water heaters in all lavatories
are set to the ON position.
(6) Close the drain panel doors 133AL, 192NB and the service door 171AL.
Subtask 38-10-00-410-066
C. Close Access
(2) Disconnect the hoses from the waste water drain mast and the potable
water drain connection.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Make sure that the manual shut-off valve of the potable water system
is open.
(5) Make sure that the switches on the water heaters in all lavatories
are set to the ON position.
(6) Close the service door 171AL and the drain panel door 133AL.
R
EFF :
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(7) Remove the warning notice(s).
Subtask 38-10-00-942-058
D. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(1) For the disposal of used disinfection solution, refer to the national
or local authority regulations.
EFF :
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CES
TASK 38-10-00-670-005
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU DO
_______
THIS TASK.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 238
Aug 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-10-00-861-060
Subtask 38-10-00-680-053
Subtask 38-10-00-560-066
WARNING : WHEN YOU DO THIS WORK, ALWAYS PUT ON PROTECTIVE GLOVES, GOGGLES
_______
AND PROTECTIVE CLOTHING TO PREVENT INJURY.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
EFF :
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WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
Subtask 38-10-00-618-053
Subtask 38-10-00-865-072
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
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Page 240
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 301-399, 501-509,
R 511-526, 528-599,
EFF :
ALL 38-10-00
Page 241
Feb 01/10
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-10-00
Page 242
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 301-304, 307-399,
Subtask 38-10-00-010-064-A
F. Get Access
(1) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 133.
(2) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 171.
(3) Open the service door 171AL and the drain panel doors 133AL, 192NB.
Subtask 38-10-00-010-064
F. Get Access
(1) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 133.
(2) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 171.
(3) Open the service door 171AL and the drain panel door 133AL.
(4) Connect the HOSE - VINYL to the drain connection at the potable-water
drain panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-10-00
Page 243
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 38-10-00-860-054
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS
_______
CLEAN AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN
CAUSE CONTAMINATION OF THE POTABLE WATER SYSTEM.
(1) Make sure that all the shutoff valves in the lavatories and galleys
are open.
(2) Make sure that the switch on each water heater is set to the OFF
position.
(3) Make sure that the water faucets in the lavatories and the galleys
are in the middle (mixed) position.
(6) Connect the GROUND AIR-SUPPLY UNIT(LOW PRESSURE) to the ground air
connection on the potable-water service panel.
Subtask 38-10-00-560-068
(1) Remove the caps and the filter elements from the galley filter
housings but do not install new filter elements at this time
(Ref. TASK 25-30-00-960-001).
(2) Install the caps on the galley filter housings and tighten the
clamps.
Subtask 38-10-00-480-050
WARNING : WHEN YOU DO THIS WORK, ALWAYS PUT ON PROTECTIVE GLOVES, GOGGLES
_______
AND PROTECTIVE CLOTHING TO PREVENT INJURY.
EFF :
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(2) Before you use the water disinfection doser make sure that it is:
(3) Put the disinfection tool in position at the potable water service
panel 2023VU.
(4) Connect the water supply hose to the inlet of the water disinfection
doser.
(5) Put the outlet hose of the water disinfection doser into a CONTAINER
30 L(8 USGAL).
(6) Put the small chemical tube into the container with the disinfection
solution of DISINFECTANTS (Material No. 14-003E) or DISINFECTANTS
(Material No. 14-003F).
CAUTION : THE WATER PRESSURE MUST NOT BE MORE THAN 3.45 BARS (50.0
_______
PSI) A PRESSURE MORE THAN 3.45 BARS (50.0 PSI) CAN CAUSE
DAMAGE.
(a) Adjust the water pressure to between 3.0 bar (43.5113 psi) and
3.45 bar (50.0380 psi).
(c) Turn the inlet valve (membrane valve) a small distance to open
it, but do not fully open it at this time.
(a) Press the bleed button on the top of the doser unit to bleed the
system.
(b) Keep the bleed button pushed until no air but only water comes
from the bleed button.
(10) Slowly open the inlet valve (membrane valve) until it is fully open.
(The water disinfection doser is self-priming).
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(11) Operate the water disinfection doser until the disinfectant starts to
flow into the doser unit without air bubbles in the plastic tube.
NOTE : You can see the disinfectant flow through the plastic tube.
____
A click clack noise is typical for the DOSATRON unit when it
is in operation.
(12) Operate the water disinfection doser for 2 - 3 min and let
approximately 20. l (5.2833 USgal) of disinfection solution flow into
the container.
Subtask 38-10-00-941-059
K. Safety Precautions
(1) Put the warning notices in position to tell persons not to use the
potable water system.
4. Procedure
_________
Subtask 38-10-00-670-064-A
(1) Connect the outlet hose of the water disinfection doser to the fill
port of the potable water system.
(a) Before you fill the potable water system, make sure that the
potable water system is de-energized. This will make sure that
the solution fills the tank and flows out of the overflow port.
(b) On the potable water-service panel turn and pull the FILL/DRAIN
handle from the NORMAL to the FILL position.
(c) Move the TANK OVERFLOW handle at the panel 192NB from the CLOSE
to the OPEN position.
EFF :
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Page 246
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CES
Water Disinfection Doser
Figure 201/TASK 38-10-00-991-005
EFF :
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Feb 01/09
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CES
(d) Operate the water disinfection doser and fill the potable water
tank until the solution flows out of the POTABLE WATER OVERFLOW
port (Ref. TASK 12-15-38-613-002).
(2) Stop the water disinfection doser but do not disconnect it from the
aircraft system at this time.
Subtask 38-10-00-670-064
(1) Connect the outlet hose of the water disinfection doser to the fill
port of the potable water system.
(a) Before you fill the potable water system, make sure that the
potable water system is de-energized. This will make sure that
the solution fills the tank and flows out of the overflow port.
(b) On the potable water-service panel, turn and pull the FILL
OVERFLOW DRAIN handle from the NORMAL to the FILL position.
(c) Operate the water disinfection doser and fill the potable water
system until the solution flows out of the POTABLE WATER OVERFLOW
port (Ref. TASK 12-15-38-613-002).
(d) Set the FILL OVERFLOW DRAIN handle to the NORMAL position.
(2) Stop the water disinfection doser but do not disconnect it from the
aircraft system at this time.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-10-00
Page 248
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 38-10-00-865-073
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-10-00
Page 249
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-210, 301-399, 401-499,
EFF :
ALL 38-10-00
Page 250
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 151-199, 401-499,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-10-00
Page 251
Feb 01/10
CES
**ON A/C ALL
Subtask 38-10-00-670-065
WARNING : DO NOT GET THE WATER WITH THE DISINFECTANT SOLUTION ON YOUR
_______
SKIN OR IN YOUR EYES.
DO NOT LET WATER TOUCH SURFACES OTHER THAN THE WASH BASIN (WHEN
THE NOZZLE ASSY IS NOT ON THE FAUCET, THE SOLUTION FLOWS OUT
HORIZONTALLY).
TO DO THIS: - PUT ON PROTECTIVE CLOTHING
- PUT ON EYE PROTECTION OR GOGGLES
- PUT A GUARD AROUND THE WATER FAUCET OUTLET TO CAUSE SPRAY
FROM THE SOLUTION TO FLOW INTO THE WASH BASIN (SPRAY FROM THE
SOLUTION MUST NOT GO ON ADJACENT SURFACES).
(c) In each galley, operate the water faucets for the sink, the
coffee maker and the boiler for 3 minutes.
(d) Close all the potable water shutoff valves (this let the
disinfection solution soak on the two faces of the shutoff
valves) and open the shutoff valves again.
(3) Fill the potable water system with the disinfectant solution until it
flows out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-38-613-
002).
(4) Let the disinfectant solution stay in the system for 1 hours.
(5) Do step C.(1) to (3) again and let the solution stay in the system
for another 0.5 hour more.
Subtask 38-10-00-080-050
EFF :
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CES
Subtask 38-10-00-170-054
WARNING : DO NOT GET THE WATER WITH THE DISINFECTANT SOLUTION ON YOUR
_______
SKIN OR IN YOUR EYES.
DO NOT LET WATER TOUCH SURFACES OTHER THAN THE WASH BASIN (WHEN
THE NOZZLE ASSY IS NOT ON THE FAUCET, THE SOLUTION FLOWS OUT
HORIZONTALLY).
TO DO THIS: - PUT ON PROTECTIVE CLOTHING
- PUT ON EYE PROTECTION OR GOGGLES
- PUT A GUARD AROUND THE WATER FAUCET OUTLET TO CAUSE SPRAY
FROM THE SOLUTION TO FLOW INTO THE WASH BASIN (SPRAY FROM THE
SOLUTION MUST NOT GO ON ADJACENT SURFACES).
(2) Fill the potable water system with clean water (Ref. TASK 12-15-38-
613-001).
(4) Operate the water faucet in the lavatories and the galleys to flush
them.
1
_ Operate each toilet and flush it 15 times
2
_ Set each water faucet to the COLD position and fill the wash
basin with water to the overflow level (approximately 3l
(0,8USgal)).
3
_ Empty the wash basin.
4
_ Set each water faucet to the HOT position and repeat the
procedure.
1
_ The sinks,
2
_ The coffee makers and the boilers and let 5l of water flow
from each faucet into the waste water system.
EFF :
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Subtask 38-10-00-670-066
(1) Use a test strip for free chlorine to test the potable water in each
galley and lavatory.
(a) Carefully let the water flow over the test strip at the water
faucets in the galleys and lavatories.
(2) If the test shows that there is remaining disinfectant above the
legal limits in the water, flush the system again.
5. Close-up
________
Subtask 38-10-00-560-069
(2) Install the new filter elements in the galley filter housings and do
the leak check (Ref. TASK 25-30-00-960-001).
Subtask 38-10-00-613-061
Subtask 38-10-00-410-067-A
C. Close Access
(2) Disconnect the hoses from the waste water drain mast and potable
water drain connections.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
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Page 254
Feb 01/10
CES
(4) Make sure that the manual shut-off valve of the potable water system
is open.
(5) Make sure that the switches on the water heaters in all lavatories
are set to the ON position.
(6) Close the drain panel doors 133AL, 192NB and the service door 171AL.
Subtask 38-10-00-410-067
C. Close Access
(2) Disconnect the hoses from the waste water drain mast and the potable
water drain connection.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Make sure that the manual shut-off valve of the potable water system
is open.
(5) Make sure that the switches on the water heaters in all lavatories
are set to the ON position.
(6) Close the service door 171AL and the drain panel door 133AL.
Subtask 38-10-00-942-059
D. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(1) For the disposal of used disinfection solution, refer to the national
or local authority regulations.
EFF :
ALL 38-10-00
Page 255
Feb 01/10
R
CES
TASK 38-10-00-670-006
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU DO
_______
THIS TASK.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-10-00
Page 256
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-10-00-861-061
Subtask 38-10-00-680-054
Subtask 38-10-00-618-054
(1) Obey the cold weather maintenance procedure (Ref. TASK 12-31-38-660-
001).
EFF :
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CES
Subtask 38-10-00-865-074
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-10-00
Page 258
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-210, 301-399, 401-499,
EFF :
ALL 38-10-00
Page 259
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 151-199, 401-499,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-10-00
Page 260
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-10-00-010-065-A
E. Get Access
(1) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 133.
(2) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 171.
(3) Open the service door 171AL and the drain panel doors 133AL, 192NB.
Subtask 38-10-00-010-065
E. Get Access
(1) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 133.
(2) Put the ACCESS PLATFORM 1M(3 FT) in position at Zone 171.
(3) Open the service door 171AL and the drain panel door 133AL.
(4) Connect the HOSE - VINYL to the drain connection at the potable-water
drain panel.
Subtask 38-10-00-860-055
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS
_______
CLEAN AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN
CAUSE CONTAMINATION OF THE POTABLE WATER SYSTEM.
WARNING : WHEN YOU DO THIS WORK, ALWAYS PUT ON PROTECTIVE GLOVES, GOGGLES
_______
AND PROTECTIVE CLOTHING TO PREVENT INJURY.
EFF :
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(1) Make sure that all the shutoff valves in the lavatories and galleys
are open.
(2) Make sure that the switch on each water heater is set to the OFF
position.
(3) Make sure that the water faucets in the lavatories and the galleys
are in the middle (mixed) position.
(5) Connect the GROUND AIR-SUPPLY UNIT(LOW PRESSURE) to the ground air
connection on the potable-water service panel.
Subtask 38-10-00-560-070
WARNING : WHEN YOU DO THIS WORK, ALWAYS PUT ON PROTECTIVE GLOVES, GOGGLES
_______
AND PROTECTIVE CLOTHING TO PREVENT INJURY.
(1) Remove the caps and the filter elements from the galley filter
housings but do not install new filter elements at this time
(Ref. TASK 25-30-00-960-001).
(2) Install the caps on the galley filter housings and tighten the
clamps.
Subtask 38-10-00-480-051
(2) Before you use the water disinfection doser make sure that it is:
(3) Put the disinfection tool in position at the potable water service
panel 2023VU.
(4) Connect the water supply hose to the inlet of the water disinfection
doser.
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(5) Put the outlet hose of the water disinfection doser into a CONTAINER
30 L(8 USGAL).
(6) Put the small chemical tube into the container with the disinfection
R solution of DISINFECTANTS (Material No. 14-003H) or DISINFECTANTS
R (Material No. 14-003J) or DISINFECTANTS (Material No. 14-003L).
CAUTION : THE WATER PRESSURE MUST NOT BE MORE THAN 3.45 BARS (50.0
_______
PSI) A PRESSURE MORE THAN 3.45 BARS (50.0 PSI) CAN CAUSE
DAMAGE.
(a) Adjust the water pressure to between 3.0 bar (43.5113 psi) and
3.45 bar (50.0380 psi).
(c) Turn the inlet valve (membrane valve) a small distance to open
it, but do not fully open it at this time.
(a) Push the bleed button on the top of the doser unit to bleed the
system.
(b) Keep the bleed button pushed until no air but only water comes
from the bleed button.
(10) Slowly open the inlet valve (membrane valve) until it is fully open.
(The water disinfection doser is self-priming).
(11) Operate the water disinfection doser until the disinfectant starts to
flow into the doser unit without air bubbles in the plastic tube.
NOTE : You can see the disinfectant flow through the plastic tube.
____
A click clack noise is typical for the DOSATRON unit when it
is in operation.
EFF :
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(12) Operate the water disinfection doser for 2 - 3 min and let
approximately 20. l (5.2833 USgal) of disinfection solution flow into
the container.
Subtask 38-10-00-941-060
J. Safety Precautions
(1) Put the warning notices in position to tell persons not to use the
potable water system.
4. Procedure
_________
Subtask 38-10-00-670-067-A
(a) Before you fill the potable water system, make sure that the
potable water system is de-energized. This will make sure that
the solution fills the potable water tank and flows out of the
overflow port.
(b) On the potable water-service panel, turn and pull the FILL/DRAIN
handle from the NORMAL to the FILL position.
(c) On the potable water-drain panel, turn the OVERFLOW handle to the
OVERFLOW position.
1
_ Fill the potable water tank with water until the solution
flows out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-
38-613-002).
(e) Set the FILL OVERFLOW DRAIN handle to the NORMAL position.
EFF :
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(f) Stop the water disinfection doser but do not disconnect it from
the aircraft system at this time.
Subtask 38-10-00-670-067
(a) Before you fill the potable water system, make sure that the
potable water system is de-energized. This will make sure that
the solution fills the potable water tank and flows out of the
overflow port.
(b) On the potable water-service panel, turn and pull the FILL
OVERFLOW DRAIN handle from the NORMAL to the FILL position.
1
_ Fill the potable water tank with water until the solution
flows out of the POTABLE WATER OVERFLOW port (Ref. TASK 12-15-
38-613-002).
(d) Set the FILL OVERFLOW DRAIN handle to the NORMAL position.
(e) Stop the water disinfection doser but do not disconnect it from
the aircraft system at this time.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-10-00
Page 265
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 38-10-00-865-075
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
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Page 266
Feb 01/10
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-210, 301-399, 401-499,
EFF :
ALL 38-10-00
Page 267
Feb 01/10
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 151-199, 401-499,
R
EFF : 151-199, 201-210, 234-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
38-10-00
Page 268
Feb 01/10
528-599,
CES
**ON A/C ALL
Subtask 38-10-00-670-068
WARNING : DO NOT GET THE WATER WITH THE DISINFECTANT SOLUTION ON YOUR
_______
SKIN OR IN YOUR EYES.
DO NOT LET WATER TOUCH SURFACES OTHER THAN THE WASH BASIN
(WHEN THE NOZZLE ASSY IS NOT ON THE FAUCET, THE SOLUTION
FLOWS OUT HORIZONTALLY).
TO DO THIS: - PUT ON PROTECTIVE CLOTHING
- PUT ON EYE PROTECTION OR GOGGLES
- PUT A GUARD AROUND THE WATER FAUCET OUTLET TO CAUSE SPRAY
FROM THE SOLUTION TO FLOW INTO THE WASH BASIN (SPRAY FROM
THE SOLUTION MUST NOT GO ON ADJACENT SURFACES).
(a) Set the water faucet to the COLD position and fill the washbasin
with water (approximately 3l (0.79USgal)) until it flows down the
overflow vent.
(c) Set the water faucet to the HOT position and fill the washbasin
with water (approximately 3l (0.79USgal)) until it flows down the
overflow vent.
(b) The coffee makers and boilers and let 5l (1.3USgal) of water flow
out of each faucet into the waste-water system.
EFF :
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(c) Shut all the manual shutoff valves in the galleys and lavatories
first, then close the fill and drain valves (this lets the
disinfection solution soak on the two faces of the shutoff
valves).
(4) Fill the potable water system again manually with disinfectant
solution until it flows out of the POTABLE WATER OVERFLOW port
(Ref. TASK 12-15-38-613-002).
(5) Let the disinfectant solution stay in the system for 1 hour.
(6) Do step C.(1) to (4) again and let the solution stay in the system
for another 0.5 hour more.
Subtask 38-10-00-080-051
Subtask 38-10-00-170-055
(2) Fill the potable water system with clean water (Ref. TASK 12-15-38-
613-001).
(4) Operate the water faucet in the lavatories and the galleys to flush
them.
1
_ Set the water faucet to the COLD position and fill the wash
basin with water to the overflow level (approximately 3l
(0,8USgal)).
2
_ Empty the wash basin.
3
_ Set the water faucet to the HOT position and fill the wash
basin with water to the overflow level (approximately 3l
(0,8USgal)).
EFF :
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4
_ Empty the wash basin.
5
_ Flush each toilets 15 times.
1
_ The sink,
2
_ The coffee makers and boilers and let 5l flow from each faucet
into the waste water system.
Subtask 38-10-00-670-069
(1) Make sure that you have flushed the potable water system 3 times
minimum.
This is necessary to make sure that there is no rest disinfectant in
the system.
5. Close-up
________
Subtask 38-10-00-560-071
(2) Install the new filter elements in the galley filter housings and do
the leak check (Ref. TASK 25-30-00-960-001).
Subtask 38-10-00-613-062
Subtask 38-10-00-410-068-A
C. Close Access
(2) Disconnect the hoses from the waste water drain mast and potable
water drain connections.
EFF :
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(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Make sure that the manual shut-off valve of the potable water system
is open.
(5) Make sure that the switches on the water heaters in all lavatories
are set to the ON position.
(6) Close the drain panel doors 133AL, 192NB and the service door 171AL.
Subtask 38-10-00-410-068
C. Close Access
(2) Disconnect the hoses from the waste water drain mast and the potable
water drain connection.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Make sure that the manual shut-off valve of the potable water system
is open.
(5) Make sure that the switches on the water heaters in all lavatories
are set to the ON position.
(6) Close the service door 171AL and the drain panel door 133AL.
Subtask 38-10-00-942-060
D. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(1) For the disposal of used disinfection solution, refer to the national
or local authority regulations.
EFF :
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TASK 38-10-00-281-001
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS CLEAN AND
_______
APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN CAUSE
CONTAMINATION OF THE POTABLE WATER SYSTEM.
NOTE : Make sure that the source from which the potable water is filled (for
____
the use of servicing the potable water system) has drinking water
quality. Referred to the national authority regulations.
1. __________________
Reason for the Job
To make sure that the water that you use to fill the potable water system
has drinking water quality. Refer to the regulations of the local health
authority.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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3. __________
Job Set-up
Subtask 38-10-00-861-057
Subtask 38-10-00-010-060
Subtask 38-10-00-613-058
C. Make sure that there is water in the potable water system, if necessary
fill the potable water system (Ref. TASK 12-15-38-613-001).
WARNING : MAKE SURE THAT YOU PUT ALL WATER SAMPLES IN SAMPLING CONTAINERS
_______
WHICH THE LABORATORY SUPPLIES. THESE SAMPLING CONTAINERS ARE
SPECIALLY PREPARED TO DO MICROBIOLOGICAL TESTS. IF YOU DO NOT
USE THE CORRECT CONTAINERS, THIS CAN CAUSE INCORRECT LABORATORY
RESULTS. THUS IT WILL NOT BE POSSIBLE TO KNOW THE LEVEL OF
CONTAMINATION IN THE POTABLE WATER SYSTEM.
(a) Fill a sampling container with water from the source that you use
to fill the potable water system.
(b) On a tag, record the location where and the date and time when
you do the sampling procedure.
Subtask 38-10-00-614-060
EFF :
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4. Procedure
_________
Subtask 38-10-00-281-051
WARNING : MAKE SURE THAT YOU PUT ALL WATER SAMPLES IN SAMPLING CONTAINERS
_______
WHICH THE LABORATORY SUPPLIES. THESE SAMPLING CONTAINERS ARE
SPECIALLY PREPARED TO DO MICROBIOLOGICAL TESTS. IF YOU DO NOT
USE THE CORRECT CONTAINERS, THIS CAN CAUSE INCORRECT LABORATORY
RESULTS. THUS IT WILL NOT BE POSSIBLE TO KNOW THE LEVEL OF
CONTAMINATION IN THE POTABLE WATER SYSTEM.
(1) Let an approved person get samples of the water in the potable water
system:
- from a galley that is as far as possible away from the potable
water tank
- from a lavatory that is as far as possible away from the potable
water tank.
NOTE : When the nozzle assembly is not installed on the outlet of the
____
water faucet, the water will flow horizontally out of the
outlet.
(3) Carefully operate the water faucet for 3 min, then fill the clean
BOTTLE - SAMPLE with water.
1
_ The aircraft registration
2
_ The system from which you got the sample
3
_ The location where you did the sampling procedure
4
_ The date and time when you did the sampling procedure.
EFF :
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(6) Put the tag on the sampling containers.
(7) Send all the water sampling containers to the hygienic institute for
analysis.
Subtask 38-10-00-281-052
(a) The standards for drinking water given by the national authority
are mandatory.
-------------------------------------------------------------------------------
| germs | max. allowed concentration |
-------------------------------------------------------------------------------
NOTE : Tables 1 show the standards for drinking water which are
____
recommended by AIRBUS INDUSTRIE.
(a) The standards for drinking water given by the national authority
are mandatory.
(3) If the sample analysis shows values that are higher than the values
given in step (1) and (2) do the disinfection of the potable water
system (Ref. TASK 38-10-00-670-002).
EFF :
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Subtask 38-10-00-281-053
(2) Flush the potable water three times with clean water to make sure
that the potable water system is clean.
5. Close-up
________
Subtask 38-10-00-410-063
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-10-00-862-054
EFF :
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Page 277
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TASK 38-10-00-614-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-10-00-861-052
EFF :
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Page 278
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CES
Subtask 38-10-00-010-053
B. Get Access
Subtask 38-10-00-865-065-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-10-00-613-054
4. Procedure
_________
Subtask 38-10-00-614-053
(1) Connect the AIR SOURCE 6,9 BAR (100 PSI) - REGULATED,FILTERED, DRY to
the ground air connection at the service panel 2023VU.
EFF :
ALL 38-10-00
Page 279
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CES
Potable Water Service-Panel
Figure 202/TASK 38-10-00-991-002
EFF :
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Page 280
May 01/09
R
CES
(3) Operate the ground air supply to a pressure of 44 +3 -3 psi (3.03
+0.2 -0.2 bar).
(7) If necessary depressurize the potable water system (Ref. TASK 38-10-
00-614-002).
5. Close-up
________
Subtask 38-10-00-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-10-00-862-050
EFF :
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Page 281
May 01/09
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TASK 38-10-00-614-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-10-00-861-053
EFF :
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Page 282
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Subtask 38-10-00-865-053-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-10-00-210-054
C. Make sure that the APU BLEED switch on the AIR COND panel 30VU is set to
OFF if the APU is running.
Subtask 38-10-00-010-055
D. Get Access
4. Procedure
_________
Subtask 38-10-00-614-054
(1) Turn and pull the fill and drain handle at the service panel 2023VU
from the NORMAL to the FILL position.
(2) Operate the water faucet in the lavatories to let air into the
system.
EFF :
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Page 283
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(3) Turn the fill and drain handle to the NORMAL position.
5. Close-up
________
Subtask 38-10-00-862-051
Subtask 38-10-00-410-057
B. Close Access
EFF :
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Page 284
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WATER STORAGE - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN FUNCTIONAL DESIGNATION PANEL ZONE ACCESS
DOOR
-------------------------------------------------------------------------------
3000MM WATER TANK 138
2023VU POTABLE WATER SERVICE PANEL 171 171AL
16MA FILL/ DRAIN VALVE 171
3254MM FILL/DRAIN CONTROL HANDLE 2023VU 171 171AL
3251MM FILL/DRAIN PORT 2023VU 171 171AL
3257MM DRAIN PORT 138 192NB
3256MM OVERFLOW PORT 138 192NB
3MA WATER CONTENTS QUANTITY TRANSMITTER 138
5MA LIMIT SWITCH 2023VU 171 171AL
2MP DRAIN VALVE CONTROL LIGHT 2023VU 171 171AL
3MP LIMIT SWITCH 171
4MP DRAIN VALVE 133
8MP OVERFLOW VALVE 138
EFF :
ALL 38-11-00
Page 1
Feb 01/10
CES
Water Storage System - Component Location
Figure 001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-00
Page 2
Feb 01/10
CES
-------------------------------------------------------------------------------
FIN FUNCTIONAL DESIGNATION PANEL ZONE ACCESS
DOOR
-------------------------------------------------------------------------------
14MP DRAIN VALVE 138
-------------------------------------------------------------------------------
FIN FUNCTIONAL DESIGNATION PANEL ZONE ACCESS
DOOR
-------------------------------------------------------------------------------
3000MM WATER TANK 171
2023VU POTABLE WATER SERVICE PANEL 171 171AL
8MA FILL/OVERFLOW DRAIN VALVE 171
3254MM FILL/DRAIN CONTROL HANDLE 2023VU 171 171AL
3251MM FILL DRAIN PORT 2023VU 171 171AL
3253MM OVERFLOW PORT 2023VU 171 171AL
3MA WATER CONTENTS QUANTITY TRANSMITTER 171
6MA CONTENTS GAUGE 2023VU 171 171AL
10MA TANK FULL CONTROL LIGHT 2023VU 171 171AL
5MA LIMIT SWITCH 2023VU 171
2MP DRAIN VALVE CONTROL LIGHT 2023VU 171 171AL
3MP LIMIT SWITCH 171
4MP DRAIN VALVE 133
3. __________________
System Description
EFF :
ALL 38-11-00
Page 3
Feb 01/10
CES
R Water Storage System - Component Location
Figure 001A
R
EFF :
151-199, 301-399, 401-499, 38-11-00
Page 4
Aug 01/05
CES
Potable-Water System Service-Panel - Component Location.
Figure 002
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-00
Page 5
Feb 01/10
CES
- the control light 2MP for the motorized drain valve 4MP,
- the control light 12MP for the motorized drain valve 14MP,
- the control light 6MP for the motorized overflow valve 8MP,
- the limit switch 5MA,
- the limit switch 3MP,
- the limit switch 5MP.
When the door 171AL of the service panel 2023VU is opened, the limit
switch 5MA switches on the quantity indicating system (Ref. AMM
38-13-00).
When the control handle 3254MM is selected to the DRAIN position it
operates:
- the fill/drain valve 16MA,
- the limit switch 3MP.
The limit switch 3MP is then energized and operates:
- the motorized drain valve 14MP,
- the motorized overflow/ventilation valve 8MP,
- the motorized drain valve 4MP.
When the control handle is selected to the FILL position the limit
switch 5MP operates the overflow valve 8MP.
Placards are installed adjacent to all the service panel connections and
the fill/drain control handle to identify their operation.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-11-00
Page 6
Feb 01/10
511-526, 528-599,
CES
R Potable-Water System Service-Panel - Component Location
Figure 002A
R
EFF :
151-199, 301-399, 401-499, 38-11-00
Page 7
Aug 01/05
CES
**ON A/C ALL
4. _____________________
Component Description
EFF :
ALL 38-11-00
Page 8
Feb 01/10
CES
B. Fill/Overflow Drain Valve 8MA
The fill/overflow drain valve is installed between the water service
panel and the potable water tank. Tube assemblies connect the valve to
the tank and to the ports on the potable water service panel. The fill
function of the valve also operates as a system drain facility. You can
manually select the fill and drain facilities on the service panel. The
overflow function operates as an overflow outlet and a vent for the tank.
The operation of the fill/overflow drain handle opens the overflow port
when it is selected to the FILL or DRAIN position.
5. Operation
_________
EFF :
ALL 38-11-00
Page 9
Feb 01/10
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Potable Water System - Fill/Drain Procedures
Figure 003
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-00
Page 10
Feb 01/10
CES
**ON A/C 151-199, 301-399, 401-499,
When you fill the system without electrical power, then there is no
indication when the tank is full. The control handel will stay in the
PULL TO FILL position. You must manually return the control handel to the
NORMAL position to close the fill/overflow drain valve 8MA.
6. _________
Operation
(Ref. Fig. 003)
B. Drain System
(Ref. AMM 38-14-00).
EFF :
ALL 38-11-00
Page 11
Feb 01/10
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Potable Water System - Fill/Drain Procedures
Figure 003A
R
EFF :
151-199, 301-399, 401-499, 38-11-00
Page 12
Aug 01/05
CES
TANK - WATER (3000MM) - REMOVAL/INSTALLATION
____________________________________________
TASK 38-11-41-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-11-41
Page 401
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-11-41-861-050
Subtask 38-11-41-010-050
B. Get Access
(2) Open the FWD cargo - compartment door (Ref. TASK 52-30-00-860-001).
(3) Remove the access panels 131NW, 132PW (Ref. TASK 25-54-12-000-001).
(a) Remove the sealeant from the top and bottom part of the struts
with a SCRAPER - NON METALLIC.
(b) Remove the nuts (33) and the bolts (32) and remove the struts
(31) and (34).
EFF :
ALL 38-11-41
Page 402
Feb 01/10
CES
Access Panels-Support Struts
Figure 401/TASK 38-11-41-991-008
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-41
Page 403
Feb 01/10
CES
Air Conditioning Ducts
Figure 402/TASK 38-11-41-991-007- 13 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-41
Page 404
Feb 01/10
CES
Air Conditioning Ducts
Figure 402/TASK 38-11-41-991-007- 23 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-41
Page 405
Feb 01/10
CES
Air Conditioning Ducts
Figure 402/TASK 38-11-41-991-007- 33 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-41
Page 406
Feb 01/10
CES
(7) Remove the fwd duct (41).
Detail B and C.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-41
Page 407
Feb 01/10
CES
Subtask 38-11-41-680-051
(2) Examine the drain valve 14MP and make sure that it is open.
NOTE : If the the drain valve 14MP is not open, then you must open it
____
manually.
Subtask 38-11-41-010-050-A
B. Get Access
(3) Remove the access panels 161DW, 162DW (Ref. TASK 25-55-12-000-001).
(4) Remove the center support strut at FR65 (Ref. TASK 53-43-11-000-001).
Subtask 38-11-41-680-051-A
Subtask 38-11-41-941-052
D. Safety Precautions
EFF :
ALL 38-11-41
Page 408
Aug 01/05
CES
- on the Potable Water Service Panel 2023VU to tell persons not to
pressurize the potable water system.
Subtask 38-11-41-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 38-11-41-020-051
(4) Remove the clamps (20) and the overflow line (14).
EFF :
ALL 38-11-41
Page 409
Feb 01/10
CES
Potable Water Tank
Figure 403/TASK 38-11-41-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-41
Page 410
Feb 01/10
CES
(5) Disconnect the electrical connector 3MA-A (17) from the quantity
transmitter 3MA and put CAP - BLANKING on the disconnected electrical
connectors.
(6) Disconnect the connection (8) and put PLUG - BLANKING on the
disconnected line ends.
(7) Pull the distribution line assembly (7) out of the water tank (1).
NOTE : Make sure that you do not dent or cause damage to the tank.
____
Dents or damage to the tank could cause a leak to occur.
Subtask 38-11-41-020-051-A
(3) Disconnect the clamshell (6) and move the sleeve (5) back.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-11-41
Page 411
Feb 01/10
511-526, 528-599,
CES
Potable Water Tank
Figure 403A/TASK 38-11-41-991-001-A12 (SHEET 1)
R
EFF :
151-199, 301-399, 401-499, 38-11-41
Page 412
Aug 01/05
CES
Potable Water Tank
Figure 403A/TASK 38-11-41-991-001-A22 (SHEET 2)
R
EFF :
151-199, 301-399, 401-499, 38-11-41
Page 413
Aug 01/05
CES
(5) Disconnect the clamshell (18) and move the sleeve (17) over the pipe
(19).
(6) Pull the distribution line assembly (16) out of the water tank.
(12) Remove the nuts (21) the washers (22) and the bolts (23).
NOTE : Make sure that you do not dent or cause damage to the tank.
____
Dents or damage to the tank could cause a leak to occur.
R
EFF :
151-199, 301-399, 401-499, 38-11-41
Page 414
Aug 01/05
CES
**ON A/C ALL
TASK 38-11-41-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 38-11-41
Page 415
Aug 01/08
R
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-11-41
Page 416
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-11-41-860-051
(1) Make sure that the electrical circuits are energized (Ref. TASK 24-
42-00-861-001).
(3) Make sure that the cargo compartment door(s) is (are) open.
Subtask 38-11-41-865-057
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-11-41
Page 417
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-11-41-560-050
(b) Move the sleeve (5) back from over the O-rings (3).
(a) Install the new O-rings (3) on the pipes (4) and (7).
(b) Move the sleeve (5) over the O-rings (3) and install the
clamshell (6).
Subtask 38-11-41-560-050-A
(1) Make sure that the water tank is clean and in a good condition.
(3) Install new O-rings (15) on the distribution lines (16) and (19).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-11-41
Page 418
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-11-41-420-054
(b) Install the pin (9) the washer (10) and a new cotter pin (11).
NOTE : Make sure that you do not dent or cause damage to the
____
tank. Dents or damage to the tank could cause a leak to
occur.
(d) Install the distribution line assembly (7) in the tank and
connect the connector (8).
(e) Put the overflow line (14) in position and connect the connectors
(15) and (13)
(g) Install the washers (19), bolts (18) and nuts (21).
(h) Install the air pressure line and connect the connector (16).
(i) Tighten the clamps (2) and TORQUE to 0.6 m.daN (53.09 lbf.in).
EFF :
ALL 38-11-41
Page 419
Feb 01/10
CES
(3) Connect the Electrical Connector (7)
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 38-11-41-420-054-A
(3) Install the bolts (23) the washers (22) and the nuts (21).
(a) Install the tank attach clamps (9) but do not tighten.
(b) Install the pin (26) the washer (25) and a new cotter pin (24).
NOTE : Make sure that you do not dent or cause damage to the
____
tank. Dents or damage to the tank could cause a leak to
occur.
(e) Move the sleeve (5) in position over the O-rings (4) and install
the clamshell (6).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-11-41
Page 420
Feb 01/10
511-526, 528-599,
CES
(h) Move the sleeve (17) in position over the O-rings (15) and
install the clamshell (18).
(i) Tighten the two tank attach clamps (9) and TORQUE to 0.6 m.daN
(53.09 lbf.in).
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 38-11-41-860-050
(2) Make sure that the potable water air system does not leak (Ref. TASK
38-41-00-790-002).
Subtask 38-11-41-710-051
C. Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
(2) If necessary do the test of the quantity indicating system (Ref. TASK
38-13-00-710-001).
R
EFF :
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Page 421
Aug 01/07
CES
(3) Make sure that there are no leaks.
Subtask 38-11-41-670-050
5. Close-up
________
Subtask 38-11-41-410-051
A. Close Access
1
_ Put the duct (40) in position.
2
_ Install the bellows (44) and (66).
3
_ Install the clamps (43) and (64).
4
_ Make sure that the bellows are located between the red marks.
5
_ Install the clamp (63) and make sure that it is fully around
the bracket (65).
1
_ Put the bracket assembly (62) in position.
2
_ Install the washers (60) and the bolts (61).
3
_ If removed, install the clamps of the cable bundle aft of the
bracket assembly.
1
_ Put the bend duct (42) in position.
EFF :
ALL 38-11-41
Page 422
Feb 01/10
CES
2
_ Install the bellows (53) and (55).
3
_ Install the clamps (54) and (52).
4
_ Make sure that the bellows are located between the red marks.
5
_ Install the clamp (50) and make sure that it is fully around
the bracket (51).
1
_ Put the duct (41) in position.
2
_ Install the bellows (44).
3
_ Install the clamps (43) and (45).
4
_ Make sure that the bellows are between the red marks.
(a) Clean the struts with CLEANING AGENTS (Material No. 11-003).
(b) Put the access panel-support struts (31) and (34) in position.
(4) Operate the air condition system and make sure there are no leaks at
the installed ducts (Ref. TASK 12-33-21-618-001).
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-41
Page 423
Feb 01/10
CES
(6) Installation of the access panels
(Ref. Fig. 403/TASK 38-11-41-991-001)
(a) Install the access panels 132PW, 131NW (Ref. TASK 25-54-12-400-
001).
Subtask 38-11-41-410-051-A
A. Close Access
(1) Install the center support strut at FR65 (Ref. TASK 53-43-11-400-001)
.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the access panels 161DW, 162DW (Ref. TASK 25-55-12-400-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-11-41
Page 424
Feb 01/10
511-526, 528-599,
CES
TANK - WATER (3000MM) - INSPECTION/CHECK
________________________________________
TASK 38-11-41-200-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-11-41-861-051
(1) Put the access platform in position at the forward cargo compartment.
Subtask 38-11-41-010-052
B. Get Access
(1) Open the Fwd Cargo compartment door (Ref. TASK 52-30-00-860-001).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-41
Page 601
Feb 01/10
CES
(3) Remove the insulation from around the tank.
Subtask 38-11-41-614-050
4. Procedure
_________
Subtask 38-11-41-210-050
A. Make a visual inspection of the potable water tank and make sure that:
- there are no cracks leaks or damage.
- the distribution pipes are in good condition.
- the area around the tank is free of corrosion and is in a good
condition.
5. Close-up
________
Subtask 38-11-41-614-051
Subtask 38-11-41-410-054
B. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the FWD cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-11-41-862-052
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-11-41
Page 602
Feb 01/10
CES
DISTRIBUTION - DESCRIPTION AND OPERATION
________________________________________
1. _______
General
Potable water from the water tank is supplied through a system of
distribution lines. Routing for the distribution lines to the front and rear
galleys and lavatories is below the passenger compartment floor. A part of
the forward distribution line to the front services goes through a hose.
This hose is to protect the electronic avionic bay in case of water leaks.
The end of this hose ends in the bilge. If there is a leak, the water will
drain out of the fuselage drains.
The potable water-distribution lines are insulated and electrically heated
in section 13 to prevent ice formation in and around the lines (Ref.
30-73-00).
2. Component
__________________
Location
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3MB WATER HEATER-LAVATORY A 221 38-12-00
4MB WATER HEATER LAV.D 261 38-12-00
5MB WATER HEATER LAV.F 261 38-12-00
7MB WATER HEATER LAV.E 262 38-12-00
12MB5 WATER HEATER LAV.K 234 38-12-00
12MB6 WATER HEATER LAV.H FWD (B) 231 38-12-00
12MB7 WATER HEATER LAV.H FWD 221 38-12-00
12MB8 WATER HEATER LAV.H AFT RH 252 38-12-00
12MB9 WATER HEATER LAV.H AFT LH 251 38-12-00
3. __________________
System Description
A. Distribution
EFF :
ALL 38-12-00
Page 1
Feb 01/10
CES
Potable Water Distribution Schematic
Figure 001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-12-00
Page 2
Feb 01/10
CES
Potable Water Distribution Schematic
Figure 001A
R
EFF :
151-199, 301-399, 401-499, 38-12-00
Page 3
Aug 01/05
CES
**ON A/C ALL
4. _____________________
Component Description
A. Water Faucet
The water faucets have a self-venting mixing valve, push-lever and spout.
The mixing valve includes a time delay device and is connected to the hot
(water heater) and the cold-water supply lines. The push-lever is
installed on the mixing valve and includes hot (red) and cold (blue)
water identification and selection arrows. Hot water, mixed flow, or cold
water is available when light pressure is applied to the push-lever.
Water flow will stop automatically after release of the push-lever and
completion of the mixing-valve time-delay sequence.
EFF :
ALL 38-12-00
Page 4
Feb 01/10
CES
Component Location
Figure 002
R
EFF :
001-003, 051-052, 38-12-00
Page 5
Aug 01/07
CES
Component Location
Figure 002A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-00
Page 6
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
C. Water Heater
The water heater is installed under the washbasin inside the sanitary
unit cabinet. The potable-water supply line is connected to the heater
inlet and the outlet is connected to the water faucet. The water heater
has a capacity of 1.5 l (0.4 US gal), the maximum quantity of water that
can be heated at one time. The water heater ON/OFF switch is found on the
top part of the unit.
When you set the ON/OFF switch to ON the water heating element energizes
(control light is on). When the water heats to a set temperature, a
thermostat opens to remove the electrical power from the heating element.
When the water temperature drops (usual heat decrease or as cold water
replaces used hot water) the thermostat closes to energize the heating
element again.
This sequence continues for as long as the water temperature changes and
the ON/OFF switch is set to ON.
EFF :
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Page 7
Feb 01/10
CES
The thermostat is set to open (GO OFF) when the water temperature
increases to 51.7 DEG.C (125.06 DEG.F). It is set to close (COME ON) when
the water temperature decreases to 45 DEG.C (113.00 DEG.F).
An over-temperature safety device which has a temperature range of 72
DEG.C (161.60 DEG.F) to 82 DEG.C (179.60 DEG.F) protects the heating
element.
You can reset the safety device with the pushbutton which is on the top
part of the water heater (under a cover).
D. Rinse Valve
The toilet rinse valve is solenoid controlled and is electrically
operated. (Ref. AMM 38-31-00).
EFF :
ALL 38-12-00
Page 8
Aug 01/08
R
CES
Water Heater - Electrical Schematic
Figure 003
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-12-00
Page 9
Feb 01/10
CES
Water Heater - Electrical Schematic
Figure 003A
EFF :
151-199, 301-399, 401-499, 38-12-00
Page 10
Aug 01/07
CES
DISTRIBUTION - MAINTENANCE PRACTICES
____________________________________
TASK 38-12-00-820-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-00
Page 201
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-00-861-054
Subtask 38-12-00-010-055
B. Get Access
(2) Make sure that the potable water shutoff valve in the lavatory is
open.
Subtask 38-12-00-865-057-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-00
Page 202
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105,
Subtask 38-12-00-614-052
EFF :
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Page 203
Feb 01/10
CES
4. Procedure
_________
Subtask 38-12-00-820-050
NOTE : Make sure that the water nozzle is clean and not calcified before
____
you do this task|
(2) Remove the placard (1) from the lever cap assembly (4).
(3) Put a SCREWDRIVER - SMALL through the hole into the self-closing
element (3) until it engages in the slot of the regulating needle
(2).
R
EFF :
ALL 38-12-00
Page 204
Feb 01/10
CES
Water-Flow Time Adjustment
Figure 201/TASK 38-12-00-991-001
R
EFF :
001-003, 051-052, 38-12-00
Page 205
Feb 01/10
CES
Water-Flow Time Adjustment
Figure 201A/TASK 38-12-00-991-001-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-00
Page 206
Feb 01/10
511-526, 528-599,
CES
(4) Use the screwdriver to turn the regulating needle (2) clockwise until
it stops.
NOTE : Do not use to much force when you do the above step.
____
NOTE : The water pressure and temperature effect the flow time of the
____
water faucet; the colder the water, the longer the flow time.
(8) Adjust the regulating needle again until the necessary flow time is
reached.
(9) Put the lever cap assembly (4) in the middle position and install the
placard (1). Make sure that the red mark (warm) is on the left and
the blue mark (cold) is on the right.
(10) Make sure that the cap assembly (4) is in the middle position between
the COLD and HOT range.
Subtask 38-12-00-820-050-A
NOTE : Make sure that the water nozzle is clean and not calcified before
____
you do this task|
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-00
Page 207
Feb 01/10
511-526, 528-599,
CES
Table 1 - Water-Faucet Data Setting
-------------------------------------------------------------------------------
I System Press I Normal Operating I Duration of I Flow Rate I
I I Press I Water Flow I I
--------------------I----------------------I----------------I-----------------I
I Between I Between I Between I I
I 1.24 and 2.02 bar I 1.72 and 1.93 bar I 3 and 16 s I 2l/min I
I (18 and 30 psi) I (25 and 28 psi) I I(0.53 USgal/min) I
-------------------------------------------------------------------------------
(3) Use a SCREWDRIVER - FLAT HEAD and adjust the water-flow time as
follows:
(4) Turn the adjusting screw in the water faucet (4) clockwise to
decrease the flow time.
(5) Turn the adjusting screw counterclockwise to increase the flow time.
(7) Use a STOPWATCH and make sure that the water flows for between 3 and
16 seconds.
NOTE : The water pressure and the temperature effect the flow time of
____
the water faucet; the colder the water, the longer the flow
time.
The maximum flow time of the water should not be more than 16
seconds.
(9) Put the knob (3) in position and tighten the screw (2).
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-00
Page 208
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
5. Close-up
________
Subtask 38-12-00-614-053
Subtask 38-12-00-410-057
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-12-00-862-054
EFF :
ALL 38-12-00
Page 209
Feb 01/10
CES
DISTRIBUTION - REMOVAL/INSTALLATION
___________________________________
TASK 38-12-00-040-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-00-861-056
Subtask 38-12-00-614-054
EFF :
ALL 38-12-00
Page 401
Aug 01/08
CES
Subtask 38-12-00-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-00
Page 402
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-399,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-12-00
Page 403
Feb 01/10
CES
**ON A/C ALL
Subtask 38-12-00-010-057
D. Get access to the related lavatory and open the lavatory sanitation door.
4. Procedure
_________
Subtask 38-12-00-040-050
5. Close-up
________
Subtask 38-12-00-865-063
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-00
Page 404
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU VACU TOIL SYS-LAV PWR 39MG A03
R
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-00
Page 405
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 201-210, 234-235, 239-249, 251-299, 305-306, 401-499,
R 501-509, 511-526, 528-599,
Subtask 38-12-00-614-055
Subtask 38-12-00-410-058
C. Close Access
Subtask 38-12-00-860-051
(1) Make sure that the circuit breakers of the related lavatory remain
open.
(3) Make an entry in the logbook to say that the lavatory is deactivated.
EFF :
ALL 38-12-00
Page 406
Feb 01/10
CES
Subtask 38-12-00-862-056
EFF :
ALL 38-12-00
Page 407
Feb 01/10
R
CES
TASK 38-12-00-440-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-00-861-057
EFF :
ALL 38-12-00
Page 408
Feb 01/10
CES
Subtask 38-12-00-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-00
Page 409
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-399,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-12-00
Page 410
Feb 01/10
CES
**ON A/C ALL
Subtask 38-12-00-010-058
(b) Slide the knob to the side until the VACANT indicator shows.
(2) After fault isolation and repair, reactivate the toilet assembly.
4. Procedure
_________
Subtask 38-12-00-440-050
Subtask 38-12-00-865-065
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-00
Page 411
Feb 01/10
R
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 301-399,
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-00
Page 412
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
R 2001VU LAV AFT-HOT WATER-D 2MB B02
Subtask 38-12-00-614-057
Subtask 38-12-00-710-056
D. Do this Test
(1) Push the toilet flush button and make sure that the toilet operates
correctly.
(2) Operate the water faucet of the washbasin and make sure that the
water flow is correct.
EFF :
ALL 38-12-00
Page 413
Feb 01/10
CES
5. Close-up
________
Subtask 38-12-00-410-059
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-12-00-862-057
EFF :
ALL 38-12-00
Page 414
Feb 01/10
CES
DISTRIBUTION - ADJUSTMENT/TEST
______________________________
TASK 38-12-00-710-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-00-861-055
EFF :
ALL 38-12-00
Page 501
May 01/07
R
CES
Subtask 38-12-00-865-050-B
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-12-00-010-054
C. Make sure that the potable water shutoff valve in the lavatory/galley is
open.
Subtask 38-12-00-613-050
4. Procedure
_________
Subtask 38-12-00-710-051
A. Do this test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 38-12-00
Page 502
Feb 01/10
CES
5. Close-up
________
Subtask 38-12-00-410-054
A. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-12-00-862-055
EFF :
ALL 38-12-00
Page 503
May 01/07
R
CES
TASK 38-12-00-710-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-00-861-052
EFF :
ALL 38-12-00
Page 504
May 01/07
R
CES
Subtask 38-12-00-865-059-B
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-12-00-010-051
C. Get Access
(3) Make sure that the potable water shutoff valve in the lavatories and
in the galleys is set to the OPEN position.
Subtask 38-12-00-613-053
Subtask 38-12-00-480-050
EFF :
ALL 38-12-00
Page 505
Feb 01/10
CES
4. Procedure
_________
Subtask 38-12-00-614-051
(2) Operate the reducing valve of the ground air-supply cart and
pressurize the potable water tank to 23 +3 -3 psi (1.5857 +0.2068 -
0.2068 bar).
Subtask 38-12-00-710-054
B. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 38-12-00-080-050
Subtask 38-12-00-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-12-00
Page 506
Nov 01/08
R
CES
Subtask 38-12-00-862-052
EFF :
ALL 38-12-00
Page 507
Nov 01/08
R
CES
TASK 38-12-00-710-004
NOTE : The test of the water heater in one lavatory is given. The procedure is
____
the same for all the other water heaters.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-00-861-053
EFF :
ALL 38-12-00
Page 508
Feb 01/08
R
CES
Subtask 38-12-00-865-058-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-00
Page 509
Feb 01/10
CES
**ON A/C ALL
Subtask 38-12-00-010-052
C. Get Access
(3) Make sure that the water heater switch is in the OFF position.
(4) Make sure that the shutoff valve in the potable water system is in
the OPEN position.
Subtask 38-12-00-680-050
Subtask 38-12-00-480-051
E. Connect the CART - SERVICING, WATER, POTABLE to the FILL port at the
service panel but do not fill at this time.
4. Procedure
_________
R Subtask 38-12-00-710-055-C
R -------------------------------------------------------------------------------
R ACTION RESULT
R -------------------------------------------------------------------------------
EFF :
ALL 38-12-00
Page 510
Feb 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R - the water heater is in
R operation and there is
R an over-temperature.
R
R - pressurize the potable water - the potable water system is
R system (Ref. TASK 38-10-00-614- pressurized.
R 001).
R 5. In the lavatory:
R - turn the mixing timer
R control-lever to the WARM (red)
R position.
R - after 25 minutes operate the - warm water flows into the washbasin.
R water faucet. - the water temperature increases to
R 39.0 +5 -5 DEG.C (102.20 +9.00 -9.00
R DEG.F).
EFF :
ALL 38-12-00
Page 511
Feb 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R - after 8 minutes reheat make - warm water flows into the washbasin.
R sure that the mixing timer - the water temperature increases to
R control-lever is in the WARM 39.0 +5 -5 DEG.C (102.20 +9.00 -9.00
R (red) position. DEG.F).
R - operate the water faucet.
Subtask 38-12-00-210-053
B. Examine the work area and make sure that there are no leaks.
Subtask 38-12-00-613-055
5. Close-up
________
Subtask 38-12-00-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-12-00
Page 512
Feb 01/09
CES
(3) Close the lavatory door.
Subtask 38-12-00-862-053
EFF :
ALL 38-12-00
Page 513
Feb 01/09
CES
VALVE - POTABLE WATER - REMOVAL/INSTALLATION
____________________________________________
TASK 38-12-14-000-001
NOTE : The removal of the shutoff valve is the same in all the lavatories.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-14
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-14-861-050
Subtask 38-12-14-614-051
Subtask 38-12-14-865-053-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-14
Page 402
Feb 01/10
CES
**ON A/C 001-003, 051-052,
Subtask 38-12-14-010-051-B
D. Get Access
(Ref. Fig. 401/TASK 38-12-14-991-001)
(4) Put a CONTAINER 1 L (1/4 USGAL) below the shutoff valve (4).
Subtask 38-12-14-010-051
D. Get Access
(Ref. Fig. 401A/TASK 38-12-14-991-001-A)
(5) Put a CONTAINER 1 L (1/4 USGAL) below the shutoff valve (12).
4. Procedure
_________
EFF :
ALL 38-12-14
Page 403
Feb 01/10
CES
R Shutoff Valve
Figure 401/TASK 38-12-14-991-001
EFF :
001-003, 051-052, 38-12-14
Page 404
Aug 01/05
CES
Shutoff Valve
Figure 401A/TASK 38-12-14-991-001-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-14
Page 405
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 38-12-14-020-050-B
Subtask 38-12-14-020-050
(2) Remove the counter sink screws (4) and the counter sink washers (5).
(3) Remove the shutoff valve (12) together with the bracket (9).
(4) If necessary remove the bolts (11) the washers (10) and the bracket
(9) from the shutoff valve (12).
(a) Remove the nuts (13) the washers (14) and the counter sink screws
(1).
(b) remove the control rod (2) together with the brackets (3) and
(6).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-14
Page 406
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 38-12-14-400-001
NOTE : The installation of the shutoff valve is the same in all the lavatories.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-14
Page 407
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-14-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002)
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 38-12-14-865-054-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-14
Page 408
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-12-14-420-050-B
(1) Put the shutoff valve (4) in position and install the washers (2) the
bolts (1),the washers (5) and the nuts (6).
Subtask 38-12-14-420-050
(b) Install the counter sink screws (1) the washers (14) and the nuts
(13).
(2) If removed, install the bracket (9) to the shutoff valve (12) with
the washers (10) and the screws (11).
EFF :
ALL 38-12-14
Page 409
Feb 01/10
CES
(3) Put the brackets (9) and (6) and the shutoff valve (12) in position
against the structure (7).
(4) Make sure that the control lever (2) is in position on the shutoff
valve (12).
(5) Install the counter sink washers (5) and the counter sink screws (4).
Subtask 38-12-14-865-055-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-14
Page 410
Feb 01/10
CES
**ON A/C ALL
Subtask 38-12-14-862-050
Subtask 38-12-14-790-051-B
D. Leak Check
(1) If necessary fill the potable water system (Ref. TASK 12-15-38-613-
001).
(3) Make sure the shutoff valve (4) is in the open position.
Subtask 38-12-14-790-051
D. Leak check
(1) If necessary fill the potable water system (Ref. TASK 12-15-38-613-
001).
(3) Make sure the shutoff valve (12) is in the OPEN position.
EFF :
ALL 38-12-14
Page 411
Feb 01/10
CES
**ON A/C ALL
Subtask 38-12-14-670-050
5. Close-up
________
Subtask 38-12-14-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-12-14-410-051-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-12-14
Page 412
Feb 01/10
CES
WATER HEATER - REMOVAL/INSTALLATION
___________________________________
TASK 38-12-16-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-16
Page 401
Aug 01/08
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-16-861-051
Subtask 38-12-16-614-050
Subtask 38-12-16-865-058-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-16
Page 402
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105,
Subtask 38-12-16-010-050
D. Get Access
(4) Push the water faucet to release the pressure from the water heater.
EFF :
ALL 38-12-16
Page 403
Feb 01/10
CES
4. Procedure
_________
Subtask 38-12-16-020-052
(1) Put a CONTAINER 1 L (1/4 USGAL) below the water heater to collect the
unwanted water.
(4) Remove the nut (5) and disconnect the bonding strap (6).
(5) Disconnect the pipes (3) and (4) from the water heater (1).
(9) Dry the area with a lint free cloth MISCELLANEOUS (Material No. 19-
003).
EFF :
ALL 38-12-16
Page 404
Feb 01/10
CES
Water Heater
Figure 401/TASK 38-12-16-991-001
R
EFF :
001-003, 051-052, 38-12-16
Page 405
May 01/09
CES
Water Heater
Figure 401A/TASK 38-12-16-991-001-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-16
Page 406
Feb 01/10
511-526, 528-599,
CES
TASK 38-12-16-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-16
Page 407
Feb 01/08
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-16-860-051
(1) Make that the electrical circuits are energized (Ref. TASK 24-41-00-
861-002).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
Subtask 38-12-16-865-059-D
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-16
Page 408
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105,
Subtask 38-12-16-560-050
4. Procedure
_________
EFF :
ALL 38-12-16
Page 409
Feb 01/10
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 38-12-16-420-051
(a) TORQUE the clamps (2) with the P/N ASNA0032-112 and a width of 13
mm (0.51 in.) to 0.6 m.daN (53.09 lbf.in).
(b) TORQUE the clamps (2) with the P/N ASNA0033-112 and a width of 8
mm (0.31 in.) to 0.2 m.daN (17.69 lbf.in).
(4) Connect the pipes (3) and (4) to the water heater (1) and TORQUE to
between 1.41 and 1.69 m.daN (10.39 and 12.46 lbf.ft).
(5) Put the bonding strap (6) in position and install the nut (5).
(8) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 38-12-16-860-050
EFF :
ALL 38-12-16
Page 410
Feb 01/10
CES
Subtask 38-12-16-710-050
5. Close-up
________
Subtask 38-12-16-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-12-16-862-052
EFF :
ALL 38-12-16
Page 411
Aug 01/08
R
CES
TASK 38-12-16-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-16-861-052
Subtask 38-12-16-614-052
EFF :
ALL 38-12-16
Page 412
Feb 01/08
R
CES
Subtask 38-12-16-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-16
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 301-304, 307-399,
Subtask 38-12-16-010-055
(2) Put a CONTAINER 1 L (1/4 USGAL) below the water heater to collect the
unwanted water.
4. Procedure
_________
Subtask 38-12-16-020-053
(1) Slowly loosen the relief valve (2) and remove it from the water
heater (1).
EFF :
ALL 38-12-16
Page 414
Feb 01/10
CES
TASK 38-12-16-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 38-12-16
Page 415
Feb 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-16-860-052
(1) Make that the electrical circuits are energized (Ref. TASK 24-41-00-
861-002).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
(3) Make sure that the potable water shutoff valve in the lavatory is
closed.
(4) Make sure that there is a container below the water heater to collect
the unwanted water.
EFF :
ALL 38-12-16
Page 416
Feb 01/08
R
CES
Subtask 38-12-16-865-061
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-16
Page 417
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 301-304, 307-399,
Subtask 38-12-16-560-051-A
(1) Make sure that the new Over Pressure and Relief Valve (2) is set to
the correct value before you install it.
(2) Apply Pipe Sealant P/N 592 CMM 381216 to the threads of the relief
valve (2).
4. Procedure
_________
Subtask 38-12-16-420-052
(1) Put the relief (2) in position in the water heater (1) and tighten
it.
(2) Torque the relief valve (2) to between to 1.695 m.daN (12.49 lbf.ft)
and to 2.260 m.daN (16.66 lbf.ft).
EFF :
ALL 38-12-16
Page 418
Feb 01/10
CES
Over Pressure and Relief Valve
Figure 402/TASK 38-12-16-991-002
EFF :
ALL 38-12-16
Page 419
Feb 01/08
R
CES
Subtask 38-12-16-865-062
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-16
Page 420
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 301-304, 307-399,
Subtask 38-12-16-860-053
(3) Examine the water heater and make sure that there are no leaks.
(4) If necessary, do the operational test of the water heater (Ref. TASK
38-12-00-710-004).
5. Close-up
________
Subtask 38-12-16-410-054
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-12-16-862-053
EFF :
ALL 38-12-16
Page 421
Feb 01/10
CES
FAUCET - WASH BASIN - REMOVAL/INSTALLATION
__________________________________________
TASK 38-12-41-000-001
NOTE : The procedure for the removal of the water faucet and the mixing timer
____
is the same in all lavatories.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-41
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-614-051
Subtask 38-12-41-010-050
B. Get Access
(Ref. Fig. 401/TASK 38-12-41-991-001)
(3) Open the access panel to the potable water shutoff valve (20).
Subtask 38-12-41-680-050
C. Operate the water faucet until no water flows into the washbasin.
4. Procedure
_________
Subtask 38-12-41-020-050
(4) Lift the shroud (3) and move it away from the wall.
(6) Carefully pull the water faucet (6) away from the hoses (9).
EFF :
ALL 38-12-41
Page 402
May 01/05
CES
Shutoff Valve
Figure 401/TASK 38-12-41-991-001
EFF :
ALL 38-12-41
Page 403
Aug 01/98
R
CES
Wash Basin Faucet
Figure 402/TASK 38-12-41-991-003
R
EFF :
001-003, 051-052, 38-12-41
Page 404
May 01/05
CES
(7) Remove and discard the O-rings (7).
(10) Loosen but do not remove the nuts (15) and move the fittings (14)
away from the bracket (13).
Subtask 38-12-41-020-050-A
(2) Carefully pull the water faucet (1) away from the wash basin (4).
(5) Remove the hoses (3) from the wash basin (4).
(7) Loosen but do not remove the nuts (8) and move the fittings (10) away
from the brackets (7) and (11).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-41
Page 405
Feb 01/10
511-526, 528-599,
CES
Wash Basin Faucet
Figure 402A/TASK 38-12-41-991-003-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-41
Page 406
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 38-12-41-400-001
NOTE : The procedure for the installation of the water faucet and mixing timer
____
is the same in all lavatories.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-41
Page 407
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-41-860-050
(1) Make sure that the electrical circuits are energized (Ref. TASK 24-
41-00-861-002).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
4. Procedure
_________
Subtask 38-12-41-420-050
R (3) Remove the blanking plugs from the disconnected lines ends.
EFF :
ALL 38-12-41
Page 408
Feb 01/10
CES
(5) Put the fittings (14) in the bracket (13) and tighten the nuts (15).
(7) Put the hoses (9) in position through the shroud (3) and install the
spring clips (8).
(10) Carefully install the water faucet (6) on the hoses (9).
(12) Put the shroud (3) in position and install the washers (4) and the
bolts (5).
(13) Put the mirror (2) in position and install the screw (1).
Subtask 38-12-41-420-050-A
R (3) Remove the blanking plugs from the disconnected lines ends.
(5) Put the fittings (10) in the brackets(7) and (11) and tighten the
nuts (8).
(6) Remove the blanking plugs from the fittings (10) and install the
hoses (9).
(7) Put the hoses (3) in position through the wash basin (4) and install
the spring clips (5).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-41
Page 409
Feb 01/10
511-526, 528-599,
CES
R (8) Apply clean water to the new O-ring (5).
(9) Remove the blanking plugs from the disconected lines ends.
(12) Carefully install the water faucet (1) on the hoses (3).
Subtask 38-12-41-790-050
B. Leak Test
(Ref. Fig. 401/TASK 38-12-41-991-001)
(1) If necessary fill the potable water system (Ref. TASK 12-15-38-613-
001).
(2) If necessary pressurize the potable water system (Ref. TASK 38-10-00-
614-001).
(3) In the lavatory, turn the potable-water shutoff valve (20) to the
open position.
(4) In the lavatory, push the water faucet until water flows into the
washbasin.
(5) Examine the fittings and the water faucet for leaks.
(7) Release the pressure from the potable water system (Ref. TASK 38-10-
00-614-002).
EFF :
ALL 38-12-41
Page 410
Aug 01/08
CES
Subtask 38-12-41-670-054
5. Close-up
________
Subtask 38-12-41-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-12-41
Page 411
May 01/05
R
CES
TASK 38-12-41-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-41
Page 412
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-861-050
Subtask 38-12-41-010-054
B. Get Access
4. Procedure
_________
Subtask 38-12-41-020-051
(1) Remove the placard assembly (1) the spring clip (2) and the clamp
(3).
EFF :
ALL 38-12-41
Page 413
Feb 01/10
CES
Selfclosing - Element
Figure 403/TASK 38-12-41-991-007
R
EFF :
001-003, 051-052, 38-12-41
Page 414
May 01/05
CES
Selfclosing - Element
Figure 403A/TASK 38-12-41-991-007-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-41
Page 415
Feb 01/10
511-526, 528-599,
CES
(6) If necessary remove the cartridge assembly (Ref. TASK 38-12-41-000-
008).
Subtask 38-12-41-020-051-A
(1) Make sure that there is no pressure in the potable water line.
(2) Remove the screw (1) with an 2.5 mm allen key and remove the cap
assembly (2) from the housing (8).
(4) Remove the grip sleeve (4) and the spring (5).
(6) Remove and discard the packing (7) from the self closing element (6).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-41
Page 416
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 38-12-41-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-41
Page 417
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-41-860-052
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the potable water-shutoff valve in the lavatory is
closed.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
4. Procedure
_________
EFF :
ALL 38-12-41
Page 418
Feb 01/10
CES
**ON A/C 001-003, 051-052,
Subtask 38-12-41-420-051
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS
_______
CLEAN AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN
CAUSE CONTAMINATION OF THE POTABLE WATER SYSTEM.
(6) Put the lever cap (4) in position and install the clamp (3).
(7) Install the new spring clip (2) and the placard assembly (1).
Subtask 38-12-41-420-051-A
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS
_______
CLEAN AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN
CAUSE CONTAMINATION OF THE POTABLE WATER SYSTEM.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-41
Page 419
Feb 01/10
511-526, 528-599,
CES
(3) Install a new packing (7) on the self-closing element (6).
(5) Install the spring (5) and the grip sleeve (4).
NOTE : The side-borehole (1) of the cap assembly (2) must be aligned
____
with the rear side of the housing (8).
(9) Connect the cap assembly (2) with the screw (1) to the water faucet.
Subtask 38-12-41-790-051
B. Leak Check.
(2) Make sure that there is enough water in the potable water tank, if
necessary fill (Ref. TASK 12-15-38-613-001).
(4) Operate the water faucet and make sure that it functions correctly.
(6) Make sure that there are no leaks, leaks are not allowed.
Subtask 38-12-41-670-055
EFF :
ALL 38-12-41
Page 420
Nov 01/07
R
CES
5. Close-up
________
Subtask 38-12-41-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-12-41-862-050
EFF :
ALL 38-12-41
Page 421
Nov 01/07
R
CES
TASK 38-12-41-000-006
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-41
Page 422
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-861-055
Subtask 38-12-41-010-058
B. Get Access
(1) Install the hoses on the drain masts 4DU and 14DU.
(2) Put the containers below the drain masts 4DU and 14DU.
(3) Put the ends of the hoses into the CONTAINER 1 L (1/4 USGAL).
(4) In the lavatory, turn the potable-water shut-off valve to the CLOSED
position.
(5) In the lavatory, operate the water faucet until no more water flows
into the washbasin.
Subtask 38-12-41-941-050
C. Safety Precautions
(1) Put the WARNING NOTICE in position to tell persons not to use the
toilet(s) or open the potable-water shut-off valve(s).
4. Procedure
_________
EFF :
ALL 38-12-41
Page 423
Feb 01/10
CES
Nozzle Assembly
Figure 404/TASK 38-12-41-991-012
R
EFF :
001-003, 051-052, 38-12-41
Page 424
May 01/05
CES
Nozzle Assembly
Figure 404A/TASK 38-12-41-991-012-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-41
Page 425
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 38-12-41-020-055
NOTE : The procedure for the removal of the nozzle assembly is the same
____
for all of the lavatories.
NOTE : To prevent errors on assembly, you must mark the parts before
____
you disassemble them.
R (2) Use the KEY (4) to remove the nozzle assembly (5) from the
R water-faucet outlet (1).
EFF :
ALL 38-12-41
Page 426
Feb 01/10
CES
TASK 38-12-41-400-006
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-41
Page 427
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-12-41-860-060
(2) Make sure that the CONTAINER 10 L(2 1/2 USGAL) are in position below
the drain masts 4DU and 14DU.
(3) Make sure that the ends of the hoses are in the containers below the
drain masts.
(4) Make sure that the WARNING NOTICE are in position to tell persons not
to open the water shut-off valve.
(5) Make sure that the potable-water shut-off valve in the lavatory is in
the CLOSED position.
4. Procedure
_________
Subtask 38-12-41-860-061
WARNING : MAKE SURE THAT THE EQUIPMENT YOU USE FOR THIS PROCEDURE IS
_______
CLEAN AND APPROVED FOR THE POTABLE WATER SYSTEM. IF NOT IT CAN
CAUSE CONTAMINATION OF THE POTABLE WATER SYSTEM.
EFF :
ALL 38-12-41
Page 428
Feb 01/10
CES
R (1) Put the nozzle assemblies in vinegar to remove unwanted material.
R (3) Dry the nozzle assemblies and clean them in alcohol (min. 70%).
Subtask 38-12-41-420-055
R NOTE : The procedure for the installation of the nozzle assembly is the
____
R same for all of the lavatories.
R (4) Use the KEY (4) to install the nozzle assembly (5) in the
R water-faucet outlet (1).
Subtask 38-12-41-790-054
C. Leak Check
(1) If necessary fill the potable water system (Ref. TASK 12-15-38-613-
001)
(2) If necessary pressurize the potable water system (Ref. TASK 38-10-00-
614-001).
(3) In the lavatory, turn the potable-water shut-off valve to the OPEN
position.
(4) In the lavatory, operate the water faucet until water flows into the
washbasin.
(5) Examine the fittings and the water faucet for leaks.
(6) Release the pressure from the potable water system (Ref. TASK 38-10-
00-614-002).
EFF :
ALL 38-12-41
Page 429
Feb 01/10
CES
R (7) Dry the area of the washbasin and the water faucet with a clean
R cloth.
R 5. Close-up
________
R Subtask 38-12-41-410-060
R A. Close Access
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (3) Remove the hoses from the drain masts 4DU and 14DU.
R Subtask 38-12-41-862-055
EFF :
ALL 38-12-41
Page 430
Feb 01/03
CES
TASK 38-12-41-000-008
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-41-861-057
EFF :
ALL 38-12-41
Page 431
Feb 01/10
CES
Subtask 38-12-41-010-060
B. Get Access
4. Procedure
_________
Subtask 38-12-41-020-057
(1) Loosen the setscrews (2) and remove the cap assembly (1).
(4) Use the TOOL-REMOVAL INSTALLATION,WATER FAUCET and remove the winding
ring (4).
EFF :
ALL 38-12-41
Page 432
Feb 01/10
CES
Cartridge
Figure 405/TASK 38-12-41-991-014
R
EFF :
001-003, 051-052, 38-12-41
Page 433
Feb 01/06
CES
Cartridge
Figure 405A/TASK 38-12-41-991-014-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-12-41
Page 434
Feb 01/10
511-526, 528-599,
CES
TASK 38-12-41-400-008
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-12-41
Page 435
Aug 01/09
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-12-41-860-065
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the potable water-shutoff valve in the lavatory is
closed.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
4. Procedure
_________
EFF :
ALL 38-12-41
Page 436
Feb 01/10
CES
**ON A/C ALL
Subtask 38-12-41-420-057
(2) Install the new O-rings (3) in the cap assembly (1).
(5) Install the winding ring (4) and tighten it with the special key (P/N
W35-90-61) Vendor AQUAROTTER Code (VC3207) CMM 38-11-03.
(6) Install the cap assembly (1) and safety it with the setscrews (2).
5. Close-up
________
Subtask 38-12-41-410-062
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-12-41-862-057
EFF :
ALL 38-12-41
Page 437
Aug 01/09
R
CES
QUANTITY INDICATING - DESCRIPTION AND OPERATION
_______________________________________________
1. General
_______
The quantity indicating system gives a visual indication of how much water
is available in the potable water tank. The indicating system is installed
to assist the ground and cabin service personnel.
The quantity indicating system gives a visual indication of how much water
is available in the potable water tank. The indicating system is installed
to assist the ground and cabin service personnel.
The indication display on the Flight Attendant Pane (FAP) is part of the
CIDS system (Ref CIDS 23-73-00).
2. __________________
Component Location
EFF :
ALL 38-13-00
Page 1
Feb 01/10
CES
Quantity Indicating System - Component location
Figure 001
R
EFF :
236-238,
001-049, 051-099, 101-105, 201-233, 38-13-00
Page 2
Feb 01/08
CES
Quantity Indication System - Component Location
Figure 001A
R
EFF : 106-149, 234-235, 239-249, 251-299,
501-509, 511-526, 528-599,
38-13-00
Page 3
Feb 01/10
CES
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3MA TRANSMITTER-QUANTITY ---- 138 38-13-11
10MA INDICATOR-LIGHT TANK FULL 2023VU 171 38-13-00
6MA GAUGE-CONTENTS 2023VU 171 38-13-12
--- INDICATOR WATER-QUANTITY 124RH 220 38-13-00
2MP DRAIN VALVE CONTROL-LIGHT 2023VU 171 38-13-00
5MA DOOR MICRO-SWITCH 2023VU 171 38-13-00
3MP DRAIN LIMIT SWITCH 2023VU 171 38-14-00
300RH7 DEU-B 200 23-73-00
R
EFF : 106-149, 151-199, 234-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
38-13-00
Page 4
Feb 01/10
528-599,
CES
Quantity Indicating System - Component Location
R Figure 001B
R
EFF :
151-199, 38-13-00
Page 5
Nov 01/07
CES
R Quantity Indication System - Component Location
R Figure 001C
R
EFF :
301-399, 401-499, 38-13-00
Page 6
Nov 01/07
CES
**ON A/C ALL
3. Description
___________
EFF :
ALL 38-13-00
Page 7
Feb 01/10
CES
Water Content Transmitter 3MA
Figure 002
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-13-00
Page 8
Feb 01/10
CES
Water Content Transmitter 3MA
Figure 002A
EFF :
151-199, 301-399, 401-499, 38-13-00
Page 9
Nov 01/07
R
CES
E. Indicator Light 10MA
The indicator light 10MA on the potable water service panel will come on
when the water tank is full and the fill/drain valve is closed.
4. ________________
System Operation
The quantity transmitter 3MA, operates as a variable capacitor and uses the
water in the tank as the variable component. Any increase of water in the
tank increases the output signal, any decrease in water decreases the output
signal.
Two quantity indicators are supplied with transmitter output signal. The
signal to the service panel indicator 6MA moves a pointer over a scale
calibrated in increments of volume. The signal to the Forward Attendant
Panel (FAP) LED indicator shows the percentage of volume if the panel
pushswitch is pressed, (or the potable water service panel is open).
The FULL indication light on the service panel will come on when the tank is
full.
EFF :
ALL 38-13-00
Page 10
Feb 01/10
CES
Quantity Indicating System - Electrical Schematic
Figure 003
R
EFF :
236-238,
001-049, 051-099, 101-105, 201-233, 38-13-00
Page 11
Feb 01/08
CES
Quantity Indicating System - Electrical Schematic
Figure 003A
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-13-00
Page 12
Feb 01/10
CES
Quantity Indicating System - Electrical Schematic
R Figure 003B
EFF :
151-199, 38-13-00
Page 13
Nov 01/07
CES
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
The quantity indicator on the Flight Attendant Panel (FAP) gets its
information from the potable water system-transmitter.
The signal to the FAP quantity indicator shows the percentage of volume.
When you push the Water/Waste key on the FAP, the WATER/WASTE page comes on
and the potable and waste quantity comes in view. The value water quantity
shown digitally and graphically on the WATER QUANTITY display.
System information of the potable water system will show on the MESSAGE
Screen when the System info key is pressed.
The FULL indication light on the service panel comes on when the tank is
full.
The quantity indicator 6MA on the service panel shows the contents of
potable water which is in the potable water tank.
A rectangle box with the message NO WATER PRESSURE will show (on the
aircraft symbol) if there is no water pressure available in the potable
water system.
If there is no water in the potable water system:
- A blue card with the message NO WATER QUANTITY DATA AVAILABLE will cover
the symbol of the potable water tank.
The transmitter also has a low-level switch which opens when the water tank
contents drop to a set level. When the low-level switch opens it disconnects
the electrical supply to the water heaters in the lavatories.
The transmitter also has a high-level switch, which controls the operation
of a relay to close the fill/drain valve 16MA. The high level switch will
de-energize the relay to stop the filling procedure when the tank is full.
The transmitter also has a high-level switch, which controls the operation
of a relay to close the fill/overflow drain valve 8MA. The high level switch
will de-energize the relay to stop the filling procedure when the tank is
full.
EFF :
ALL 38-13-00
Page 14
Feb 01/10
CES
**ON A/C ALL
The micro switch 5MA closes to energize the indicating system when the
service door 171AL is opened for ground servicing. The micro switch 5MA
isolates the indicating system when the service door 171AL is closed again.
A. Not Applicable
A. A rectangle box with the message NO WATER PRESSURE will show (on the
aircraft symbol) if there is no water pressure available in the potable
water system.
If there is no water in the potable water system:
- A blue card with the message NO WATER QUANTITY DATA AVAILABLE will
cover the symbol of the potable water tank.
If there are no potable water information available:
- The blue card with the message NO WATER QUANTITY DATA AVAILABLE.
EFF :
ALL 38-13-00
Page 15
Feb 01/10
CES
QUANTITY INDICATING - MAINTENANCE PRACTICES
___________________________________________
TASK 38-13-00-960-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-13-00-861-052
EFF :
ALL 38-13-00
Page 201
Aug 01/07
CES
Subtask 38-13-00-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-13-00-010-052
C. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
potable-water sercice-panel door (referred to as the service door)
171AL.
EFF :
ALL 38-13-00
Page 202
Feb 01/10
CES
4. Procedure
_________
Subtask 38-13-00-960-050
(1) Remove the cap (1) with the indication lamp (2) from the
potable-water service panel 2023VU (3).
(2) Remove the indication lamp (2) from the cap (1).
(3) Put the new indication lamp (2) into the cap (1).
(4) Install the cap (1) together with the new indication lamp (2) on the
potable-water service panel 2023VU (3).
(5) Torque the cap (1) to between 0.19 and 0.21 m.daN (16.81 and 18.58
lbf.in).
Subtask 38-13-00-865-054
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-13-00
Page 203
Feb 01/10
CES
Potable Water Service-Panel
Figure 201/TASK 38-13-00-991-001
EFF :
ALL 38-13-00
Page 204
Aug 01/07
R
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 301-399, 401-499,
Subtask 38-13-00-710-052
(1) Push and hold the cap (1) to test that the light comes ON.
5. Close-up
________
Subtask 38-13-00-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove all the ground support equipment, the maintenance equipment,
the standard and special tools and all other items.
Subtask 38-13-00-862-052
EFF :
ALL 38-13-00
Page 205
Nov 01/08
CES
QUANTITY INDICATING - ADJUSTMENT/TEST
_____________________________________
TASK 38-13-00-710-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-13-00-861-050
Subtask 38-13-00-860-050
EFF :
ALL 38-13-00
Page 501
Aug 01/08
R
CES
(3) Connect the CART - SERVICING, WATER, POTABLE to the fill connection
at the service panel 2023VU.
Subtask 38-13-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-13-00
Page 502
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-13-00-710-050
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- fill the potable water tank - the quantity indicator 6MA shows 1/4
with 50.0 l (13.21 USgal) of full.
water.
EFF :
ALL 38-13-00
Page 503
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
On the FAP 120RH/miscellaneous panel
WATER AND WASTE 124RH:
- the quantity indicator shows 50%
full.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-13-00
Page 504
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
On the FAP 120RH/miscellaneous panel
WATER AND WASTE 124RH:
- the quantity indicator shows 100%
full.
Subtask 38-13-00-710-050-A
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-13-00
Page 505
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push and hold the membrane - the quantity indicator shows 25%
switch IND ON. full.
R
EFF :
151-199, 301-399, 401-499, 38-13-00
Page 506
Aug 01/07
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- fill the potable water tank - the motorized fill/overflow/drain
with 220 l (58.12 USgal) of valve 8MA closes.
water. - the TANK FULL control light comes on.
- the quantity indicator 6MA shows
full.
- the fill and drain handle goes back
to the NORMAL position.
5. Close-up
________
Subtask 38-13-00-080-050
Subtask 38-13-00-862-050
Subtask 38-13-00-410-050
EFF :
ALL 38-13-00
Page 507
Aug 01/07
R
CES
TASK 38-13-00-710-002
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-13-00-861-051
EFF :
ALL 38-13-00
Page 508
Nov 01/07
CES
Subtask 38-13-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-13-00-010-051
C. Get Access
(1) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
potable water service-panel.
Subtask 38-13-00-680-050
NOTE : The potable water system must be empty for the subsequent test.
____
EFF :
ALL 38-13-00
Page 509
Feb 01/10
CES
4. Procedure
_________
Subtask 38-13-00-710-051
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- turn the cable control handle - the FWD DRAIN VALVE OPEN light is
3254MM to the NORMAL position off.
and pull it out. - the OVERFLOW VALVE OPEN light goes
off.
- the TANK DRAIN VALVE OPEN light is
off.
- the TANK FULL light is off.
- turn the cable control handle - the FWD DRAIN VALVE OPEN light comes
3254MM to the DRAIN position on.
and pull it out. - the OVERFLOW VALVE OPEN light comes
on.
- the TANK DRAIN VALVE OPEN light comes
on.
- the TANK FULL light is off
- turn the cable control handle - the FWD DRAIN VALVE OPEN light goes
3254MM to the NORMAL position. off.
- the OVERFLOW VALVE OPEN light goes
off.
- the TANK DRAIN VALVE OPEN light goes
off.
- the TANK FULL light is off.
EFF :
ALL 38-13-00
Page 510
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. At the potable-water service On the Forward Attendants Panel (FAP)
panel: 120RH/miscellaneous panel WATER AND
- close the potable-water WASTE 124RH:
service-panel door 161AL. - there is no indication.
Subtask 38-13-00-710-051-A
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- turn the cable control handle - the FWD DRAIN VALVE OPEN light is
3254MM to the NORMAL position. off.
- the TANK FULL light is off.
- turn the cable control handle - the FWD DRAIN VALVE OPEN light comes
3254MM to the DRAIN position on.
and pull it out. - the TANK FULL light is off
- turn the cable control handle - the FWD DRAIN VALVE OPEN light goes
3254MM to the NORMAL position. off.
- the TANK FULL light is off.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-13-00
Page 511
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. At the potable-water service At the Forward Attendants Panel (FAP)
panel: 120RH/miscellaneous panel WATER AND
WASTE 124RH:
5. Close-up
________
Subtask 38-13-00-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
NOTE : Make sure that the latches are correctly locked and that the
____
door makes a continuous surface with the skin of the aircraft.
Subtask 38-13-00-862-051
EFF :
ALL 38-13-00
Page 512
Nov 01/08
R
CES
TRANSMITTER QUANTITY (3MA) - REMOVAL/INSTALLATION
_________________________________________________
TASK 38-13-11-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-13-11
Page 401
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-13-11-861-050
Subtask 38-13-11-010-050
B. Get Access
(2) Remove the passenger seat between frame 35 and 36 on the right side
(Ref. TASK 25-21-41-000-001).
(3) Remove the textile floor covering between frame 35 and 36 on the
right side (Ref. TASK 25-28-41-000-001).
Subtask 38-13-11-680-050
(2) Examine the drain valve 14MP and make sure it is open.
NOTE : If the the drain valve 14MP is not open, then you must open it
____
manually.
EFF :
ALL 38-13-11
Page 402
Feb 01/10
CES
**ON A/C 151-199, 301-399, 401-499,
Subtask 38-13-11-010-050-A
B. Get Access
Subtask 38-13-11-680-050-A
Subtask 38-13-11-941-051
D. Safety Precautions
EFF :
ALL 38-13-11
Page 403
Feb 01/10
CES
Subtask 38-13-11-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 38-13-11-020-050
(1) Disconnect the electrical connector (5) from the quantity transmitter
(1).
EFF :
ALL 38-13-11
Page 404
Feb 01/10
CES
Removal/Installation of the Quantity Transmitter 3MA
Figure 401/TASK 38-13-11-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-13-11
Page 405
Feb 01/10
CES
Removal/Installation of the Quantity Transmitter 3MA
Figure 401A/TASK 38-13-11-991-001-A
R
EFF :
151-199, 301-399, 401-499, 38-13-11
Page 406
Aug 01/05
CES
R (2) Put blanking caps on the disconnected electrical connector(s).
(5) Put a PLUG - BLANKING into the hole in the potable water tank.
Subtask 38-13-11-020-050-A
(1) Disconnect the electrical connector (5) from the quantity transmitter
(1).
(3) Remove all the connections and the attachment clamps (Ref. TASK 38-
11-41-000-001) but do not remove the tank.
(4) Turn the tank so that the transmitter is free for removal.
(7) Put a PLUG - BLANKING into the hole in the potable water tank.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-13-11
Page 407
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 38-13-11-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 38-13-11
Page 408
Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-13-11-860-051
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
Subtask 38-13-11-560-050
4. Procedure
_________
EFF :
ALL 38-13-11
Page 409
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-13-11-420-050
(2) Remove the blanking plug from the potable water tank (6).
(3) Install the quantity transmitter (1) into the potable water tank.
(6) Connect the electrical connector (5) to the quantity transmitter (1).
Subtask 38-13-11-420-050-A
(2) Remove the blanking plug from the potable water tank.
(3) Install the quantity transmitter (1) into the potable water tank.
R (6) Remove the blanking plugs from the disconnected line ends.
R
(7) Connect all the connections and the attachment clamps (Ref. TASK 38-
11-41-400-002).
R (9) Connect the electrical connector (5) to the quantity transmitter (1).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-13-11
Page 410
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 38-13-11-860-050
(2) Fill and service the potable water tank (Ref. TASK 12-15-38-613-001).
(5) Examine the water tank for leaks, leaks are not permitted.
Subtask 38-13-11-865-053
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-13-11-710-050
D. Do the operational Test of the Quantity Indicating System (Ref. TASK 38-
13-00-710-001).
EFF :
ALL 38-13-11
Page 411
Feb 01/10
CES
Subtask 38-13-11-670-050
5. Close-up
________
Subtask 38-13-11-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-13-11-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-13-11
Page 412
Feb 01/10
CES
**ON A/C ALL
Subtask 38-13-11-862-050
EFF :
ALL 38-13-11
Page 413
Nov 01/08
R
CES
LIMIT SWITCH - WATER SERVICE PANEL DOOR - REMOVAL/INSTALLATION
______________________________________________________________
TASK 38-13-16-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-13-16-861-050
EFF :
ALL 38-13-16
Page 401
Aug 01/08
R
CES
Subtask 38-13-16-865-050-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-13-16-010-051
C. Get Access
(1) Open and safety the AFT cargo-compartment door (Ref. TASK 52-30-00-
860-001).
(2) Set the CARGO COMPT light-switch 8LU on the service panel 2024VU to
the ON position.
(6) Put the warning notice in position to tell persons that the quantity
indication system will not operate.
EFF :
ALL 38-13-16
Page 402
Feb 01/10
CES
4. Procedure
_________
Subtask 38-13-16-020-050
(3) Remove and discard the lockwire from the nut (4).
EFF :
ALL 38-13-16
Page 403
Feb 01/10
CES
Water Service-Panel Door-Switch (5MA)
Figure 401/TASK 38-13-16-991-001
EFF :
ALL 38-13-16
Page 404
May 01/04
R
CES
TASK 38-13-16-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-13-16
Page 405
Aug 01/08
R
CES
3. __________
Job Set-up
Subtask 38-13-16-860-050
(1) Make sure that the electrical circuits are energized (Ref. TASK 24-
41-00-861-002):
(2) Make sure that the AFT cargo-compartment door is open and safetied
(Ref. TASK 52-30-00-860-001).
(3) Make sure that the CARGO COMPT light switch is set to the ON
position.
(5) Make sure that the access platform is in position under the potable
water service-panel.
(6) Make sure that the door of the potable water service-panel 171AL is
open.
(7) Make sure that the warning notice is in position to tell porsons that
the quantity indication system will not operate.
Subtask 38-13-16-865-053-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-13-16
Page 406
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-13-16-420-050
(5) Safety the nut (4) with corrosion-resistant steel lockwire 0.5 mm
(0.020 in.) dia.
(7) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 38-13-16-865-054-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-13-16
Page 407
Feb 01/10
CES
**ON A/C ALL
Subtask 38-13-16-710-050
5. Close-up
________
Subtask 38-13-16-410-050
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
NOTE : Make sure that the latches are correctly locked and that the
____
door makes a continuous surface with the skin of the aircraft.
(4) Set the CARGO COMPT light-switch 8LU on the service panel 2024VU to
the OFF position.
(7) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 38-13-16-862-050
EFF :
ALL 38-13-16
Page 408
Feb 01/09
R
CES
INDICATOR QUANTITY (6MA) - REMOVAL/INSTALLATION
_______________________________________________
TASK 38-13-21-000-001
NOTE : Two persons must do this task. One must work inside of zone 170 and the
____
other outside of zone 170.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-13-21-861-050
EFF :
ALL 38-13-21
Page 401
Aug 01/08
R
CES
Subtask 38-13-21-010-050
B. Get Access
(3) Remove the panel 161DW from the aft bulkhead of the bulk cargo
compartment.
Subtask 38-13-21-614-050
(1) Drain the water from the potable water tank 3000MM (Ref. TASK 38-10-
00-614-002).
Subtask 38-13-21-865-053-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-13-21
Page 402
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-13-21-020-051
(1) Disconnect the electrical connector (1) from the quantity indicator
(2).
(3) Remove the sealant from from the fasteners of the quantity indicator
(2) with a nonmetallic scraper (inside of zone 170).
(4) Remove the nuts (5) and the washers (6) from the screws (9).
(5) Remove the screws (9), the flange (8) and the seal (7).
(6) Hold the quantity indicator (2) from the outside of zone 170 and
remove the screws (4) and (10).
(7) Remove the clamp (3) from inside zone 170 and the quantity indicator
(2) from outside of zone 170.
EFF :
ALL 38-13-21
Page 403
Aug 01/07
R
CES
Quantity Indicator 6MA
Figure 401/TASK 38-13-21-991-001
EFF :
ALL 38-13-21
Page 404
Aug 01/00
R
CES
TASK 38-13-21-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific spatula
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-13-21
Page 405
Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-13-21-860-051
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
Subtask 38-13-21-865-054-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-13-21
Page 406
Feb 01/10
CES
**ON A/C ALL
Subtask 38-13-21-560-050
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(2) Clean the retained components, the component interface and/or the
adjacent area with CLEANING AGENTS (Material No. 11-004).
4. Procedure
_________
Subtask 38-13-21-420-051
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.
EFF :
ALL 38-13-21
Page 407
Nov 01/08
R
CES
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
(1) Install and support the quantity indicator (2) in the hole in panel
171AL.
NOTE : Make sure that you can read the quantity indicator.
____
(2) Apply a bead of SEALANTS (Material No. 09-016) around the quantity
indicator (2) inside zone 170.
(3) Apply SEALANTS (Material No. 09-016) around the plain portion of the
screws (4) and (10).
(4) Install the clamp (3) around the housing of the quantity indicator
(2) inside zone 170 and install the screws (4) and (10) from outside
of zone 170.
(5) Apply SEALANTS (Material No. 09-018) around the plain portion of the
screws (9).
(6) Install the seal (7) and the flange (8) over the quantity indicator
(2).
(7) Install the screws (9), the washers (6) and the nuts (5).
(8) Apply a cap of SEALANTS (Material No. 09-016) over the nuts (5) and
the washers (6).
(10) Remove the unwanted sealant from the head of the screws (9).
(11) Remove the blanking cap and connect the electrical connector (1) to
the quantity indicator (2).
EFF :
ALL 38-13-21
Page 408
Nov 01/08
R
CES
Subtask 38-13-21-865-055-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-13-21-710-050
C. Do the operational test of the quantity indicating system (Ref. TASK 38-
13-00-710-001).
5. Close-up
________
Subtask 38-13-21-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install panel 161DW on the aft bulkhead of the bulk cargo
compartment.
Subtask 38-13-21-862-050
EFF :
ALL 38-13-21
Page 409
Feb 01/10
CES
CONTROL UNIT - WATER LEVEL PRE SELECTION - REMOVAL/INSTALLATION
_______________________________________________________________
TASK 38-13-34-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-13-34-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
4. Procedure
_________
EFF :
ALL 38-13-34
Page 401
Feb 01/10
CES
TASK 38-13-34-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
Not Applicable
3. __________
Job Set-up
Subtask 38-13-34-865-051
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-13-34
Page 402
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-13-34-865-052
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
5. Close-up
________
EFF :
ALL 38-13-34
Page 403
Feb 01/10
CES
WATER DRAINING (DUMP) - DESCRIPTION AND OPERATION
_________________________________________________
1. _______
General
The drain system gives the possibility to drain the water from the potable
water system.
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANEL I ZONE I ACCESS
DOOR
-------------------------------------------------------------------------------
2023VU POTABLE WATER SYSTEM SERVICE PANEL 171 171AL
- POTABLE WATER DRAIN PANEL 133 133AL
- POTABLE WATER DRAIN PANEL 138 192NB
2MP DRAIN VALVE CONTROL LIGHT 2023VU 171 171AL
3MP LIMIT SWITCH 2023VU 171 -
4MP MOTORIZED DRAIN VALVE 133 -
6MP OVERFLOW VALVE CONTROL LIGHT 2023VU 171 171AL
8MP OVERFLOW VALVE 138 -
12MP TANK DRAIN VALVE CONTROL LIGHT 2023VU 171 171AL
14MP DRAIN VALVE 138 -
16MA FILL/DRAIN VALVE 171 -
-------------------------------------------------------------------------------
FIN I FUNCTIONAL DESIGNATION I PANEL I ZONE I ACCESS
DOOR
-------------------------------------------------------------------------------
8MA FILL/OVERFLOW DRAIN VALVE 171 171AL
2023VU POTABLE WATER SYSTEM SERVICE PANEL 171 171AL
- POTABLE WATER DRAIN PANEL 133 133AL
2MP DRAIN VALVE CONTROL LIGHT 2023VU 171 171AL
3MP LIMIT SWITCH 2023VU 171 -
4MP MOTORIZED DRAIN VALVE 133 -
EFF :
ALL 38-14-00
Page 1
Feb 01/10
CES
Potable Water Draining - Component Location.
Figure 001 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-00
Page 2
Feb 01/10
CES
Potable Water Draining - Component Location.
Figure 001 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-00
Page 3
Feb 01/10
CES
Potable Water Draining - Component Location
Figure 001A
R
EFF :
151-199, 301-399, 401-499, 38-14-00
Page 4
Aug 01/05
CES
**ON A/C ALL
3. Description
___________
4. Operation
_________
EFF :
ALL 38-14-00
Page 5
Feb 01/10
CES
Water Draining - Electrical Schematic
Figure 002
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-00
Page 6
Feb 01/10
CES
Water Draining - Electrical Schematic
Figure 002A
R
EFF :
151-199, 301-399, 401-499, 38-14-00
Page 7
Aug 01/05
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
You turn the control handle to DRAIN and pull it out to the stop. This opens
the fill/drain valve 16MA and closes the limit switch 3MP. The motorized
overflow valve 8MP and the motorized drain valves 4MP and 14MP are energized
and move to the open position. On the potable water service panel 2023VU,
the drain valve control lights 2MP and 12MP and the overflow valve control
light 6MP come on. When the system has drained, you push and turn the
control handle to the NORMAL position. The limit switch 3MP opens, the three
valves close and the control lights go off. If electric power is not
available, you can open the valves manually with the handles installed on
the potable water service and the drain panels. The handles are marked
SHUT/OPEN.
When you set the control handle to DRAIN and pull it out to its stop, the
fill/overflow drain valve opens. This procedure also closes the limit switch
3MP which energizes and moves the motorized drain valve 4MP to the open
position. The drain valve control-light 2MP, which is located on the potable
water service panel 2023VU, comes on when the motorized drain valve 4MP
opens. The two valves close when the system has drained and the control
handle is pushed in and set to NORMAL. The drain valve control-light will
also go off. You can open the motorized drain valve manually, if electrical
supply is not available. A handle, which is located on the drain panel,
opens the valve when you move it from SHUT to DRAIN.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-14-00
Page 8
Feb 01/10
511-526, 528-599,
CES
WATER DRAINING (DUMP) - MAINTENANCE PRACTICES
_____________________________________________
TASK 38-14-00-960-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-00-861-057
EFF :
ALL 38-14-00
Page 201
Aug 01/07
CES
Subtask 38-14-00-865-079
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-14-00-010-064
C. Get Access
4. Procedure
_________
Subtask 38-14-00-960-050
(1) Remove the cap (1) with the indication lamp (2) from the
potable-water service panel 2023VU (3).
(2) Remove the indication lamp (2) from the cap (1).
EFF :
ALL 38-14-00
Page 202
Feb 01/10
CES
Potable Water Service-Panel
Figure 201/TASK 38-14-00-991-001
EFF :
ALL 38-14-00
Page 203
Aug 01/00
CES
(3) Put the new indication lamp (2) into the cap (1).
(4) Install the cap (1) together with the new indication lamp (2) on the
potable-water service panel 2023VU (3).
(5) Torque the cap (1) to between 0.19 and 0.21 m.daN (16.81 and 18.58
lbf.in).
Subtask 38-14-00-865-084
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-14-00-710-055
(1) Push and hold the cap (1) to test that the light comes ON.
EFF :
ALL 38-14-00
Page 204
Feb 01/10
CES
5. Close-up
________
Subtask 38-14-00-410-062
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove all the ground support equipment, the maintenance equipment,
the standard and special tools and all other items.
Subtask 38-14-00-862-058
EFF :
ALL 38-14-00
Page 205
Aug 01/07
CES
TASK 38-14-00-000-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-00
Page 206
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-00-861-055
Subtask 38-14-00-865-067
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-00
Page 207
Feb 01/10
CES
**ON A/C ALL
Subtask 38-14-00-010-062
C. Get Access
4. Procedure
_________
Subtask 38-14-00-020-050-A
(c) Remove the sealant from around the flange of the indication box.
(d) If necessary remove the caps (1) and (2) with the indication
lamps 10MA and 2MP from the potable-water service.
EFF :
ALL 38-14-00
Page 208
Feb 01/10
CES
Indication Box 2023VU/2021VU
Figure 202/TASK 38-14-00-991-003-A
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-00
Page 209
Feb 01/10
CES
R Indication Box 2023VU
R Figure 202A/TASK 38-14-00-991-003
EFF :
151-199, 301-399, 401-499, 38-14-00
Page 210
Feb 01/08
CES
(f) Remove the indication box (6).
(c) Remove the sealant from around the flange of the indication box.
(d) If necessary remove the caps (11) and (12) with the indication
lamps 6MP and 12MP from the potable-water service.
Subtask 38-14-00-020-050
(3) Remove the sealant from around the flange of the indication box.
(4) If necessary remove the caps (1) and (2) with the indication lamps
10MA and 2MP from the potable-water service.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-14-00
Page 211
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 38-14-00-400-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 38-14-00
Page 212
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-00-860-054
(1) Make sure that the electrical circuits are energized (Ref. TASK 24-
42-00-861-001)
(2) Make sure that the warning notices are in position at the potable
water service panel.
(3) Remove the old sealant from the indication box with a non metallic
scraper.
EFF :
ALL 38-14-00
Page 213
Feb 01/10
CES
Subtask 38-14-00-865-069
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
4. Procedure
_________
EFF :
ALL 38-14-00
Page 214
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-14-00-420-050-A
(a) Make sure that the component interface and/or adjacent area is
clean.
(d) Apply SEALANTS (Material No. 09-019) to the area of the service
panel that makes the interface with the indicator box 2023VU.
(e) Put the indication box together with the seal (5) in position.
(g) Remove the unwanted sealant from around the indicator box.
(j) Make sure that the electrical connectors are clean and in the
correct condition.
(l) If Removed install the control lamps 10MA and 2MP and the caps
(1) and (2).
(m) Torque the caps (1) and (2) to between 0.19 and 0.21 m.daN (16.81
and 18.58 lbf.in).
(a) Make sure that the component interface and/or adjacent area is
clean.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-00
Page 215
Feb 01/10
CES
(b) If necessary replace the seal seal (15).
(d) Apply SEALANTS (Material No. 09-019) to the area of the service
panel that makes the interface with the indicator box 2021VU.
(e) Put the indication box together with the seal (15) in position.
(g) Remove the unwanted sealant from around the indicator box.
(j) Make sure that the electrical connectors are clean and in the
correct condition.
(l) If Removed install the control lamps 6MP and 12MP and the caps
(11) and (12).
(m) Torque the caps (11) and (12) to between 0.19 and 0.21 m.daN
(16.81 and 18.58 lbf.in).
Subtask 38-14-00-420-050
(1) Make sure that the component interface and/or adjacent area is clean.
(3) Apply SPECIAL MATERIALS (Material No. 05-013) to the surface of the
indication box (6).
(4) Apply SEALANTS (Material No. 09-019) to the area of the service panel
that makes the interface with the indicator box 2023VU.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-14-00
Page 216
Feb 01/10
511-526, 528-599,
CES
(5) Put the indication box together with the seal (5) in position.
(7) Remove the unwanted sealant from around the indicator box.
(10) Make sure that the electrical connectors are clean and in the correct
condition.
(12) If Removed install the control lamps 10MA and 2MP and the caps (1)
and (2).
(13) Torque the caps (1) and (2) to between 0.19 and 0.21 m.daN (16.81 and
18.58 lbf.in).
Subtask 38-14-00-865-070
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-00
Page 217
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 211-249, 251-299, 501-509, 511-526, 528-599,
Subtask 38-14-00-710-052-A
(1) Push and hold the cap (1) to test that the light 10MA comes ON.
(3) Push and hold the cap (2) to test that the light 2MP comes ON.
(5) Push and hold the cap (11) to test that the light 6MP comes ON.
(7) Push and hold the cap (12) to test that the light 12MP comes ON.
Subtask 38-14-00-710-052
(1) Push and hold the cap (1) to test that the light 102MA comes ON.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-14-00
Page 218
Feb 01/10
511-526, 528-599,
CES
(3) Push and hold the cap (2) to test that the light 2MP comes ON.
5. Close-up
________
Subtask 38-14-00-410-060
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-14-00-862-056
EFF :
ALL 38-14-00
Page 219
Nov 01/08
R
CES
WATER DRAINING (DUMP) - ADJUSTMENT/TEST
_______________________________________
TASK 38-14-00-710-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-00-861-050
EFF :
ALL 38-14-00
Page 501
Aug 01/08
R
CES
Subtask 38-14-00-865-064-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-14-00-010-050
C. Get Access
(3) Remove the cap from the fill/drain port at the water service panel
2023VU.
EFF :
ALL 38-14-00
Page 502
Feb 01/10
CES
Subtask 38-14-00-480-050
(1) Connect the drain hose to the potable water fill and drain port at
the service panel 2023VU.
(2) Connect the drain hose to the potable water drain-port at the forward
drain panel.
(3) Connect the drain hose to the drain port at the drain and overflow
panel.
Subtask 38-14-00-010-050-A
C. Get Access
(3) Remove the cap from the fill/drain port at the water service panel
2023VU.
Subtask 38-14-00-480-050-A
(1) Connect the drain hose to the potable water fill and drain port at
the service panel 2023VU.
(2) Connect the drain hose to the potable water drain-port at the forward
drain panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-14-00
Page 503
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 38-14-00-860-052
(1) Make sure that all the water shutoff valves in the lavatories and
galleys are open.
(2) Make sure that all the water heaters are turned off.
(3) Make sure that there is enough water in the system before you do this
test.
4. Procedure
_________
Subtask 38-14-00-710-050
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the service panel 2023VU: At the service panel 2023VU, the drain
panel 133AL and the drain and overflow
panel 192NB:
- turn and pull the control - the motorized fill/drain valve 16MA
handle from the NORMAL position opens.
to the DRAIN position. - the motorized drain valve 4MP opens.
- the motorized overflow valve 8MP
opens.
- the motorized drain valve 14MP opens.
- the drain valve control light 2MP
comes on.
- the overflow valve control light 6MP
comes on.
- the drain valve control light 12MP
comes on.
- water flows from the three drain
ports.
EFF :
ALL 38-14-00
Page 504
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push and turn the control - the motorized fill/drain valve 16MA
handle from the DRAIN position closes.
to the NORMAL position. - the drain valve control light 2MP
goes off.
- the motorized drain valve 4MP closes.
- the motorized drain valve 14MP
closes.
- the motorized overflow valve 8MP
closes.
- the overflow valve control light 6MP
goes off.
- the drain valve control light 12MP
goes off.
- the flow of water stops from the
drain ports.
3. At the service panel 2023VU: At the service panel 2023VU, the drain
panel 133AL and the drain and overflow
panel 192NB:
- turn and pull the control - the motorized fill/drain valve 16MA
handle from the NORMAL position opens.
to the DRAIN position. - water flows from the drain port.
- the motorized drain valve 4MP stays
closed.
- the motorized overflow valve 8MP
stays closed.
- the motorized drain valve 14MP stays
closed.
- the overflow valve control light 6MP
stays off.
- the drain valve control light 12MP
stays off.
- the drain valve control light 2MP
stays off.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-00
Page 505
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : Water with a decreased flow will
____
drain from the fill and drain
port. This is because the
overflow valve 8MP is closed.
4. At the drain panel 133AL, the At the service panel 2023VU and the
drain and overflow panel 192NB: drain panel 133AL:
- the motorized drain valve 4MP opens.
- move the drain handle of the - the motorized drain valve 14MP opens.
drain valve 4MP from the SHUT - the motorized overflow valve 8MP
to the OPEN position. opens.
- move the drain handle of the - water flows from the drain ports.
drain valve 14MP from the SHUT - the drain valve control light 2MP
to the OPEN position. stays off.
- move the overflow handle of the - the drain valve control light 12MP
overflow valve 8MP from the stays off.
SHUT to the OPEN position. - the overflow valve control light 6MP
stays off.
5. At the drain panel 133AL, the At the drain panel 133AL, the drain and
drain and overflow panel 192NB, overflow panel 192NB, and the service
and the service panel 2023VU: panel 2023VU:
- move the drain handle of the - the motorized drain valve 4MP closes.
drain valve 4MP from the DRAIN
to the SHUT position. - the motorized drain valve 14MP
- move the drain handle of the closes.
drain valve 14MP from the DRAIN
to the SHUT position. - the motorized overflow valve 8MP
- move the control handle of the closes.
overflow valve 8MP from the
OPEN to the SHUT position. - the motorized fill/drain valve 16MA
- push and turn the control closes.
handle of the fill/drain valve - the flow of water stops from the
16MA from the DRAIN to the three drain ports.
NORMAL position.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-00
Page 506
Feb 01/10
CES
R **ON A/C 151-199, 301-399, 401-499,
Subtask 38-14-00-710-050-A
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. At the service panel 2023VU: At the service panel 2023VU and the
drain panel 133AL:
- turn and pull the control - the motorized fill/overflow drain
handle from the NORMAL position valve 8MA opens.
to the DRAIN position. - the motorized drain valve 4MP opens.
- the drain valve control light 2MP
comes on.
- water flows from both drain ports.
3. At the service panel 2023VU: At the service panel 2023VU and the
drain panel 133AL:
- turn and pull the control - the motorized fill/overflow drain
handle from the NORMAL position valve 8MA opens.
to the DRAIN position. - water flows from the drain port.
- the motorized drain valve 4MP stays
closed.
- the drain valve control light 2MP
stays off.
R
EFF :
151-199, 301-399, 401-499, 38-14-00
Page 507
Aug 01/05
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
4. At the drain panel 133AL: At the service panel 2023VU and the
drain panel 133AL:
- move the drain handle from the - the motorized drain valve 4MP opens.
SHUT to the DRAIN position. - water flows from the drain port.
- the drain valve control light 2MP
stays off.
5. At the drain panel 133AL and the At the drain panel 133AL and the
service panel 2023VU: service panel 2023VU:
- move the drain handle from the - the motorized drain valve 4MP closes.
DRAIN to the SHUT position.
- push and turn the control - the motorized fill/overflow drain
handle from the DRAIN to the valve 8MA closes.
NORMAL position. - the flow of water stops from both the
drain ports.
5. Close-up
________
Subtask 38-14-00-080-050
Subtask 38-14-00-613-050
(1) Fill the potable water tank 3000MM (Ref. TASK 12-15-38-613-001).
(3) Operate the water faucets to bleed the potable water system.
EFF :
ALL 38-14-00
Page 508
May 01/04
R
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-14-00-410-050
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-14-00-410-050-A
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-14-00-862-050
EFF :
ALL 38-14-00
Page 509
Feb 01/10
CES
TASK 38-14-00-820-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-00
Page 510
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-00-861-053
Subtask 38-14-00-010-058
B. Get Access
(1) Put the warning notices in position to tell persons not to use the
toilets.
(3) Put the access platform in position at the AFT cargo compartment
door.
Subtask 38-14-00-680-054
EFF :
ALL 38-14-00
Page 511
Feb 01/10
CES
**ON A/C ALL
Subtask 38-14-00-865-065-B
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
4. Procedure
_________
EFF :
ALL 38-14-00
Page 512
Feb 01/10
CES
Limit Switches 3MP and 5MP Adjustment
Figure 501/TASK 38-14-00-991-002
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-00
Page 513
Feb 01/10
CES
Subtask 38-14-00-820-050
(a) Turn the fill/drain handle (3254MM) to the left and pull it out
31.0 +2 -2 mm (1.2204 +0.0787 -0.0787 in.)
(Ref. Fig. 501/TASK 38-14-00-991-002)
Dimension A.
(c) Move the switch assembly in the direction of the control cam (1)
until you hear a click.
(e) Make sure that the switch 5MP is aligned with the control cam
(1).
(a) Turn the fill/drain handle (3254MM) to the right and pull it out
31.0 +2 -2 mm (1.2204 +0.0787 -0.0787 in.)
(Ref. Fig. 501/TASK 38-14-00-991-002)
Dimension A.
(c) Move the switch assembly in the direction of the control cam (1)
until you hear a click.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-00
Page 514
Feb 01/10
CES
(e) Make sure that the switch 3MP is aligned with the control cam
(1).
Subtask 38-14-00-865-066-B
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-00
Page 515
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-14-00-720-050
C. Functional Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-00
Page 516
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- operate the fill/drain handle - the lever of the fill/drain valve
from the drain to the normal 16MA moves from the open to the
position. closed position.
- the limit switch 3MP is de-energized.
- the motorised overflow valve 8MP
closes.
- the control light 6MP goes off.
5. Close-up
________
Subtask 38-14-00-613-052
Subtask 38-14-00-410-059
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-14-00-862-054
EFF :
ALL 38-14-00
Page 517
Feb 01/10
CES
R **ON A/C ALL
TASK 38-14-00-820-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 38-14-00
Page 518
Aug 01/07
CES
R **ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-00-861-058
Subtask 38-14-00-010-065
B. Get Access
(2) Put the access platform in position at the AFT cargo compartment
door.
Subtask 38-14-00-680-057
R
EFF :
ALL 38-14-00
Page 519
Aug 01/07
CES
**ON A/C ALL
Subtask 38-14-00-865-080-A
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-00
Page 520
Feb 01/10
CES
R **ON A/C ALL
4. Procedure
_________
Subtask 38-14-00-820-051
(a) Turn the fill/drain and overflow handle (3254MM) to the right and
pull it out 31.0 +2 -2 mm (1.2204 +0.0787 -0.0787 in.)
(Ref. Fig. 502/TASK 38-14-00-991-018)
DIMENSION A.
NOTE : You must hold the fill/drain and overflow handle in this
____
position to do the adjustment.
(c) Move the switch assembly in the direction of the control cam (1)
until you hear a click.
(e) Make sure that the switch 3MP is aligned with the control cam
(1).
R
EFF :
ALL 38-14-00
Page 521
Aug 01/07
CES
Drain Limit-Switch 3MP Adjustment
Figure 502/TASK 38-14-00-991-018
EFF :
151-199, 301-399, 401-499, 38-14-00
Page 522
Aug 01/07
CES
**ON A/C ALL
Subtask 38-14-00-865-081-A
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-00
Page 523
Feb 01/10
CES
Subtask 38-14-00-720-051
C. Functional Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 38-14-00-613-053
Subtask 38-14-00-410-063
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-14-00
Page 524
Nov 01/08
R
CES
(3) Remove the access platform(s).
(4) Remove all the ground support equipment, the maintenance equipment,
the standard and special tools and all other items.
Subtask 38-14-00-862-059
EFF :
151-199, 301-399, 401-499, 38-14-00
Page 525
Nov 01/08
R
CES
LIMIT SWITCH - DRAIN HANDLE (3MP) - REMOVAL/INSTALLATION
________________________________________________________
TASK 38-14-17-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-17-861-050
EFF :
ALL 38-14-17
Page 401
Aug 01/08
R
CES
Subtask 38-14-17-010-050
B. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT) in position at the potable
water-service panel.
(2) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
(3) Put the ACCESS PLATFORM 2M (6 FT) in position at the AFT cargo
compartment door.
(4) In the AFT cargo compartment, on the control panel 5024VE set the
light switch 30LU to the ON position.
(6) Open the access door 171AL of the potable water-service panel.
Subtask 38-14-17-865-050-B
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-17
Page 402
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-14-17-020-050
(3) Remove and discard the lockwire from the nut (1).
(4) Remove the nut (1), the washer (2) and the drain limit switch 3MP (5)
and the O-ring (4).
EFF :
ALL 38-14-17
Page 403
Feb 01/10
CES
Drain Limit Switch
Figure 401/TASK 38-14-17-991-001
EFF :
ALL 38-14-17
Page 404
Aug 01/01
CES
TASK 38-14-17-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-17
Page 405
Aug 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-17-860-050
(2) Make sure that the AFT cargo-compartment door is open (Ref. TASK 52-
30-00-860-001).
(3) Make sure that the lights in the AFT cargo compartment, are set to
the ON position.
(4) Make sure that the floor panel 161DW is removed (Ref. TASK 25-55-12-
000-001).
(6) Make sure that the access door 171AL of the potable-water service
panel is open.
(7) Make sure that the WARNING NOTICE is in position to tell persons:
- Not to do the servicing of the potable water system.
- Not to operate the control handle 3254MM at the potable-water
service panel.
- That the draining system will not operate electrically.
EFF :
ALL 38-14-17
Page 406
Aug 01/09
R
CES
Subtask 38-14-17-865-051-B
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 38-14-17-420-050
(3) Remove the nut (1) and the washer (2) from the new drain limit switch
3MP (5).
(4) Make sure that the O-ring (4) is installed on the drain limit switch.
EFF :
ALL 38-14-17
Page 407
Feb 01/10
CES
(5) Put the drain limit switch 3MP (5) in position in the bracket (3).
(6) Install the stainless steel lockwire MISCELLANEOUS (Material No. 19-
009) in the hole of the washer (2).
NOTE : The axis of the drain limit switch (5) must align with the
____
pulley of the control handle (3254MM).
(8) Safety the nut (1) with the stainless steel lockwire MISCELLANEOUS
(Material No. 19-009) from the washer (2).
(9) Pull the control handle (3254MM) out 30.0 +2 -2 mm (1.1811 +0.0787 -
0.0787 in.) and listen for the drain limit switch 3MP (5) to klick,
if necessary adjust the switch (Ref. TASK 38-14-00-820-002).
(11) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 38-14-17-865-052-B
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-17
Page 408
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 151-199, 301-399, 401-499,
Subtask 38-14-17-710-050
C. Do the operational test of the potable water drain system (Ref. TASK 38-
14-00-710-001).
5. Close-up
________
Subtask 38-14-17-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) In the AFT cargo compartment, on the control panel 5024VU set the
light switch 30LU to the OFF position.
NOTE : Make sure that the latches are correctly locked and that the
____
door makes a continuous surface with the skin of the aircraft.
(8) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 38-14-17
Page 409
Feb 01/09
R
CES
Subtask 38-14-17-862-050
EFF :
ALL 38-14-17
Page 410
Feb 01/09
R
CES
LIMIT SWITCH - FILL CONDITION (5MP) - REMOVAL/INSTALLATION
__________________________________________________________
TASK 38-14-19-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-19-861-050
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-19
Page 401
Feb 01/10
CES
Subtask 38-14-19-010-050
B. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT) in position at the access door
171AL of the potable water-service panel.
(2) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
(3) Put the ACCESS PLATFORM 2M (6 FT) in position at the AFT cargo
compartment door.
(4) In the AFT cargo compartment, on the control panel 5024VE set the
light switch 30LU to the ON position.
Subtask 38-14-19-865-050-A
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2000VU WATER SYSTEM-QANT-IND 1MA B01
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-19
Page 402
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
4. Procedure
_________
Subtask 38-14-19-020-050
(3) Remove and discard the lockwire from the nut (1).
(4) Remove the nut (1), the washer (2) and the limit switch 5MP (5) and
the O-ring (4).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-19
Page 403
Feb 01/10
CES
Fill Condition Limit Switch
Figure 401/TASK 38-14-19-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-19
Page 404
Feb 01/10
CES
TASK 38-14-19-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-19
Page 405
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-19-860-050
(2) Make sure that the AFT cargo-compartment door is open (Ref. TASK 52-
30-00-860-001).
(3) Make sure that the lights in the AFT cargo compartment, are set to
the ON position.
(4) Make sure that the floor panel 161DW is removed (Ref. TASK 25-55-12-
000-001).
(6) Make sure that the access door 171AL of the potable water-service
panel is open.
(7) Make sure that the WARNING NOTICE is in position to tell persons:
- Not to do the servicing of the potable water system.
- Not to operate the control handle 3254MM at the potable-water
service panel.
- That the draining system will not operate electrically.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-19
Page 406
Feb 01/10
CES
Subtask 38-14-19-865-051-A
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2000VU WATER SYSTEM-QANT-IND 1MA B01
4. Procedure
_________
Subtask 38-14-19-420-050
(3) Remove the nut (1) and the washer (2) from the new limit switch 5MP
(5)
(4) Make sure that the O-ring (4) is installed on the limit switch.
(5) Put the limit switch 5MP (5) in position in the bracket (3).
(6) Install the stainless steel lockwire MISCELLANEOUS (Material No. 19-
009) in the hole of the washer (2).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-19
Page 407
Feb 01/10
CES
(7) Install the washer (2) and the nut (1).
NOTE : The axis of the limit switch 5MP (5) must align with the
____
pulley of the control handle (3254MM).
(8) Safety the nut (1) with the stainless steel lockwire MISCELLANEOUS
(Material No. 19-009) from the washer (2).
(9) Pull the control handle (3254MM) out 30.0 +2 -2 mm (1.1811 +0.0787 -
0.0787 in.) and listen for the limit switch 5MP to klick, if
necessary adjust the switch (Ref. TASK 38-14-00-820-001).
(11) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 38-14-19-865-052-A
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2000VU WATER SYSTEM-QANT-IND 1MA B01
Subtask 38-14-19-710-050
C. Do the operational test of the potable water drain system (Ref. TASK 38-
14-00-710-001).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-19
Page 408
Feb 01/10
CES
5. Close-up
________
Subtask 38-14-19-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) In the AFT cargo compartment, on the control panel 5024VE set the
light switch 30LU to the OFF position.
NOTE : Make sure that the latches are correctly locked and that the
____
door makes a continuous surface with the skin of the aircraft.
(8) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 38-14-19-862-050
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-19
Page 409
Feb 01/10
CES
VALVE - DRAIN (4MP) - REMOVAL/INSTALLATION
__________________________________________
TASK 38-14-41-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
No specific blanking plugs
No specific circuit breaker(s) safety clip(s)
No specific access platform 2 m (6 ft. 7 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-41
Page 401
May 01/09
CES
3. __________
Job Set-up
Subtask 38-14-41-861-051
Subtask 38-14-41-613-052
B. Drain the potable water tank and potable water lines (Ref. TASK 12-24-38-
680-001) or (Ref. TASK 12-24-38-680-002).
Subtask 38-14-41-010-055
C. Get Access
(2) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001).
R (4) In the FWD cargo compartment, remove the sidewall panel 131HW
R (Ref. TASK 25-54-12-000-003) .
R (5) Remove the insulation blanket from the drain valve (4MP).
Subtask 38-14-41-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
R Subtask 38-14-41-020-054
EFF :
ALL 38-14-41
Page 402
May 01/09
CES
R Drain Valve (4MP)
Figure 401/TASK 38-14-41-991-002
EFF :
ALL 38-14-41
Page 403
May 01/09
CES
Subtask 38-14-41-020-052
EFF :
ALL 38-14-41
Page 404
May 01/09
CES
TASK 38-14-41-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-41
Page 405
May 01/09
CES
3. __________
Job Set-up
Subtask 38-14-41-860-051
(2) Make sure that the potable water tank and potable water lines
(Ref. TASK 12-24-38-680-001) or (Ref. TASK 12-24-38-680-002) are
drained.
Subtask 38-14-41-010-056
B. Get Access
R (1) Make sure that the access platform is in position at the FWD
R cargo-compartment door 825.
(2) Make sure that the FWD cargo-compartment door 825 (Ref. TASK 52-30-
00-860-001) is open.
R (3) Make sure that the CARGO COMPT LIGHT switch 6LU is in the ON
R position.
R (4) Make sure that the sidewall panel 131HW is removed in the FWD cargo
R compartment (Ref. TASK 25-54-12-000-003).
R (5) Make sure that the insulation blanket is removed from the drain valve
R (4MP).
Subtask 38-14-41-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
EFF :
ALL 38-14-41
Page 406
May 01/09
CES
4. Procedure
_________
Subtask 38-14-41-420-051
(1) Remove the blanking plugs from the disconnected line ends.
R (2) Install the globe valve assembly (3) on its support (5).
R NOTE : Make sure that the lever of the globe valve assembly (3) is in
____
R the SHUT position.
R (4) Connect the pipe (4) to the globe valve assembly (3).
R (5) Connect the hose (7) to the globe valve assembly (3).
R
R Subtask 38-14-41-420-053
5. Close-up
________
Subtask 38-14-41-865-055
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1PX
Subtask 38-14-41-613-053
Subtask 38-14-41-710-051
C. Do the operational test of the Drain Valve (4MP) (Ref. TASK 38-14-00-710-
001).
EFF :
ALL 38-14-41
Page 407
May 01/09
CES
Subtask 38-14-41-410-052
D. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
R (4) Set the CARGO COMPT LIGHT switch 6LU to OFF position.
R (5) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-
002).
Subtask 38-14-41-862-051
EFF :
ALL 38-14-41
Page 408
May 01/09
CES
R TASK 38-14-41-000-003
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 38-14-41-861-052
EFF :
ALL 38-14-41
Page 409
May 01/09
CES
Subtask 38-14-41-613-054
B. Drain the potable water tank and potable water lines (Ref. TASK 12-24-38-
680-001) or (Ref. TASK 12-24-38-680-002).
Subtask 38-14-41-010-057
C. Get Access
(2) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001).
(4) In the FWD cargo compartment, remove the sidewall panel 131HW
(Ref. TASK 25-54-12-000-003).
(5) Remove the insulation blanket from the drain valve (4MP).
Subtask 38-14-41-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
Subtask 38-14-41-020-053
(1) Disconnect the electrical connector (4) from the electrical actuator
(3).
(3) Remove and discard the cotter pin (5) and remove the washer (6).
(4) Remove the pin (7) and disconnect the linkage (8).
EFF :
ALL 38-14-41
Page 410
Feb 01/10
CES
R Electrical Actuator of the Drain Valve
R Figure 402/TASK 38-14-41-991-003
EFF :
ALL 38-14-41
Page 411
May 01/09
CES
R (5) Remove the clamp (2).
R (6) Remove the electrical actuator (3) from the globe valve assembly (1).
EFF :
ALL 38-14-41
Page 412
May 01/09
CES
TASK 38-14-41-400-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-41
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-41-860-052
(2) Make sure that the potable water tank and potable water lines
(Ref. TASK 12-24-38-680-001) or (Ref. TASK 12-24-38-680-002) are
drained.
Subtask 38-14-41-010-058
B. Get Access
(1) Make sure that the access platform is in position at the FWD
cargo-compartment door 825.
(2) Make sure that the FWD cargo-compartment door 825 (Ref. TASK 52-30-
00-860-001) is open.
(3) Make sure that the CARGO COMPT LIGHT switch 6LU is in the ON
position.
(4) Make sure that the sidewall panel 131HW is removed in the FWD cargo
compartment (Ref. TASK 25-54-12-000-003).
(5) Make sure that the insulation blanket is removed from the drain valve
(4MP).
EFF :
ALL 38-14-41
Page 414
Feb 01/10
R
CES
Subtask 38-14-41-865-057
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
Subtask 38-14-41-420-052
(1) Install the electrical actuator (3) on the globe valve assembly (1).
(4) Install the pin (7), the washer (6) and the new cotter pin (5).
(6) Make sure that the electrical connectors are clean and in the correct
condition.
(7) Connect the electrical connector (4) to the electrical actuator (3).
5. Close-up
________
Subtask 38-14-41-865-058
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
EFF :
ALL 38-14-41
Page 415
Feb 01/10
CES
R Subtask 38-14-41-613-055
R Subtask 38-14-41-710-052
R C. Do the operational test of the Drain Valve (4MP) (Ref. TASK 38-14-00-710-
R 001).
R Subtask 38-14-41-410-053
R D. Close Access
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (4) Set the CARGO COMPT LIGHT switch 6LU to OFF position.
R (5) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-
R 002).
R Subtask 38-14-41-862-052
EFF :
ALL 38-14-41
Page 416
May 01/09
CES
VALVE-FILL/OVERFLOW/DRAIN (8MA) - REMOVAL/INSTALLATION
______________________________________________________
TASK 38-14-43-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-43
Page 401
Aug 01/08
R
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-43-861-050
Subtask 38-14-43-680-050
Subtask 38-14-43-865-050-A
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-43
Page 402
Feb 01/10
CES
Subtask 38-14-43-010-050
D. Get Access
4. Procedure
_________
Subtask 38-14-43-020-050
(b) Remove the pin (9) the washers (10) and the washer (7).
(c) Remove the control cable (8) from the lever of the motorized
fill/overflow-drain valve 8MA (18).
EFF :
ALL 38-14-43
Page 403
Feb 01/10
CES
Motorized Fill/Overflow-Drain Valve
Figure 401/TASK 38-14-43-991-001
EFF :
151-199, 301-399, 401-499, 38-14-43
Page 404
Aug 01/07
R
CES
(6) Removal of the bonding strap.
(7) Remove the bolts (16), the washers (17), the washers (4) and the nuts
(5).
EFF :
151-199, 301-399, 401-499, 38-14-43
Page 405
Feb 01/10
R
CES
**ON A/C ALL
TASK 38-14-43-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-43
Page 406
Feb 01/10
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-43-860-051
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the potable water tank is drained (Ref. TASK 12-24-38-
680-001).
R
EFF :
ALL 38-14-43
Page 407
Aug 01/07
CES
**ON A/C ALL
Subtask 38-14-43-865-052-A
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-14-43-560-050
(2) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
ALL 38-14-43
Page 408
Feb 01/10
CES
(b) Put the motorized fill/overflow-drain valve (13) on the bracket
and install the washers (17) and the bolts (16).
4. Procedure
_________
Subtask 38-14-43-420-051
(a) Install the bolts (16), the washers (17), the washers (4) and the
nuts (5).
(b) Install the pin (9) the washers (10) and the washer (7).
EFF :
ALL 38-14-43
Page 409
Nov 01/08
R
CES
(5) Installation of the distribution lines.
(a) Put the overflow lines in position and connect the connections
(1) and (15).
(b) Put the fill/drain lines in position and connect the connections
(2) and (14).
(6) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 38-14-43-860-050
(1) Fill the potable water system with water (Ref. TASK 12-15-38-613-
001).
Subtask 38-14-43-865-051-A
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-43
Page 410
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 211-249, 251-299, 501-509, 511-526, 528-599,
Subtask 38-14-43-710-050
Subtask 38-14-43-670-050
5. Close-up
________
Subtask 38-14-43-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-14-43
Page 411
Feb 01/10
CES
Subtask 38-14-43-862-050
R
EFF :
151-199, 301-399, 401-499, 38-14-43
Page 412
Nov 01/08
CES
VALVE - OVERFLOW (8MP) - REMOVAL/INSTALLATION
_____________________________________________
TASK 38-14-44-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-44
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-44-861-051
Subtask 38-14-44-614-051
B. Make sure that the potable water system is depressurized (Ref. TASK 38-
10-00-614-002).
Subtask 38-14-44-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-44
Page 402
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 151-199, 301-399, 401-499,
Subtask 38-14-44-010-050
D. Get Access
4. Procedure
_________
Subtask 38-14-44-020-050
(4) Remove the cotter pin (4), the washer (5) and the pin (7).
(6) Remove the control cable (6) from the overflow valve 8MP (1).
(7) Disconnect the connections (2) from the overflow valve 8MP (1).
EFF :
ALL 38-14-44
Page 403
Feb 01/10
CES
Overflow Valve
Figure 401/TASK 38-14-44-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-44
Page 404
Feb 01/10
CES
(8) Put blanking plugs on the disconnected line ends.
(9) Remove the bolts (10), the washers (9), the overflow valve 8MP (1)
and the spacers (8).
(10) Put blanking plugs on the open ports of the overflow valve 8MP.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-44
Page 405
Feb 01/10
CES
**ON A/C ALL
TASK 38-14-44-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-44
Page 406
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-44-860-051
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the potable water system is deprssurized (Ref. TASK
38-10-00-614-002).
Subtask 38-14-44-865-053-B
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-44
Page 407
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 151-199, 301-399, 401-499,
Subtask 38-14-44-560-050
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
4. Procedure
_________
Subtask 38-14-44-420-050
(1) Put the overflow valve (1) in position and install the spacers (8),
the washers (9) and the bolts (10).
(3) Connect the connections (2) to the overflow valve 8MP (1) and
tighten.
EFF :
ALL 38-14-44
Page 408
Feb 01/10
CES
(5) Make sure that the electrical connectors are clean and in the correct
condition.
(6) Connect the electrical connector 8MP-A (3) to the overflow valve 8MP
(1).
(8) Install the pin (7), the washer (5) and a new cotter pin (4).
Subtask 38-14-44-860-050
(2) If necessary fill the potable water tank (Ref. TASK 12-15-38-613-
001).
(4) Examine the overflow valve 8MP (1) and the connections for leaks.
Subtask 38-14-44-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-44
Page 409
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 211-249, 251-299, 501-509, 511-526, 528-599,
Subtask 38-14-44-710-050
D. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push and turn the fill and - the motorized overflow valve 8MP
drain control handle from the closes.
FILL to the NORMAL position.
At the drain and overflow panel 192NB:
- no air comes out of the overflow
port.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-14-44
Page 410
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : Do the next step quickly, water will flow from all the drain ports.
____
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-44
Page 411
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 38-14-44-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the Fwd cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-14-44-862-050
EFF :
ALL 38-14-44
Page 412
Feb 01/10
CES
VALVE - DRAIN (14MP) - REMOVAL/INSTALLATION
___________________________________________
TASK 38-14-45-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-45
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-45-861-050
Subtask 38-14-45-680-050
Subtask 38-14-45-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-45
Page 402
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-14-45-010-050
D. Get Access
4. Procedure
_________
Subtask 38-14-45-020-050
(4) Remove the cotter pin (6), the washer (5) and the pin (3).
(6) Remove the control cable (4) from the drain valve 14MP (1).
(7) Disconnect the connections (8) from the drain valve (1).
(9) Remove the bolts (10), the washers (9), the drain valve 14MP (1) and
the spacers (7).
(10) Put blanking plugs in the open ports of the drain valve 14MP.
EFF :
ALL 38-14-45
Page 403
Feb 01/10
CES
Drain Valve
Figure 401/TASK 38-14-45-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-45
Page 404
Feb 01/10
CES
(11) If necessary remove the insulation sleeve (11).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-45
Page 405
Feb 01/10
CES
**ON A/C ALL
TASK 38-14-45-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-45
Page 406
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-45-860-051
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the potable water system is drained (Ref. TASK 12-24-
38-680-001).
Subtask 38-14-45-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-45
Page 407
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 151-199, 301-399, 401-499,
Subtask 38-14-45-560-050
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
4. Procedure
_________
Subtask 38-14-45-420-050
(1) Put the drain valve 14MP (1) in position and install the spacers (7),
the washers (9) and the bolts (10).
(3) Connect the connections (8) to the drain valve 14MP (1) and tighten.
(4) Remove the blanking caps and connect the electrical connector 14MP-A
(2) to the drain valve 14MP (1).
EFF :
ALL 38-14-45
Page 408
Feb 01/10
CES
(5) Put the control cable (4) in position.
(6) Install the pin (3), the washer (5) and a new cotter pin (6).
Subtask 38-14-45-860-050
(3) Examine the drain valve 14MP and the connections for leaks.
Subtask 38-14-45-865-054-B
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-45
Page 409
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-14-45-710-050
5. Close-up
________
Subtask 38-14-45-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-14-45-862-050
EFF :
ALL 38-14-45
Page 410
Feb 01/10
CES
VALVE - FILL/DRAIN/SHUT OFF (16MA) - REMOVAL/INSTALLATION
_________________________________________________________
TASK 38-14-46-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-46
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-46-861-050
Subtask 38-14-46-680-050
Subtask 38-14-46-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-46
Page 402
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-14-46-010-050
D. Get Access
(4) Remove the insulation (8) and (9) from around the fill/drain valve
16MA.
4. Procedure
_________
Subtask 38-14-46-020-050
(3) Disconnect the pipes (1), (6) and (14) from the fill/drain valve 16MA
(2).
(7) Disconnect the control cable (12) from the lever of the fill/drain
valve 16MA (2).
EFF :
ALL 38-14-46
Page 403
Feb 01/10
CES
Fill/Drain Valve
Figure 401/TASK 38-14-46-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-46
Page 404
Feb 01/10
CES
(8) Remove the bolts (3), the washers (4) and the spacers (5) together
with the fill/drain valve 16MA (2).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-46
Page 405
Feb 01/10
CES
**ON A/C ALL
TASK 38-14-46-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-46
Page 406
Aug 01/08
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-46-860-051
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the potable water system is drained (Ref. TASK 12-24-
38-680-001).
EFF :
ALL 38-14-46
Page 407
Feb 01/10
CES
**ON A/C ALL
Subtask 38-14-46-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-14-46-560-050
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
ALL 38-14-46
Page 408
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-14-46-420-050
(2) Put the fill/drain valve 16MA (2) in position and install the bolts
(3), the washers (4) and the spacers (5) (Ref. TASK 20-28-00-912-
004).
(3) Connect the pipes (1), (6) and (14) to the fill/drain valve 16MA (2).
NOTE : Make sure that the pipes (1), (6) and (14) are installed
____
without tension.
(6) Safety the pin (13) with the new cotter pin (10).
Subtask 38-14-46-860-050
(1) Fill the potable water system with 50 l (13.2084 USgal) water
(Ref. TASK 12-15-38-613-001).
EFF :
ALL 38-14-46
Page 409
Feb 01/10
CES
**ON A/C ALL
Subtask 38-14-46-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-14-46-710-050
D. Do the operational test of the potable water drain-system (Ref. TASK 38-
14-00-710-001).
Subtask 38-14-46-670-050
EFF :
ALL 38-14-46
Page 410
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 38-14-46-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the insulation (9) and (8) around the fill/drain valve 16MA.
(Ref. Fig. 401/TASK 38-14-46-991-001)
CAUTION : MAKE SURE THAT THE INSULATION DOES NOT STOP THE OPERATION
_______
OF THE VALVE.
Subtask 38-14-46-862-050
EFF :
ALL 38-14-46
Page 411
Feb 01/10
CES
CONTROL CABLE - FILL/DRAIN VALVE (3254MM) - REMOVAL/INSTALLATION
________________________________________________________________
TASK 38-14-47-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-47
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-14-47-861-051
Subtask 38-14-47-010-050
B. Get Access
Subtask 38-14-47-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-14-47
Page 402
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-14-47-020-050
(4) Turn the sliding end (11) clockwise and remove it from the cable (3).
(5) Loosen the nut (1) at the control handle assembly (12).
(6) Remove the sealant from around the flange of the control handle (12)
with a nonmetallic scraper.
(7) Remove the nuts (15) the screws (13) and the washers (14).
(8) Remove the control handle assembly (12) from the service panel.
(9) Loosen the nut (1) at the swivel end (6) and remove the casing (2).
(10) Remove the nut (4) the washer (5) and the swivel end (6).
EFF :
ALL 38-14-47
Page 403
Feb 01/10
CES
Control Cable 3254MM
Figure 401/TASK 38-14-47-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-47
Page 404
Feb 01/10
CES
Control Cable 3254MM
Figure 401A/TASK 38-14-47-991-001-A
R
EFF :
151-199, 301-399, 401-499, 38-14-47
Page 405
Aug 01/05
CES
TASK 38-14-47-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 38-14-47
Page 406
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-47-860-050
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-41-00-861-002).
(2) Make sur that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
(3) Make sure that the AFT cargo compartment door is open (Ref. TASK 52-
30-00-860-001).
EFF :
ALL 38-14-47
Page 407
Feb 01/10
CES
Subtask 38-14-47-865-055-B
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 38-14-47-560-050
EFF :
ALL 38-14-47
Page 408
Feb 01/10
CES
**ON A/C ALL
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.
(1) Remove the sealant from the service panel with a nonmetallic scraper.
(2) Clean the service panel with CLEANING AGENTS (Material No. 11-003).
(3) Clean the cable (3) with CLEANING AGENTS (Material No. 11-002).
(5) Apply COMMON GREASE (Material No. 04-004) to the cable (3).
Subtask 38-14-47-420-050
EFF :
ALL 38-14-47
Page 409
Feb 01/10
CES
**ON A/C ALL
(4) Install the nut (1) in the swivel end (6) but do not tighten at this
time.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
MOUTH OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
AND 15 MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
FLAMMABLE AND SKIN IRRITANTS.
(b) Apply SEALANTS (Material No. 09-019) to the flange of the control
handle assembly (12) and to the screws (13).
(e) Install the screws (13) the washers (14) and the nuts (15).
EFF :
ALL 38-14-47
Page 410
May 01/01
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-14-47-820-050
(1) Make sure that the fill/drain handle is in the normal position.
(2) Hold the lever of the fill/drain valve 16MA in the closed position.
(3) Adjust the sliding end (11) until you can install the pin (7).
(4) Make sure that you can feel or see the cable (3) through the
inspection hole in the sliding end (11).
(5) Install the pin (7) the washer (8) and the new cotter pin (9).
Subtask 38-14-47-820-050-A
(1) Make sure that the fill/overflow and drain handle is in the normal
position.
(2) Hold the lever of the fill/overflow and drain valve 8MA in the closed
position.
(3) Adjust the sliding end (11) until you can install the pin (7).
(4) Make sure that you can feel or see the cable (3) through the
inspection hole in the sliding end (11).
(5) Install the pin (7) the washer (8) and the new cotter pin (9).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-14-47
Page 411
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 38-14-47-865-056-B
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-14-47-720-050
E. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 38-14-47
Page 412
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- operate the fill/drain handle - the lever of the fill/drain valve
from the drain to the normal 16MA moves from the open to the
position. closed position.
- the limit switch 3MP is de-energized.
- the motorised drain valves 14MP and
4MP closes.
- the motorised overflow vavle 8MP
closes.
- the control lights 6MP, 12MP, and 2MP
go off.
Subtask 38-14-47-720-050-A
E. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-14-47
Page 413
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
5. Close-up
________
Subtask 38-14-47-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-14-47-613-050
Subtask 38-14-47-862-050
EFF :
ALL 38-14-47
Page 414
Feb 01/10
CES
____________________________________________________________________
CONTROL CABLE AND HANDLE - OVERFLOW AND DRAIN VALVES (3260MM,3261MM)
____________________
REMOVAL/INSTALLATION
TASK 38-14-48-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-48-861-052
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 401
Feb 01/10
CES
Subtask 38-14-48-010-058
B. Get Access
(2) Open the passenger/crew door 832 or 842 (Ref. TASK 52-10-00-010-001).
Subtask 38-14-48-680-050
Subtask 38-14-48-010-056
D. Get Access
(1) Put an access platform in position at the drain and overflow panel
192NB.
(3) In the drain and overflow panel, put the warning notice to tell
persons not to turn the control handle.
(5) Open the access door 171AL of the service panel 2023VU.
(6) In the service panel 2023VU, put the warning notice to tell persons
not to turn the control handle.
(8) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 402
Feb 01/10
CES
Subtask 38-14-48-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
Subtask 38-14-48-020-050
(a) Remove and discard the cotter pin (1), and remove the washer (2).
(d) Remove the clevis (12) and the locknut (13) from the cable (9).
(a) Remove and discard the cotter pin (1), and remove the washer (2).
(b) Remove the pin (3) from the sliding end (5).
(c) Loosen the self-locking nut (4) but do not remove it.
(d) Turn the sliding end (5) clockwise and remove it from the cable
(9).
(e) Pull the cable (9) out of the rigid sleeve (10) and the swivel
ends (6).
(3) Loosen the hollow hex head screws (11) at the swivel ends (6) and
remove the rigid sleeve (10).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 403
Feb 01/10
CES
Control Cable - Component Location (3260MM, 3261MM)
Figure 401/TASK 38-14-48-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 404
Feb 01/10
CES
Control Cable 3260MM
Figure 402/TASK 38-14-48-991-002
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 405
Feb 01/10
CES
Control Cable 3261MM
Figure 403/TASK 38-14-48-991-003
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 406
Feb 01/10
CES
(4) Remove the nuts (8), the washers (7) and the swivel ends (6).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 407
Feb 01/10
CES
TASK 38-14-48-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 408
Feb 01/10
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-48-860-050
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
(2) Make sure that the system potable water is depressurized (Ref. TASK
38-10-00-614-002).
Subtask 38-14-48-010-054
B. Get Access
(1) Make sure that the access platform is in position in front of the
applicable passenger/crew door 832 or 842.
(2) Make sure that the passenger/crew door 832 or 842 is open (Ref. TASK
52-10-00-010-001).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 409
Feb 01/10
CES
(3) Make sure that the access platform is in position at the drain and
overflow panel 192NB.
(4) Make sure that the drain and overflow panel 192NB is open.
(5) Make sure that the warning notice is in position in the drain and
overflow panel.
(6) Make sure that the access platform is in position at the service
panel 2023VU.
(7) Make sure that the access door 171AL of the service panel 2023VU is
open.
(8) Make sure that the warning notice is in position in the service panel
2023VU.
(9) Make sure that the access platform is in position at the door 825.
(10) Make sure that the FWD cargo-compartment door 825 is open (Ref. TASK
52-30-00-860-001).
(11) Make sure that the CARGO COMPT LIGHT switch 6LU is at ON.
(12) Make sure that in the FWD cargo-compartment, the partition panel
131PW is removed.
Subtask 38-14-48-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 410
Feb 01/10
CES
4. Procedure
_________
Subtask 38-14-48-560-050
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Clean the cable (9) with CLEANING AGENTS (Material No. 11-004).
(2) Apply COMMON GREASE (Material No. 04-004) to the cable (9).
Subtask 38-14-48-420-050
(5) Install the hollow hex head screws (11) in the swivel ends (6) but do
not tighten at this stage.
(a) Install the locknut (13) and the clevis (12) on the cable (9),
but do not tighten at this stage.
(b) Put the clevis (12) in position until you can install the pin
(3).
(c) Install the pin (3), the washer (2) and the cotter pin (1) on the
clevis (12).
(d) Tighten the locknut (13) and safety it with 0.8 mm lockwire.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 411
Feb 01/10
CES
(8) Tighten the hollow hex head screws (11) in the swivel ends (6).
(9) Install the sliding end (5) counterclockwise on the cable (9).
Subtask 38-14-48-820-050
(1) Make sure that the overflow handle (drain handle) is in the closed
position.
(2) Hold the lever of the overflow valve 8MP (drain valve 14MP) in the
closed position.
(3) Adjust the sliding end (5) in position until you can install the pin
(3).
(4) Make sure that you can feel or see the cable (9) through the
inspection hole in the sliding end (5).
Subtask 38-14-48-420-052
(1) Install the pin (3), the washer (2) and the cotter pin (1) on the
sliding end (5).
(3) If necessary fill the potable water tank (Ref. TASK 12-15-38-613-
001).
Subtask 38-14-48-680-051
Subtask 38-14-48-865-052
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1PX
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 412
Feb 01/10
CES
Subtask 38-14-48-720-050
G. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- operate the overflow handle - the lever of the overflow valve 8MP
(drain handle) from the closed (drain valve 14MP) moves from the
to the open position. closed to the open position.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 413
Feb 01/10
CES
5. Close-up
________
Subtask 38-14-48-613-050
Subtask 38-14-48-410-054
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the passenger/crew door 832 or 842 (Ref. TASK 52-10-00-410-
001).
(4) Close the access door 171AL of the service panel 2023VU.
(7) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-
002).
Subtask 38-14-48-862-050
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 414
Feb 01/10
CES
TASK 38-14-48-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-48-861-053
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 415
Feb 01/10
CES
Subtask 38-14-48-010-059
B. Get Access
(2) Open the passenger/crew door 832 or 842 (Ref. TASK 52-10-00-010-001).
Subtask 38-14-48-680-053
Subtask 38-14-48-010-057
D. Get Access
(1) Put an access platform in position at the drain and overflow panel
192NB.
(3) In the drain and overflow panel, put the warning notice to tell
persons not to turn the control handle.
(5) Open the access door 171AL of the service panel 2023VU.
(6) In the service panel 2023VU, put the warning notice to tell persons
not to turn the control handle.
(8) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 416
Feb 01/10
CES
Subtask 38-14-48-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
Subtask 38-14-48-020-051
(1) Remove the nut (11), the lever (10), and at the same time hold the
bolt (5) and the handle (6) outside the aircraft.
(2) Remove the bolt (5), the handle (6) and the bush (8) from the bearing
assy (7).
(3) Remove and discard the silicone seal (9) from the bush (8).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 417
Feb 01/10
CES
Control Handle - Overflow and Drain Valves
Figure 404/TASK 38-14-48-991-004
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 418
Feb 01/10
CES
TASK 38-14-48-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 419
Feb 01/10
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-48-860-051
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
(2) Make sure that the system potable water is depressurized (Ref. TASK
38-10-00-614-002).
Subtask 38-14-48-010-055
B. Get Access
(1) Make sure that the access platform is in position in front of the
applicable passenger/crew door 832 or 842.
(2) Make sure that the passenger/crew door 832 or 842 is open (Ref. TASK
52-10-00-010-001).
(3) Make sure that the access platform is in position at the drain and
overflow panel 192NB.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 420
Feb 01/10
CES
(4) Make sure that the drain and overflow panel 192NB is open.
(5) Make sure that the warning notice is in position in the drain and
overflow panel.
(6) Make sure that the access platform is in position at the service
panel 2023VU.
(7) Make sure that the access door 171AL of the service panel 2023VU is
open.
(8) Make sure that the warning notice is in position in the service panel
2023VU.
(9) Make sure that the access platform is in position at the door 825.
(10) Make sure that the FWD cargo-compartment door 825 is open (Ref. TASK
52-30-00-860-001).
(11) Make sure that the CARGO COMPT LIGHT switch 6LU is at ON.
(12) Make sure that in the FWD cargo-compartment, the partition panel
131PW is removed.
Subtask 38-14-48-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
Subtask 38-14-48-560-051
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 421
Feb 01/10
CES
(1) Clean the lever (10), the bush (8), the bearing assy (7) and the
handle (6) with CLEANING AGENTS (Material No. 11-002).
(2) Apply COMMON GREASE (Material No. 04-004) to the bush (8) and the
bearing assy (7).
Subtask 38-14-48-420-051
(2) Install the new silicone seal (9) on the bush (8).
(3) Outside the aircraft, assembly the bush (8), the handle (6), the bolt
(5) and hold against the aircraft structure.
(4) Make sure that the overflow handle (drain handle) is in the closed
position.
Subtask 38-14-48-680-052
Subtask 38-14-48-865-055
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1PX
Subtask 38-14-48-720-051
E. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- operate the overflow handle - the lever of the overflow valve 8MP
(drain handle) from the closed (drain valve 14MP) moves from the
to the open position. closed to the open position.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 422
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the motorized overflow valve 8MP
(motorized drain valve 14MP) opens.
5. Close-up
________
Subtask 38-14-48-613-051
Subtask 38-14-48-410-053
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the passenger/crew door 832 or 842 (Ref. TASK 52-10-00-410-
001).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 423
Feb 01/10
CES
(4) Close the access door 171AL of the service panel 2023VU.
(7) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-
002).
Subtask 38-14-48-862-051
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-14-48
Page 424
Feb 01/10
CES
CONTROL CABLE AND HANDLE - DRAIN VALVE (3249MM) - REMOVAL/INSTALLATION
______________________________________________________________________
TASK 38-14-49-000-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-49-861-051
EFF :
ALL 38-14-49
Page 401
Feb 01/98
CES
Subtask 38-14-49-010-053
B. Get Access
(2) Open the passenger/crew door 832 or 842 (Ref. TASK 52-10-00-010-001).
Subtask 38-14-49-680-059
Subtask 38-14-49-010-054
D. Get Access
(3) In the drain panel, put warning notice to tell persons not to turn
the control handle.
(5) Open the access door 171AL of the service panel 2023VU.
(6) In the service panel 2023VU put the warning notice to tell persons
not to turn the control handle.
(8) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001).
(10) In the FWD cargo-compartment, remove the sidewall panel 131HW and the
R floor panels 131EF, 131FF, 131GF.
EFF :
ALL 38-14-49
Page 402
Nov 01/00
CES
Subtask 38-14-49-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
Subtask 38-14-49-020-051
(1) Remove the nuts (1), the washers (2) and the clamps (3).
(a) Remove the nut (18), the washer (19) and disconnect the
lead-bonding (20) (see detail C).
(a) Remove and discard the cotter pin (4), and remove the washer (5).
(d) Remove the clevis (11) and the locknut (10) from the cable (9).
(a) Remove and discard the cotter pin (4), and remove the washer (5).
(b) Remove the pin (6) from the sliding end (8).
(c) Loosen the self-locking nut (7) but do not remove it.
EFF :
ALL 38-14-49
Page 403
Feb 01/98
CES
Control Cable
Figure 401/TASK 38-14-49-991-004
EFF :
ALL 38-14-49
Page 404
Feb 01/98
CES
(d) Turn the sliding end (8) clockwise and remove it from the cable
(9).
(6) Pull the cable (9) cut of the rigid sleeve (15) and the swivel ends
(12).
(7) Loosen the hollow hex head screws (16) at the swivel ends (12) and
remove the rigid sleeve (15).
(8) Remove the nuts (14), the washers (13) and the swivel ends (12).
EFF :
ALL 38-14-49
Page 405
Feb 01/98
CES
TASK 38-14-49-400-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 38-14-49
Page 406
Feb 01/10
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-49-860-051
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
(2) Make sure that the system potable water is depressurized (Ref. TASK
38-10-00-614-002).
Subtask 38-14-49-010-055
B. Get Access
(1) Make sure that the access platform is in position in front of the
applicable passenger/crew door 832 or 842.
(2) Make sure that the passenger/crew door 832 or 842 is open (Ref. TASK
52-10-00-010-001).
(3) Make sure that the access platform is in position at the drain panel
133AL.
EFF :
ALL 38-14-49
Page 407
Nov 01/00
CES
(4) Make sure that the drain panel 133AL is open.
(5) Make sure that the warning notice is in position in the drain panel.
(6) Make sure that the access platform is in position at the service
panel 2023VU.
(7) Make sure that the access door 171AL of the service panel 2023VU is
open.
(8) Make sure that the warning notice is in position in the service panel
2023VU.
(9) Make sure that the access platform is in position at the door 825.
(10) Make sure that the FWD cargo-compartment door 825 is open (Ref. TASK
52-30-00-860-001).
(11) Make sure that the CARGO COMPT LIGHT switch 6LU is at ON.
(12) Make sure that in the FWD cargo-compartment, the sidewall panel 131HW
R and the floor panels 131EF, 131FF, 131GF are removed.
Subtask 38-14-49-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
Subtask 38-14-49-560-050
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Clean the cable (9) with CLEANING AGENTS (Material No. 11-004).
(2) Apply COMMON GREASE (Material No. 04-004) to the cable (9).
EFF :
ALL 38-14-49
Page 408
Nov 01/00
CES
4. Procedure
_________
Subtask 38-14-49-420-051
(5) Install the hollow hex head screws (16) in the swivel ends (12) but
do not tighten at this stage.
(a) Install the locknut (10) and the clevis (11) on the cable (9),
but do not tighten at this stage.
(b) Put the clevis (11) in position until you can install the pin
(6).
(c) Install the pin (6), the washer (5) and the new cotter pin (4) on
the clevis (11).
(d) Tigthen the locknut (10) and safety it with 0.8 mm lockwire.
(8) Tighten the hollow hex head screws (16) in the swivel ends (12).
(9) Install the sliding end (8) counter clockwise on the cable (9).
Subtask 38-14-49-820-050
(1) In the drain panel, make sure that the control handle is in SHUT
position.
(2) Hold the lever of the drain valve 4MP in the SHUT position.
EFF :
ALL 38-14-49
Page 409
Feb 01/98
CES
(3) Adjust the sliding end (8) in position until you can install the pin
(6).
(4) Make sure that you can feel or see the cable (9) through the
inspection hole in the sliding end (8).
Subtask 38-14-49-420-054
(1) Install the pin (6), the washer (5) and the new cotter pin (4).
(3) Install the clamps (3), the washers (2) and the nuts (1) and tighten
them.
Subtask 38-14-49-680-056
(1) If necessary, fill the potable water tank (Ref. TASK 12-15-38-613-
001).
Subtask 38-14-49-865-055
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1PX
EFF :
ALL 38-14-49
Page 410
Feb 01/98
CES
Subtask 38-14-49-710-051
F. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Make sure that the drain valve - Make sure that the drain valve
4MP is in the SHUT position. control light 2MP is OFF.
- Turn the control handle of the - Make sure that the drain valve
drain valve 4MP in the OPEN control light 2MP is ON.
position.
- Put back the control handle of - Make sure that the drain valve
the 4MP in the SHUT position. control light 2MP is OFF.
- Put the control handle in the - Make sure that the drain valve
DRAIN position. control light 2MP is ON.
- Push the control handle. Make - Make sure that the drain valve
sure that the control handle control light 2MP is OFF.
comes back to the NORMAL
position.
5. Close-up
________
Subtask 38-14-49-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the passenger/crew door 832 or 842 (Ref. TASK 52-10-00-410-
001).
EFF :
ALL 38-14-49
Page 411
Nov 01/00
R
CES
(4) Close the access door 171AL of the service panel 2023VU.
(5) In the FWD cargo-compartment, install the sidewall panel 131HW and
R the floor panels 131EF, 131FF, 131GF.
(7) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-
002).
Subtask 38-14-49-862-051
EFF :
ALL 38-14-49
Page 412
Nov 01/00
CES
TASK 38-14-49-000-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-49-861-053
EFF :
ALL 38-14-49
Page 413
Feb 01/98
CES
Subtask 38-14-49-010-059
B. Get Access
(2) Open the passenger/crew door 832 or 842 (Ref. TASK 52-10-00-010-001).
Subtask 38-14-49-680-057
Subtask 38-14-49-010-060
D. Get Access
(3) Put the warning notice in position in the drain panel to tell persons
not to turn the control handle.
(5) Open the access door 171AL of the service panel 2023VU.
(6) Put the warning notice in position in the service panel 2023VU to
tell persons not to turn the control handle.
(8) Open the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-001).
R (10) In the FWD cargo-compartment, remove the floor panels 131EF, 131FF,
131GF.
EFF :
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Page 414
Nov 01/00
CES
Subtask 38-14-49-865-059
E. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
Subtask 38-14-49-020-053
(1) Remove the washer (3) and remove and discard the cotter pin (4).
(2) Remove the pin (1) and disengage the clevis (2).
(3) Remove the nut (10), the lever (9) and at the same time from the
outside of the aircraft hold the bolt (5) and the handle (6).
R (4) Remove the bolt (5), the handle (6) and the bush (8) from the bearing
R assy (7).
R
EFF :
ALL 38-14-49
Page 415
Feb 01/06
CES
Control Handle
Figure 402/TASK 38-14-49-991-005
EFF :
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Page 416
Feb 01/98
CES
TASK 38-14-49-400-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
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Page 417
Feb 01/10
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-14-49-860-053
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
(2) Make sure that the system potable water is depressurized (Ref. TASK
38-10-00-614-002).
Subtask 38-14-49-010-061
B. Get Access
(1) Make sure that the access platform is in position in front of the
applicable passenger/crew door 832 or 842.
(2) Make sure that the passenger/crew door 832 or 842 is open (Ref. TASK
52-10-00-010-001).
(3) Make sure that the access platform is in position at the drain panel
133AL.
EFF :
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Page 418
Feb 01/98
CES
(5) Make sure that the warning notice is in position in the drain panel.
(6) Make sure that the access platform is in position at the service
panel 2023VU.
(7) Make sure that the access door 171AL of the service panel 2023VU is
open.
(8) Make sure that the warning notice is in position in the service panel
2023VU.
(9) Make sure that the access platform is in position at the door 825.
(10) Make sure that the FWD cargo-compartment door 825 is open (Ref. TASK
52-30-00-860-001).
(11) Make sure that the CARGO COMPT LIGHT switch 6LU is at ON.
(12) Make sure that in the FWD cargo-compartment, the floor panels 131EF,
131FF, 131GF are removed.
Subtask 38-14-49-865-060
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
124VU SVCE/601PP/602PP/SPLY 1PX BB01
4. Procedure
_________
Subtask 38-14-49-560-053
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
R (1) Clean the lever (9), the bush (8), the bearing assy (7) and the
R handle (6) with CLEANING AGENTS (Material No. 11-002).
EFF :
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Page 419
Feb 01/06
CES
R (2) Apply COMMON GREASE (Material No. 04-004) to the bush (8) and the
R bearing assy (7).
Subtask 38-14-49-420-053
(2) In the drain panel, assembly the bush (8), the handle (6), the bolt
(5) and hold against the aircraft structure.
(3) Make sure that the drain valve is in the SHUT position.
(6) Install the washer (3) and the new cotter pin (4).
Subtask 38-14-49-680-058
Subtask 38-14-49-865-061
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1PX
Subtask 38-14-49-710-053
E. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Make sure that the drain valve - Make sure that the drain valve
4MP is in the SHUT position. control light 2MP is OFF.
- Turn the control handle of the - Make sure that the drain valve
drain valve 4MP in the OPEN control light 2MP is ON.
position.
EFF :
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Page 420
Feb 01/06
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Put back the control handle of - Make sure that the drain valve
the 4MP in the SHUT position. control light 2MP is OFF.
- Push the control handle. Make - Make sure that the drain valve
sure that the control handle control light 2MP is OFF.
comes back to the NORMAL
position.
5. Close-up
________
Subtask 38-14-49-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the passenger/crew door 832 or 842 (Ref. TASK 52-10-00-410-
001).
(4) Close the access door 171AL of the service panel 2023VU.
R (5) In the FWD cargo-compartment, install the floor panels 131EF, 131FF,
131GF.
(7) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-
002).
EFF :
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Subtask 38-14-49-862-053
EFF :
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CES
WASTE DISPOSAL - DESCRIPTION AND OPERATION
__________________________________________
1. _______
General
The sub-systems of the waste disposal system which discard waste products
and fluids from the galleys and the lavatories are:
- The Toilet System (Ref. AMM 38-31-00)
- The Waste-Water Drain System (Ref. AMM 38-32-00)
2. Description
___________
A. Toilet System
(Ref. Fig. 001)
The toilet system removes waste from the toilet bowl through a vacuum
drain to an underfloor waste-holding tank.
The system uses potable water from the aircraft pressurized water-system
to flush the toilet.
During ground service, the waste holding tank is emptied, cleaned and
filled with a prescribed quantity of sanitary fluid.
The waste-water drain system discards waste water from the lavatory
washbasins and the sinks of the galley through the aircrafts heated
drainmasts.
EFF :
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Page 1
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Toilet Waste Disposal - Functional Diagram
Figure 001
R
EFF :
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Page 2
Nov 01/09
CES
Lavatory and Galley Waste Disposal - Functional Diagram
Figure 002
R
EFF :
001-003, 051-052, 38-30-00
Page 3
Nov 01/09
CES
Lavatory and Galley Waste Disposal - Functional Diagram
Figure 002A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-30-00
Page 4
Feb 01/10
511-526, 528-599,
CES
WASTE DISPOSAL - MAINTENANCE PRACTICES
______________________________________
TASK 38-30-00-615-002
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
No specific tape
EFF :
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Page 201
May 01/05
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-30-00-861-055
EFF :
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Page 202
Feb 01/10
CES
Subtask 38-30-00-010-059
B. Get Access
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
R (3) put a cover on the toilet bowl with COVER - PLASTIC, FILM and safety
R it with tape.
Subtask 38-30-00-020-060
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Remove the screws (2), the lock washers (3) and the washers (4).
(2) Pull the motor/gear assembly (1) from the orbital valve body.
NOTE : The shaft (5) of the disk of the orbital valve is now exposed.
____
R
EFF :
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Page 203
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Toilet Flush Valve - Blockage Removal
Figure 201/TASK 38-30-00-991-001
R
EFF :
001-003, 051-052, 38-30-00
Page 204
May 01/08
CES
Toilet Flush Valve - Blockage Removal
Figure 201A/TASK 38-30-00-991-001-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-30-00
Page 205
Feb 01/10
511-526, 528-599,
CES
R
4. Procedure
_________
Subtask 38-30-00-160-051
A. Blockage Removal
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Make sure that the manual shutoff valve is in fully open position.
(2) Use a 3/16 inch open wrench to operate the shaft (5) of the disk.
(3) Rotate the shaft (5) of disk with the wrench to the left to a maximum
of 90 deg. (1/4 turn) (left is looking in the direction of the shaft)
NOTE : If there is too much resistance when you turn the shaft (5)
____
(normally a maximum of to 0.068 m.daN (6.01 lbf.in) force is
required to turn the shaft), then the toilet assembly must be
removed (Ref. TASK 38-31-41-000-001) and the orbital valve
cleaned in the shop (Ref. CMM 383416). If not, breakage of the
shaft may result.
(4) Make sure that the accumulated waste leaves the toilet bowl via the
waste drain lines.
EFF :
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Page 206
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CES
(5) Remove the plastic foil and clean the toilet assembly and examine the
cause for the blockage.
R
5. Close-up
________
Subtask 38-30-00-420-060
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Rotate the shaft (5) of the disk to the right to fully close the
orbital valve.
(3) Make sure that the shaft (5) aligns with the gear assembly.
(5) Install the washers (4), the lock washers (3) and the screws (2).
Subtask 38-30-00-710-057
Subtask 38-30-00-613-059
C. If necessary drain and service the waste holding tank (Ref. TASK 12-16-
38-613-001).
Subtask 38-30-00-410-058
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
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Page 207
Feb 01/10
CES
Subtask 38-30-00-862-054
R
EFF :
ALL 38-30-00
Page 208
Feb 01/10
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R
TASK 38-30-00-010-002
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 209
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-30-00-861-053
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the
relevant access door(s).
EFF :
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Page 210
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CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-30-00-010-057-A
B. Get Access
(1) For the drain lines in zone 110-122 between Frame 11 and 24A.
(2) For the drain lines in the FWD cargo compartment in zone 131 between
Frame 24A and 34.
(a) Open the side wall panels 131GW, 131HW, 131MW (Ref. TASK 25-54-
12-000-003).
(b) Open the partition panels 131DW, 131PW for the drain lines at
Frame 24A and 34 (Ref. TASK 25-54-11-000-001) and (Ref. TASK 25-
54-12-000-001).
(3) For the drain lines on the wing box in zone 241 between Frame 35 and
47.
(a) Remove the floor panels 241CF, 241GF, 241LF (Ref. TASK 53-32-12-
000-002).
(4) For the drain lines in the AFT cargo compartment in zone 151 between
Frame 47 and 59.
(a) Open the side wall panels 151CW, 151DW, 151EW, 151HW, 151JW
(Ref. TASK 25-55-11-000-003).
(5) For the drain lines in the AFT cargo compartment in zone 151 at Frame
47.
(6) For the drain lines in the AFT cargo compartment in zone 161 between
Frame 59 and 65.
(a) Open the side wall panels 161AW, 161BW, 161CW (Ref. TASK 25-55-
12-000-003).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-30-00
Page 211
Feb 01/10
CES
(7) For the drain lines in the AFT cargo compartment in zone 170 at Frame
65.
(a) Open the partition panels 161DW, 162DW (Ref. TASK 25-55-12-000-
001).
Subtask 38-30-00-010-057-B
B. Get Access
(1) For the drain lines in zone 110-122 between Frame 11 and 24A.
(2) For the drain lines in the FWD cargo compartment in zone 131 between
Frame 24A and 34
(a) Open the side wall panels 131GW, 131HW, 131SW (Ref. TASK 25-54-
12-000-003).
(b) Open the partition panels 131DW, 131PW for the drain lines at
Frame 24A and 34 (Ref. TASK 25-54-11-000-001) and (Ref. TASK 25-
54-12-000-001).
(3) For the drain lines on the wing box in zone 241 between Frame 35 and
47.
(a) remove the floor panels 241CF, 241GF, 241LF (Ref. TASK 53-32-12-
000-002).
(4) For the drain lines in the AFT cargo compartment in zone 151 between
Frame 47/51and 59.
(a) Open the side wall panels 151VW, 151UW, 151TW, 151SW (Ref. TASK
25-55-11-000-003).
(5) For the drain lines in the AFT cargo compartment in zone 151 at Frame
47.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
38-30-00
Page 212
Feb 01/10
528-599,
CES
(6) For the drain lines in the AFT cargo compartment in zone 161 between
Frame 59 and 65
(a) Open the side wall panels 161AW, 161BW, 161CW (Ref. TASK 25-55-
12-000-003).
(7) For the drain lines in the AFT cargo compartment in zone 170 at Frame
65.
(a) Open the partition panels 161DW, 162DW (Ref. TASK 25-55-12-000-
001).
Subtask 38-30-00-010-057-C
B. Get Access
(1) For the drain lines in zone 110-122 between Frame 11 and 24A.
(2) For the drain lines in the FWD cargo compartment in zone 131 between
Frame 24A and 35.4.
(a) Open the side wall panels 131GW, 131HW, 131MW, 131QW, 131RW
(Ref. TASK 25-54-12-000-003).
(b) Open the partition panels 131DW, 131PW for the drain lines at
Frame 24A and 35.5 (Ref. TASK 25-54-11-000-001) and (Ref. TASK
25-54-12-000-001).
(3) For the drain lines on the wing box in zone 241 between Frame 35 and
47.
(a) Remove the floor panels 241CF, 241GF, 241LF (Ref. TASK 53-32-12-
000-002).
(4) For the drain lines in the AFT cargo compartment in zone 151 between
Frame 47.2 and 59.
(a) Open the side wall panels 151RW, 151CW, 151DW, 151EW, 151HW,
151JW (Ref. TASK 25-55-11-000-003).
R
EFF :
151-199, 301-399, 401-499, 38-30-00
Page 213
May 01/08
CES
(5) For the drain lines in the AFT cargo compartment in zone 151 at Frame
47.1.
(6) For the drain lines in the AFT cargo compartment in zone 161 between
Frame 59 and 65.
(a) Open the side wall panels 161AW, 161BW, 161CW (Ref. TASK 25-55-
12-000-003).
(7) For the drain lines in the AFT cargo compartment in zone 170 at Frame
65.
(a) Open the partition panels 161DW, 162DW (Ref. TASK 25-55-12-000-
001).
Subtask 38-30-00-680-051
Subtask 38-30-00-941-061
D. Put the warning notice in position to tell persons not to use the
toilet(s).
EFF :
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Page 214
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R
CES
Subtask 38-30-00-865-066
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-30-00
Page 215
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
4. Procedure
_________
Subtask 38-30-00-020-057
(1) Example D.
(a) Remove the nuts (9), the bolts (5) and the washers (6).
(b) Remove the bonding straps (12) and the clamps (11).
EFF :
ALL 38-30-00
Page 216
Feb 01/10
CES
Toilet Drain Lines
Figure 202/TASK 38-30-00-991-003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
38-30-00
Page 217
Feb 01/10
528-599,
CES
Toilet Drain Lines
Figure 202A/TASK 38-30-00-991-003-A
R
EFF :
301-399, 38-30-00
Page 218
May 01/08
CES
(2) Example A.
(b) Move the sleeves (3) back over the drain lines (1).
(3) Example B.
(a) Remove the nuts (9) the bolts (5) and the washers (6).
(4) Example C.
(a) Remove the nuts (9), the washers (6), the spacers (8), and the
bolts (5).
(5) Example E.
(a) Remove the nuts (9), the washers (6) and the bolts (5).
(7) Example G.
(a) Remove the caution placard (13) from the clamshell (15).
(8) Example F.
(d) Move the sleeve (3) back over the pipe (1) and remove the O-rings
(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
38-30-00
Page 219
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528-599,
CES
(e) Discard the Oring (2).
Subtask 38-30-00-020-057-A
(1) Example D.
(a) Remove the nuts (9), the bolts (5) and the washers (6).
(b) Remove the bonding straps (12) and the clamps (11).
(2) Example A.
(b) Move the sleeves (3) back over the drain lines (1).
(3) Example B.
(a) Remove the nuts (9) the bolts (5) and the washers (6).
(4) Example C.
(a) Remove the nuts (9), the washers (6), the spacers (8), and the
bolts (5).
(5) Example E.
(a) Remove the nuts (9), the washers (6) and the bolts (5).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-30-00
Page 220
Feb 01/10
511-526, 528-599,
CES
(6) Examples A, B, C, D and E.
R
EFF :
301-399, 38-30-00
Page 221
Feb 01/10
CES
**ON A/C ALL
TASK 38-30-00-410-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
No specific tie-wraps
Material No. 04-012 USA VV-P-236
PURE MINERALVASELINE OR PETRO- LATUM (Ref. 20-31-00)
Material No. 09-018 USA AMS 3267/3
NO LONGER AVAILABLE (Ref. 20-31-00)
Material No. 11-003 USA ASTM D 740
METHYL-ETHYL-KETONE (Ref. 20-31-00)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-30-00-860-054
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
EFF :
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Page 223
Feb 01/10
CES
Subtask 38-30-00-560-051
(2) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(3) Remove the blanking plugs from the disconnected line ends.
(4) Apply COMMON GREASE (Material No. 04-012) to the new O-rings (2) and
install them on the drain line ends.
NOTE : Refer to the relevant (Ref. AIPC 383101), (Ref. AIPC 383102),
____
(Ref. AIPC 383103), (Ref. AIPC 383104) for information of
expendable parts.
(5) Install the clamshells (4) over the drain lines before you put the
drain lines in position.
4. Procedure
_________
R
EFF :
ALL 38-30-00
Page 224
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 38-30-00-420-058
(2) Example B.
(a) Put the clamp assemblies (7) and the spacers (8) in position.
(b) Install the washers (6), the bolts (5) and the nuts (9) but do
not tighten them at this time.
(3) Example C.
(c) Install the bolts (5), the spacers (8), the washers (6) and the
nuts (9).
(4) Example E.
(b) Install the washers (6), the bolts (5), the washers (6) and the
nuts (9) but do not tighten them at this time.
(5) Example A.
(a) Move the sleeves (3) over the drain lines (1).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
38-30-00
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CES
(7) Example D.
(b) Install the washers (6), the bolts (5), the bonding straps (12)
and the nuts (9).
(c) Make sure that the bonding straps are correctlly bonded
(Ref. TASK 20-28-00-912-004).
(8) Example F.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE
_______
WORK AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
MOUTH OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN
10 AND 15 MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES
OF HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
FLAMMABLE AND SKIN IRRITANTS.
(b) Clean the clamp and the pipes with CLEANING AGENTS (Material No.
11-003).
(d) Move the sleeve (3) back over the O-rings (2).
(e) Install the clamshell (15) over the sleeve (3) and make sure that
the locking device is turned downward.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
38-30-00
Page 226
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528-599,
CES
(9) Example G.
(a) Put the caution placard (13) in position and fastend it with tie-
wraps (14).
Subtask 38-30-00-420-058-A
(2) Example B.
(a) Put the clamp assemblies (7) and the spacers (8) in position.
(b) Install the washers (6), the bolts (5) and the nuts (9) but do
not tighten them at this time.
(3) Example C.
(c) Install the bolts (5), the spacers (8), the washers (6) and the
nuts (9).
(4) Example E.
(b) Install the washers (6), the bolts (5), the washers (6) and the
nuts (9) but do not tighten them at this time.
(5) Example A.
(a) Move the sleeves (3) over the drain lines (1).
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(6) Examples B, C, and E.
(7) Example D.
(b) Install the washers (6), the bolts (5), the bonding straps (12)
and the nuts (9).
(c) Make sure that the bonding straps are correctlly bonded
(Ref. TASK 20-28-00-912-004).
Subtask 38-30-00-865-067
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
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-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 401-499,
Subtask 38-30-00-790-054
C. Leak Test
(1) Do the leak test of the vacuum toilet (Ref. TASK 38-31-00-790-002).
(2) Inspect the drain lines to make sure that there are no leaks.
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Subtask 38-30-00-613-057
5. Close-up
________
Subtask 38-30-00-410-056-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) For the drain lines in zone 110-122 between Frame 11 and 24A.
(3) For the drain lines in the FWD cargo compartment in zone 131 between
Frame 24A and 34.
(a) Close the side wall panels 131GW, 131HW, 131MW (Ref. TASK 25-54-
12-400-003).
(b) Close the patition panels 131DW, 131PW for the drain lines at
Frame 24A and 34 (Ref. TASK 25-54-11-400-001) and (Ref. TASK 25-
54-12-400-001).
(4) For the drain lines on the wing box in zone 241 between Frame 35 and
47
(a) Install the floor panels 241CF, 241GF, 241LF (Ref. TASK 53-32-12-
400-002).
(5) For the drain lines in the AFT cargo compartment in zone 151 between
Frame 47 and 56.
(a) Close the side wall panels 151CW, 151DW, 151EW, 151HW, 151JW
(Ref. TASK 25-55-11-400-003).
(6) For the drain lines in the AFT cargo compartment in zone 151 at Frame
47.
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(7) For the drain lines in the AFT cargo compartment in zone 161 between
Frame 59 and 65.
(a) Close the side wall panels 161AW, 161BW, 161CW (Ref. TASK 25-55-
12-400-003).
(8) For the drain lines in the AFT cargo compartment in zone 170 at Frame
65.
(a) Close the patition panels 161DW, 162DW (Ref. TASK 25-55-12-400-
001).
Subtask 38-30-00-410-056-B
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) For the drain lines in zone 110-122 between Frame 11 and 24A.
(3) For the drain lines in the FWD cargo compartment in zone 131 between
Frame 24A and 34.
(a) Close the side wall panels 131GW, 131HW, 131SW (Ref. TASK 25-54-
12-400-003).
(b) Close the patition panels 131DW, 131PW for the drain lines at
Frame 24A and 34 (Ref. TASK 25-54-11-400-001) and (Ref. TASK 25-
54-12-400-001).
(4) For the drain lines on the wing box in zone 241 between Frame 35 and
47.
(a) Install the floor panels 241CF, 241GF, 241LF (Ref. TASK 53-32-12-
400-002).
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(5) For the drain lines in the AFT cargo compartment in zone 151 between
Frame 47/51and 59.
(a) Close the side wall panels 151VW, 151UW, 151TW, 151SW (Ref. TASK
25-55-11-400-003).
(6) For the drain lines in the AFT cargo compartment in zone 151 at Frame
47.
(7) For the drain lines in the AFT cargo compartment in zone 161 between
Frame 59 and 65.
(a) Close the side wall panels 161AW, 161BW, 161CW (Ref. TASK 25-55-
12-400-003).
(8) For the drain lines in the AFT cargo compartment in zone 170 at Frame
65.
(a) Close the patition panels 161DW, 162DW (Ref. TASK 25-55-12-400-
001).
Subtask 38-30-00-410-056-C
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) For the drain lines in zone 110-122 between Frame 11 and 24A.
(3) For the drain lines in the FWD cargo compartment in zone 131 between
Frame 24A and 35.4.
(a) Close the side wall panels 131GW, 131HW, 131MW, 131QW, 131RW
(Ref. TASK 25-54-12-400-003).
R
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(b) Close the patition panels 131DW, 131PW for the drain lines at
Frame 24A and 35.5 (Ref. TASK 25-54-11-400-001) and (Ref. TASK
25-54-12-400-001).
(4) For the drain lines on the wing box in zone 241 between Frame 35 and
47.
(a) Install the floor panels 241CF, 241GF, 241LF (Ref. TASK 53-32-12-
400-002).
(5) For the drain lines in the AFT cargo compartment in zone 151 between
Frame 47.2 and 59.
(a) Close the side wall panels 151RW, 151CW, 151DW, 151EW, 151HW,
151JW (Ref. TASK 25-55-11-400-003).
(6) For the drain lines in the AFT cargo compartment in zone 151 at Frame
47.1.
(7) For the drain lines in the AFT cargo compartment in zone 161 between
Frame 59 and 65.
(a) Close the side wall panels 161AW, 161BW, 161CW (Ref. TASK 25-55-
12-400-003).
(8) For the drain lines in the AFT cargo compartment in zone 170 at Frame
65.
(a) Close the patition panels 161DW, 162DW (Ref. TASK 25-55-12-400-
001).
Subtask 38-30-00-862-052
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TASK 38-30-00-010-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-30-00-861-054
Subtask 38-30-00-010-058
B. Get Access
(1) Put the access platform in position at the relevant access door(s).
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(3) In the lavatory(ies) close the shutoff valve(s) of the potable water
system.
(4) Remove the relevant access panel(s) to get access to the wastewater
drain lines.
(5) Remove the heater elements from the drain lines (Ref. TASK 30-71-53-
000-001).
Subtask 38-30-00-941-063
C. Put the warning notice in position to tell persons not to use the wash
basin(s).
4. Procedure
_________
Subtask 38-30-00-020-059
(1) Example A.
(2) Example B.
(3) Example C.
(a) Disconnect the connections (5) and remove the T-connector (6).
(4) Example D.
(5) Example E.
(b) Remove the lock nut (10), the washer (9) and the T-connector (8).
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Connections or the Wastewater Drain Lines
Figure 203/TASK 38-30-00-991-004
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Attachment of the Wastewater Drain lines
Figure 204/TASK 38-30-00-991-005
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(6) Example K.
(a) Remove the nuts (15), the screws (19), the washers (18) and the
bonding straps (25).
(7) Example F.
(a) Remove the nuts (15), the screws (19) and the washers (18).
(8) Example G.
(a) Remove the nuts (15), the spacers (20), the screws (19) and the
washers (18).
(9) Example H.
(a) Remove the nuts (15), the washers (18), the screws (19) and the
bonding straps (20).
(10) Example J.
(a) Remove the nuts (15), the washers (18) and the screws (19).
(12) Example D.
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(13) Make sure that the work area is clean and clear of tool(s) and other
items.
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TASK 38-30-00-410-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-30-00-860-055
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
Subtask 38-30-00-560-052
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(2) Make sure that the bonding straps and strips are in a good condition.
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(3) Install new bonding strips (16) in the clamps (17) if necessary.
(4) Example B.
(a) Loosely install the rubber sleeves (4) and the clamps (3) on one
side of the drain lines (2) before you install them.
4. Procedure
_________
Subtask 38-30-00-420-059
(2) Example D.
(3) Example J.
(a) Put the spacers (22) and the clamps (23) in position.
(b) Install the screws (19), the washers (18) and the nuts (15) but
do not tighten them at this time.
(4) Example H.
(a) Put the spacers (22) and the clamps (23) in position.
(c) Install the screws (19), the bonding straps (20), the washers
(18) and the nuts (15) but do not tighten them at this time.
(5) Example F.
(b) Install the washers (18), the screws (19) and the nuts (15) but
do not tighten them at this time.
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(6) Example G.
(b) Install the washers (18), the screws (19), the spacers (20) and
the nuts (15) but do not tighten them at this time.
(7) Example E.
(b) Install the washer (9) and the lock nut (10).
(8) Example D.
(9) Example C.
(10) Example B.
(a) Install the rubber sleeves (4) on the wastewater drain lines (2).
(b) Make sure that the gap between each section of the drain line is
approximately 12 mm (0.472 in.) and that the red markings are in
view.
(11) Example K.
(a) Put the clamps (24) in position and the bonding straps (25) in
position.
(b) Install the washers (18), the screws (19) and the nuts (15).
(c) Do the bonding procedure for the drain lines (Ref. TASK 20-28-00-
912-004).
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(12) For examples F, G, H and J.
Subtask 38-30-00-860-056
Subtask 38-30-00-710-056
C. Do the operational test of the waste/water drain system (Ref. TASK 38-32-
00-710-002).
5. Close-up
________
Subtask 38-30-00-410-057
A. Close Access
(1) Example A.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Install the access panel(s) that you removed to get access to the
wastewater drain lines.
Subtask 38-30-00-862-053
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TASK 38-30-00-510-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
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C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-30-00-941-064
A. Safety Precautions
NOTE : For health reasons this task gives some information about what you
____
must do with components removed from the in-service waste water
and toilet system.
(1) Obey all the warnings and cautions which are given.
(2) Use plastic bags with sufficient protection for the removed
components.
4. Procedure
_________
Subtask 38-30-00-869-056
A. Preparation
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.
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(1) If you ship components that are removed from the waste water system:
---------------------------------------------------------------------
| Disinfectant | Water | Strength of solution |
|-----------------------------|-----------|-------------------------|
| Sodium Hypochlorite 500ml | 5l | 10% |
|-----------------------------|-----------|-------------------------|
| Domestic Bleach 1l | 5l | 20% |
|-----------------------------|-----------|-------------------------|
| | | |
---------------------------------------------------------------------
(c) After 12 hours, remove the component from the solution and rinse
it with clean water.
(d) Clean the component with teepol 610 and dry it with a clean
MISCELLANEOUS (Material No. 19-003) or dry air.
Subtask 38-30-00-869-057
B. Preparation
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS
_______
PUT IT IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST,
THEN ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE
CAN BE DANGEROUS TO HEALTH).
(1) If you ship components that are removed from the toilet system:
(a) Make sure that the toilet system is drained, flushed and
disinfected (Ref. TASK 38-31-00-680-001).
(b) Clean the component with a solution of soap and warm water and a
BRUSH - BRISTLED, STIFF.
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(c) Use DISINFECTANTS (Material No. 14-008) to disinfect the
component.
(e) Put a warning notice on the bag to tell persons the contents and
its destination.
Subtask 38-30-00-869-058
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS
_______
PUT IT IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST,
THEN ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE
CAN BE DANGEROUS TO HEALTH).
(1) For used components of the toilet waste-water system (only components
without electrical parts and connectors), do the steps that follow
before their installation:
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(b) Put the component and the solution in an applicable container.
(c) After 12 hours, remove the component from the solution and rinse
it with clean water.
(d) Clean the component with teepol 610 and dry it with a clean
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003) or dry
air.
(e) Put the component in an applicable bag and attach a tag that
shows the function and the location of the component.
(2) For used components of the toilet waste-water system (only components
with electrical parts and connectors), do the steps that follow
before their installation:
(d) Clean the component with teepol 610 and dry it with a clean
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003) or dry
air.
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TOILET SYSTEM - DESCRIPTION AND OPERATION
_________________________________________
1. _______
General
The toilet system gives sanitary facilities for the passengers and the crew.
The system is a vacuum type toilet system and uses potable water for
flushing. The waste is collected in one waste holding tank. When the tank is
full, the liquid level sensor (which has the priority) stops the system
operation. If the liquid level sensor fails, the liquid level transmitter
will stop the system operation.
2. __________________
Component Location
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Toilet System - Component Location
Figure 001 (SHEET 1)
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151-199, 201-233, 236-238,
38-31-00
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Toilet System - Component Location
Figure 001 (SHEET 2)
R
EFF : 001-049, 051-052, 062-099, 101-105,
151-199, 201-233, 236-238,
38-31-00
Page 3
Feb 01/08
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Toilet System - Component Location
Figure 001A (SHEET 1)
R
EFF :
053-061, 38-31-00
Page 4
Feb 01/07
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Toilet System - Component Location
Figure 001A (SHEET 2)
R
EFF :
053-061, 38-31-00
Page 5
Feb 01/07
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Toilet System - Component Location
Figure 001B (SHEET 1)
R
EFF :
401-499,
106-149, 234-235, 239-239, 301-312, 38-31-00
Page 6
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Toilet System - Component Location
Figure 001B (SHEET 2)
R
EFF :
401-499,
106-149, 234-235, 239-239, 301-312, 38-31-00
Page 7
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Toilet System - Component Location
Figure 001C (SHEET 1)
R
EFF :
240-249, 313-399, 38-31-00
Page 8
Aug 01/09
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Toilet System - Component Location
Figure 001C (SHEET 2)
R
EFF :
240-249, 313-399, 38-31-00
Page 9
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**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249,
_______________________________________________________________________________
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
31MG VACUUM SYSTEM CONTROLLER 162 38-31-34
37MG VACUUM GENERATOR 172 38-31-64
40MG LIQUID LEVEL TRANSMITTER 172 38-31-62
41MG LIQUID LEVEL SENSOR 172 38-31-63
43MG ALTITUDE PRESSURE SWITCH 312 312AR 38-31-00
50MG1 TOILET ASSEMBLY (LAV A) 221 38-31-41
50MG2 TOILET ASSEMBLY (LAV D) 261 38-31-41
50MG4 TOILET ASSEMBLY (LAV E) 262 38-31-41
3300MM WASTE HOLDING TANK 172 38-31-61
3302MM WATER SEPARATOR 172 38-31-67
3320MM CHECK VALVE (VACUUM PRESSURE) 172 38-31-65
3322MM CHECK VALVE (RINSE LINE) 172 38-31-76
3340MM WASTE DRAIN VALVE 172 38-31-71
3341MM LEVER CONTROL UNIT 172 172AR 38-31-73
3345MM TACO VALVE-DRAIN VALVE 172 172AR 38-31-72
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201-249, 251-299, 501-509, 511-526, 528-599,
38-31-00
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INTENTIONALLY BLANK
R
38-31-00
Page 11
Feb 01/09
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Toilet System - Component Location
Figure 001D (SHEET 1)
R
EFF :
251-299, 501-509, 511-526, 528-599, 38-31-00
Page 12
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Toilet System - Component Location
Figure 001D (SHEET 2)
R
EFF :
251-299, 501-509, 511-526, 528-599, 38-31-00
Page 13
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**ON A/C 301-399,
_______________________________________________________________________________
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
31MG VACUUM SYSTEM CONTROLLER 162 38-31-34
37MG VACUUM GENERATOR 172 38-31-64
40MG LIQUID LEVEL TRANSMITTER 172 38-31-62
41MG LIQUID LEVEL SENSOR 172 38-31-63
43MG ALTITUDE PRESSURE SWITCH 312 312AR 38-31-00
50MG1 TOILET ASSEMBLY (LAV A) 221 38-31-41
50MG TOILET ASSEMBLY (LAV B) 221 38-31-41
50MG2 TOILET ASSEMBLY (LAV D) 261 38-31-41
50MG4 TOILET ASSEMBLY (LAV E) 262 38-31-41
3300MM WASTE HOLDING TANK 172 38-31-61
3302MM WATER SEPARATOR 172 38-31-67
3320MM CHECK VALVE (VACUUM PRESSURE) 172 38-31-65
3322MM CHECK VALVE (RINSE LINE) 172 38-31-76
3340MM WASTE DRAIN BALL VALVE 172 38-31-71
3341MM DRAIN VALVE CONTROL HANDLE 172 172AR 38-31-73
3345MM WASTE DRAIN VALVE-SERVICE 172 172AR 38-31-72
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301-399, 401-499, 38-31-00
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_______________________________________________________________________________
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
37MG VACUUM GENERATOR 172 38-31-64
40MG LIQUID LEVEL TRANSMITTER 172 38-31-62
41MG LIQUID LEVEL SENSOR 172 38-31-63
50MG1 TOILET ASSEMBLY (LAV A) 221 38-31-41
50MG2 TOILET ASSEMBLY (LAV D) 261 38-31-41
50MG4 TOILET ASSEMBLY (LAV E) 262 38-31-41
3300MM WASTE HOLDING TANK 172 38-31-61
3302MM WATER SEPARATOR 172 38-31-67
3320MM CHECK VALVE (VACUUM PRESSURE) 172 38-31-65
3322MM CHECK VALVE (RINSE LINE) 172 38-31-76
3340MM WASTE DRAIN BALL VALVE 172 38-31-71
3341MM DRAIN VALVE CONTROL HANDLE 172 172AR 38-31-73
3345MM WASTE DRAIN VALVE-SERVICE 172 172AR 38-31-72
3. __________________
System Description
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Vacuum Toilet System - Schematic
Figure 002
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201-233, 236-238,
38-31-00
Page 16
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The cabin installation has a single toilet assembly in each lavatory. The
cabin underfloor installation has:
- A waste holding tank assembly
- A Liquid Level Transmitter (LLT) (tank mounted)
- A Liquid Level Sensor (LLS) (tank mounted)
- A vacuum generator
- A Vacuum System Controller (VSC)
- A check valve (vacuum pressure)
- An altitude pressure switch
- A check valve (installed in each flush Line of the waste tank)
- A waste drain valve
- A waste service panel
- The pipelines (overfloor and underfloor).
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201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
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Vacuum Toilet System - Schematic
Figure 002A
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301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
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- A Liquid Level Sensor (LLS) (tank mounted)
- A Liquid Level Transmitter (LLT) (tank mounted)
- A vacuum generator
- A check valve (vacuum pressure)
- A check valve (installed in each flush line of the waste tank)
- A waste drain valve
- A waste service panel
- The pipelines (overfloor and underfloor).
4. _____________________
Component Description
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Vacuum Toilet Assembly 50MG
Figure 003
R
EFF :
001-003, 051-052, 38-31-00
Page 20
Feb 01/09
CES
(4) Flush Valve
The flush valve is a motor-actuated self-contained unit. A duct
connects the flush valve to the toilet bowl. The flush valve housing
is a stainless-steel investment casting. Waste flows through a 2.0
in. (50.7999 mm) dia. molded and reinforced elastomer tube. The tube
is fully open during the flush cycle. A motor-actuated pinch-knife
closes and seals the tube between the flush cycles. The flush control
unit controls the flush valve operation. A manual waste shutoff valve
is installed on the downstream side of the flush valve.
R B. Not Applicable
EFF : 001-049, 051-052, 062-099, 101-105,
151-199, 201-233, 236-238,
38-31-00
Page 21
Feb 01/10
CES
Vacuum Toilet Assembly 50MG
Figure 003A
R
EFF : 004-049, 062-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-00
Page 22
Feb 01/09
CES
(1) Bowl and Spray Ring
The bowl is made of stainless-steel and has a nonstick coating
applied to its inside surface. The spray ring is attached to the top
of the bowl and connected to the anti-syphon valve.
R B. Not Applicable
EFF : 004-049, 062-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 23
Feb 01/10
CES
**ON A/C 053-061,
R
EFF :
053-061, 38-31-00
Page 24
Feb 01/09
CES
Vacuum Toilet Assembly 50MG
Figure 003B
R
EFF :
053-061, 38-31-00
Page 25
Feb 01/09
CES
(5) Manual Waste Shutoff Valve
The Manual Waste shutoff Valve (MWV) is installed on the downstream
side of the flush valve. It is a back-up system to shutoff the flush
line in case of a flush valve failure in the open position. A 2.0 in
(50.8 mm) dia. duct connects the outlet of the shutoff valve to the
aircraft system interface. A handle accessible from the front of the
toilet assembly activates the sliding mechanism inside the shutoff
valve.
R B. Not Applicable
R
EFF : 053-061, 106-149, 234-235, 239-239,
301-312, 401-499,
38-31-00
Page 26
Feb 01/10
CES
(2) Water Valve and screen (Rinse Valve)
The water (rinse) valve is a solenoid controlled plunger type. It is
connected electrically to the flush control unit. It has an integral
water inlet fitting and a finger-type stainless steel-screen. The
outlet of the valve is connected to the anti-syphon valve.
R B. Not Applicable
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 27
Feb 01/10
CES
Vacuum Toilet Assembly 50MG
Figure 003C
R
EFF : 240-249, 251-299, 313-399, 501-509,
511-526, 528-599,
38-31-00
Page 28
Feb 01/10
CES
R (1) Bowl and Spray Ring
R The bowl is made of stainless-steel and has a non-stick coating
R applied on its inner surface. The spray ring is attached to the top
R of the bowl and connected to the anti-syphon valve.
R (4) Flush Valve (Rotary Gate Type) with Integrated Flush Control Unit
R The flush valve is a motor-operated gate valve. A duct connects the
R flush valve to the toilet bowl. The flush valve body is made of
R composite material and the rotary disc is made of stainless steel.
R The flush valve is fully open during the flush cycle. Then, the waste
R flows through a 2.0 in. (50.8 mm) dia. waste water tube. Between the
R flush cycles, the rotary disc is closed and seals the waste water
R tube.
R Integral to the flush valve is the flush control unit. It is a
R modular electronic assembly and controls the operation of the flush
R valve. The flush control unit is installed in the housing of the
R flush valve motor and gear train. It is connected electrically to:
R - The flush switch
R - The water (rinse) valve
R - The flush valve
R - The DEUB (CIDS).
R The FCU controls the time and the sequence of the toilet operation
R during the flush cycle. Built-In-Test Equipment (BITE) monitors the
R operation of the water valve and of the flush valve and its internal
R control board circuitry. Faults are transmitted to the CIDS.
R
EFF : 240-249, 251-299, 313-399, 501-509,
511-526, 528-599,
38-31-00
Page 29
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 30
Feb 01/10
CES
Underfloor Components
Figure 004
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 31
Feb 01/10
R
CES
(3) Altitude Pressure Switch 43MG
The altitude pressure switch is installed between FR71 and FR72. The
switch is connected electrically to the Vacuum System Controller
(VSC). It gives an electrical signal to the VSC which starts or stops
the operation of the vacuum generator.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 32
Feb 01/10
CES
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 33
Feb 01/10
CES
Underfloor Components
Figure 004A
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 34
Feb 01/10
CES
Waste Holding Tank
Figure 005
EFF :
ALL 38-31-00
Page 35
Feb 01/10
R
CES
(3) Check Valve 3320MM (vacuum pressure)
The check valve is installed in the waste holding tank air
outlet-line and parallel to the vacuum generator line. It lets air
flow from the tank to the overboard vent line and stops opposite
airflow.
5. Operation
_________
EFF :
ALL 38-31-00
Page 36
Feb 01/10
CES
Toilet Service Panel
Figure 006
R
EFF :
ALL 38-31-00
Page 37
Feb 01/10
CES
**ON A/C 001-049, 051-051, 056-056, 058-099, 101-105, 151-199, 201-233,
236-238,
(1) General
The toilet assembly has a Flush Control Unit (FCU) which controls its
operation. Potable water from the aircraft pressurized water system
from between 1.72 bar (25 psi) to 1.93 bar (28 psi) flushes the
toilet bowl. Differential pressure between the waste tank and cabin
moves water and waste from the bowl to the waste holding tank.
R
EFF : 001-049, 051-051, 056-056, 058-099,
101-105, 151-199, 201-233, 236-238,
38-31-00
Page 38
Feb 01/10
CES
Vacuum System Control - Signal Interface
Figure 007
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 39
Feb 01/10
CES
DEU B - Signal Interface
Figure 007A
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 40
Feb 01/10
CES
INTENTIONALLY BLANK
R
38-31-00
Page 41
Feb 01/10
CES
Vacuum Toilet System - Electrical Schematic
Figure 008 (SHEET 1)
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 42
Feb 01/10
CES
Vacuum Toilet System - Electrical Schematic
Figure 008 (SHEET 2)
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 43
Feb 01/10
CES
Vacuum Toilet System - Electrical Schematic
Figure 008A (SHEET 1)
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 44
Feb 01/10
CES
Vacuum Toilet System - Electrical Schematic
Figure 008A (SHEET 2)
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 45
Feb 01/10
CES
Flush Control Unit - Schematic and Flush Cycle Sequence
Figure 009
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 46
Feb 01/10
R
CES
- The flush cycle is completed 10 seconds after the second
operation of the flush switch.
R
EFF : 001-049, 051-051, 056-056, 058-099,
101-105, 151-199, 201-233, 236-238,
38-31-00
Page 47
Feb 01/10
CES
D. Landing Gear Signal
One of the functions of the Landing Gear (LG) signal is to give the
indication to the VSC (that the aircraft is on ground and the strut is
compressed).
The LG signal is also used as a back up for other primary indications. In
general a single LG fault will have no effect on the vacuum waste system.
The VSC will not generate a fault message if the LG signal is faulty,
because the VSC BITE does not control the LG signal.
(1) General
The toilet assembly has a Flush Control Unit (FCU) which controls its
operation. Potable water from the aircraft pressurized water system
from between 1.72 bar (25 psi) to 1.93 bar (28 psi) flushes the
toilet bowl. Differential pressure between the waste tank and cabin
moves water and waste from the bowl into the waste holding tank.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 48
Feb 01/10
CES
system controller will remove the electrical power from the
vacuum generator and stop the generator operation.
R
EFF :
052-055, 057-057, 38-31-00
Page 49
Feb 01/10
CES
C. Altitude Pressure Switch 43MG
The altitude pressure switch is connected electrically to the VSC and
operates:
- At ground level and altitudes up to 5487 m (18000 ft.) the altitude
pressure switch stays closed
- Above 5487 m (18000 ft.) the altitude pressure switch stays open
- During altitude descent the switch closes at 4877 m (16001 ft.).
The VSC monitors when the altitude pressure switch is open or closed.
(1) General
The toilet assembly has a Flush Control Unit (FCU) which controls its
operation. Potable water from the aircraft pressurized water system
from between 1.72 bar (25 psi) to 1.93 bar (28 psi) flushes the
toilet bowl. Differential pressure between the waste tank and cabin
moves water and waste from the bowl into the waste holding tank.
R
EFF : 052-055, 057-057, 106-149, 234-235,
239-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 50
Feb 01/10
511-526, 528-599,
CES
Flush Control Unit - Schematic and Flush Cycle Sequence
Figure 009A
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 51
Feb 01/10
CES
- The vacuum generator starts to operate after the operation of
the flush switch, (if differential presser is below 246 mbar
(3.6 psi) during climb and below 203 mbar (2.94 psi) during the
descent) and stays on for approximately 15 seconds
- The water valve opens 1.6 seconds after operation of the flush
switch, and stays open for 1.7 seconds.
In this time the toilet bowl is rinsed.
- The flush valve opens 2.0 seconds after operation of the flush
switch, and it stays open for 4 seconds.
The differential pressure now moves the waste from the toilet
bowl to the waste holding tank. When the diffrential pressure is
sufficient, the flush cycle will stay the same. But the CIDS will
not activate the vacuum generater.
NOTE : Faults found are transmitted from BITE via the DEU B to
____
the DIR 1-2 of the CIDS system
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 52
Feb 01/10
CES
C. System Data Acquisition Concentrators (SDAC)
The SDAC is electrically connected to the CIDS Director 1-2 (refere to as
DIR 1-2). The signal from the SDAC is used for altitude operations of the
vacuum generator:
- During climb the vacuum generator is activated when the differential is
less than 246 mbar,
- During descent the vacuum generator is activated when the differential
is less than 203 mbar.
The Dir 1-2 monitors the operation of the vacuum generator.
NOTE : The liquid level sensor operates independently of the liquid level
____
transmitter.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 53
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
NOTE : The liquid level sensor operates independently of the liquid level
____
transmitter.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 54
Feb 01/10
511-526, 528-599,
CES
Vacuum System Controller - Schematic
Figure 010
R
EFF :
236-238,
001-049, 051-099, 101-105, 201-233, 38-31-00
Page 55
Feb 01/10
CES
Vacuum System Controller - Schematic
Figure 010A
R
EFF :
151-199, 38-31-00
Page 56
Feb 01/10
CES
The VSC calculates and transmits signals to the FAP to indicate the waste
tank levels and reports system defects. The VSC memorizes and also
signals the system defects to the ARINC 429 data bus which is connected
to the Centralized Fault Display System (CFDS). Defect signals are also
sent to a RS 232-C interface for ground maintenance and inspection.
6. Test
____
(1) Monitoring
The VSC has a Built-In Test Equipment (BITE) which operates in two
modes:
- The power-up test,
- The continuous monitoring.
1
_ The power-up test starts automatically when:
- The VSC is energized with 28VDC,
- The aircraft is in the ground configuration.
2
_ The BITE test monitors the internal operation of the VSC which
are:
- The power supplies,
- The microprocessor,
- The memories,
- The input and output signals.
3
_ The BITE test monitors if the following external system
circuits operate correctly:
- The flush control units,
- The liquid level transmitter 40MG,
- The liquid level sensor 41MG,
- The altitude pressure switch 43MG.
4
_ During the flush cycle the BITE monitors:
- The vacuum generator 37MG,
- The aircraft power supply 115 V AC (400 Hz).
R
EFF :
ALL 38-31-00
Page 57
Feb 01/10
CES
BITE Fault Information - Vacuum Toilet System
Figure 011 (SHEET 1)
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 58
Feb 01/10
R
CES
BITE Fault Information - Vacuum Toilet System
Figure 011 (SHEET 2)
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 59
Feb 01/10
R
CES
Control System Menu
Figure 012 (SHEET 1)
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 60
Feb 01/10
CES
Control System Menu
Figure 012 (SHEET 2)
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 61
Feb 01/10
CES
Control System Menu
Figure 012A (SHEET 1)
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 62
Feb 01/10
CES
Control System Menu
Figure 012A (SHEET 2)
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 63
Feb 01/10
CES
Miscellaneous Module
Figure 013
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 64
Feb 01/10
CES
(b) Results of power-up tests
1
_ In case of a bite test failure, the VSC will send the failure
to the CFDS.
(1) Monitoring
The CIDS has a Built-In Test Equipment (BITE) which operates in two
modes for the vacuum toilet system:
- The power-up test,
- The continuous monitoring of the Vacuum System Control Function
(VSCF).
1
_ Initialization of the power-up test (Ref. AMM 23-73-00).
2
_ The CIDS monitors if the following external system circuits
function correctly:
- The flush control units,
- The liquid level transmitter 40MG,
- The liquid level sensor 41MG,
- 28V DC,
- The motor start relay,
- The waste service panel-limit switch 44MG.
3
_ During the flush cycle the BITE monitors:
- The vacuum generator 37MG,
- The aircraft power supply 115 V AC (400 Hz).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 65
Feb 01/10
511-526, 528-599,
CES
WATER/WASTE Menue Page
Figure 013A
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 66
Feb 01/10
CES
(b) Continuous Monitoring (DIR 1/DIR 2)
Continuous monitoring (VSCF) is used on the ground and during
flight and makes sure that the system operates correctly.
1
_ When the VSC receives a signal from a FCU:
- It stops the operation all other FCUs
- Makes an analysis of the altitude pressure switch indication
- Starts the vacuum generator if the altitude pressure switch
gives a signal low (below 4877 m (16000 ft.))
- Stops power supply to the vacuum generator if the altitude
pressure switch gives a signal high (above 4877 m (16000
ft.))
- Examines for defects in the aircraft power supply 115 V/400
Hz
- Examines continuously the vacuum generator for overheat
signals during the flush cycle if there is no 115 V/400 Hz
defect.
2
_ The VSC calculates and transmits the signal to the FAP:
- To show the level of the waste in the waste holding tank.
3
_ When the limit switch on the waste service panel indicates
OPEN panel and the aircraft is on ground (CFDS):
- The VSC stops all toilet operations and the flush signals
are ignored
- The SYS INOP light on the FAP is switched on.
4
_ If the LG signal indicates Flight and the waste service panel
is open:
- The system will not be disabled and it will be able to flush
the toilets while the servicing is done.
5
_ The VSC will not react on a single LG fault, because the VSC
BITE does not control the LG signal.
R
EFF : 001-049, 051-051, 056-056, 058-099,
101-149, 151-199, 201-249, 251-299, 301-399,
38-31-00
Page 67
Feb 01/10
401-499, 501-509, 511-526, 528-599,
CES
(b) Failure Mode
1
_ The VSC transmits the system defects to the ARINC 429 data
bus.The VSC memorizes the defect signals for ground
maintenance and inspection. These signals are:
a
_ The flush control unit defect:
- All corresponding toilet operations are stopped and the
defective LAV INOP legend on the FAP comes on.
b
_ 115 V AC power supply shutdown (no signal input for at
least one second):
- The toilet which is in the flush cycle will stop and the
VSC will indicate system INOP on the FAP
- The VSC will start normal operation again when the power
supply has returned for at least 1 second.
c
_ Vacuum generator (overheat) defect:
- The VSC stops the power supply to the vacuum generator
and the toilet flush cycle stops (on the ground and in
flight below 4877 m (16000 ft.)).
2
_ The VSC will transmit and keep the defect data but the system
will operate normally if:
- The LLT indicates a full tank (current signal 12.9 mA). and
the LLS does not
3
_ The VSC will stop the system operation and the SYS INOP legend
on the FAP comes on if:
- The LLS indicates a full tank and the LLT does not.
4
_ The VSC will stop the system operation and the SYS INOP legend
on the FAP comes on if:
- The LG falsely indicate ON GROUND
- The service panel door falsely indicates door OPEN when the
aircraft is in flight.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 68
Feb 01/10
CES
(a) Normal Operation
1
_ When the VSC receives a signal from a FCU:
- It stops the operation all other FCUs
- makes an analysis of the altitude pressure switch indication
- Starts the vacuum generator if the altitude pressure switch
gives a signal low (below 5487 m (18000 ft.))
- Stops power supply to the vacuum generator if the altitude
pressure switch gives a signal high (above 5487 m (18000
ft.))
- Examines for defects in the aircraft power supply 115 V/400
Hz
- Examines continuously the vacuum generator for overheat
signals during the flush cycle if there is no 115 V/400 Hz
defect.
2
_ The VSC calculates and transmits the signal to the FAP:
- To show the level of the waste in the waste holding tank.
3
_ When the limit switch on the waste service panel indicates
OPEN panel and the aircraft is on ground (CFDS):
- The VSC stops all toilet operations and the flush signals
are ignored
- The SYS INOP light on the FAP is switched on.
4
_ If the LG signal indicates Flight and the waste service panel
is open:
- The system will not be disabled and it will be able to flush
the toilets while the servicing is done.
5
_ The VSC will not react on a single LG fault, because the VSC
BITE does not control the LG signal.
1
_ The VSC transmits the system defects to the ARINC 429 data
bus.The VSC memorizes the defect signals for ground
maintenance and inspection. These signals are:
a
_ The flush control unit defect:
- All corresponding toilet operations are stopped and the
defective LAV INOP legend on the FAP comes on.
b
_ 115 V AC power supply shutdown (no signal input for at
least one second):
- The toilet which is in the flush cycle will stop and the
VSC will indicate system INOP on the FAP
R
EFF :
052-055, 057-057, 38-31-00
Page 69
Feb 01/10
CES
- The VSC will start normal operation again when the power
supply has returned for at least 1 second.
c
_ Vacuum generator (overheat) defect:
- The VSC stops the power supply to the vacuum generator
and the toilet flush cycle stops (on the ground and in
flight below 5487 m (18000 ft.)).
2
_ The VSC will transmit and keep the defect data but the system
will operate normally if:
- The LLT indicates a full tank (current signal 12.9 mA). and
the LLS does not
3
_ The VSC will stop the system operation and the SYS INOP legend
on the FAP comes on if:
- The LLS indicates a full tank and the LLT does not.
4
_ The VSC will stop the system operation and the SYS INOP legend
on the FAP comes on if:
- The LG falsely indicate ON GROUND
- The service panel door falsely indicates door OPEN when the
aircraft is in flight.
1
_ When the DEU B receives a signal from a FCU:
- It sends the signal to the DIR 1-2.
2
_ The DIR 1-2:
- Makes an analysis of the signal from the SDAC
- Starts the vacuum generator if the differential pressure
signal is less than 246 mbar during climb
- Starts the vacuum generator if the defferentail pressure
signal is less than 203 mbar during descent.
3
_ The DEU B:
- Examines for defects in the aircraft power supply 115 V/400
Hz
R
EFF : 052-055, 057-057, 106-149, 234-235,
239-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 70
Feb 01/10
511-526, 528-599,
CES
- Examines continuously the vacuum generator for overheat
signals during the flush cycle if there is no 115 V/400 Hz
defect.
4
_ The DIR calculates and transmits the signal to the FAP:
- To show the level of the waste in the waste holding tank.
5
_ When the limit switch on the waste service panel indicates
OPEN panel and the aircraft is on ground (CFDS):
- The DEU B stops all toilet operations and the flush signals
are ignored
- The FAP message on the WATER/WASTE page VACUUM SYSTEM
DISABLED-GROUND SERVICING is switched on.
6
_ The DIR will not react on a single LG fault, because the DIR
BITE does not control the LG signal.
1
_ The DIR transmits the system defects to the ARINC 429 data
bus.The DIR memorizes the defect signals for ground
maintenance and inspection. These signals are:
a
_ The flush control unit defect:
- The corresponding toilet operations is stopped.
b
_ 115 V AC power supply shutdown.
c
_ Vacuum generator (overheat) defect:
- The vacuum generator will be disable after the third
detection during one flight leg.
2
_ The DIR will transmit and keep the defect data but the system
will operate normally if:
- The LLT indicates a full tank and the LLS does not.
3
_ The DIR will stop the system operation and the SYS INOP legend
on the FAP comes on if:
- The LLS indicates a full tank and the LLT does not.
4
_ The DIR will stop the system operation and the VACUUM SYSTEM
DISABLE ON GROUND message on the WATER/WASTE page on the FAP
comes on if:
- The CFDS falsely indicate ON GROUND
- The service panel door falsely indicates door OPEN when the
aircraft is in flight.
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 71
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
(c) If the altitude pressure switch does not operate, the system will
continue to operate as follows:
- The LG signal is used to give the information ON GRROUND or IN
FLIGHT
- On the ground the vacuum generator will operate
- In flight the vacuum generator is inhibited.
(d) If both the altitude pressure switch and the LG signal falsely
indicate high altitude:
- The vacuum generator will not work and the toilets will not
flush on the ground. The toilets will however work at high
altitude because of the cabin differential pressure.
(e) If the LLT and the altitude pressure switch do not operate, the
system will continue to operate as follows:
- The LLS sends the signal tank full to the VSC.
(f) If the LLS and the altitude pressure switch do not operate, the
system will continue to operate as follows:
- The LLT sends the signal tank full to the VSC.
1
_ On the ground:
a
_ The system will not operate
b
_ The SYS INOP and the LAV (X) INOP lights on the FAP are ON.
2
_ In Flight:
a
_ The system will however operate
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 72
Feb 01/10
R
CES
b
_ In this situation the SYS INOP and the LAV (X) INOP lights
will go OFF,
c
_ they will come ON again after the landing.
(h) If the door limit switch 44MG does not operate (indicates door
close):
- The system will operate on the ground and in the air as normal.
- The system will not be disable and you can flush the toilets
during ground servicing.
NOTE : If there are three or more sensor failures at one time the
____
system will not operate. But If the LLS and the LLT do not
operate, the system will also not operate and the SYS INOP
lamp on the FAP comes on.
(a) All detected system faults during current flight are continuously
transmitted to the ARINC 429 data bus and are recorded. On
request you can also call up the faults of previous flights (for
first and second line maintenance) of the Line Replaceable Units
LRUs.
LRUs are:
- The toilet assembly (assemblies)
- The vacuum generator
- The vacuum system controller
- The altitude pressure switch
- The liquid level sensor.
(b) All Shop Replaceable Units (SRU) defects data are recorded for
third line maintenance (shop maintenance). This data is readable
through the RS 232-C interface unit.
The SRU are:
- The toilet assembly water valve, flush valve and flush control
unit
- The liquid level transmitter
- The vacuum-system controller control-board.
(c) Fault Data which the VSC transmits through ARINC 429 to CFDS:
1
_ Toilet Assembly Faults:
- The water valve solenoid
- The flush valve motor
- The flush valve limit switch (open position)
- The flush valve limit switch (closed position)
- the flush control unit.
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 73
Feb 01/10
R
CES
NOTE : The identification letter for toilet location is
____
transmitted together with fault message for fault
location.
2
_ The Vacuum System Controller Fault.
3
_ The Liquid Level Transmitter Fault.
4
_ The Altitude Pressure Switch.
5
_ The Vacuum Generator Overheat.
6
_ The Liquid Level Sensor Fault.
7
_ The Aircraft Power Supply 115 V/400 Hz.
8
_ The Liquid Level Indication FAP,
9
_ No Data from CFDIU.
1
_ No Fault/Fault data is transmitted in two modes:
- The normal transmission mode
- The menu mode.
The Normal Transmission Mode: In the normal transmission mode
the VSC transmits continuously NO FAULT/FAULT data of the
vacuum toilet system during flight. The CFDS receives these NO
FAULT/FAULT data.
Dependent on what failure the BITE of the VSC detects, the VSC
will transmit the text data as follows:
383141 L A V X, (NOTE)
383134 V S C
383162 L I Q D L V L X M T
383169 A L T P R E S S S W
383164 V A C U G E N
383163 L I Q D L V L S N S R
383100 V A C U G E N S U P P L Y
383100 L I Q D L V L X M T R /
L I Q D L V L S N S R / V S C
313234 N O C F D I U D A T A.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 74
Feb 01/10
CES
Menu Mode: When requested (during line maintenance) the VSC
will first transmit the menu as follows:
TOILET SYS
<LAST LEG REPORT>
<PREVIOUS LEGS REPORT>
<LRU IDENTIFICATION>
<TROUBLE SHOOTING DATA>
<CLASS 3 FAULTS>
<RETURN>
If the operator selects an item of the menu, the VSC will
transmit the data to the CFDS.
1
_ The PREVIOUS LEGS REPORT contains:
- The aircraft identification
- The DATE, UTC and flight leg count at which each fault
occured
- The identity of each faulty LRU, their related SRU and the
ATA chapter reference.
1
_ The LRU identification contains the part number of the VSC.
1
_ The SRU function faults of the VSC readable through the
RS232-C interface unit for shop maintenance are:
- The aircraft power supply 115 V/400 Hz
- The analog inputs
- The analog outputs
- The discrete inputs/outputs
- The flush control unit function
- The indication function
- The liquid level sensor test function
- The motor starting relay function.
- The control logic
- The ARINC 429 data bus (ARINC Output)
- no data from CFDIU (ARINC Input).
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 75
Feb 01/10
CES
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
(c) If the differentail pressure signal (from the SDAC) does not
operate, the system will continue to operate as follows:
- The CFDS (maintenance phase) signal is used to give the
information ON GROUND or IN FLIGHT
- On the ground the vacuum generator will operate
- In flight the vacuum generator is inhibited.
(e) Waste Service Panel Door Switch (WSPDS) 44MG Failure indicates
door open DEU B (RH 8) and door closed DEU B (RH 7).
1
_ On the ground:
a
_ The system will not operate if both DEU Bs or SW or wiring
failure
b
_ The VACUUM SYSTEM DISABLED - GROUND SERVICING on the FAP is
ON.
2
_ In Flight:
a
_ The system will however (ignore ground sevicing) operate
b
_ In this situation the VACUUM SYSTEM DISABLE message will go
OFF
c
_ They will come ON again after the landing.
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 76
Feb 01/10
CES
(f) If the WSPDS 44MG does not operate (indicates door close):
- the system will operate on the ground and in the air as normal.
NOTE : If the LLS and the LLT do not operate, the system will not
____
operate and the VACUUM SYSTEM DISABLED-WASTE TANK FULL
message on the FAP comes ON.
(a) All detected system faults during current flight are continuously
transmitted to the ARINC 429 data bus and are recorded. On
request you can also call up the faults of previous flights (for
first and second line maintenance) of the Line Replaceable Units
LRUs.
LRUs are:
- The toilet assembly (assemblies)
- The vacuum generator
- The liquid level sensor.
(b) All Shop Replaceable Units (SRU) defects data are continuously
transmitted to the ARING 429 data bus and are recorded for third
line maintenance (shop maintenance).
(c) On request you can also call up the faults of previous flights.
The SRU are:
- The toilet assembly water valve, flush valve and flush control
unit
- The liquid level transmitter.
(d) Fault Data which the DIR transmits through ARINC 429:
1
_ Toilet Assembly Faults:
- The water valve solenoid
- The flush valve motor
- The flush valve limit switch (open position)
- The flush valve limit switch (closed position)
- The flush control unit.
- The water valve alarm (critical).
2
_ The Liquid Level Transmitter Fault.
3
_ The Vacuum Generator Overheat.
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 77
Feb 01/10
CES
4
_ The Liquid Level Sensor Fault.
5
_ The Aircraft Power Supply 115 V/400 Hz.
6
_ The motor start relay.
7
_ The Waste Service Panel Door Switch
8
_ The System Power Supply
1
_ No Fault/Fault data is transmitted in two modes:
- The normal transmission mode
- The menu mode.
The Normal Transmission Mode: In the normal transmission mode
the DIR transmits continuously NO FAULT/FAULT data of the
vacuum toilet system during flight. The CFDS receives these NO
FAULT/FAULT data.
Dependent on what failure the BITE of the DIR detects, the DIR
will transmit the text data as follows:
383141 TOILET ASSY L A V X, (NOTE)
383100 TOILET ASSY LAV X / DEU B
383113 WASTE SVCE PNL DR SW
383162 L I Q D L V L X M T R
383163 L I Q D L V L S N S R
383164 V A C U G E N
383100 V A C U G E N S U P P L Y
383100 MOTOR START RELAY
383162 L I Q D L V L X M T R /
L I Q D L V L S N S R
383100 L I Q D L V L X M T R
AND L I Q D L V L S N S R
383100 LLT AND LLS AND VACU GEN SPLY
237347 DEU-B
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 78
Feb 01/10
CES
<GROUND REPORT>
<STATUS>
<RETURN>
If the operator selects an item of the menu, the DIR will
transmit the data to the CFDS.
1
_ The PREVIOUS LEGS REPORT contains:
- The aircraft identification
- The DATE, UTC and flight leg count at which each fault
occured
- The identity of each faulty LRU, their related SRU (on
Trouble Shooting Data (STD) page) and the ATA chapter
reference.
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 79
Feb 01/10
CES
Toilet System - Component Location
Figure 014
EFF :
ALL 38-31-00
Page 80
Feb 01/10
R
CES
INTENTIONALLY BLANK
R
38-31-00
Page 81
Feb 01/10
CES
Trouble Shooting Data
Figure 015 (SHEET 1)
EFF :
ALL 38-31-00
Page 82
Feb 01/10
CES
Trouble Shooting Data
Figure 015 (SHEET 2)
EFF :
ALL 38-31-00
Page 83
Feb 01/10
CES
TOILET SYSTEM - MAINTENANCE PRACTICES
_____________________________________
TASK 38-31-00-680-001
WARNING : YOU MUST ALWAYS WEAR RUBBER GLOVES WHEN YOU DO THIS PROCEDURE.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 201
Nov 01/07
CES
3. __________
Job Set-up
Subtask 38-31-00-010-076
(4) Open the caps of the toilet drain connection and the fill and rinse
connection.
(5) Connect the hose adapter of the toilet service vehicle and the 4-inch
diameter drain hose to the toilet drain connection.
4. Procedure
_________
Subtask 38-31-00-680-050
(2) Pull the drain valve control-handle 3341MM from the NORMAL to the
DRAIN position.
Subtask 38-31-00-170-050-A
(1) Connect the fill hose (1-inch diameter) of the toilet service vehicle
to the fill and rinse connection.
R (3) make sure that the water pressure is stable at 2.4 bar (34.8 psi) and
R the water flow is stable at 38.0 l (10.04 USgal) per minute.
EFF :
ALL 38-31-00
Page 202
Nov 01/04
CES
R Waste Service Panel
Figure 201/TASK 38-31-00-991-001
EFF :
ALL 38-31-00
Page 203
Nov 01/98
CES
R (4) Flush the toilet system with approximately 57.0 l (15.06 USgal) of
R water.
5. Close-up
________
Subtask 38-31-00-410-074
A. Close Access
(2) Push the drain valve control-handle 3341MM to the NORMAL position.
NOTE : When you close the drain cap (2) the inner flap will close and
____
lock automatically.
R (6) Clean and dry the waste service panel with a lint free cloth
R MISCELLANEOUS (Material No. 19-003).
(7) Close the cap of the toilet fill and rinse connection.
(8) Make sure that the work area is clean and clear of tool(s) and other
items.
(11) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 38-31-00
Page 204
Nov 01/04
CES
TASK 38-31-00-820-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-064
EFF :
ALL 38-31-00
Page 205
Nov 01/08
CES
Subtask 38-31-00-010-070
B. Get Access
R (1) Put the ACCESS PLATFORM 2M (6 FT) in position below the waste service
panel.
4. Procedure
_________
Subtask 38-31-00-820-050
(1) Loosen the nut (3) and remove the stud (2) together with the nut (3)
and the washer (4).
(2) Clean the nut (3) the stud (2) and the washer (4).
(3) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-007) to the
threads of the stud (2).
(4) Install the stud (2) the nut (3) and the washer (4) do not tighten at
this time.
(5) Push the waste service panel-door (1) to the close position.
(a) If you do not hear a click from the limit switch (5):
1
_ Open the waste service panel-door (1).
2
_ Turn the stud (2) counterclockwise half of a turn.
3
_ Close the waste service panel-door (1).
4
_ Do the procedure again until you hear a click from the limit
switch (5).
EFF :
ALL 38-31-00
Page 206
Nov 01/04
CES
R Waste Service Panel-Door Limit-Switch (44MG)
R Figure 202/TASK 38-31-00-991-009-A
EFF :
ALL 38-31-00
Page 207
Nov 01/98
CES
(b) If you hear a click from the limit switch (5):
1
_ Open the waste service panel-door (1).
2
_ Turn the stud (2) clockwise half of a turn.
3
_ Push the waste service panel-door (1) to the closed position.
4
_ Do the procedure again until you do not hear a click from the
limit switch (5).
5
_ Turn the stud (2) counterclockwise half of a turn.
(7) Hold the stud (2), and tighten the nut (3).
(8) Operate the toilets and make sure they flush correctly (Ref. TASK 38-
31-00-710-009).
5. Close-up
________
Subtask 38-31-00-410-068
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 38-31-00-862-064
EFF :
ALL 38-31-00
Page 208
Nov 01/04
CES
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
TASK 38-31-00-820-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-067
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 209
Feb 01/08
CES
Subtask 38-31-00-010-080
B. Get Access
Subtask 38-31-00-860-057
(1) Remove the electrical connector from the altitude pressure switch
43MG.
4. Procedure
_________
Subtask 38-31-00-710-063
A. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 210
Feb 01/08
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : The switch contacts do not have
____
to close at exactly 3658 m
(12000 ft), but can also close
at a higher altitude.
Subtask 38-31-00-710-063-A
A. Do this Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 211
Feb 01/08
CES
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
Subtask 38-31-00-820-051
(1) Remove the test adapter from the altitude pressure switch.
(2) Use a 3/32 inch Allen wrench and adjust the screw in the center of
the base of the switch.
NOTE : You must turn the screw to the left to increase the altitude
____
pressure threshold of the switch. Turn the screw to the rihgt
to decrease the altitude pressure threshold of the switch.
NOTE : A 1/2 turn of the screw will give approximately 0.05 bar (0.77
____
psi) to 0.07 (0.96 psi) altitude pressure.
(3) Install the test adapter and do the test in para 4. A. again.
Subtask 38-31-00-710-064
C. Test
(1) Make sure that the electrical connectors are clean and in the correct
condition.
(4) Do the operational test of the vacuum toilet system (Ref. TASK 38-31-
00-710-002).
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 212
Feb 01/08
CES
5. Close-up
________
Subtask 38-31-00-410-078
A. Close Access
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-862-066
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 213
Feb 01/08
CES
TOILET SYSTEM - REMOVAL/INSTALLATION
____________________________________
TASK 38-31-00-040-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-082
EFF :
ALL 38-31-00
Page 401
Aug 01/09
CES
Subtask 38-31-00-865-127
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 402
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-399,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 403
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-00-010-099
C. Get access to the related lavatory and open the lavatory sanitation door.
(Ref. Fig. 401/TASK 38-31-00-991-023)
4. Procedure
_________
Subtask 38-31-00-040-051
Subtask 38-31-00-865-128
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 404
Feb 01/10
R
CES
Toilet Assembly
Figure 401/TASK 38-31-00-991-023
EFF :
ALL 38-31-00
Page 405
Feb 01/10
R
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 406
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 201-210, 234-235, 239-249, 251-299, 305-306, 401-499,
R 501-509, 511-526, 528-599,
5. Close-up
________
Subtask 38-31-00-410-103
(2) Slide the knob to the side until the OCCUPIED indicator shows.
Subtask 38-31-00-862-081
EFF :
ALL 38-31-00
Page 407
Feb 01/10
CES
TASK 38-31-00-440-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-083
EFF :
ALL 38-31-00
Page 408
Feb 01/10
R
CES
Subtask 38-31-00-865-129
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 409
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-399,
R
EFF : 106-149, 151-199, 201-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 410
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-00-010-100
C. Get access to the related lavatory and open the lavatory sanitation door.
4. Procedure
_________
Subtask 38-31-00-440-051
Subtask 38-31-00-865-130
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 411
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 412
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 201-210, 234-235, 239-249, 251-299, 401-499, 501-509, 511-526,
R 528-599,
Subtask 38-31-00-710-068
(1) Flush the toilet and make sure that the toilet operates correctly.
5. Close-up
________
Subtask 38-31-00-862-082
EFF :
ALL 38-31-00
Page 413
Feb 01/10
CES
TOILET SYSTEM - ADJUSTMENT/TEST
_______________________________
TASK 38-31-00-710-002
NOTE : The operational test of the vacuum toilet system in one lavatory is
____
given. The procedure is the same for all the other lavatories.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 501
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-052
R (2) Make sure that the Cabin Intercommunication Data System (CIDS) is
R energized and is clear from all faults (Ref. TASK 23-73-00-861-001).
Subtask 38-31-00-010-052
B. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT) below the access panel 312AR.
(2) Put the ACCESS PLATFORM 2M (6 FT) below the access panel 172AR.
EFF :
ALL 38-31-00
Page 502
Feb 01/10
CES
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-00-010-052-A
B. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) below the access panel 172AR.
Subtask 38-31-00-865-101-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 503
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 401-499,
Subtask 38-31-00-613-052
Subtask 38-31-00-680-053
EFF :
ALL 38-31-00
Page 504
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
Subtask 38-31-00-480-051
Subtask 38-31-00-860-050
G. Simulate the LGCIU 2 in the flight configuration on the CFDS (Ref. TASK
32-69-00-860-001).
Subtask 38-31-00-480-051-A
Subtask 38-31-00-860-050-A
(2) Make sure that the TOILET page is shown on the CFDS.
(3) Make sure that there are no failure in the fault memory of the CFDS.
4. Procedure
_________
EFF :
ALL 38-31-00
Page 505
Feb 01/10
CES
Flush Cycle Schematic
Figure 501/TASK 38-31-00-991-017
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 506
Feb 01/08
CES
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-00-710-053
A. Do this test.
NOTE : Make sure that the access panel 172AR is closed or the limit
____
switch 44MG is pushed and hold in during the test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-051, 056-056, 058-099,
101-149, 151-199, 201-249, 251-299, 301-399,
38-31-00
Page 507
Feb 01/10
401-499, 501-509, 511-526, 528-599,
CES
Flush Cycle Schematic
Figure 501A/TASK 38-31-00-991-017-A
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 508
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the flush switch 51MG. - the vacuum generator 37MG starts to
operate.
- air flows out of the ventilation port
of the vacuum generator.
- approx. 0.2 l (0.05 USgal) of water
flows into the toilet bowl.
- the toilet flush valve opens and the
suction removes the water.
R
EFF : 001-049, 051-051, 056-056, 058-099,
101-105, 151-199, 201-233, 236-238,
38-31-00
Page 509
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- approx. 0.2 l (0.05 USgal) of water
flows into the toilet bowl.
- air flows out of the ventilation port
of the vacuum generator.
- the toilet flush valve opens and the
suction removes the water.
Subtask 38-31-00-710-053-B
A. Do this test.
NOTE : Make sure that the access panel 172AR is closed or the limit
____
switch 44MG is pushed and hold in during the test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 510
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the flush valves of both toilets open
and the suction removes the water.
R
EFF :
052-055, 057-057, 38-31-00
Page 511
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
8. In a different lavatory: In the vacuum toilet system:
- push the flush switch 51MG. - the vacuum generator 37MG starts to
operate.
- approx. 0.2 l (0.05 USgal) of water
flows into the toilet bowl.
- air flows out of the ventilation port
of the vacuum generator.
- the toilet flush valve opens and the
suction removes the water.
Subtask 38-31-00-710-053-A
A. Do this test.
(1) On the MCDU make sure that there are no fault massages.
(a) Get access to the CIDS X - TOILET SYS STATUS page on the MCDU.
(Ref. Fig. 502/TASK 38-31-00-991-018)
(b) Make sure that the configuration of the vacuum system is as shown
on the CIDS X - TOILET SYS STATUS page.
NOTE : Make sure that the access panel 172AR is closed or the
____
limit switch 44MG is pushed and hold in during the test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 052-055, 057-057, 106-149, 234-235,
239-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 512
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the toilet flush valve opens and the
suction removes the water.
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 513
Feb 01/10
CES
CIDS Toilet SYS Status
Figure 502/TASK 38-31-00-991-018- 12 (SHEET 1)
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 514
Feb 01/10
CES
CIDS Toilet SYS Status
Figure 502/TASK 38-31-00-991-018- 22 (SHEET 2)
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 515
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Push the flush switch of this - A flush does not occur.
toilet. - The vacuum generator remains switched
off.
On the FAP:
- the message CHECK LAVATORY-POWER
SUPPLY: LAV XX shows on the toilet
page.
5. Close-up
________
Subtask 38-31-00-080-051
(1) Bring the pressure on the altitude pressure switch 43MG back to
ground level.
(2) Remove the pitot static tester and the adapter from the altitude
pressure switch 43MG.
EFF :
ALL 38-31-00
Page 516
Feb 01/10
R
CES
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-00-080-051-A
(1) Bring the pressure on the pitot static tester back to ground level.
Subtask 38-31-00-860-051
B. Push the MCDU MENU mode key on the MCDU to return the system to the menu
mode.
Subtask 38-31-00-613-060
Subtask 38-31-00-410-051
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-31-00
Page 517
Feb 01/10
CES
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-00-410-051-A
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-862-052
EFF :
ALL 38-31-00
Page 518
Feb 01/10
CES
TASK 38-31-00-740-001
WARNING : MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE
_______
YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-860-071
(2) Energize the Central Fault Display System (CFDS) (Ref. TASK 31-32-00-
860-001).
EFF :
ALL 38-31-00
Page 519
Feb 01/10
R
CES
Subtask 38-31-00-865-102-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 520
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
4. Procedure
_________
Subtask 38-31-00-740-050
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the <CFDS line key. - the CFDS MENU page comes on.
- push the <SYSTEM REPORT / TEST - the SYSTEM REPORT / TEST page comes
line key. on.
NOTE : You may have to push the NEXT PAGE line key to get the correct SYSTEM
____
REPORT / TEST.
R
EFF :
ALL 38-31-00
Page 521
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- <RETURN
- <RETURN
NOTE : If an arrow is on the first line next to SYSTEM-NAME, push the NEXT
____
PAGE line key to get more information.
- <RETURN PRINT>
NOTE : The DATE:, UTC and the ATA reference data come in view if there is a
____
fault in the system.
- <RETURN
- <RETURN PRINT>
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 522
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : The A/C-IDENT, LEG, DATE and the ATA reference data come in view if
____
there is a fault in the system.
- <RETURN
- <RETURN PRINT>
- push the MCDU MENU mode key. - the MCDU MENU page comes on.
Subtask 38-31-00-740-050-A
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the <CFDS line key. - the CFDS MENU page comes on.
- push the <SYSTEM REPORT / TEST - the SYSTEM REPORT / TEST page comes
line key. on.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 523
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : You may have to push the NEXT PAGE line key to get the correct SYSTEM
____
REPORT / TEST.
- <RETURN-------------PRINT>
- <LRU IDENT
- <RETURN------------STATUS>
NOTE : If an arrow is on the first line next to SYSTEM-NAME, push the NEXT
____
PAGE line key to get more information.
- <RETURN------------ PRINT*
NOTE : The DATE:, UTC and the ATA reference data come in view if there is a
____
fault in the system.
- <LRU IDENT
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 524
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- TROUBLE SHOOT------ GROUND
- <DATA------------- REPORT>
- <RETURN------------STATUS>
- <RETURN------------ PRINT*
NOTE : The A/C-IDENT, LEG, DATE and the ATA reference data come in view if
____
there is a fault in the system.
- <LRU IDENT
- <RETURN------------STATUS>
- <RETURN ------------PRINT*
- push the MCDU MENU mode key. - the MCDU MENU page comes on.
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 525
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 38-31-00-862-055
EFF :
ALL 38-31-00
Page 526
Feb 01/10
R
CES
TASK 38-31-00-710-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-056
R
EFF :
ALL 38-31-00
Page 527
Feb 01/10
CES
Subtask 38-31-00-010-059
B. Get Access
Subtask 38-31-00-614-050
4. Procedure
_________
Subtask 38-31-00-710-056
A. Do the Test
Subtask 38-31-00-790-050
B. Examine the cap of the antisyphon valve for leaks. If leaks are found
replace the valve (Ref. TASK 38-31-56-000-001).
R
EFF :
ALL 38-31-00
Page 528
Feb 01/10
CES
Antisyphon Valve
Figure 503/TASK 38-31-00-991-004
R
EFF :
001-003, 051-061, 38-31-00
Page 529
Feb 01/10
CES
Antisyphon Valve
Figure 503A/TASK 38-31-00-991-004-A
R
EFF : 004-049, 062-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 530
Feb 01/10
511-526, 528-599,
CES
5. Close-up
________
Subtask 38-31-00-614-051
Subtask 38-31-00-410-061
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-862-056
EFF :
ALL 38-31-00
Page 531
Feb 01/10
R
CES
TASK 38-31-00-710-007
Operational Test of the Vacuum Toilet System (vacuum generator not working)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-057
Subtask 38-31-00-010-066
B. Get Access
EFF :
ALL 38-31-00
Page 532
Feb 01/10
R
CES
Subtask 38-31-00-865-103-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 533
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
4. Procedure
_________
Subtask 38-31-00-710-057
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : Make sure that the toilet flush valve of each lavatory opens and
____
closes correctly.
EFF :
ALL 38-31-00
Page 534
Feb 01/10
CES
5. Close-up
________
Subtask 38-31-00-680-054
Subtask 38-31-00-613-059
Subtask 38-31-00-410-065
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-862-057
EFF :
ALL 38-31-00
Page 535
Feb 01/10
R
CES
TASK 38-31-00-720-001
NOTE : The functional test of the FCU in one lavatory is given, the procedure
____
is the same for all the other lavatories.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-065
EFF :
ALL 38-31-00
Page 536
Feb 01/10
R
CES
Subtask 38-31-00-010-068
B. Get Access
Subtask 38-31-00-865-104-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 537
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-399,
Subtask 38-31-00-860-053
(2) Put the TESTER FCU IIA (14400-980) in position at the FCU. (1)
(4) Connect the electrical connector of the FCU tester IIA to the FCU.
(5) Make sure that the potable water system has enough water to do this
test. If necessary fill the system (Ref. TASK 12-15-38-613-001).
EFF :
ALL 38-31-00
Page 538
Feb 01/10
CES
(6) Make sure that the waste holding tank is clean and empty. Drain if
necessary (Ref. TASK 38-31-00-680-001).
Subtask 38-31-00-865-105-D
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 539
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-00-861-058
F. Make sure that the ground service network is energized (Ref. TASK 24-42-
00-861-001).
R
EFF :
ALL 38-31-00
Page 540
Feb 01/10
CES
4. Procedure
_________
Subtask 38-31-00-720-050
A. Do this Test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF :
ALL 38-31-00
Page 541
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
NOTE : At the end of each flush cycle
____
the status of the toilet is
updated. The NO FAULT light will
stay on if no faults are found
during this cycle.
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-00
Page 542
Feb 01/10
CES
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-00-720-050-A
A. Do this Test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 543
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
updated. The NO FAULT light will
stay on if no faults are found
during this cycle.
R
EFF : 106-149, 234-235, 239-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
38-31-00
Page 544
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 38-31-00-410-067
A. Close Access
(2) Disconnect the electrical connector of the FCU tester IIA from the
FCU.
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-862-058
EFF :
ALL 38-31-00
Page 545
Feb 01/10
R
CES
TASK 38-31-00-790-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-860-056
EFF :
ALL 38-31-00
Page 546
Feb 01/10
R
CES
Subtask 38-31-00-941-061
Subtask 38-31-00-480-054
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
NOTE : Make sure that the Leak Tester is in the correct condition and
____
the date of the calibration is not expired.
(2) Put the indication unit (P/N 9501501-4100) and the test plug (P/N
9501501-4400) in position in the overboard vent.
NOTE : Make sure that the mark on the test plug reaches the forward
____
edge of the fuselage.
(3) Make sure that you can clearly read the manometer.
(4) Tighten the serrated nut of the test plug with your hand to lock the
tool in the overboard vent.
EFF :
ALL 38-31-00
Page 547
Feb 01/10
R
CES
Measuring Tool
Figure 504/TASK 38-31-00-991-010
EFF :
ALL 38-31-00
Page 548
Feb 01/10
R
CES
4. Procedure
_________
Subtask 38-31-00-790-052
(1) Do this test before the removal and after the installation of
components of the vacuum toilet system and compere the recorded
results.
NOTE : The result (of the test made) after the installation must not
____
be more than 10% below the result (of the test made) before
the removal.
This is to make sure that the component is correctly installed
and does not leak.
(2) Make sure that the measured differential pressure values (result) are
not below the limits given in the Figure.
(Ref. Fig. 505/TASK 38-31-00-991-016)
Leak Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Use a STOPWATCH and record the - After 30 seconds record the value and
time of the flush cycle. compare it with the calculated value
from graph 1.
- After 120 seconds record the value
and compare it with the calculated
value from graph 2.
EFF :
ALL 38-31-00
Page 549
Feb 01/10
R
CES
Pressure - Altitude Graph
Figure 505/TASK 38-31-00-991-016- 12 (SHEET 1)
EFF :
ALL 38-31-00
Page 550
Feb 01/10
R
CES
Pressure - Altitude Graph
Figure 505/TASK 38-31-00-991-016- 22 (SHEET 2)
EFF :
ALL 38-31-00
Page 551
Feb 01/10
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. In a lavatory: At the manometer:
- Use a STOPWATCH and record the - After 30 seconds record the value and
time of the flush cycle. compare it with the calculated value
from graph 1.
- After 120 seconds record the value
and compare it with the calculated
value from graph 2.
- Use a STOPWATCH and record the - After 30 seconds record the value and
time of the flush cycle. compare it with the calculated value
from graph 1.
- After 120 seconds record the value
and compare it with the calculated
value from graph 2.
(3) If the result of the leak test is not satisfactorily refer to the
trouble shooting procedure (Ref. TSM TASK 38-31-00-810-854).
EFF :
ALL 38-31-00
Page 552
Feb 01/10
R
CES
5. Close-up
________
Subtask 38-31-00-080-054
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Disconnect the indication unit and the test plug from the overboard
vent.
Subtask 38-31-00-942-062
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 38-31-00
Page 553
Feb 01/10
R
CES
TASK 38-31-00-790-003
1. __________________
Reason for the Job
To examine the system after the installation of the vacuum generator 37MG.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-860-073
EFF :
ALL 38-31-00
Page 554
Feb 01/10
R
CES
Subtask 38-31-00-941-070
Subtask 38-31-00-480-060
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(2) Make sure that the Leak Tester is in the correct condition and the
date of the calibration is not expired.
(3) Put the indication unit (P/N 9501501-4100) and the test plug (P/N
9501501-4400) in position in the overboard vent.
(4) Make sure that the mark on the test plug is at the forward edge of
the fuselage.
(5) Make sure that you can clearly read the manometer.
(6) Tighten the serrated nut of the test plug with your hand to lock the
tool in the overboard vent.
EFF :
ALL 38-31-00
Page 555
Feb 01/10
R
CES
4. Procedure
_________
Subtask 38-31-00-790-064
(1) Do this test after the installation of the vacuum generator 37MG and
record the results.
(2) Make sure that the measured differential pressure values (result) are
not below the limits given in the Figure.
(Ref. Fig. 505/TASK 38-31-00-991-016)
Leak Test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Use a STOPWATCH and record the - After 30 seconds record the value and
time of the flush cycle. compare it with the calculated value
from graph 1.
- After 120 seconds record the value
and compare it with the calculated
value from graph 2.
- Use a STOPWATCH and record the - After 30 seconds record the value and
time of the flush cycle. compare it with the calculated value
from graph 1.
EFF :
ALL 38-31-00
Page 556
Feb 01/10
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- After 120 seconds record the value
and compare it with the calculated
value from graph 2.
- Use a STOPWATCH and record the - After 30 seconds record the value and
time of the flush cycle. compare it with the calculated value
from graph 1.
- After 120 seconds record the value
and compare it with the calculated
value from graph 2.
(3) If the result of the leak test is not satisfactory, refer to the
trouble shooting procedure (Ref. TSM TASK 38-31-00-810-854).
5. Close-up
________
Subtask 38-31-00-080-059
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Disconnect the indication unit and the test plug from the overboard
vent.
EFF :
ALL 38-31-00
Page 557
Feb 01/10
R
CES
Subtask 38-31-00-942-072
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 38-31-00
Page 558
Feb 01/10
R
CES
TASK 38-31-00-710-008
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-059
EFF :
ALL 38-31-00
Page 559
Feb 01/10
R
CES
Subtask 38-31-00-865-106-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 560
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-00-010-071
C. Get Access
(1) Put an ACCESS PLATFORM 3M (10 FT) in position under the waste service
panel.
EFF :
ALL 38-31-00
Page 561
Feb 01/10
CES
4. Procedure
_________
Subtask 38-31-00-710-061
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
In the lavatory:
- the toilet does not flush.
In the lavatory:
- the toilet flushes.
EFF :
ALL 38-31-00
Page 562
Feb 01/10
R
CES
5. Close-up
________
Subtask 38-31-00-410-069
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
NOTE : Make sure that the latches are correctly locked and that the
____
door makes a continuous surface with the skin of the aircraft.
Subtask 38-31-00-862-059
EFF :
ALL 38-31-00
Page 563
Feb 01/10
R
CES
TASK 38-31-00-710-009
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-060
Subtask 38-31-00-010-072
B. Get Access
(2) Make sure that the waste service-panel door 172AR is closed.
R
EFF :
ALL 38-31-00
Page 564
Feb 01/10
CES
Subtask 38-31-00-865-107-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 565
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-00-614-052
4. Procedure
_________
Subtask 38-31-00-710-062
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 566
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. At the waste service panel:
- open the waste service-panel
door 172AR.
Subtask 38-31-00-710-062-A
A. Do this test.
NOTE : Incorrect failure messages can show on the MCDU or FAP when a
____
toilet flush occurs flight.
Make sure that no failure messages show on the Previous Flight
Report or Last Leg Report before you do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 567
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push the flush switch of both - the vacuum generator 37MG starts to
toilets with a delay of 7 s. operate and remains on until both
toilets flush are completed.
5. Close-up
________
Subtask 38-31-00-614-053
A. Release the pressure from the potable water system (Ref. TASK 38-10-00-
614-002).
Subtask 38-31-00-410-070
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-862-060
EFF :
ALL 38-31-00
Page 568
Feb 01/10
R
CES
Subtask 38-31-00-942-063
D. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 38-31-00
Page 569
Feb 01/10
CES
TASK 38-31-00-720-002
Functional Test of the Liquid Level Sensor 41MG and Transmitter 40MG
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-061
Subtask 38-31-00-010-073
B. Get Access
(2) Put an ACCESS PLATFORM 3M (10 FT) in position under the waste service
panel.
R
EFF :
ALL 38-31-00
Page 570
Feb 01/10
CES
(3) Open the waste service-panel door 172AR.
Subtask 38-31-00-865-108-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 571
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-00-480-055
Subtask 38-31-00-680-068
E. Make sure that the vacuum tank is drained (Ref. TASK 38-31-00-680-001)
EFF :
ALL 38-31-00
Page 572
Feb 01/10
CES
4. Procedure
_________
Subtask 38-31-00-720-051
A. Do the Test of the liquid level Sensor 41MG and Transmitter 40MG.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 573
Feb 01/10
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- push and hold the limit switch
44MG.
Subtask 38-31-00-720-051-A
A. Do the Test of the liquid level Sensor 41MG and Transmitter 40MG.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 574
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- air flows out of the ventilation port
of the vacuum generator.
- the toilet flush valve opens and the
suction removes the water.
On the FAP 120RH WATER/WASTE page:
- the VACUUM SYSTEM DISABLED-GROUND
SERVICE message is not shown.
5. Close-up
________
Subtask 38-31-00-080-055
(1) Do the servicing of the waste holding tank (Ref. TASK 12-16-38-613-
001).
(2) Disconnect the service vehicle from the waste tank flush-connections.
EFF :
ALL 38-31-00
Page 575
Feb 01/10
CES
Subtask 38-31-00-410-071
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-862-061
Subtask 38-31-00-942-064
D. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 38-31-00
Page 576
Feb 01/10
CES
TOILET SYSTEM - CLEANING/PAINTING
_________________________________
TASK 38-31-00-100-003
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU DO
_______
THIS TASK.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 701
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 702
Feb 01/10
CES
3. __________
Job Set-up
Subtask 38-31-00-861-066
Subtask 38-31-00-010-060
B. Get Access
Subtask 38-31-00-680-055
C. Drain the toilet system (Ref. TASK 38-31-00-680-001), but do not remove
the service vehicle.
Subtask 38-31-00-865-075-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 703
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C ALL
EFF :
ALL 38-31-00
Page 704
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-00-480-056
(b) Put the disinfectant intake hose of the VACLAV cleaner unit into
the container.
4. Procedure
_________
R
EFF :
ALL 38-31-00
Page 705
Feb 01/10
CES
Cover
Figure 701/TASK 38-31-00-991-005
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-00
Page 706
Feb 01/10
CES
Cover
Figure 701A/TASK 38-31-00-991-005-A
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-00
Page 707
Feb 01/10
CES
Schematic
Figure 702/TASK 38-31-00-991-006
EFF :
ALL 38-31-00
Page 708
Nov 01/07
R
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-238, 301-310, 401-499,
Subtask 38-31-00-860-055
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(2) Remove the cover (3) and discard the O-ring (4).
(6) Put the packing (8) and the metal adapter (7) in position and install
the washers (6) and the nuts (5) (as an alternative to the liquid
level transmitter).
(7) Install the tank cover adapter-VACLAV Cleaner on the waste holding
tank.
(8) Install the internal tank cleaner-VACLAV Cleaner on the waste holding
tank.
(9) Connect the water supply hose of the VACLAV cleaner unit to the
internal tank cleaner.
(11) Connect the hose of a water supply source to the VACLAV cleaner unit.
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-00
Page 709
Feb 01/10
R
CES
Subtask 38-31-00-100-052
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(3) Adjust the water pressure so that the pressure at the nozzle is at a
maximum of 10 bar (145 psi).
(4) If the modified internal cleaner with the twin nozzles is used,
adjust the water pressure to between 40 and 50 bar (580 and 725 psi).
NOTE : You can set the water pressure of the VACLAV cleaner unit to
____
200 bar (2900.8 psi). However you must make sure that the
final pressure at the nozzle is not more than 10 bar (145
psi).
(5) Let the VACLAV cleaner unit operate for approximately 15 min.
(6) Open the disinfectant valve of the VACLAV cleaner unit for
approximately 1 min.
(8) Reduce the pressure of the water supply at the VACLAV cleaner unit.
(11) Disconnect the water supply hose at the internal tank cleaner.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-00
Page 710
Feb 01/10
CES
(15) Disconnect the water supply hose at the VACLAV cleaner unit.
(a) If necessary use pressurized air to dry the inside of the waste
holding tank.
Subtask 38-31-00-410-062
(1) Make sure that the screw inserts in the waste holding tank (1) are in
a good condition.
(2) Apply COMMON GREASE (Material No. 04-012) to the new O-ring (4).
(3) Put the cover (3) and the O-ring (4) in position and install the
screws (2).
(5) Lock the screws (2) with BONDING AND ADHESIVE COMPOUNDS (Material No.
08-007B).
Subtask 38-31-00-860-055-A
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(2) Remove the cover (4) and discard the O-ring (5).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 711
Feb 01/10
511-526, 528-599,
CES
(4) Put the packing (9) and the metal adapter (8) in position and install
the washers (7) and the nuts (6) (as the alternative for the liquid
level transmitter).
(5) Install the tank cover adapter-VACLAV Cleaner to the waste holding
tank.
(6) Install the internal tank cleaner-VACLAV Cleaner in the waste holding
tank.
(7) Connect the water supply hose of the VACLAV cleaner unit to the
internal tank cleaner.
(9) Connect the hose of a water supply source to the VACLAV cleaner unit.
Subtask 38-31-00-100-052-A
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(3) Adjust the water pressure so that the pressure at the nozzle is at a
maximum of 10 bar (145 psi).
(4) If the modified internal cleaner with the twin nozzles is used,
adjust the water pressure to between 40 and 50 bar (580 and 725 psi).
NOTE : You can set the water pressure of the VACLAV cleaner unit to
____
200 bar (2900.8 psi). However you must make sure that the
final pressure at the nozzle is not more than 10 bar (145
psi).
(5) Let the VACLAV cleaner unit operate for approximately 15 min.
(6) Open the disinfectant valve of the VACLAV cleaner unit for
approximately 1 min.
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-00
Page 712
Feb 01/10
CES
(7) Close the disinfectant valve.
(8) Reduce the pressure of the water supply at the VACLAV cleaner unit.
(11) Disconnect the water supply hose at the internal tank cleaner.
(b) Remove the metal adapter (8) and the packing (9).
(15) Disconnect the water supply hose at the VACLAV cleaner unit.
(a) If necessary use pressurized air to dry the inside of the waste
holding tank.
Subtask 38-31-00-410-062-A
(1) Make sure that the screw inserts in the waste holding tank (1) are in
a good condition.
(2) Apply COMMON GREASE (Material No. 04-012) to the new O-ring (5).
(3) Put the cover (4) and the O-ring (5) in position and install the
washers (2) and the screws (3).
(5) Lock the screws (3) with BONDING AND ADHESIVE COMPOUNDS (Material No.
08-007B).
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-00
Page 713
Feb 01/10
CES
(6) Install the liquid level transmitter (Ref. TASK 38-31-62-400-001).
Subtask 38-31-00-865-091-D
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 714
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-00-790-061
5. Close-up
________
Subtask 38-31-00-410-063
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-613-057
EFF :
ALL 38-31-00
Page 715
Feb 01/10
CES
Subtask 38-31-00-862-065
Subtask 38-31-00-942-058
D. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 38-31-00
Page 716
Feb 01/10
R
CES
TASK 38-31-00-100-004
Cleaning of the Toilet Waste Lines with High Pressure Equipment VACLAV I
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 717
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-062
Subtask 38-31-00-865-093-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 718
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 719
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-00-680-056
C. Drain and flush the waste holding tank (Ref. TASK 38-31-00-680-001).
Subtask 38-31-00-010-075
D. Get Access
NOTE : Start with the toilet which is farthest from the waste holding
____
tank.
(4) Put warning notices in position at the toilets to tell persons not to
use them.
4. Procedure
_________
Subtask 38-31-00-860-052
EFF :
ALL 38-31-00
Page 720
Feb 01/10
R
CES
(c) Apply DISINFECTANTS (Material No. 14-008) to the toilet bowl, the
flush valves and other contaminated areas.
(3) Put COVER - PLASTIC on the floor of the lavatory and the surrounding
area to protect the floor coverings.
Subtask 38-31-00-100-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Disconnect the toilet assembly from the aircraft system (Ref. TASK
38-31-41-000-001).
EFF :
ALL 38-31-00
Page 721
Feb 01/10
R
CES
CAUTION : MAKE SURE THAT THE HOSE DOES NOT GO INTO THE WATER SEPARATOR.
IF IT DOES IT CAN CAUSE DAMAGE TO THE WATER SEPARATOR AND TO
THE WASTE HOLDING TANK.
(a) Put the spray nozzle approximately 1 m (3.25 ft.) into the
aircraft waste line.
NOTE : Warm water, maximum 60 deg.C (140 deg.F), will make the
____
cleaning procedure easier.
(c) Slowly push the high-pressure hose into the waste line. If
necessary apply COMMON GREASE (Material No. 04-017) to the
high-pressure hose.
(d) When you cannot push the spray nozzle more into the waste line:
- stop the high-pressure water pump.
- remove the high-pressure hose from the waste line.
Subtask 38-31-00-410-072
(1) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(2) Clean and dry the work area with lint free cloth MISCELLANEOUS
(Material No. 19-003).
EFF :
ALL 38-31-00
Page 722
Feb 01/10
R
CES
Subtask 38-31-00-790-062
(1) If the leak test is not satisfactory, trouble shoot the system to
find the leak. To get access to the waste drain lines (Ref. TASK 38-
30-00-010-002) and (Ref. TASK 38-30-00-410-002).
Subtask 38-31-00-710-066
E. Do this Test
Subtask 38-31-00-613-061
5. Close-up
________
Subtask 38-31-00-410-073
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-862-062
EFF :
ALL 38-31-00
Page 723
Feb 01/10
R
CES
TASK 38-31-00-100-015
Cleaning of the Toilet Waste Lines with High Pressure Equipment VACLAV II
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
No specific BORESCOPE DIA 25.0 (1.0 IN) - FLEXIBLE
R No specific CLEANING EQUIPMENT VACLAV II
No specific access platform 2.0 m (6 ft. 7 in.)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 724
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-160-050
R A. Cleaning Equipment
R (1) Use the CLEANING EQUIPMENT VACLAV II or equivalent to clean the waste
R lines.
1
_ The high pressure source has:
R - A high-pressure water pump with a working pressure of 400
R bar (5801.5080 psi) and a flow rate of 17 l.min (4.4908
USgal.mn)
R - A high-pressure hose, 10 mm (0.3937 in.) dia. and 50 m
R (164.04 ft.) long.
2
_ The vacuum source has:
R - A high-pressure water pump with a working pressure of 200
R bar (2900.7540 psi) . This pump operates a venturi injector
R to make a vacuum between 250 mbar (3.62 psi) and 270 mbar
(3.91 psi).
EFF :
ALL 38-31-00
Page 725
Feb 01/10
CES
1
_ The spray nozzle has:
R - 8 sapphire-tip nozzles (0.3 mm (0.0118 in.) dia.) which
R point at an angle of 15 degrees to the rear
R - 2 driving nozzles (0.5 mm (0.0196 in.) dia.) to push the
R spray nozzle forward (which also point to the rear).
Subtask 38-31-00-861-080
Subtask 38-31-00-865-126
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 726
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-399,
Subtask 38-31-00-010-097
D. Get Access
R (2) Put the access platform in position at the aft cargo-compartment door
R 826.
R (3) Set the CARGO-COMPT LIGHT switch 8LU on the service panel 2024VU to
R the ON position.
EFF :
ALL 38-31-00
Page 727
Feb 01/10
CES
R (6) Remove the center support strut at FR65 (Ref. TASK 53-43-11-000-001).
Subtask 38-31-00-860-072
1
_ Put 4.5 l (1.1887 USgal) of DISINFECTANTS (Material No. 14-
001A) in each toilet assembly on the right and left side of
the aircraft.
2
_ Flush the toilet assemblies.
R 3
_ Apply DISINFECTANTS (Material No. 14-501) to the toilet bowl,
R the flush valves and other possibly contaminated areas.
R (3) Remove the short waste line (1) or (2) of the related waste tank
R inlet port
(Ref. Fig. 703/TASK 38-31-00-991-021)
EFF :
ALL 38-31-00
Page 728
Feb 01/10
CES
R Adaptor and Restrictor Arrangement
Figure 703/TASK 38-31-00-991-021
EFF :
ALL 38-31-00
Page 729
Feb 01/10
CES
Subtask 38-31-00-290-050
(1) Use a BORESCOPE DIA 25.0 (1.0 IN) - FLEXIBLE and do the inspection of
the waste lines.
R (Ref. Fig. 704/TASK 38-31-00-991-022)
4. Procedure
_________
Subtask 38-31-00-110-053
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
CAUTION : MAKE SURE THAT THE WATER TEMPERATURE IS NOT HIGHER THAN 60
_______
DEG.C (140.00 DEG.F). IF IT IS HIGHER, IT CAN CAUSE DAMAGE TO
THE COMPONENTS.
R (1) Connect the removed waste line (2) to the forward toilet waste-line
R in the direction of the forward toilet in the aft cargo compartment
(Ref. Fig. 703/TASK 38-31-00-991-021)
R
R (2) Put the CLEANING EQUIPMENT VACLAV II in position below the aft cargo
R compartment door.
R (a) Preparation of the High Pressure Cleaner and the Vacuum Pump
R
R 1
_ Install the suction and pressure adapter on the forward toilet
R waste-line in the aft cargo compartment.
EFF :
ALL 38-31-00
Page 730
Feb 01/10
CES
Waste-Line Condition Schematic
Figure 704/TASK 38-31-00-991-022
EFF :
ALL 38-31-00
Page 731
Feb 01/10
R
CES
VacLav 2 Schematic
Figure 705/TASK 38-31-00-991-020
EFF :
ALL 38-31-00
Page 732
Feb 01/10
R
CES
R
R 2
_ Install the restrictor hose assembly on the waste line in the
R forward toilet.
R
R 3
_ Attach the suction hose of the high pressure cleaner to the
R suction and pressure adapter.
R
R 4
_ Attach the high pressure hose of the high pressure cleaner to
R the spray nozzle of the suction and pressure adapter.
R
R 5
_ Set the main switch of the vacuum service vehicle and the high
R pressure pump to the REMOTE position.
R
R 6
_ Operation of the High-Pressure Cleaning Equipment
R
R a
_ Let the vacuum pressure increase until it is between 250
R mbar (3.62 psi) and 270 mbar (3.91 psi).
R
R b
_ Operate the high-pressure water pump at a maximum pressure
R of 400 bar (5801.5080 psi).
R
R (d) While the vacuum source continues to operate, slowly retract the
R high pressure hose from the forward waste-line.
R
EFF :
ALL 38-31-00
Page 733
Feb 01/10
CES
R (5) If the boroscope inspection shows that the procedure did not give a
R satisfactory result, do it again.
R
Subtask 38-31-00-410-099
R (a) Remove the waste line (2) with the high pressure connection.
R (b) Remove the restrictor hose assembly from the forward toilet
R waste-line.
R Subtask 38-31-00-110-055
R WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
R YOU DO THIS TASK.
R CAUTION : MAKE SURE THAT THE WATER TEMPERATURE IS NOT HIGHER THAN 60
_______
R DEG.C (140.00 DEG.F). IF IT IS HIGHER, IT CAN CAUSE DAMAGE TO
R THE COMPONENTS.
R (1) Connect the removed waste line (2) to the toilet waste line in the
R aft cargo compartment
R (Ref. Fig. 703/TASK 38-31-00-991-021)
R (2) Clean the toilet waste line in the direction of the waste tank:
R (a) Preparation of the High Pressure Cleaner and the Vacuum Pump
R 1
_ Install the high pressure connection on the toilet waste line
R in the aft cargo compartment.
EFF :
ALL 38-31-00
Page 734
Feb 01/10
CES
R 2
_ Install the restrictor hose assembly between the toilet waste
R line and the waste inlet port.
R 3
_ Set the main switch of the vacuum service vehicle and the high
R pressure pump to the REMOTE position.
R 4
_ Operation of the High-Pressure Cleaning Equipment
R a
_ Let the vacuum pressure increase until it is between 250
R mbar (3.62 psi) and 270 mbar (3.91 psi).
R b
_ Operate the high-pressure water pump at a maximum pressure
R of 400 bar (5801.5080 psi).
R (d) While the vacuum source continues to operate, slowly retract the
R high pressure hose from the toilet waste line.
R (4) If the boroscope inspection shows that the procedure did not give a
R satisfactory result, do it again.
R Subtask 38-31-00-410-104
R (1) When the toilet waste line to the waste tank is clean:
R (a) Remove the waste line (2) with the high pressure connection.
R (b) Remove the restrictor hose assembly from the waste line and the
R waste inlet port.
EFF :
ALL 38-31-00
Page 735
Feb 01/10
CES
R Subtask 38-31-00-110-056
R WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
R YOU DO THIS TASK.
R CAUTION : MAKE SURE THAT THE WATER TEMPERATURE IS NOT HIGHER THAN 60
_______
R DEG.C (140.00 DEG.F). IF IT IS HIGHER, IT CAN CAUSE DAMAGE TO
R THE COMPONENTS.
R (1) Connect the removed waste line (1) on the waste line in the direction
R of the aft toilet in the aft cargo compartment
R (Ref. Fig. 703/TASK 38-31-00-991-021)
R (a) Preparation of the High Pressure Cleaner and the Vacuum Pump
R 1
_ Install the high pressure connection on the waste line in the
R aft cargo compartment.
R 2
_ Install the restrictor hose assembly on the waste line in the
R aft toilet.
R 3
_ Set the main switch of the vacuum service vehicle and the high
R pressure pump to the REMOTE position.
R 4
_ Operation of the High-Pressure Cleaning Equipment
R a
_ Let the vacuum pressure increase until it is between 250
R mbar (3.62 psi) and 270 mbar (3.91 psi).
R b
_ Operate the high-pressure water pump at a maximum pressure
R of 400 bar (5801.5080 psi).
EFF :
ALL 38-31-00
Page 736
Feb 01/10
CES
R (c) Stop the high-pressure water pump.
R (d) While the vacuum source continues to operate, slowly retract the
R high pressure hose from the aft toilet waste-line.
R (4) If the boroscope inspection shows that the procedure did not give
R satisfactory result, do it again.
R Subtask 38-31-00-410-105
R (a) Remove the waste line (1) with the high pressure connection.
R (b) Remove the restrictor hose assembly from the waste line.
R Subtask 38-31-00-110-057
R G. Cleaning of the Waste Tank Line in the Direction to the Waste Tank
R (Ref. Fig. 705/TASK 38-31-00-991-020)
R WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
R YOU DO THIS TASK.
R CAUTION : MAKE SURE THAT THE WATER TEMPERATURE IS NOT HIGHER THAN 60
_______
R DEG.C (140.00 DEG.F). IF IT IS HIGHER, IT CAN CAUSE DAMAGE TO
R THE COMPONENTS.
R (1) Connect the removed waste line (1) to the waste line in the aft cargo
R compartment
R (Ref. Fig. 703/TASK 38-31-00-991-021)
EFF :
ALL 38-31-00
Page 737
Feb 01/10
CES
R (2) Clean the toilet waste line:
R (a) Preparation of the High Pressure Cleaner and the Vacuum Pump.
R 1
_ Install the high pressure connection on the waste line in the
R cargo compartment.
R 2
_ Install the restrictor hose assembly between the waste line
R and the waste inlet port.
R 3
_ Set the main switch of the vacuum service vehicle and the high
R pressure pump to the REMOTE position.
R 4
_ Operation of the High-Pressure Cleaning Equipment
R a
_ Let the vacuum pressure increase until it is between 250
R mbar (3.62 psi) and 270 mbar (3.91 psi).
R b
_ Operate the high-pressure water pump at a maximum pressure
R of 400 bar (5801.5080 psi).
R (d) While the vacuum source continues to operate, slowly retract the
R high pressure hose from the waste line.
R 1
_ Stop the vacuum source.
R (4) If the boroscope inspection shows that the procedure did not give a
R satisfactory result, do it again.
R Subtask 38-31-00-410-106
EFF :
ALL 38-31-00
Page 738
Feb 01/10
CES
R (c) Remove the suction and pressure adapter and the waste line (1).
R (d) Remove the restrictor hose assembly from the waste line.
Subtask 38-31-00-710-067
Subtask 38-31-00-790-063
(1) Do the leak check of the vacuum system (Ref. TASK 38-31-00-790-002)
and examine the connections for leaks.
5. Close-up
________
Subtask 38-31-00-410-100
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other
items.
Subtask 38-31-00-410-101
B. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the center support strut at FR65 (Ref. TASK 53-43-11-400-
001).
EFF :
ALL 38-31-00
Page 739
Feb 01/10
CES
R (5) Install the sidewall panels 161BW, 161CW.
R (6) Set the CARGO-COMPT LIGHT switch 8LU on the service panel 2024VU to
R the OFF position.
R Subtask 38-31-00-862-079
EFF :
ALL 38-31-00
Page 740
Feb 01/10
CES
TASK 38-31-00-100-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 741
Feb 01/10
R
CES
3. __________
Job Set-up
Subtask 38-31-00-861-063
Subtask 38-31-00-680-051
(1) Do the servicing of the waste holding tank (Ref. TASK 12-16-38-613-
001).
(2) Make sure that the potable water system contains water and is
pressurized (Ref. TASK 12-15-38-613-001) and (Ref. TASK 38-10-00-614-
001).
Subtask 38-31-00-865-094-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 742
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 401-499,
Subtask 38-31-00-010-077
EFF :
ALL 38-31-00
Page 743
Feb 01/10
CES
4. Procedure
_________
Subtask 38-31-00-100-051
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Put 2 l (0.5 USgal) of crushed ice into the toilet assembly.
(2) Put 2 l (0.5 USgal) of pure vinegar (10% acetic acid solution) into
the toilet assembly and flush the toilet.
NOTE : The ice must be crushed, you must not use ice cubes.
____
5. Close-up
________
Subtask 38-31-00-613-062
Subtask 38-31-00-410-075
B. Close Access
(1) Dry the area around the toilet with clean lint-free cloth.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-862-063
EFF :
ALL 38-31-00
Page 744
Feb 01/10
R
CES
TASK 38-31-00-100-006
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 745
Feb 01/10
R
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-068
Subtask 38-31-00-010-081
B. Get Access
EFF :
ALL 38-31-00
Page 746
Feb 01/10
R
CES
(3) Remove the access panel 162DW.
Subtask 38-31-00-680-057
(1) Drain and flush the waste holding tank (Ref. TASK 38-31-00-680-001).
(3) Drain and flush the waste holding tank (Ref. TASK 38-31-00-680-001).
Subtask 38-31-00-865-089-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 747
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C ALL
R
EFF :
ALL 38-31-00
Page 748
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-00-860-058
(1) Put the warning notice(s) in position to tell persons not to use:
- The potable water system
- The waste drain system
- The toilets.
(2) Put a plastic sheet over the outflow valve and the adjacent area to
prevent contamination from sewage.
4. Procedure
_________
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN YOU
_______
DO THIS TASK.
Subtask 38-31-00-480-057
(4) Lubricate the O-ring (1) with COMMON GREASE (Material No. 04-011) and
put it in position in the tank (2).
(5) Put the tank filling-cap assembly (MONOGRAM SANITATION P/N 14320-090)
in position on the tank and attach it with the three clips.
R
EFF :
ALL 38-31-00
Page 749
Feb 01/10
CES
Flow Diverters Cleaning
Figure 706/TASK 38-31-00-991-012
R
EFF :
ALL 38-31-00
Page 750
Feb 01/10
CES
Subtask 38-31-00-110-050
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.
(a) Attach one end of a 1/2 inch filling hose to the inlet connection
on the tank filling-cap assembly.
(b) In the other end of the 1/2 inch filling hose, install a 1/2 inch
shut-off valve.
(c) Connect a hand pump to the end of the 1/2 inch filling hose with
the 1/2 inch shut-off valve.
(3) Put the hand pump into the 60 l (15.85 USgasl) container.
(a) Attach a 3/4 inch overflow hose to the outlet connection of the
tank filling-cap assembly.
(b) Put the end of the 3/4 inch hose in a container 10 l (2.64
USgal).
R
EFF :
ALL 38-31-00
Page 751
Feb 01/10
CES
(5) Open the 1/2 inch shut-off valve.
(6) Use the hand pump and move the disinfectant into the waste holding
tank.
(7) Disconnect the hand pump and connect the toilet service vehicle to
the tank filling-cap assembly.
(8) Slowly fill the waste holding tank with water until the solution
starts to flow from the overflow at the tank filling-cap assembly.
NOTE : To do this step we recommend that you use warm water which is
____
not hotter than 50 DEG.C (122.00 DEG.F).
(9) Stop the filling and close the 1/2 inch shut-off valve.
(10) Let the solution stay in the waste holding tank for between 6 and 12
hours.
(11) Make sure that the warning notice(s) are set to tell persons not to
use:
- The potable water system,
- The waste drain system,
- The toilets.
Subtask 38-31-00-680-060
(1) Connect the drain hose of the toilet service-vehicle to the toilet
drain connection at the waste service panel 172AR.
(2) Open the 1/2 inch shut-off valve of the tank filling-cap assembly and
drain the waste holding tank (Ref. TASK 38-31-00-680-001).
Subtask 38-31-00-170-051
R
EFF :
ALL 38-31-00
Page 752
Feb 01/10
CES
CAUTION: DO NOT USE A VACUUM OPERATED TOILET SERVICE VEHICLE.
THE VACUUM CAN:
- DAMAGE THE HOSES OF THE TANK FILLING-CAP ASSEMBLY AND CAN CAUSE
INJURY TO PERSONNEL
- SUCK UNWANTED MATERIALS THROUGH THE HOSES INTO THE WASTE HOLDING
TANK WHICH CAN DAMAGE THE WASTE TANK.
(1) Open the cap of the toilet drain connection and the fill and rinse
connection at the waste service panel 172AR.
(2) Connect the flush/fill hose (1 inch diameter) of the toilet service
vehicle to the fill and rinse connection on the waste service panel
172AR.
(4) Push the PUSH TO OPEN lever on the waste service panel 172AR.
(5) On the waste service panel 172AR move the drain valve control-handle
from the NORMAL to the DRAIN position.
(6) Switch on and operate the toilet service vehicle. Make sure that the
water pressure is stable at 2.4 bar (34.81 psi) and the water flow is
stable at 38.0 l (10.04 USgal) per minute.
(7) Flush the waste holding tank with approximately 57.0 l (15.06 USgal)
of water. Make sure that the water (57.O l (15.06 USgal) completely
flows out of the waste holding tank and the drain valve.
(11) Disconnect the toilet service-vehicle adaptor and the 4 inch diameter
drain hose from the toilet drain connection on waste service panel
172AR.
(12) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
ALL 38-31-00
Page 753
Feb 01/10
CES
Subtask 38-31-00-080-056
(1) Remove, clean and disinfect the tank filling-cap assembly with the
applicable tools and items.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-410-082
Subtask 38-31-00-865-090-D
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
R
EFF :
ALL 38-31-00
Page 754
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 401-499,
Subtask 38-31-00-100-053
H. Additional Cleaning
(1) Clean the waste lines with crushed ice (Ref. TASK 38-31-00-100-005).
(2) If necessary, clean the waste holding tank (Ref. TASK 38-31-00-100-
003)
EFF :
ALL 38-31-00
Page 755
Feb 01/10
CES
Subtask 38-31-00-680-058
5. Close-up
________
Subtask 38-31-00-410-079
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Close the AFT cargo compartment door (Ref. TASK 52-30-00-860-002)
Subtask 38-31-00-613-063
Subtask 38-31-00-942-065
C. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 38-31-00-862-067
EFF :
ALL 38-31-00
Page 756
Feb 01/10
R
CES
R **ON A/C 004-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
TASK 38-31-00-100-007
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF : 004-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 757
Feb 01/10
511-526, 528-599,
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-069
Subtask 38-31-00-010-082
B. Get Access
(b) Remove the plate assembly (10) from the structure (7).
R
EFF : 004-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 758
Feb 01/10
511-526, 528-599,
CES
Waste Line Cleaning - Access
Figure 707/TASK 38-31-00-991-011
R
EFF : 004-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 759
Feb 01/10
511-526, 528-599,
CES
Subtask 38-31-00-680-059
(1) Drain and flush the waste holding tank (Ref. TASK 38-31-00-680-001).
NOTE : This step is done to make sure that the complete toilet
____
system is disinfected.
Subtask 38-31-00-860-059
(1) Put the warning notice(s) in position to tell persons not to use:
- The toilet system
- The waste drain system
- The potable water system.
4. Procedure
_________
Subtask 38-31-00-790-055
(1) Do the leak test of the vacuum toilet system and make a note of the
test results (Ref. TASK 38-31-00-790-002).
NOTE : This test is done to compare the leak test values before and
____
after the installation.
R
EFF : 004-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 760
Feb 01/10
511-526, 528-599,
CES
Subtask 38-31-00-010-083
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Put a plastic sheet over the outflow valve and the adjacent area to
prevent contamination from sewage.
(2) Put an applicable container below the waste line (1) to collect
sewage.
(3) Remove the clamp (4), the plugs (3) and (5).
Subtask 38-31-00-140-051
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Make sure that the applicable container is set below the opened waste
line.
(2) Use an applicable tool (flexible spiral (diameter 8mm) or rod) for
the removal of blockages and waste particles:
(a) Put a rod in waste line (1) access area view A and carefully
remove:
- The blockages
- All residuals from the inside of the waste line
- The waste particles and other particles from the inner sides of
the waste line (1).
(b) Put the spiral in waste line (1) access area view A and carefully
remove:
- The blockages
- All residuals from the inside of the waste line
- The waste particles and other particles from the inner sides of
the waste line (1).
R
EFF : 004-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 761
Feb 01/10
511-526, 528-599,
CES
(c) Put the spiral in waste line (1) access area view A and carefully
remove the waste at the tank inlet area view C.
NOTE : Make sure that you do not damage the waste line or and the
____
diverter when you do this work.
Subtask 38-31-00-100-054
D. Clean and disinfect the rod, the spiral and the container.
Subtask 38-31-00-410-080
(1) Make sure that the items which you install are in a good condition.
(2) Lubricate the new O-ring (2) with grease COMMON GREASE (Material No.
04-011) and install it on the waste line (1).
(3) Lubricate the plug (3) with COMMON GREASE (Material No. 04-011) and
move the plug (3) into the waste line (1).
(4) Put the plugs (3) and (5) in position and install the clamp (4).
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-790-056
(1) Do the leak test of the vacuum toilet system and make a note of the
result of the test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-00-710-065
NOTE : The use of vinegar and crushed ice with 2 l (0.528 USgal) make
____
the clean result better.
R
EFF : 004-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 762
Feb 01/10
511-526, 528-599,
CES
(2) Flush them through and make sure that there is a free flow:
- The suction of the vacuum system lets the water flow quickly
through the toilet bowl.
- There is a suction noise during the flush.
5. Close-up
________
Subtask 38-31-00-942-066
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Put the plate assembly (10) in position at the structure (7).
(6) Close the AFT cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-31-00-613-064
Subtask 38-31-00-862-068
R
EFF : 004-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-00
Page 763
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 38-31-00-100-009
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 764
Feb 01/10
R
CES
3. __________
Job Set-up
Subtask 38-31-00-861-073
Subtask 38-31-00-941-066
B. Safety Precautions
(1) Put the warning notices in position to tell persons not to use the
toilets.
Subtask 38-31-00-680-064
(1) Drain and flush the waste holding tank (Ref. TASK 38-31-00-680-001).
Subtask 38-31-00-010-088
D. Get Access
(Ref. Fig. 708/TASK 38-31-00-991-013)
(1) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
(3) Remove the nut (2), the washer (3) and the screw (5).
EFF :
ALL 38-31-00
Page 765
Feb 01/10
R
CES
LLT Reference Line
Figure 708/TASK 38-31-00-991-013
EFF :
ALL 38-31-00
Page 766
Feb 01/10
R
CES
(6) Remove the LLT reference line (6)
4. Procedure
_________
Subtask 38-31-00-110-051
(1) Use a high pressure cleaner and clean the LLT reference line.
(2) Dry the LLT reference line with compress dry air.
5. Close-up
________
Subtask 38-31-00-410-090
(2) Connect the connections (1) but do not tighten at this time.
(3) Put the clamp (4) in position and install the screw (5), the washer
(3) and the nut (2).
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-613-068
Subtask 38-31-00-862-072
Subtask 38-31-00-942-069
EFF :
ALL 38-31-00
Page 767
Feb 01/10
R
CES
TASK 38-31-00-100-010
Cleaning of the Vacuum Waste Lines with Chemical Cleaning Agent and Crushed Ice
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 768
Feb 01/10
R
CES
3. __________
Job Set-up
Subtask 38-31-00-861-074
Subtask 38-31-00-865-114
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-00
Page 769
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-00-860-065
(1) Do the servicing of the waste holding tank (Ref. TASK 12-16-38-613-
001).
(a) Make sure that the waste holding tank contains 50 l (13.2084
USgal) of clean water.
(2) Make sure that the potable water system contains water and is
pressurized (Ref. TASK 12-15-38-613-001) and (Ref. TASK 38-10-00-614-
001).
Subtask 38-31-00-010-090
EFF :
ALL 38-31-00
Page 770
Feb 01/10
CES
4. Procedure
_________
Subtask 38-31-00-100-058
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(2) Put 2 l (0.5283 USgal) of crushed ice into the toilet assembly.
NOTE : The ice must be crushed, you must not use ice cubes.
____
(3) Put 1 l (0.2641 USgal) of CLEANING AGENTS (Material No. 11-028) into
the toilet assembly and flush the toilet immediately 2 times.
5. Close-up
________
Subtask 38-31-00-613-069
Subtask 38-31-00-410-091
B. Close Access
(1) Dry the area around the toilet with clean lint-free cloth.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-862-073
EFF :
ALL 38-31-00
Page 771
Feb 01/10
CES
TASK 38-31-00-100-014
Special Cleaning of the Waste Tank Area and Related Component Inspections
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-00
Page 772
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-00-861-078
EFF :
ALL 38-31-00
Page 773
Feb 01/10
CES
Subtask 38-31-00-941-069
B. Safety Precautions
(2) Put the warning notices in position to tell persons not to use the
toilet system.
Subtask 38-31-00-010-094
C. Get Access
Subtask 38-31-00-860-070
D. Aircraft Configuration
(1) Make sure the waste holding tank is removed (Ref. TASK 38-31-61-000-
001).
4. Procedure
_________
Subtask 38-31-00-615-050-A
(1) In the AFT cargo compartment, clean the contaminated area of the
waste holding tank (Ref. TASK 51-78-00-615-001).
Subtask 38-31-00-670-050-A
R (1) Use a GUN - SPRAY and apply DISINFECTANTS (Material No. 14-006) in
R the AFT cargo compartment and the area of the waste holding tank
R (Ref. TASK 12-21-12-670-001).
EFF :
ALL 38-31-00
Page 774
Feb 01/10
CES
(2) After the disinfection, dry the area and the compartment floor with
hot air at 40 DEG.C (104.00 DEG.F).
Subtask 38-31-00-615-050
(1) In the AFT cargo compartment, clean the contaminated area at waste
holding tank and or the area of the potable water tank (Ref. TASK 51-
78-00-615-001).
Subtask 38-31-00-670-050
R (1) Use a GUN - SPRAY and apply DISINFECTANTS (Material No. 14-006) in
the AFT cargo compartment, the area of the waste holding tank and the
area of the potable water tank (Ref. TASK 12-21-12-670-001).
(2) After the disinfection, dry the area and the compartment floor with
hot air at 40 DEG.C (104.00 DEG.F).
Subtask 38-31-00-210-063
C. Inspection Check
(2) If the blankets are contaminated and in a bad condition, you must
replace them.
Subtask 38-31-00-110-052
D. Clean the aircraft structure with CLEANING AGENTS (Material No. 11-003)
and follow the recommendations as for (Ref. SRM 517815).
EFF :
ALL 38-31-00
Page 775
Feb 01/10
CES
Subtask 38-31-00-210-064
E. Inspection Check
EFF :
ALL 38-31-00
Page 776
Feb 01/10
CES
5. Close-up
________
Subtask 38-31-00-410-096
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-00-942-070
Subtask 38-31-00-862-077
EFF :
ALL 38-31-00
Page 777
Feb 01/10
CES
CONTROL UNIT - FLUSH - REMOVAL/INSTALLATION
___________________________________________
TASK 38-31-12-000-001
NOTE : The removal of the flush control unit in the lavatories is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-12
Page 401
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-239, 301-312, 401-499,
3. __________
Job Set-up
Subtask 38-31-12-861-050
Subtask 38-31-12-865-056-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU VACU TOIL SYS-VACUUM-GEN 33MG A08
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-12
Page 402
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-239, 301-312, 401-499,
Subtask 38-31-12-010-051
C. Get Access
4. Procedure
_________
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-12
Page 403
Feb 01/10
CES
Flush Control Unit
Figure 401/TASK 38-31-12-991-001
R
EFF :
001-003, 051-052, 38-31-12
Page 404
Aug 01/07
CES
Flush Control Unit
Figure 401A/TASK 38-31-12-991-001-C
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-12
Page 405
Feb 01/08
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-239, 301-312, 401-499,
Subtask 38-31-12-020-051
(3) Remove the nuts (3) the washers (2) and the bolts (1).
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-12
Page 406
Feb 01/10
CES
TASK 38-31-12-400-001
NOTE : The installation of the flush control unit in the lavatories is the
____
same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-12
Page 407
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-239, 301-312, 401-499,
3. __________
Job Set-up
Subtask 38-31-12-860-050
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
Subtask 38-31-12-865-057-D
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU VACU TOIL SYS-VACUUM-GEN 33MG A08
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-12
Page 408
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-312,
4. Procedure
_________
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-12
Page 409
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-239, 301-312, 401-499,
Subtask 38-31-12-420-050
(4) Install the bolts (1) the washers (2) and the nuts (3).
(6) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 38-31-12-710-050
R B. Operate the toilet and make sure that it flushes correctly (Ref. TASK 38-
31-00-710-009).
5. Close-up
________
Subtask 38-31-12-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-12-862-050
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-12
Page 410
Feb 01/10
CES
LIMIT SWITCH - WASTE PANEL DOOR (44MG) - REMOVAL/INSTALLATION
_____________________________________________________________
TASK 38-31-13-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-13-861-050
EFF :
ALL 38-31-13
Page 401
Feb 01/08
R
CES
Subtask 38-31-13-865-053-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-13
Page 402
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-13-010-051
C. Get Access
(1) Put the access platform below the waste service panel.
(3) Put the warning notices in position to tell persons not to operate
the toilets.
(6) Set the CARGO COMP light-switch 8LU on the service panel 2024VU to
the ON position.
EFF :
ALL 38-31-13
Page 403
Feb 01/10
CES
4. Procedure
_________
Subtask 38-31-13-020-050
R WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
R REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
R LOCKWIRE CAN CUT OR BLIND YOU.
(3) Remove and discard the locking wire from the nut (4).
EFF :
ALL 38-31-13
Page 404
Feb 01/10
CES
Waste Service-Panel Door Limit-Switch (44MG)
Figure 401/TASK 38-31-13-991-001
EFF :
ALL 38-31-13
Page 405
Feb 01/10
R
CES
TASK 38-31-13-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-13
Page 406
Feb 01/10
R
CES
3. __________
Job Set-up
Subtask 38-31-13-860-050
(1) Make sure that the waste service-panel door 172AR is open.
(2) Make sure that the AFT cargo-compartment door is open (Ref. TASK 52-
30-00-860-002).
(4) Make sure that the the access platform is in position below the waste
service panel.
(5) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(6) Make sure that the CARGO COMPT light-switch 8LU is set to the ON
position.
(7) Make sure that the warning notices are in position to tell persons
not to operate the toilets.
Subtask 38-31-13-865-055-D
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-13
Page 407
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-13
Page 408
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-31-13-420-050
R WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
R REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
R LOCKWIRE CAN CUT OR BLIND YOU.
R (5) Safety the nut (4) with MISCELLANEOUS (Material No. 19-009).
(7) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 38-31-13
Page 409
Feb 01/10
CES
Subtask 38-31-13-865-056-D
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-13
Page 410
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-13-710-050
C. Operational Test
(1) Do the operational test of the door limit switch 44MG (Ref. TASK 38-
31-00-710-008).
(2) If necessary adjust the door limit switch 44MG (Ref. TASK 38-31-00-
820-001).
5. Close-up
________
Subtask 38-31-13-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Set the CARGO COMPT light-switch 8LU on the service panel to the OFF
position.
EFF :
ALL 38-31-13
Page 411
Feb 01/10
CES
(5) Close the waste service-panel door 171AR.
NOTE : Make sure that the latches are correctly locked and that the
____
door makes a continuous surface with the skin of the aircraft.
Subtask 38-31-13-862-050
Subtask 38-31-13-942-050
C. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 38-31-13
Page 412
Feb 01/10
CES
SWITCH - TOILET FLUSH - REMOVAL/INSTALLATION
____________________________________________
TASK 38-31-19-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-19-861-050
EFF :
ALL 38-31-19
Page 401
Aug 01/08
R
CES
Subtask 38-31-19-865-053-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-19
Page 402
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-19-010-050
4. Procedure
_________
Subtask 38-31-19-020-050
(1) Put a small screwdriver into the slot on the lower side of the front
plate (4) and carefully remove the front plate (4).
EFF :
ALL 38-31-19
Page 403
Feb 01/10
CES
Toilet Flush Switch
Figure 401/TASK 38-31-19-991-001
R
EFF :
ALL 38-31-19
Page 404
Feb 01/08
CES
TASK 38-31-19-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-19-860-050
(1) Make sure that the ground service network is enegized from the
external power (Ref. TASK 24-42-00-861-001).
EFF :
ALL 38-31-19
Page 405
Aug 01/08
R
CES
Subtask 38-31-19-865-054-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-19
Page 406
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
4. Procedure
_________
Subtask 38-31-19-420-050
(3) Put the housing (2) in position and install the screws (1).
(5) Make sure that the electrical connectors are clean and in the correct
condition.
(7) Put the front plate (4) in position and push it on the housing (2),
make sure that it engages with a click.
EFF :
ALL 38-31-19
Page 407
Feb 01/10
CES
Subtask 38-31-19-865-055-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-19
Page 408
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-19-614-050
Subtask 38-31-19-710-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
Subtask 38-31-19-614-051
E. Release the pressure from the potable water system (Ref. TASK 38-10-00-
614-002).
EFF :
ALL 38-31-19
Page 409
Feb 01/10
CES
5. Close-up
________
Subtask 38-31-19-862-050
EFF :
ALL 38-31-19
Page 410
Feb 01/10
CES
CONTROLLER - VACUUM SYSTEM (31MG) - REMOVAL/INSTALLATION
________________________________________________________
TASK 38-31-34-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-34-861-050
EFF :
ALL 38-31-34
Page 401
Feb 01/10
R
CES
Subtask 38-31-34-865-056-B
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU VACU TOIL SYS-VACUUM-GEN 33MG A08
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-34
Page 402
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-105, 221-221, 224-224, 228-228,
Subtask 38-31-34-010-050
C. Get Access
(3) Remove the aft corner section and the access panel 162GW.
Subtask 38-31-34-010-050-A
C. Get Access
R (3) Remove the access panel 162BW and if necessary the access panel
R 162AW.
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-34-991-001)
Subtask 38-31-34-020-050
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-34
Page 403
Feb 01/08
CES
Vacuum System Controller
Figure 401/TASK 38-31-34-991-001
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-34
Page 404
Feb 01/08
CES
**ON A/C ALL
TASK 38-31-34-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-34-860-050
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
R
EFF :
ALL 38-31-34
Page 405
Feb 01/08
CES
**ON A/C ALL
Subtask 38-31-34-865-057-B
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-34
Page 406
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
4. Procedure
_________
Subtask 38-31-34-420-050
(1) Inspect the connector pins at the controller for good condition.
(2) Inspect the sockets at the vacuum controller tray for good condition.
(3) Carefully install the vacuum controller (2) in the vacuum controller
tray.
EFF :
ALL 38-31-34
Page 407
Feb 01/10
CES
Subtask 38-31-34-710-050
B. Do the Test
(1) Do the bite test of the vacuum toilet system (Ref. TASK 38-31-00-740-
001).
(2) Operate the flush knob of a toilet and make sure that it flushes
correctly (Ref. TASK 38-31-00-710-009).
5. Close-up
________
Subtask 38-31-34-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access panel 162GW and the aft corner section.
Subtask 38-31-34-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access panel 162BW and or the access panel 162AW.
EFF :
ALL 38-31-34
Page 408
Feb 01/10
R
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
Subtask 38-31-34-862-050
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-34
Page 409
Feb 01/10
CES
RELAY - MOTOR START (36MG) - REMOVAL/INSTALLATION
_________________________________________________
TASK 38-31-36-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-36-861-050
EFF :
ALL 38-31-36
Page 401
Aug 01/03
CES
Subtask 38-31-36-865-050-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-36
Page 402
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-36-010-050
C. Get Access
(2) Put the ACCESS PLATFORM 2M (6 FT) in position at the AFT cargo
compartment door 826.
(3) Remove the cargo compartment panels 161DW, 162DW (Ref. TASK 25-55-12-
000-001).
4. Procedure
_________
Subtask 38-31-36-020-050
EFF :
ALL 38-31-36
Page 403
Feb 01/10
CES
Motor Start Relay
Figure 401/TASK 38-31-36-991-001
EFF :
ALL 38-31-36
Page 404
Aug 01/03
R
CES
(4) Remove the cover plate (10).
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU
_______
DISCONNECT THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE
DAMAGE TO EQUIPMENT.
(5) Remove the nuts (9), the washers (8), the plate (7) and the cables
(6) from the contact-bolts L1 thru L3 and T1 thru T3.
(6) Record the position of the motor start relay (14) before you remove
it.
(7) Hold the motor start relay (14) and the brackets (3) and (15) and
remove the screws (5) and the washers (4).
(8) Remove the motor start relay (14) and the brackets (3) and (15).
EFF :
ALL 38-31-36
Page 405
Feb 01/10
R
CES
TASK 38-31-36-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-36-860-050
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
EFF :
ALL 38-31-36
Page 406
Feb 01/10
R
CES
Subtask 38-31-36-865-051-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-36
Page 407
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
4. Procedure
_________
Subtask 38-31-36-420-050
(3) Put the motor start relay (14) and the brackets (3) and (15) in the
correct position on the bracket (1).
(4) Install the washers (4), the screws (5) and the spacer (2).
(5) TORQUE the screws (5) to between 0.22 and 0.38 m.daN (19.46 and 33.62
lbf.in).
EFF :
ALL 38-31-36
Page 408
Feb 01/10
CES
(6) Put the cables (6) in position on the contact-bolts L1 thru L3 and T1
thru T3.
CAUTION : REFER TO THE MATCH MARKS MADE DURING THE REMOVAL WHEN YOU
_______
CONNECT THE ELECTRICAL WIRES.
INCORRECT CONNECTION OF THE WIRES WILL CAUSE DAMAGE TO
EQUIPMENT.
(7) Install the plates (7), the washers (8) and the nuts (9).
(8) TORQUE the nuts (9) to between 0.25 and 0.30 m.daN (22.12 and 26.54
lbf.in).
(11) TORQUE the screws (12) to between 0.13 and 0.17 m.daN (11.50 and
15.04 lbf.in).
(13) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 38-31-36-865-052-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-36
Page 409
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-36
Page 410
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-36-710-050
(1) Do the procedure to get access to the MCDU SYSTEM REPORT/TEST menu
page (Ref. TASK 38-31-00-740-001).
(a) Make sure that there are no system faults shown on the display.
(2) Operate a toilet flush switch and make sure that the system operates
correctly (Ref. TASK 38-31-00-710-009).
5. Close-up
________
Subtask 38-31-36-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access panels 161DW, 162DW (Ref. TASK 25-55-12-400-001).
(4) Close the aft cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-31-36-862-050
EFF :
ALL 38-31-36
Page 411
Feb 01/10
CES
TOILET ASSY - REMOVAL/INSTALLATION
__________________________________
TASK 38-31-41-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
NOTE : The procedure for the removal of all the toilet assemblies is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-41
Page 401
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-41
Page 402
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-31-41-861-050
Subtask 38-31-41-680-050
Subtask 38-31-41-790-051
C. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-41-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-41
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-41
Page 404
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-41-010-051-A
E. Get Access
4. Procedure
_________
Subtask 38-31-41-020-052
NOTE : Lavatory modules which have toilet assemblies P/N 14320-002C1 with
____
a manual shutoff valve, can usually also use toilet assemblies
with P/N 14330-004B1.
The newer lavatory modules which have toilet assemblies P/N
14330-004B1 installed cannot be replaced with toilet assemblies
which have P/N 14320-002C1.
The toilet shroud on the newer lavatory modules is smaller. This
prevents the installation of toilet assemblies P/N14320-002C1 with
a manual shutoff valve.
(2) Disinfect the toilet assembly with DISINFECTANTS (Material No. 14-
008).
EFF :
ALL 38-31-41
Page 405
Feb 01/10
R
CES
Toilet Assembly
Figure 401/TASK 38-31-41-991-003
R
EFF :
001-003, 051-061, 38-31-41
Page 406
Nov 01/07
CES
Toilet Assembly
Figure 401A/TASK 38-31-41-991-003-A
R
EFF : 004-049, 062-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-41
Page 407
Feb 01/08
CES
(3) Close the shutoff valve (8).
(4) Disconnect the electrical connector (10) 50MG-A from the flush
control unit (7).
(10) Remove the bolts (11) and the washers (12) and (13).
(14) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
Subtask 38-31-41-020-052-A
NOTE : Lavatory modules which have toilet assemblies P/N 14320-002C1 with
____
a manual shutoff valve, can usually also use toilet assemblies
with P/N 14330-004B1.
R The newest lavatory modules which have toilet assemblies P/N
R 14330-004B1 installed cannot be replaced with toilet assemblies
which have P/N 14320-002C1.
R The toilet shroud on the newest lavatory modules is smaller. This
R prevents the installation of toilet assemblies P/N14320-002C1 with
a manual shutoff valve.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-41
Page 408
Feb 01/10
511-526, 528-599,
CES
Toilet Assembly
Figure 401B/TASK 38-31-41-991-003-B
R
EFF : 240-249, 251-299, 313-399, 501-509,
511-526, 528-599,
38-31-41
Page 409
Feb 01/10
CES
(2) Disinfect the toilet assembly with DISINFECTANTS (Material No. 14-
008).
(4) Disconnect the electrical connector (13) 50MG-A from the flush valve
assembly (14).
(10) Remove the bolts (11) and the washers (10) and (9).
(14) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R
EFF : 240-249, 251-299, 313-399, 501-509,
511-526, 528-599,
38-31-41
Page 410
Feb 01/10
CES
**ON A/C ALL
TASK 38-31-41-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
NOTE : The procedure for the installation of all the toilet assemblies is the
____
same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-41
Page 411
Nov 01/09
R
CES
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-41
Page 412
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-31-41-860-051
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
Subtask 38-31-41-865-065
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-41
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 401-499,
Subtask 38-31-41-860-050
R
EFF :
ALL 38-31-41
Page 414
Feb 01/10
CES
**ON A/C 004-049, 062-099, 101-149, 151-199, 201-239, 301-312, 401-499,
(2) Apply COMMON GREASE (Material No. 04-008) to the new O-rings (4).
Subtask 38-31-41-860-050-A
R (2) Apply COMMON GREASE (Material No. 04-008) to the new packings (2).
4. Procedure
_________
Subtask 38-31-41-420-053
EFF :
ALL 38-31-41
Page 415
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-239, 301-312, 401-499,
NOTE : Lavatory modules which have toilet assemblies P/N 14320-002C1 with
____
manual shut-off valve, can usually also use toilet assemblies with
P/N 14330-004B1.
The newer lavatory modules which have toilet assemblies P/N
14330-004B1 installed cannot be replaced with toilet assemblies
which have P/N 14320-002C1.
The toilet shroud on the newer lavatory modules is smaller. This
prevents the installation of toilet assemblies P/N14320-002C1 with
manual shut-off valve.
(2) Install the washers (13) and (12) and the bolts (11).
(3) Make sure that the filter (2) is installed in the fitting (1).
NOTE : If the filter (2) is not installed, this can cause the rinse
____
valve to stay open.This could result in possible flooding of
the Electrical Compartment (EC) or areas below the toilet.
(8) Connect the electrical connector (10) 50MG-A to the flush control
unit (7).
Subtask 38-31-41-420-053-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-41
Page 416
Feb 01/10
511-526, 528-599,
CES
In newer lavatory modules which have toilet assemblies P/N
14330-004B1 you cannot replace these with toilet assemblies P/N
14320-002C1 (with manual shut-off valves).
The toilet shroud on the newer lavatory modules is smaller. This
prevents the installation of toilet assemblies P/N14320-002C1
(with manual shut-off valves).
(2) Install the washers (9) and (10) and the bolts (11).
(3) Make sure that the O-ring (2) and the filter (3) are installed in the
rinse valve (1).
NOTE : If the filter (3) is not installed, the rinse valve can stay
____
open. This possibly causes water to flow into the Electrical
Compartment (EC) or to areas below the toilet.
(8) Connect the electrical connector (13) 50MG-A to the flush valve
assembly (14).
Subtask 38-31-41-613-050
Subtask 38-31-41-710-050
C. Operate the toilet and make sure that it flushes correctly (Ref. TASK 38-
31-00-710-009).
EFF :
ALL 38-31-41
Page 417
Feb 01/10
CES
Subtask 38-31-41-790-050
D. Leak Test
(1) Do the leak test of the toilet system (Ref. TASK 38-31-00-790-002).
(3) Compare the result of the test before the removal and after the
installation.
NOTE : The differance between the tests must not be more than 10% of
____
the result made before the removal.
5. Close-up
________
Subtask 38-31-41-410-053-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-41-862-050
EFF :
ALL 38-31-41
Page 418
Feb 01/10
R
CES
VALVE - WATER - REMOVAL/INSTALLATION
____________________________________
TASK 38-31-55-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
NOTE : The procedure for the removal of all the water valves is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-55
Page 401
May 01/08
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-55-861-050
EFF :
ALL 38-31-55
Page 402
Feb 01/10
CES
Subtask 38-31-55-865-059-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
R
EFF :
ALL 38-31-55
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-55-010-051
C. Get Access
EFF :
ALL 38-31-55
Page 404
Feb 01/10
CES
Valve - Water
Figure 401/TASK 38-31-55-991-001
R
EFF :
001-003, 051-052, 38-31-55
Page 405
May 01/08
CES
Valve - Water
Figure 401A/TASK 38-31-55-991-001-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-55
Page 406
May 01/08
CES
R Valve - Water
R Figure 401B/TASK 38-31-55-991-001-B
R
EFF : 240-249, 251-299, 313-399, 501-509,
511-526, 528-599,
38-31-55
Page 407
Feb 01/10
CES
(3) Close the shutoff valve (7).
R
4. Procedure
_________
Subtask 38-31-55-020-050
(6) Remove and discard the safety wire from the water valve (1).
(8) Remove the water valve (1). Retain the spacer (2).
R
EFF :
ALL 38-31-55
Page 408
Feb 01/10
CES
(11) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R Subtask 38-31-55-020-050-A
R (8) If you use removed parts again, clean and disinfect them (Ref. TASK
R 38-30-00-510-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-55
Page 409
Feb 01/10
511-526, 528-599,
CES
R **ON A/C ALL
TASK 38-31-55-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
NOTE : The procedure for the installation of all the water valves is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 38-31-55
Page 410
Feb 01/10
CES
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 38-31-55
Page 411
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-55-860-050
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the potable water shutoff valve (7) is closed.
R
EFF :
ALL 38-31-55
Page 412
Feb 01/10
CES
R **ON A/C ALL
Subtask 38-31-55-865-060-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
R
EFF :
ALL 38-31-55
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
4. Procedure
_________
R
EFF :
ALL 38-31-55
Page 414
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-239, 301-312, 401-499,
Subtask 38-31-55-420-050
(1) Remove the blanking plugs from the disconnected line ends.
(4) Put the water valve (1) in position on the fitting (4).
(5) Tighten the water valve (1) and safety it with lockwire corrosion
resistant steel 0.8mm(0.30 in).
(9) Remove the blanking caps from the electrical connector (5).
(10) Make sure that the work area is clean and clear of tool(s) and other
items.
(12) Remove the blanking cap from the suction port of the toilet bowl.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-55
Page 415
Feb 01/10
CES
R **ON A/C 240-249, 251-299, 313-399, 501-509, 511-526, 528-599,
R Subtask 38-31-55-420-050-A
R (1) Remove the blanking plugs from the disconnected line ends.
R (2) Put the new O-ring (5) in position on the water valve (1).
R NOTE : Apply a thin coat of lubricant (111, Dow Corning) to the new
____
R O-ring (5).
R (3) Put the water valve (1) in position between the water line (6) and
R the housing of the anti-siphon valve (8).
R (4) Attach the water valve (1) with a cable tie (3).
R (6) Remove the blanking caps from the electrical connector (4).
R (7) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (9) Remove the blanking cap from the suction port of the toilet bowl.
R
EFF : 240-249, 251-299, 313-399, 501-509,
511-526, 528-599,
38-31-55
Page 416
Feb 01/10
CES
R **ON A/C ALL
Subtask 38-31-55-865-061-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
R
EFF :
ALL 38-31-55
Page 417
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-55-710-050
C. Operate the toilet and make sure that it flushes correctly (Ref. TASK 38-
31-00-710-009).
(1) Make sure there are no leaks, leaks are not allowed.
5. Close-up
________
Subtask 38-31-55-410-050
A. Close Access
R
EFF :
ALL 38-31-55
Page 418
Feb 01/10
CES
**ON A/C 004-049, 053-099, 101-149, 151-199, 201-239, 301-312, 401-499,
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-55-862-050
R
EFF :
ALL 38-31-55
Page 419
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 38-31-55-100-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-55-010-052
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
38-31-55
Page 420
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 38-31-55-160-050
(1) Clean the water valve and the rinse valve screen:
- For the toilet assemblies with the P/N 14400-200 series (Ref. CMM
383410)
- For the toilet assemblies with the P/N 14320-001 series (Ref. CMM
383416)
- For the toilet assemblies with the P/N 14330-004A-004B series (Ref.
CMM 383420).
- For the toilet assemblies with the P/N 14330-004C series (Ref. CMM
383430).
5. Close-up
________
Subtask 38-31-55-410-051
(3) Flush the toilet and make sure it flushes correctly (Ref. TASK 38-31-
00-710-009)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
38-31-55
Page 421
Feb 01/10
528-599,
CES
TASK 38-31-55-100-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-55-010-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
38-31-55
Page 422
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 38-31-55-160-051
(1) Clean the water valve and the rinse valve screen:
- For the toilet assemblies with the P/N 14400-200 series (Ref. CMM
383410)
- For the toilet assemblies with the P/N 14320-001 series (Ref. CMM
383416)
- For the toilet assemblies with the P/N 14330-004A-004B series (Ref.
CMM 383420).
- For the toilet assemblies with the P/N 14330-004C series (Ref. CMM
383430).
5. Close-up
________
Subtask 38-31-55-410-052
(3) Flush the toilet and make sure it flushes correctly (Ref. TASK 38-31-
00-710-009)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
38-31-55
Page 423
Feb 01/10
528-599,
CES
**ON A/C 301-399,
TASK 38-31-55-100-003
Cleaning of the Water Valve (Rinse Valve) FORWARD of the Emergency Exit Door
833,834.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-55-010-054
EFF :
301-399, 38-31-55
Page 424
Feb 01/10
CES
4. Procedure
_________
Subtask 38-31-55-160-052
(1) Clean the water valve and the rinse valve screen:
- For the toilet assemblies with the P/N 14320-001 series (Ref. CMM
383416)
- For the toilet assemblies with the P/N 14330-004A-004B series (Ref.
CMM 383420).
- For the toilet assemblies with the P/N 14330-004C series (Ref. CMM
383430).
5. Close-up
________
Subtask 38-31-55-410-053
(3) Flush the toilet and make sure it flushes correctly (Ref. TASK 38-31-
00-710-009)
EFF :
301-399, 38-31-55
Page 425
Feb 01/10
CES
TASK 38-31-55-100-004
Cleaning of the Water Valve (Rinse Valve) AFT of the Emergency Exit Door 833,
834.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-55-010-055
EFF :
301-399, 38-31-55
Page 426
Feb 01/10
CES
4. Procedure
_________
Subtask 38-31-55-160-053
(1) Clean the water valve and the rinse valve screen:
- For the toilet assemblies with the P/N 14320-001 series (Ref. CMM
383416)
- For the toilet assemblies with the P/N 14330-004A-004B series (Ref.
CMM 383420).
- For the toilet assemblies with the P/N 14330-004C series (Ref. CMM
383430).
5. Close-up
________
Subtask 38-31-55-410-054
(3) Flush the toilet and make sure it flushes correctly (Ref. TASK 38-31-
00-710-009)
EFF :
301-399, 38-31-55
Page 427
Feb 01/10
CES
VALVE - ANTI-SYPHON - REMOVAL/INSTALLATION
__________________________________________
TASK 38-31-56-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-56
Page 401
May 01/08
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-56-861-050
EFF :
ALL 38-31-56
Page 402
Feb 01/10
CES
Subtask 38-31-56-865-059-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
R
EFF :
ALL 38-31-56
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-56-010-051
C. Get Access
(3) Make sure that the water system is depressurized (Ref. TASK 38-10-00-
614-002).
(5) Put a blanking cap in the suction port of the toilet bowl.
R
4. Procedure
_________
EFF :
ALL 38-31-56
Page 404
Feb 01/10
CES
Anti-Syphon Valve
Figure 401/TASK 38-31-56-991-001
R
EFF :
001-003, 051-052, 38-31-56
Page 405
May 01/05
CES
**ON A/C 004-049, 053-099, 101-149, 151-199, 201-239, 301-312, 401-499,
Subtask 38-31-56-020-050
(8) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R Subtask 38-31-56-020-050-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-56
Page 406
Feb 01/10
511-526, 528-599,
CES
Anti-Syphon Valve
Figure 401A/TASK 38-31-56-991-001-B
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-56
Page 407
Feb 01/10
CES
R Anti-Syphon Valve
R Figure 401B/TASK 38-31-56-991-001-C
R
EFF : 240-249, 251-299, 313-399, 501-509,
511-526, 528-599,
38-31-56
Page 408
Feb 01/10
CES
R (4) If you use removed parts again, clean and disinfect them (Ref. TASK
R 38-30-00-510-001).
R
EFF : 240-249, 251-299, 313-399, 501-509,
511-526, 528-599,
38-31-56
Page 409
Feb 01/10
CES
R **ON A/C ALL
TASK 38-31-56-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF :
ALL 38-31-56
Page 410
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-56-860-050
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
R
EFF :
ALL 38-31-56
Page 411
Feb 01/10
CES
Subtask 38-31-56-865-060-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
R
EFF :
ALL 38-31-56
Page 412
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
4. Procedure
_________
R
EFF :
ALL 38-31-56
Page 413
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-239, 301-312, 401-499,
Subtask 38-31-56-420-050
(2) Apply COMMON GREASE (Material No. 04-012) to the new O-ring (1) O-
rings (6) and install them.
(5) Install the sleeve (8) and the coupling clamp (7).
(6) Remove the blanking cap from the suction port of the toilet bowl.
R Subtask 38-31-56-420-050-A
R (4) Remove the blanking cap from the suction port of the toilet bowl.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-56
Page 414
Feb 01/10
511-526, 528-599,
CES
R **ON A/C ALL
Subtask 38-31-56-865-061-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
EFF :
ALL 38-31-56
Page 415
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-56-790-050
C. Leak Test
(1) Operate the toilet and make sure that it flushes correctly (Ref. TASK
38-31-00-710-009).
(2) Make sure that the anti-syphon valve does not leak.
5. Close-up
________
Subtask 38-31-56-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-31-56
Page 416
Feb 01/10
CES
(4) Put the system back to the serviceable condition.
Subtask 38-31-56-862-050
EFF :
ALL 38-31-56
Page 417
Feb 01/10
CES
VALVE - FLUSH - REMOVAL/INSTALLATION
____________________________________
TASK 38-31-57-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
NOTE : The removal of the flush valve in the lavatories is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-57
Page 401
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-57-861-050
EFF :
ALL 38-31-57
Page 402
Feb 01/10
CES
Subtask 38-31-57-790-050
B. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-57-865-056-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
R
EFF :
ALL 38-31-57
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-57-010-051-A
D. Get Access
4. Procedure
_________
EFF :
ALL 38-31-57
Page 404
Feb 01/10
CES
Flush Valve
Figure 401/TASK 38-31-57-991-001
R
EFF :
001-003, 051-061, 38-31-57
Page 405
May 01/05
CES
Flush Valve
Figure 401A/TASK 38-31-57-991-001-A
R
EFF : 004-049, 062-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-57
Page 406
Feb 01/08
CES
R **ON A/C 240-249, 251-299, 313-399, 501-509, 511-526, 528-599,
Subtask 38-31-57-020-051
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(14) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R
EFF : 001-003, 051-061, 240-249, 251-299,
313-399, 501-509, 511-526, 528-599,
38-31-57
Page 407
Feb 01/10
CES
R Flush Valve Assembly
R Figure 401B/TASK 38-31-57-991-001-B
R
EFF : 240-249, 251-299, 313-399, 501-509,
511-526, 528-599,
38-31-57
Page 408
Feb 01/10
CES
**ON A/C 004-049, 062-099, 101-149, 151-199, 201-239, 301-312, 401-499,
Subtask 38-31-57-020-051-A
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(14) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R
EFF : 004-049, 062-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-57
Page 409
Feb 01/10
CES
R **ON A/C 240-249, 251-299, 313-399, 501-509, 511-526, 528-599,
R Subtask 38-31-57-020-051-B
R WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
R YOU DO THIS TASK.
R (4) Cut and discard the cable tie from the vent tube (27).
R (5) Remove the nut (2) and the washer (3) from the bracket (1).
R (b) Remove the nuts (16), the washers (15) and the bolts (14).
R (7) Remove the nuts (19), the washers (18), the screws (17) and the
R bracket (20).
R
EFF : 240-249, 251-299, 313-399, 501-509,
511-526, 528-599,
38-31-57
Page 410
Feb 01/10
CES
R (d) Discard the O-ring (6).
R (10) If you use removed parts again, clean and disinfect them (Ref. TASK
R 38-30-00-510-001).
R
EFF : 240-249, 251-299, 313-399, 501-509,
511-526, 528-599,
38-31-57
Page 411
Feb 01/10
CES
R **ON A/C ALL
TASK 38-31-57-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
NOTE : The installation of the flush valve in the lavatories is the same.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 38-31-57
Page 412
Feb 01/10
CES
R C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 38-31-57
Page 413
Feb 01/10
CES
R **ON A/C ALL
3. __________
Job Set-up
Subtask 38-31-57-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
Subtask 38-31-57-865-057-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
R
EFF :
ALL 38-31-57
Page 414
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 401-499,
4. Procedure
_________
R
EFF :
ALL 38-31-57
Page 415
Feb 01/10
CES
**ON A/C 004-049, 062-099, 101-149, 151-199, 201-239, 301-312, 401-499,
Subtask 38-31-57-420-050
(3) Install a new O-ring (8) in position at the flange of the flush valve
(10).
R (6) TORQUE the nuts (12) to between 0.19 and 0.23 m.daN (16.81 and 20.35
R lbf.in).
R
(7) Install a new O-ring (8) in position at the flange of the flush valve
(10).
R (10) TORQUE the nuts (7) to between 0.19 and 0.23 m.daN (16.81 and 20.35
R lbf.in).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-57
Page 416
Feb 01/10
511-526, 528-599,
CES
R (13) Install new cable ties to the cables of the connectors (14) and (15).
R (14) Remove the blanking plug and connect the connection (9).
(a) Install the new O-ring (2) on the pipe (1) and the manual shutoff
valve assembly (5).
(b) Move the sleeve (3) in position over the O-rings (2).
Subtask 38-31-57-420-050-A
(3) Install a new O-ring (9) in position at the flange of the flush valve
(11).
(4) Put the flush valve (11) in position on the elbow (12).
R (6) TORQUE the nuts (13) to between 0.19 and 0.23 m.daN (16.81 and 20.35
R lbf.in).
R
(7) Install a new O-ring (8) in position at the flange of the elbow (5).
R (10) TORQUE the nuts (7) to between 0.19 and 0.23 m.daN (16.81 and 20.35
R lbf.in).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-57
Page 417
Feb 01/10
CES
R (12) Connect the electrical connectors (15) and (16).
R (13) Install new cable ties to the cables of the connectors (15) and (16).
R (14) Remove the blanking plug and connect the connection (10).
(a) Install the new O-ring (2) on the pipe (1) and the elbow (5).
(b) Move the sleeve (3) in position over the O-rings (2).
R Subtask 38-31-57-420-050-B
R (a) Put a new O-ring (6), the new O-ring (12) and the inlet elbow (7)
R in position.
R (b) Install the bolts (5), the washers (8) and the nuts (9).
R (5) Put a new O-ring (25) and the outlet elbow in position.
R (a) Put the bracket (20) in position and install the bolts (17), the
R washers (18) and the nuts (19).
R (d) Install the bolts (14), the washers (15) and the nuts (16).
EFF : 004-049, 062-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-57
Page 418
Feb 01/10
511-526, 528-599,
CES
R (6) Put the new O-rings (30) in position and install the sleeve (31) and
R the clamp (32).
Subtask 38-31-57-790-051
B. Leak Test
(1) Do the leak test of the vacuum toilet system (Ref. TASK 38-31-00-790-
002).
(3) Compare the result of the test before the removal and after the
installation.
R NOTE : The difference between the tests must not be more than 10% of
____
R the result made before the removal.
Subtask 38-31-57-710-050
R C. Operational Test
R (1) Operate the toilet and make sure that it flushes correctly (Ref. TASK
R 38-31-00-710-009).
5. Close-up
________
Subtask 38-31-57-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-31-57
Page 419
Feb 01/10
CES
Subtask 38-31-57-862-050
EFF :
ALL 38-31-57
Page 420
Feb 01/10
CES
VALVE - FLUSH - ADJUSTMENT/TEST
_______________________________
TASK 38-31-57-820-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-57-861-052
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-57
Page 501
Feb 01/08
CES
Subtask 38-31-57-010-053-A
Subtask 38-31-57-860-052
(1) Remove the screws (2) and the washers (3) and (4).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-57
Page 502
Feb 01/08
CES
4. Procedure
_________
Subtask 38-31-57-820-051
(b) Turn the actuating gear assembly (6) with the hand or use a small
adjustable wrench:
- to align the highest point of its cam with the actuator roller
of the CLOSE limit switch S1.
(d) Adjust the CLOSE limit switch assembly (7) so that (a minimum
turn of) the actuating gear assembly (6) will operate the CLOSE
limit switch S1.
(a) Turn the actuating gear assembly (6) with the hand or use a small
adjustable wrench:
- to align the highest point of its cam with the actuator roller
of the OPEN limit switch S2.
(c) Adjust the OPEN limit switch assembly (11) so that (a minimum
turn of) the actuating gear assembly (6) will operate the OPEN
limit switch S2.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-57
Page 503
Feb 01/08
CES
Flush Valve Limit Switches
Figure 501/TASK 38-31-57-991-002- 12 (SHEET 1)
R
EFF :
001-003, 051-061, 38-31-57
Page 504
May 01/05
CES
Flush Valve Limit Switches
Figure 501/TASK 38-31-57-991-002- 22 (SHEET 2)
R
EFF :
001-003, 051-061, 38-31-57
Page 505
May 01/05
CES
Flush Valve Limit Switches
Figure 501A/TASK 38-31-57-991-002-A12 (SHEET 1)
R
EFF : 004-049, 062-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-57
Page 506
Feb 01/08
CES
Flush Valve Limit Switches
Figure 501A/TASK 38-31-57-991-002-A22 (SHEET 2)
R
EFF : 004-049, 062-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-57
Page 507
Feb 01/08
CES
(3) Close the related circuit breaker and operate the related flush
switch.
(4) Examine the operation of the CLOSE and OPEN limit switches.
(5) If the operation is not satisfactory, do step A.(1) thru A.(4) again
until the adjustment is correct.
(6) Manually turn the actuating gear assembly (6) to the point where the
cam operates the OPEN limit switch S2.
(a) Close the related circuit breaker, and operate the flush switch:
- open it again when the actuating gear (6) is in the closed
position.
(d) Close the related circuit breaker and operate the flush switch:
- open it again when the actuating gear assembly (6) is in the
open position.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-57
Page 508
Feb 01/08
CES
(e) Do a check of the dimension given in section F.
(11) Make sure that the actuating gear assembly (6) and the OPEN limit
switch S2 is in the open position.
(12) Put the motor mount-housing assembly (1) in position, make sure that
the shaft (5) is in line with the plate positioning gear (9).
(13) Install the washers (4), (3) and the screws (2).
Subtask 38-31-57-710-052
B. Operate the toilet and make sure it flushes correctly (Ref. TASK 38-31-
00-710-009).
5. Close-up
________
Subtask 38-31-57-410-053
A. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-57
Page 509
Feb 01/08
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-239, 301-312, 401-499,
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 38-31-57-862-052
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-239, 301-312, 401-499,
38-31-57
Page 510
Feb 01/08
CES
TANK - WASTE HOLDING (3300MM) - REMOVAL/INSTALLATION
____________________________________________________
TASK 38-31-61-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
NOTE : The removal of only one quick-coupler clamp is given. The removal is
____
applicable to all the clamps of this type.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-61
Page 401
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-61-861-050
EFF :
ALL 38-31-61
Page 402
Feb 01/10
CES
Subtask 38-31-61-680-050
(1) Drain and flush the waste tank (Ref. TASK 38-31-00-680-001).
NOTE : This procedure is to make sure that the complete toilet system
____
is disinfected.
(3) Drain the waste holding tank again to remove the disinfectant.
Subtask 38-31-61-790-050
C. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-61-865-062-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-61
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C ALL
EFF :
ALL 38-31-61
Page 404
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-61-010-052
E. Get Access
(1) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
(2) Put the access platform in position at the AFT cargo compartment door
826.
(4) Remove the center support strut at FR65 (Ref. TASK 53-43-11-000-001).
4. Procedure
_________
Subtask 38-31-61-020-053
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
NOTE : The Waste Holding Tank 3300MM with the P/N 14403-130 is
____
interchangeable with P/N 14403-001.
EFF :
ALL 38-31-61
Page 405
Feb 01/10
CES
R Waste Holding Tank 3300MM
Figure 401/TASK 38-31-61-991-001- 12 (SHEET 1)
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-61
Page 406
Feb 01/09
CES
R Waste Holding Tank 3300MM
Figure 401/TASK 38-31-61-991-001- 22 (SHEET 2)
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-61
Page 407
Feb 01/09
CES
Waste Holding Tank 3300MM
Figure 401A/TASK 38-31-61-991-001-A12 (SHEET 1)
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-61
Page 408
Feb 01/10
CES
Waste Holding Tank 3300MM
Figure 401A/TASK 38-31-61-991-001-A22 (SHEET 2)
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-61
Page 409
Feb 01/10
CES
(4) Disconnect the electrical connectors (16) and (17).
(5) Remove the pipe (15) from the level transmitter 40MG.
(13) Remove the waste pipes (3), (4), (7) and (8).
NOTE : Put a mark on the tank and the mounting bracket to find the
____
installation position again.
Subtask 38-31-61-860-050
(1) If necessary remove the level sensor 41MG from the waste holding tank
3300MM. (Ref. TASK 38-31-63-000-001).
EFF :
ALL 38-31-61
Page 410
Feb 01/10
CES
TASK 38-31-61-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 38-31-61
Page 411
Feb 01/08
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-61-860-052
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the waste holding tank is drained (Ref. TASK 38-31-00-
680-001).
EFF :
ALL 38-31-61
Page 412
Feb 01/10
CES
Subtask 38-31-61-860-051
(1) If removed install the level sensor 41MG to the waste holding tank
3300MM. (Ref. TASK 38-31-63-400-001).
Subtask 38-31-61-865-063-C
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-61
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-399,
4. Procedure
_________
EFF :
ALL 38-31-61
Page 414
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 38-31-61-420-052
(9) Install the new O-rings (28) to the waste pipe ends.
(10) Put the waste pipes (3), (4), (5), (7) and (8) in position.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
38-31-61
Page 415
Feb 01/10
528-599,
CES
(18) Connect the pipe (15).
Subtask 38-31-61-420-052-A
(9) Install the new O-rings (28) to the waste pipe ends.
(10) Put the waste pipes (3), (4), (5), (7) and (8) in position.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-61
Page 416
Feb 01/10
511-526, 528-599,
CES
(15) Install the washers (22) and the bolts (21).
Subtask 38-31-61-790-051
B. Leak Test
(1) Do the leak test of the vacuum toilet system (Ref. TASK 38-31-00-790-
002).
(3) Compare the result of the leak test recorded before the removal and
after the installation of the component.
NOTE : The result (of the test made) after the installation must not
____
be more than 10% below the result (of the test made) before
the removal.
Subtask 38-31-61-710-050
R C. Operational Test
R (1) Operate the toilet and make sure that it flushes correctly (Ref. TASK
R 38-31-00-710-009).
EFF :
ALL 38-31-61
Page 417
Feb 01/10
CES
5. Close-up
________
Subtask 38-31-61-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the center support strut at FR65 (Ref. TASK 53-43-11-400-
001).
(5) Close the AFT cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-31-61-862-050
EFF :
ALL 38-31-61
Page 418
Feb 01/10
CES
TANK - WASTE HOLDING (3300MM) - INSPECTION/CHECK
________________________________________________
TASK 38-31-61-210-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-61
Page 601
May 01/05
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
No specific soap
Material No. 08-007B USA MIL-R-46082 TYPE II
THREADLOCKER/SEALANT (Ref. 20-31-00)
Material No. 14-001A USA AMS 1476
DEODORANT AIRCRAFT TOILET NON FORMALDE- HYDE BASE
(Ref. 20-31-00)
Material No. 14-008
CLEANER WITH DISINFECTANT EFFI- CIENTY
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 38-31-61
Page 602
Nov 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-61-861-052
EFF :
ALL 38-31-61
Page 603
Feb 01/10
CES
Subtask 38-31-61-680-052
(1) Drain and flush the waste holding tank (Ref. TASK 38-31-00-680-001).
(3) Put the WARNING NOTICE in position (at the waste service panel) to
tell persons not to use or do the servicing of the toilet system.
(4) Put the WARNING NOTICE in position at the lavatories to tell persons
not to use the toilets.
Subtask 38-31-61-010-055
C. Get Access
(3) Set the AFT CARGO-COMPT LIGHT switch 8LU on the service panel 2024VU
to the ON position.
Subtask 38-31-61-170-050
(1) Listen and make sure that you can hear water spray against the wall
of the waste holding tank.
Subtask 38-31-61-680-054
Subtask 38-31-61-790-052
F. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
EFF :
ALL 38-31-61
Page 604
Nov 01/09
R
CES
Subtask 38-31-61-865-064-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-61
Page 605
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-61-010-057
H. Get Access
Subtask 38-31-61-010-057-A
H. Get Access
(a) Remove the screws (14), the washers (13) and the cover (12).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-61
Page 606
Feb 01/10
511-526, 528-599,
CES
R Waste Holding Tank Assembly
Figure 601/TASK 38-31-61-991-003
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-61
Page 607
Aug 01/09
CES
Waste Holding Tank Assembly
Figure 601A/TASK 38-31-61-991-003-A
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-61
Page 608
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-31-61-210-053
A. Inspection
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(a) If you did not hear water spray against the wall of the waste
holding tank refer to step 3.D.(1).
(b) If there is waste build-up, remove the rinse assembly and clean
as follows:
(Ref. Fig. 601/TASK 38-31-61-991-003)
1
_ Remove the nuts (1) and the washers (2) and remove the rinse
assembly (9).
2
_ Disinfect the rinse assembly (9) with DISINFECTANTS (Material
No. 14-008).
3
_ Remove and discard the cotter pin (13).
4
_ Remove the retaining ring (7) and remove the nozzle (6)
together with the teflon washers (5).
5
_ Discard the O-ring (4).
R
EFF :
ALL 38-31-61
Page 609
Feb 01/10
CES
(3) Inspect the inner side of the waste holding tank for waste build- up
and damage.
(4) If there is waste build-up, clean the waste holding tank (Ref. TASK
38-31-00-100-003).
(c) Install the nozzle (6) and safety it with a new retaining ring
(7).
(e) Put the rinse assembly (9) in position on the tank (8) and
install the washers (2) and the nuts (1).
(8) Make sure that the work area is clean and clear of tool(s) and other
items.
(9) Put the new O-ring (12) in position on the tank (8).
(10) Put the cover (11) in position and install the screws (10).
(12) Lock the screws (10) with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-007B).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-61
Page 610
Feb 01/10
CES
R **ON A/C 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
Subtask 38-31-61-210-053-A
A. Inspection
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(a) If you did not hear water spray against the wall of the waste
holding tank, refer to step 3.D.(1).
(b) If there is waste build-up, remove the rinse assembly and clean
as follows:
(Ref. Fig. 601A/TASK 38-31-61-991-003-A)
1
_ Remove the screws (1) and the washers (2) and remove the inlet
fitting (3).
2
_ Remove the rinse nozzle assembly (10).
3
_ Disinfect the rinse nozzle assembly (10) with DISINFECTANTS
(Material No. 14-008).
4
_ Remove the retaining ring (8) and remove the nozzle (6)
together with the teflon washers (7).
5
_ Discard the O-ring (5).
(3) Examine the innner side of the waste holding tank for waste build-up
and damage.
(4) If there is waste build-up, clean the waste holding tank (Ref. TASK
38-31-00-100-003).
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-61
Page 611
Feb 01/10
CES
(5) If there is a damage, do a repair (Ref. CMM 383429).
(c) Install the nozzle (6) and safety it with a new retaining ring
(8).
(d) Put the rinse nozzle assembly (10) in position on the tank (9).
(e) Put the inlet fitting (3) in position and install the washers (2)
and the screws (1).
(8) Make sure that the work area is clean and clear of tool(s) and other
items.
(9) Put the new O-ring (11) in position on the tank (9).
(10) Put the cover (12) in position and install the washers (13) and the
screws (14).
(12) Lock the screws (14) with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-007B).
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-61
Page 612
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-61-865-065-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-61
Page 613
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-61-790-053
C. Leak Test
(1) Do the leak test of the vacuum toilet system (Ref. TASK 38-31-00-790-
002).
(3) Compare the result of the test before the removal and after the
installation.
NOTE : The differance between the tests must not be more than 10% of
____
the result made before the removal.
R
EFF :
ALL 38-31-61
Page 614
Feb 01/10
CES
Subtask 38-31-61-720-052
D. Test
(2) Do the operational test of the vacuum toilet system (Ref. TASK 38-31-
00-710-009)
(3) If necessary do the functional test of the liquid level sensor and
transmitter (Ref. TASK 38-31-00-720-002).
5. Close-up
________
Subtask 38-31-61-410-057
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Set the AFT CARGO-COMPT LIGHT switch 8LU on the service panel 2024VU
to the OFF position.
Subtask 38-31-61-862-052
EFF :
ALL 38-31-61
Page 615
Feb 01/10
R
CES
TRANSMITTER - LEVEL (40MG) - REMOVAL/INSTALLATION
_________________________________________________
TASK 38-31-62-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-62
Page 401
Feb 01/08
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-62-861-050
EFF :
ALL 38-31-62
Page 402
Feb 01/10
CES
Subtask 38-31-62-010-050
B. Get Access
(1) Open the AFT Cargo Compartment Door (Ref. TASK 52-30-00-860-001).
Subtask 38-31-62-680-050
(1) Drain and flush the waste tank (Ref. TASK 38-31-00-680-001).
NOTE : This procedure is to make sure that the complete toilet system
____
is disinfected.
Subtask 38-31-62-790-051
D. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-62-865-053-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-62
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-62
Page 404
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-31-62-020-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(5) Use a dry air supply-cart and blow the line dry.
(8) Remove the liquid level transmitter (3) from the waste tank 3300MM
(1).
(10) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R
EFF :
ALL 38-31-62
Page 405
Feb 01/10
CES
Liquid Level Transmitter 40MG
Figure 401/TASK 38-31-62-991-001-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-62
Page 406
Feb 01/10
CES
Liquid Level Transmitter 40MG
Figure 401A/TASK 38-31-62-991-001-B
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-62
Page 407
Feb 01/10
CES
TASK 38-31-62-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-62
Page 408
May 01/09
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-62-860-050
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
Subtask 38-31-62-865-055-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-62
Page 409
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU VACU TOIL SYS-LAV PWR 39MG A03
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-62
Page 410
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-31-62-420-050
NOTE : Make sure the transmitter fitting (8) is in line with the
____
connection (4).
EFF :
ALL 38-31-62
Page 411
Feb 01/10
CES
Subtask 38-31-62-865-057-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-62
Page 412
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-62-720-050
C. Do the functional test of the liquid level sensor 41MG and transmitter
40MG (Ref. TASK 38-31-00-720-002)
Subtask 38-31-62-790-050
D. Leak Test
(1) Do the leak test of the vacuum toilet system (Ref. TASK 38-31-00-790-
002).
(3) Compare the result of the test before the removal and after the
installation.
NOTE : The differance between the tests must not be more than 10% of
____
the result made before the removal.
5. Close-up
________
Subtask 38-31-62-680-051
EFF :
ALL 38-31-62
Page 413
Feb 01/10
CES
Subtask 38-31-62-613-050
Subtask 38-31-62-410-050
C. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(5) Close the AFT cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-31-62-862-050
EFF :
ALL 38-31-62
Page 414
Feb 01/10
CES
SENSOR - LEVEL (41MG) - REMOVAL/INSTALLATION
____________________________________________
TASK 38-31-63-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Airbus recommends that you use this task for the removal of the liquid
sensor. You can use the alternative task 383163 000 00200, which does not
R include the leak test, but Airbus cannot guarantee a fully satisfactory
R result.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-63
Page 401
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-63-861-050
EFF :
ALL 38-31-63
Page 402
Feb 01/10
CES
Subtask 38-31-63-010-050
B. Get Access
Subtask 38-31-63-680-050
(1) Drain and flush the waste tank (Ref. TASK 38-31-00-680-001).
NOTE : This procedure is to make sure that the complete toilet system
____
is disinfected.
Subtask 38-31-63-790-050
D. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-63-865-056-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-63
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-63
Page 404
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-31-63-020-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(6) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R
EFF :
ALL 38-31-63
Page 405
Feb 01/10
CES
Liquid Level Sensor 41MG
Figure 401/TASK 38-31-63-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-63
Page 406
Feb 01/10
CES
Liquid Level Sensor 41MG
Figure 401A/TASK 38-31-63-991-001-A
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-63
Page 407
Feb 01/10
CES
TASK 38-31-63-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Airbus recommends that you use this task for the installation of the liquid
sensor. You can use the alternative task 383163 400 00200, which does not
R include the leak test, but Airbus cannot guarantee a fully satisfactory
R result.
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-63
Page 408
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-63-860-050
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
EFF :
ALL 38-31-63
Page 409
Feb 01/10
CES
Subtask 38-31-63-865-057-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-63
Page 410
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
4. Procedure
_________
Subtask 38-31-63-420-050
(4) Install the washers (5) and the nuts (6) and tighten.
EFF :
ALL 38-31-63
Page 411
Feb 01/10
CES
(5) TORQUE the nuts (6) to between 0.079 m.daN (7 lbf.in) and 0.11 m.daN
(10 lbf.in).
(6) Remove the blanking cap and connect the electrical connector 41MG-A
(2).
Subtask 38-31-63-790-051
B. Leak Test
(1) Do the leak test of the vacuum toilet system (Ref. TASK 38-31-00-790-
002).
(3) Compare the result of the test before the removal and after the
installation.
NOTE : The difference between the tests must not be more than 10% of
____
the result made before the removal.
Subtask 38-31-63-720-050
C. Do the functional test of the liquid level sensor 41MG and transmitter
40MG (Ref. TASK 38-31-00-720-002)
5. Close-up
________
Subtask 38-31-63-613-050
Subtask 38-31-63-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-31-63
Page 412
Feb 01/10
R
CES
Subtask 38-31-63-862-050
EFF :
ALL 38-31-63
Page 413
Feb 01/10
R
CES
TASK 38-31-63-000-002
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-63
Page 414
Feb 01/10
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-63-861-052
Subtask 38-31-63-010-053
B. Get Access
EFF :
ALL 38-31-63
Page 415
Feb 01/10
CES
Subtask 38-31-63-680-052
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
Subtask 38-31-63-865-059-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-63
Page 416
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-399,
4. Procedure
_________
EFF :
ALL 38-31-63
Page 417
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-63-020-052
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(6) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
EFF :
ALL 38-31-63
Page 418
Feb 01/10
CES
TASK 38-31-63-400-002
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-63
Page 419
Feb 01/10
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-63-860-051
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
Subtask 38-31-63-865-060-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-63
Page 420
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU VACU TOIL SYS-LAV PWR 39MG A03
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-63
Page 421
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-31-63-420-051
(4) Install the washers (5) and the nuts (6) and tighten.
(5) TORQUE the nuts (6) to between 0.079 m.daN (7 lbf.in) and 0.11 m.daN
(10 lbf.in).
(6) Remove the blanking cap and connect the electrical connector 41MG-A
(2).
Subtask 38-31-63-720-051
B. Do the functional test of the liquid level sensor 41MG and transmitter
40MG (Ref. TASK 38-31-00-720-002)
5. Close-up
________
Subtask 38-31-63-613-051
EFF :
ALL 38-31-63
Page 422
Feb 01/10
CES
Subtask 38-31-63-410-052
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-63-862-051
EFF :
ALL 38-31-63
Page 423
Feb 01/10
CES
GENERATOR - VACUUM - REMOVAL/INSTALLATION
_________________________________________
TASK 38-31-64-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-64
Page 401
Feb 01/08
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-64-861-053
EFF :
ALL 38-31-64
Page 402
Feb 01/10
CES
Subtask 38-31-64-680-051
(1) Drain and flush the waste tank (Ref. TASK 38-31-00-680-001).
NOTE : This procedure is to make sure that the complete toilet system
____
is disinfected.
Subtask 38-31-64-865-063-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-64
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-399,
Subtask 38-31-64-010-050
D. Get Access
(2) Put the ACCESS PLATFORM 2M (6 FT) in position at the AFT cargo
compartment door 826.
(3) Remove the cargo compartment panels 161DW, 162DW (Ref. TASK 25-55-12-
000-001).
EFF :
ALL 38-31-64
Page 404
Feb 01/10
CES
4. Procedure
_________
Subtask 38-31-64-020-051
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS
_______
PUT IT IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST,
THEN ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE
CAN BE DANGEROUS TO HEALTH).
(1) Disconnect the electrical connectors (1) 37MG-B and (2) 37MG-A.
(4) Remove the bolt (8) and the bonding strap (9).
(9) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R
EFF :
ALL 38-31-64
Page 405
Feb 01/10
CES
Vacuum Generator 37MG
Figure 401/TASK 38-31-64-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-64
Page 406
Feb 01/10
CES
Vacuum Generator 37MG
Figure 401A/TASK 38-31-64-991-001-A
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-64
Page 407
Feb 01/10
CES
TASK 38-31-64-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-64
Page 408
May 01/09
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-64
Page 409
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-31-64-860-053
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
Subtask 38-31-64-865-064-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-64
Page 410
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
Subtask 38-31-64-860-051
(1) Inspect the vacuum line between the vacuum generator and the water
separator for contamination.
EFF :
ALL 38-31-64
Page 411
Feb 01/10
CES
4. Procedure
_________
Subtask 38-31-64-420-050
(2) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-013) to the
bolts (3).
(4) Put the bonding strap (9) in position and install the bolt (8) the
washer (10) and the nut (11) (Ref. TASK 20-28-00-912-004).
(5) TORQUE the bolts (3) to between to 0.28 m.daN (24.77 lbf.in) and to
0.34 m.daN (30.08 lbf.in).
(6) Put the hose (6) in position and install the clamps (7).
(7) Put the hose (13) in position and install the clamps (12).
(9) Make sure that the electrical connectors are clean and in the correct
condition.
NOTE : Make sure that a correct water drip-loop is formed when the
____
connectors are connected.
EFF :
ALL 38-31-64
Page 412
Feb 01/10
CES
(10) Connect the electrical connectors (1) 37MG-B and (2) 37MG-A.
NOTE : Make sure that the connectors are correctly connected and
____
locked in their final position.
Subtask 38-31-64-860-052
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO
HEALTH.
Subtask 38-31-64-865-065-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-64
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 401-499,
Subtask 38-31-64-790-051
D. Leak Test
(1) Do the leak test of the vacuum toilet system (Ref. TASK 38-31-00-790-
003).
EFF :
ALL 38-31-64
Page 414
Feb 01/10
CES
Subtask 38-31-64-710-050
E. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 38-31-64-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access panels 161DW, 162DW (Ref. TASK 25-55-12-400-001).
(4) Close the aft cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-31-64-862-051
EFF :
ALL 38-31-64
Page 415
Feb 01/10
CES
CHECK - VALVE (3320MM) - REMOVAL/INSTALLATION
_____________________________________________
TASK 38-31-65-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-65
Page 401
Feb 01/08
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-65-861-050
EFF :
ALL 38-31-65
Page 402
Feb 01/10
CES
Subtask 38-31-65-865-056-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-65
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-65-010-050
C. Get Access
(1) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
(2) Put the ACCESS PLATFORM 2M (6 FT) in position at the AFT cargo
compartment door 826.
4. Procedure
_________
EFF :
ALL 38-31-65
Page 404
Feb 01/10
CES
Check Valve
Figure 401/TASK 38-31-65-991-001
R
EFF : 001-049, 052-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-65
Page 405
Feb 01/08
CES
R Check Valve
R Figure 401A/TASK 38-31-65-991-001-A
R
EFF :
051-051, 38-31-65
Page 406
May 01/05
CES
R **ON A/C 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
Subtask 38-31-65-020-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(5) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R
EFF :
ALL 38-31-65
Page 407
Feb 01/10
CES
Check Valve
Figure 401B/TASK 38-31-65-991-001-B
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-65
Page 408
Feb 01/10
CES
TASK 38-31-65-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-65
Page 409
Feb 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-65-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
Subtask 38-31-65-865-057-D
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-65
Page 410
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C ALL
EFF :
ALL 38-31-65
Page 411
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-31-65-420-050
NOTE : Make sure that the check valve is installed in the correct
____
direction of flow.
Subtask 38-31-65-710-050
B. Operate the toilet and make sure that it flushes correctly (Ref. TASK 38-
31-00-710-009).
EFF :
ALL 38-31-65
Page 412
Feb 01/10
CES
5. Close-up
________
Subtask 38-31-65-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the AFT cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-31-65-862-050
EFF :
ALL 38-31-65
Page 413
Feb 01/10
CES
SEPARATOR - WATER (3302MM) - SERVICING
______________________________________
TASK 38-31-67-610-001
R Inspect Water Separator and Associated Filter Element, and Clean as Necessary
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-67
Page 301
May 01/06
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
No specific soap
Material No. 14-001A USA AMS 1476
DEODORANT AIRCRAFT TOILET NON FORMALDE- HYDE BASE
(Ref. 20-31-00)
Material No. 14-008
CLEANER WITH DISINFECTANT EFFI- CIENTY
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-67
Page 302
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-67-861-050
Subtask 38-31-67-680-050
NOTE : This procedure is to make sure that the complete toilet system
____
is disinfected.
EFF :
ALL 38-31-67
Page 303
Feb 01/10
CES
Subtask 38-31-67-865-061-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-67
Page 304
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-67-010-052
Subtask 38-31-67-020-053
(1) Remove the water separator 3302MM from the waste holding tank
(Ref. TASK 38-31-67-000-001).
(2) Disinfect the water separator with DISINFECTANTS (Material No. 14-
008).
EFF :
ALL 38-31-67
Page 305
Feb 01/10
CES
(3) Removal of the Filter Element
Subtask 38-31-67-020-053-A
(1) Remove the water separator 3302MM from the waste holding tank
(Ref. TASK 38-31-67-000-001).
(2) Disinfect the water separator with DISINFECTANTS (Material No. 14-
008).
R
4. Procedure
_________
EFF :
ALL 38-31-67
Page 306
Feb 01/10
CES
Filter Assembly
Figure 301/TASK 38-31-67-991-002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-67
Page 307
Feb 01/08
CES
R Filter Assembly
Figure 301A/TASK 38-31-67-991-002-A
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-67
Page 308
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-238, 301-310, 401-499,
Subtask 38-31-67-140-051
(a) Disinfect the filter element (5) and the filter housing (6) with
DISINFECTANTS (Material No. 14-008).
(b) Clean the filter element (5) and the filter housing (6) with a
solution of soap and hot water and a BRUSH - BRISTLED, STIFF.
(c) Inspect the filter element and the filter housing (6) for good
condition.
(b) Clean the basic separator (7) with a solution of soap and hot
water and a BRUSH - BRISTLED, STIFF.
Subtask 38-31-67-420-052
(1) Install the filter element (5) in the filter housing (6).
(3) Put the cover (3) in position and install the washers (2) and the
screws (1).
(4) Install the water separator 3302MM on the waste holding tank
(Ref. TASK 38-31-67-400-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-67
Page 309
Feb 01/10
CES
R **ON A/C 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
Subtask 38-31-67-140-051-A
R (a) Disinfect the filter housing (1) with DISINFECTANTS (Material No.
14-008).
R (b) Clean the filter housing (1) with a solution of soap and hot
R water and a BRUSH - BRISTLED, STIFF.
R
R (c) Inspect the filter element and the filter housing (1) for the
R correct condition.
R (b) Clean the basic separator (2) with a solution of soap and hot
R water and a BRUSH - BRISTLED, STIFF.
R (c) Inspect the basic separator (2) for the correct condition.
Subtask 38-31-67-420-052-A
R (1) Install the water separator 3302MM on the waste holding tank
(Ref. TASK 38-31-67-400-001).
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-67
Page 310
Feb 01/10
CES
R **ON A/C ALL
Subtask 38-31-67-710-051
5. Close-up
________
Subtask 38-31-67-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-67-862-051
EFF :
ALL 38-31-67
Page 311
Nov 01/07
CES
SEPARATOR - WATER (3302MM) - REMOVAL/INSTALLATION
_________________________________________________
TASK 38-31-67-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-67
Page 401
Feb 01/08
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-67
Page 402
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-31-67-861-051
Subtask 38-31-67-680-051
(1) Drain and flush the waste tank (Ref. TASK 38-31-00-680-001).
NOTE : This procedure is to make sure that the complete toilet system
____
is disinfected.
Subtask 38-31-67-790-050
C. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-67-865-059-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-67
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-67
Page 404
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-67-010-050
E. Get Access
4. Procedure
_________
Subtask 38-31-67-020-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(4) Remove the filter housing assembly (7) from the waste tank (4).
R
EFF :
ALL 38-31-67
Page 405
Feb 01/10
CES
Water Separator
Figure 401/TASK 38-31-67-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-67
Page 406
Feb 01/10
CES
Water Separator
Figure 401A/TASK 38-31-67-991-001-A
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-67
Page 407
Feb 01/10
CES
(7) Disinfect the filter housing assembly (7) and the basic separator (5)
with DISINFECTANTS (Material No. 14-008).
(8) Put a CAP - BLANKING to the open port of the waste tank.
(9) If necessary service the water separator 3302MM (Ref. TASK 38-31-67-
610-001).
(10) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
Subtask 38-31-67-020-050-A
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(4) Remove the filter housing assembly (6) from the waste tank (4).
(7) Put a CAP - BLANKING to the open port of the waste tank.
(8) If necessary service the water separator 3302MM (Ref. TASK 38-31-67-
610-001).
(9) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-31-67
Page 408
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 38-31-67-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 38-31-67
Page 409
Feb 01/08
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-67-860-050
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
EFF :
ALL 38-31-67
Page 410
Feb 01/10
CES
Subtask 38-31-67-865-060-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-67
Page 411
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
4. Procedure
_________
Subtask 38-31-67-420-050
(1) Remove the blanking cap from the waste tank (4).
(2) Install the new packing (3) in the waste tank (4).
(3) Install the basic separator (5) in the waste tank (4).
EFF :
ALL 38-31-67
Page 412
Feb 01/10
CES
(5) Install the V-clamp (6) and TORQUE to between 0.39 and 0.48 m.daN
(34.51 and 42.47 lbf.in).
Subtask 38-31-67-420-050-A
(1) Remove the blanking cap from the waste tank (4).
(2) Install the new packing (3) in the waste tank (4).
(4) Install the V-clamp (5) and TORQUE to between 0.39 and 0.48 m.daN
(34.51 and 42.47 lbf.in).
Subtask 38-31-67-790-051
B. Leak Test
(1) Do the leak test of the vacuum toilet system (Ref. TASK 38-31-00-790-
002).
(3) Compare the result of the test before the removal and after the
installation.
NOTE : The difference between the tests must not be more than 10% of
____
the result made before the removal.
EFF :
ALL 38-31-67
Page 413
Feb 01/10
CES
Subtask 38-31-67-710-050
C. Operate the toilet and make sure that it flushes correctly (Ref. TASK 38-
31-00-710-009).
5. Close-up
________
Subtask 38-31-67-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-67-862-050
EFF :
ALL 38-31-67
Page 414
Feb 01/10
R
CES
PRESSURE SWITCH - ALTITUDE (43MG) - REMOVAL/INSTALLATION
________________________________________________________
TASK 38-31-69-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-69-861-050
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-69
Page 401
Feb 01/10
R
CES
Subtask 38-31-69-865-056-B
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU VACU TOIL SYS-VACUUM-GEN 33MG A08
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-69
Page 402
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
Subtask 38-31-69-010-050
C. Get Access
4. Procedure
_________
R
(Ref. Fig. 401/TASK 38-31-69-991-001)
Subtask 38-31-69-020-050
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-69
Page 403
Feb 01/08
CES
Altitude Pressure Switch 43MG
Figure 401/TASK 38-31-69-991-001
R
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-69
Page 404
Feb 01/08
CES
TASK 38-31-69-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-69-860-050
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-69
Page 405
Feb 01/10
R
CES
Subtask 38-31-69-865-057-B
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU VACU TOIL SYS-VACUUM-GEN 33MG A08
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-69
Page 406
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
4. Procedure
_________
Subtask 38-31-69-420-050
(5) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 38-31-69-710-050
5. Close-up
________
Subtask 38-31-69-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-69-862-050
EFF : 001-049, 051-099, 101-105, 151-199,
201-233, 236-238,
38-31-69
Page 407
Feb 01/10
R
CES
VALVE - WASTE DRAIN (3340MM) - REMOVAL/INSTALLATION
___________________________________________________
TASK 38-31-71-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-71
Page 401
Feb 01/08
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-71-861-050
Subtask 38-31-71-680-050
EFF :
ALL 38-31-71
Page 402
Feb 01/10
CES
Subtask 38-31-71-790-050
C. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
Subtask 38-31-71-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-71
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 38-31-71-010-050
E. Get Access
(1) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
4. Procedure
_________
EFF :
ALL 38-31-71
Page 404
Feb 01/10
CES
Waste Drain Valve
Figure 401/TASK 38-31-71-991-001
R
EFF : 001-049, 052-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-71
Page 405
Feb 01/08
CES
Waste Drain Valve
Figure 401A/TASK 38-31-71-991-001-A
R
EFF :
051-051, 38-31-71
Page 406
May 01/07
CES
R **ON A/C 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
Subtask 38-31-71-020-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Remove the tank drain line (10) (Ref. TASK 38-31-74-000-001).
(5) Remove the nuts (8), washers (7) and bolts (6).
(6) Remove the waste drain valve 3340MM (9) and discard the O-ring (4).
(9) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R
EFF :
ALL 38-31-71
Page 407
Feb 01/10
CES
Waste Drain Valve
Figure 401B/TASK 38-31-71-991-001-B
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-71
Page 408
Feb 01/10
CES
TASK 38-31-71-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-71
Page 409
Feb 01/08
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-71-860-050
(1) Make sure that the aircraft electrical ciruits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
EFF :
ALL 38-31-71
Page 410
Feb 01/10
CES
Subtask 38-31-71-865-063
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-71
Page 411
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
4. Procedure
_________
EFF :
ALL 38-31-71
Page 412
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-71-420-050
(4) Install the bolts (6), the washers (7) and the nuts (8).
(8) Install the waste drain line (10) (Ref. TASK 38-31-74-400-001).
Subtask 38-31-71-865-065
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-71
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-71
Page 414
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-71-790-051
(4) Examine the waste drain valve 3340MM and the valve attachments for
leaks.
Subtask 38-31-71-613-050
5. Close-up
________
Subtask 38-31-71-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the aft cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-31-71-862-050
EFF :
ALL 38-31-71
Page 415
Feb 01/10
CES
VALVE - WASTE DRAIN LINE (3345MM) - REMOVAL/INSTALLATION
________________________________________________________
TASK 38-31-72-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-72
Page 401
Feb 01/08
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-72-861-050
Subtask 38-31-72-680-050
EFF :
ALL 38-31-72
Page 402
Feb 01/10
CES
Subtask 38-31-72-865-059-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-72
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-72-010-050
D. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position at the waste service
panel 172AR.
4. Procedure
_________
EFF :
ALL 38-31-72
Page 404
Feb 01/10
CES
Waste Drain-line valve
Figure 401/TASK 38-31-72-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-72
Page 405
Feb 01/08
CES
Waste Drain-Line Valve
Figure 401A/TASK 38-31-72-991-001-A
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-72
Page 406
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-72-020-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(4) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
EFF :
ALL 38-31-72
Page 407
Feb 01/10
R
CES
TASK 38-31-72-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 38-31-72
Page 408
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-72-860-050
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
EFF :
ALL 38-31-72
Page 409
Feb 01/10
CES
Subtask 38-31-72-865-060-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-72
Page 410
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
4. Procedure
_________
EFF :
ALL 38-31-72
Page 411
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-72-420-050
(2) Install the new O-ring (3) in the flange of the waste drain-line
valve 3345MM (1).
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR
MOUTH OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10
AND 15 MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS,
FLAMMABLE AND SKIN IRRITANTS.
(3) Apply SPECIAL MATERIALS (Material No. 05-002) to the screws (2).
EFF :
ALL 38-31-72
Page 412
Feb 01/10
R
CES
Subtask 38-31-72-865-061-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-72
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-72-613-050
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______
AREA WHEN YOU USE SPECIAL MATERIALS.
IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH
OR IN YOUR EYES :
-FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15
MINUTES.
-GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS.
DO NOT BREATHE THE FUMES FROM THE MATERIAL.
DO NOT SMOKE WHEN YOU USE THE MATERIAL.
DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF
HEAT.
THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE
AND SKIN IRRITANTS.
(1) Fill the waste holding tank 3300MM with 13.5 l (3.5662 USgal) of
DISINFECTANTS (Material No. 14-001A).
EFF :
ALL 38-31-72
Page 414
Feb 01/10
CES
5. Close-up
________
Subtask 38-31-72-410-050
A. Close Access
(1) Examine the drain valve and make sure that there are no leaks, leaks
are not permitted.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-72-862-050
EFF :
ALL 38-31-72
Page 415
Feb 01/10
R
CES
TASK 38-31-72-960-001
CAUTION : MAKE SURE THAT THE INSULATION DOES NOT STOP THE OPERATION OF THE
_______
VALVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 38-31-72
Page 416
Feb 01/10
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-72-861-052
R
EFF :
ALL 38-31-72
Page 417
Feb 01/10
CES
Subtask 38-31-72-010-052
B. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position at the waste service
panel 172AR.
Subtask 38-31-72-860-051
(1) Drain and flush the waste holding tank (Ref. TASK 38-31-00-680-001).
(3) Remove the drain hose which you used for for the draining procedure.
4. Procedure
_________
EFF :
ALL 38-31-72
Page 418
Feb 01/10
CES
Waste Drain Valve 3345MM
Figure 402/TASK 38-31-72-991-002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-72
Page 419
Feb 01/10
CES
Waste Drain Valve 3345MM
Figure 402A/TASK 38-31-72-991-002-A
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-72
Page 420
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-72-960-050
(a) Remove and discard the packing (2) from the inner flap (1).
(b) Remove and discard the packing (4) from the cap (3).
(c) Clean the inner flap (1) and the cap (3) with lint free cotton
cloth MISCELLANEOUS (Material No. 19-003).
(a) Apply COMMON GREASE (Material No. 04-008) to the new packing (2)
and install it on the inner flap (1).
(b) Apply COMMON GREASE (Material No. 04-008) to the new packing (4)
and install it on the cap (3).
Subtask 38-31-72-790-050
(3) Fill the waste tank with approximately 10 l (2.6416 USgal) of water.
(4) Examine the inner flap and make sure there are no leaks.
Subtask 38-31-72-680-052
5. Close-up
________
Subtask 38-31-72-613-051
EFF :
ALL 38-31-72
Page 421
Feb 01/10
CES
Subtask 38-31-72-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-31-72-862-051
EFF :
ALL 38-31-72
Page 422
Feb 01/10
CES
CONTROL LEVER - ASSEMBLY (3341MM) - REMOVAL/INSTALLATION
________________________________________________________
TASK 38-31-73-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-73
Page 401
Feb 01/08
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-73-861-050
Subtask 38-31-73-680-050
B. Drain and flush the waste holding tank 3300MM (Ref. TASK 38-31-00-680-
001).
EFF :
ALL 38-31-73
Page 402
Feb 01/10
CES
Subtask 38-31-73-865-059-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-73
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-73-010-050
D. Get Access
4. Procedure
_________
EFF :
ALL 38-31-73
Page 404
Feb 01/10
CES
Control Lever Unit
Figure 401/TASK 38-31-73-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-73
Page 405
Feb 01/08
CES
Control Lever Unit
Figure 401A/TASK 38-31-73-991-001-A
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-73
Page 406
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-73-020-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(3) Remove the rod of the control lever unit 3341MM from the shut-off
valve 3340MM.
(4) Remove the nuts (6), the washers (5) and the screws (4).
EFF :
ALL 38-31-73
Page 407
Feb 01/10
R
CES
TASK 38-31-73-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-73
Page 408
Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-73-860-051
(1) Make sure that the ground service network is energized from the
external power (Ref. TASK 24-42-00-861-001).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
EFF :
ALL 38-31-73
Page 409
Feb 01/10
CES
Subtask 38-31-73-865-060-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-73
Page 410
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-73-860-050
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
(1) Clean the component interface and/or the adjacent area with CLEANING
AGENTS (Material No. 11-003).
EFF :
ALL 38-31-73
Page 411
Feb 01/10
CES
(2) Apply SPECIAL MATERIALS (Material No. 05-013) to the interface of the
control lever unit (7).
(3) Apply SEALANTS (Material No. 09-019) to the bolts (4) and to the
interface surface of the control lever unit (7).
4. Procedure
_________
Subtask 38-31-73-420-050
(2) Put the rod of the control lever 3341MM (7) in position.
(3) Install the screws (4), the washers (5) and the nuts (6).
Subtask 38-31-73-210-050
B. Inspection
(1) Make sure that the drain valve is completely opened when the control
lever 3341MM (7) is in the DRAIN position.
(2) Make sure that the drain valve is completely closed when the control
lever 3341MM (7) is in the NORMAL position.
EFF :
ALL 38-31-73
Page 412
Feb 01/10
CES
Subtask 38-31-73-613-050
C. Fill the waste holding tank 3300MM with 13.5 l (3.5662 USgal) of
DISINFECTANTS (Material No. 14-001A).
5. Close-up
________
Subtask 38-31-73-865-061-C
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-73
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 301-399,
Subtask 38-31-73-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-31-73
Page 414
Feb 01/10
CES
Subtask 38-31-73-862-050
EFF :
ALL 38-31-73
Page 415
Feb 01/10
CES
DRAIN LINE - TANK - REMOVAL/INSTALLATION
________________________________________
TASK 38-31-74-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-74
Page 401
Feb 01/08
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-74-861-050
Subtask 38-31-74-680-050
Subtask 38-31-74-790-050
C. Do the leak test of the vacuum toilet system and record the result of the
test (Ref. TASK 38-31-00-790-002).
EFF :
ALL 38-31-74
Page 402
Feb 01/10
CES
Subtask 38-31-74-865-059-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-74
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-74-010-050
E. Get Access
(1) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
4. Procedure
_________
EFF :
ALL 38-31-74
Page 404
Feb 01/10
CES
R Waste Tank Drain Line
Figure 401/TASK 38-31-74-991-001
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-74
Page 405
Feb 01/09
CES
Waste Tank Drain Line
Figure 401A/TASK 38-31-74-991-001-A
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-74
Page 406
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-74-020-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(4) Remove the nuts (10) and washers (9) and bolts (8).
(10) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
EFF :
ALL 38-31-74
Page 407
Feb 01/10
R
CES
TASK 38-31-74-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-74
Page 408
Feb 01/09
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-74-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
EFF :
ALL 38-31-74
Page 409
Feb 01/10
CES
Subtask 38-31-74-865-060-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-74
Page 410
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
4. Procedure
_________
Subtask 38-31-74-420-050
(a) For aircraft without freezing protection on the tank drain line:
1
_ Install the O-ring (6) in the groove of the tank drain line.
EFF :
ALL 38-31-74
Page 411
Feb 01/10
CES
2
_ Put the tank drain line (5) in position.
3
_ Install the bolts (8) and washers (9) and nuts (10), do not
tighten them at this time.
4
_ Install the bonding strap (7) (Ref. TASK 20-28-00-912-004).
5
_ For P/N 14403-130 install the bonding strap (11) (Ref. TASK
20-28-00-912-004).
6
_ Install a new O-rings (4) on the tank drain line (5) and on
the sleeve (3).
(b) For aircraft with freezing protection on the tank drain line:
1
_ Install the O-ring (6) in the groove of the tank drain line.
2
_ Put the tank drain line (5) in position.
3
_ Install the bolts (8) and washers (9) and nuts (10), do not
tighten them at this time.
4
_ Install the bonding strap (7) (Ref. TASK 20-28-00-912-004).
5
_ For P/N 14403-130 install the bonding strap (11) (Ref. TASK
20-28-00-912-004).
6
_ Install a new O-rings (4) on the tank drain line (5) and on
the sleeve (3).
(5) Tighten the bolts and nuts on the tank drain line (5).
EFF :
ALL 38-31-74
Page 412
Feb 01/10
R
CES
Subtask 38-31-74-865-061-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-74
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-74-790-051
C. Leak Test
(1) Do the leak test of the vacuum toilet system (Ref. TASK 38-31-00-790-
002).
(3) Compare the result of the test before the removal and after the
installation.
NOTE : The differance between the tests must not be more than 10% of
____
the result made before the removal.
Subtask 38-31-74-613-050
EFF :
ALL 38-31-74
Page 414
Feb 01/10
CES
5. Close-up
________
Subtask 38-31-74-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the aft cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-31-74-862-050
EFF :
ALL 38-31-74
Page 415
Feb 01/10
CES
FLUSH LINE - TANK - REMOVAL/INSTALLATION
________________________________________
TASK 38-31-75-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-75
Page 401
Feb 01/08
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-75-861-050
Subtask 38-31-75-010-050
B. Get Access
(2) Put an ACCESS PLATFORM 2M (6 FT) below the access door of the AFT
cargo-compartment.
(3) Remove the access panels 161DW, 162DW from the aft wall of the AFT
cargo-compartment.
EFF :
ALL 38-31-75
Page 402
Feb 01/10
CES
Subtask 38-31-75-680-050
(1) Put a WARNING NOTICE on the toilet servicing panel and in the
lavatories to tell persons not to use the toilets.
Subtask 38-31-75-865-059-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-75
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
4. Procedure
_________
EFF :
ALL 38-31-75
Page 404
Feb 01/10
CES
Flush Lines of the Waste Tank
Figure 401/TASK 38-31-75-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-75
Page 405
Feb 01/08
CES
Flush Lines of the Waste Tank
Figure 401A/TASK 38-31-75-991-001-A
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-75
Page 406
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-75-020-050
(1) Remove the nuts (9), the washers (10) and (12), the screws (13) and
the clamps (11).
(2) Put a container below the flush lines to collect the unwanted fluid.
(3) Remove the flush lines (3) from the connections (4).
(5) Remove the flush lines (1) and (5) from the T-shaped union (6).
(6) Remove the flush line (7) from the connection (8) at the servicing
panel and remove the T-shaped union (6).
(8) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
EFF :
ALL 38-31-75
Page 407
Feb 01/10
R
CES
TASK 38-31-75-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-75
Page 408
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-31-75-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
Subtask 38-31-75-865-060-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-75
Page 409
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 151-199, 211-233, 236-238, 401-499,
4. Procedure
_________
EFF :
ALL 38-31-75
Page 410
Feb 01/10
CES
R **ON A/C 239-249, 251-299, 311-399, 501-509, 511-526, 528-599,
Subtask 38-31-75-420-050
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(3) Remove the blanking caps/plugs from the parts as you do the
procedure.
(4) Install the flush lines (3) on the connections (4) at the top of the
waste tank.
(5) Install the two check valves (2) on the flush lines (3).
NOTE : Make sure that the arrow on each of the check valves points to
____
the tank 3300MM.
(6) Install the flush lines (1) and (5) and the T-shaped union (6).
(7) Install the flush line (7) between the T-shaped union (6) and the
connection (8) at the servicing panel.
(8) Put the clamps (11) in position on the flush lines (1) and (7) and
install the screws (13), the washers (10) and (12) and the nuts (9).
NOTE : The thin washers (12) go below the head of the screws (13).
____
EFF :
ALL 38-31-75
Page 411
Feb 01/10
CES
Subtask 38-31-75-865-061-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-75
Page 412
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-75-613-051
5. Close-up
________
Subtask 38-31-75-410-050
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the access panels 161DW, 162DW on the aft wall of the AFT
cargo-compartment.
EFF :
ALL 38-31-75
Page 413
Feb 01/10
CES
Subtask 38-31-75-862-050
EFF :
ALL 38-31-75
Page 414
Feb 01/10
CES
CHECK VALVE - FLUSH LINE (3322MM) - REMOVAL/INSTALLATION
________________________________________________________
TASK 38-31-76-000-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
WARNING : WHEN YOU REMOVE A COMPONENT OF THE TOILET WASTE SYSTEM, ALWAYS PUT IT
_______
IN A PLASTIC BAG, THEN SEAL THE BAG.
DO NOT PUT DOCUMENTS INTO THE PLASTIC BAG. SEAL THE BAG FIRST, THEN
ATTACH THE DOCUMENT TO IT.
THIS WILL PREVENT INFECTION (CONTAMINATION FROM TOILET WASTE CAN BE
DANGEROUS TO HEALTH).
NOTE : The removal of the Forward flush line check valve is given. The
____
procedure is the same for the Aft check valve.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-76
Page 401
Feb 01/08
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-76-861-050
Subtask 38-31-76-010-050
B. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position at the AFT cargo
compartment door Z826.
(2) Open the AFT cargo compartment door (Ref. TASK 52-30-00-860-001).
EFF :
ALL 38-31-76
Page 402
Feb 01/10
CES
Subtask 38-31-76-680-050
C. Drain and flush the waste tank 3300 MM (Ref. TASK 38-31-00-680-001).
Subtask 38-31-76-865-059-C
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-76
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 106-149, 234-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
4. Procedure
_________
EFF :
ALL 38-31-76
Page 404
Feb 01/10
CES
Flush Line Check-Valve
Figure 401/TASK 38-31-76-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-238, 301-310, 401-499,
38-31-76
Page 405
Feb 01/08
CES
Flush Line Check-Valve
Figure 401A/TASK 38-31-76-991-001-A
R
EFF : 239-249, 251-299, 311-399, 501-509,
511-526, 528-599,
38-31-76
Page 406
Feb 01/10
CES
**ON A/C ALL
Subtask 38-31-76-020-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(4) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
EFF :
ALL 38-31-76
Page 407
Feb 01/10
R
CES
TASK 38-31-76-400-001
WARNING : DO NOT DO WORK ON THE TOILET WASTE SYSTEM AND THE POTABLE WATER
_______
SYSTEM AT THE SAME TIME. THIS WILL PREVENT CONTAMINATION OF THE
POTABLE WATER SYSTEM. SUCH CONTAMINATION CAN BE DANGEROUS TO HEALTH.
NOTE : The installation of the Forward check valve 3322MM is given. The
____
procedure is the same for the Aft check valve 3323MM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-76
Page 408
Feb 01/10
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-31-76-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the toilet system is drained (Ref. TASK 38-31-00-680-
001).
Subtask 38-31-76-865-060-C
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-31-76
Page 409
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-233, 236-238,
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-76
Page 410
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-31-76-420-050
(1) Put the flush line check valve 3322MM (2) in position.
NOTE : Make sure that the check valve is installed in the correct
____
direction of flow.
(2) Remove the blanking plugs, connect the pipe unions (1) and tighten
them.
EFF :
ALL 38-31-76
Page 411
Feb 01/10
CES
Subtask 38-31-76-865-061-C
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R
2001VU VACU TOIL SYS-LAV PWR-A 32MG A01
EFF :
ALL 38-31-76
Page 412
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 401-499,
Subtask 38-31-76-613-050
NOTE : Make sure that the pipe unions of the check valve do not leak.
____
5. Close-up
________
Subtask 38-31-76-410-050
A. Get Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the AFT cargo compartment door (Ref. TASK 52-30-00-860-002).
Subtask 38-31-76-862-050
EFF :
ALL 38-31-76
Page 413
Feb 01/10
CES
WASTE WATER DRAIN - DESCRIPTION AND OPERATION
_____________________________________________
1. _______
General
The waste-water drain system disposes of the waste water from the lavatory
washbasins and the galley sinks.
The system has:
- washbasin drain assemblies in the lavatories and galleys,
- drain valves in the sanitary unit cabinets,
- drain lines and the heated drain masts.
2. Component
__________________
Location
(Ref. Fig. 001)
3. Description
___________
A. Drain Assembly
The lavatory washbasins have a drain valve assembly. This drain valve
assembly has a valve body with drain and overflow connections.
Optional is a control cable and control knob. The control cable connects
the valve to the control knob.
A. Drain Assembly
The lavatory washbasins have a drain valve assembly which is permanently
open. This drain valve assembly has a valve body with drain connection. A
hose connects the overflow at the top of the washbasin to the drain hose
downstream of the drain valve assembly.
B. Drain Valve
The drain valves, which are installed in the drain lines, have a valve
body with inlet/outlet connections, and a diaphragm. The valves prevent
leakage of cabin air through the drain lines.
The valves also have a backflow prevention device.
EFF :
ALL 38-32-00
Page 1
Feb 01/10
CES
R Waste-Water Drain System - Component Location
Figure 001
EFF :
ALL 38-32-00
Page 2
Nov 01/01
CES
Waste-Water Drain - Functional Diagram
Figure 002
R
EFF :
001-003, 051-052, 38-32-00
Page 3
May 01/05
CES
Waste-Water Drain - Functional Diagram
Figure 002A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 4
Feb 01/10
511-526, 528-599,
CES
C. Drainmast
Waste water is discarded to the outside through two drainmasts, which are
installed on the lower fuselage shell (Ref: 30-71-00). A mixture of cabin
differential pressure and gravity moves the waste water to the
drainmasts. Each drainmast has a drain tube, integrated electrical
heating-elements, and a flange for the installation of the drainmast.
The fwd cargo compartment drain system is connected to the drain system
of the fwd lavatory/galley. Waste water from the lavatory/galley and the
fwd cargo compartment drain system is discarded through the fwd drainmast
4DU.
The aft cargo compartment drain system drains through the mid drainmast
24DU (Ref 30-71-00).
4. Operation
_________
A. Drain Assembly
The lavatory washbasins have a drain valve assembly (which is installed
on the bottom of the bowl) for the drainage of the waste water. The drain
valve has a valve body with connections for drain lines and the sink
overflow line. A plug which is installed in the drain valve assembly
drains the waste water when it is pulled up.
R Optional Assemblies
A control cable connects a poppet to a control knob on the back of the
sink. You turn the knob to the right to close the valve and to the left
to open the valve.
A control rod system connects a poppet to a control knob on the
washbasin. You pull the knob out to close the valve and push it in to
open the valve.
EFF :
ALL 38-32-00
Page 5
Nov 01/07
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
A. Drain Assembly
The lavatory washbasins have a drain valve assembly (which is installed
on the bottom of the bowl) for the drainage of the waste water. The drain
valve has a valve body with the connection for the drain line. The sink
overflow is connected to the drain line downstream of the drain valve
assembly. The drain valve is permanently open, a plug (which is installed
in the drain valve assembly) allows the waste water to drain when you
pull it out.
B. Drain Valve
The drain valves, which are installed in the drain lines, open only when
a certain amount of water is collected. This prevents a continuous
leakage of cabin air.
The backflow prevention device which is integrated in the drain valves
prevents backflow of water through the out let side of the valves.
EFF :
ALL 38-32-00
Page 6
Feb 01/10
CES
WASTE WATER DRAIN - ADJUSTMENT/TEST
___________________________________
TASK 38-32-00-710-002
NOTE : The operational test in a lavatory is given. The procedure is the same
____
for all the other lavatories.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-32-00
Page 501
Aug 01/08
R
CES
3. __________
Job Set-up
Subtask 38-32-00-861-051
Subtask 38-32-00-010-050
B. Get Access
Subtask 38-32-00-010-050-A
B. Get Access
(2) Open the FWD cargo compartment door (Ref. TASK 52-30-00-860-001).
EFF :
ALL 38-32-00
Page 502
Feb 01/10
CES
**ON A/C ALL
Subtask 38-32-00-865-054-G
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-32-00-860-054
(2) Install the shutoff valve assembly in the relevant drain mast.
EFF :
ALL 38-32-00
Page 503
Feb 01/10
CES
**ON A/C 051-051,
Subtask 38-32-00-860-054-A
R (2) Install the shutoff valve assembly in the related drain mast.
(5) Disconnect the cargo compartment drain system at the drain mast 4MU.
R (7) Put blanking plug(s) on the drain hole(s) of the air chiller(s) in
R the galley(s).
Subtask 38-32-00-865-051-D
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2000VU WASTE WIP-DRAINMAST-FWD 1DU B06
2001VU WASTE WIP-DRAINMAST-AFT 11DU E01
EFF :
ALL 38-32-00
Page 504
Nov 01/08
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-32-00-710-051
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
4. In the lavatory:
- push the drain plug in the
washbasin to close the drain
valve.
- operate the water faucet until
the washbasin is full.
- mark the water level.
EFF :
ALL 38-32-00
Page 505
May 01/05
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- examine the water level after 5 - the water level has not changed.
min.
Subtask 38-32-00-710-051-A
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
4. In the lavatory:
- close the washbasin drain
valve.
- operate the water faucet until
the washbasin is full.
- mark the water level.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 506
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- open the drain valve and let - water drains from the washbasin.
some water drain away. - the drain lines are filled.
5. Close-up
________
Subtask 38-32-00-613-053
Subtask 38-32-00-410-054
B. Close Access
(1) Remove the hose and shutoff valve assembly from the drain mast.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-32-00
Page 507
Feb 01/10
CES
**ON A/C 051-051,
Subtask 38-32-00-410-054-A
B. Close Access
(1) Remove the hose and shutoff valve assembly from the drain mast.
(4) Connect the cargo compartment drain system to the drain mast 4MU.
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
(7) Close the FWD cargo compartment door (Ref. TASK 52-30-00-860-002).
(8) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-32-00-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2000VU WASTE WIP-DRAINMAST-FWD 1DU B06
2001VU WASTE WIP-DRAINMAST-AFT 11DU E01
EFF :
ALL 38-32-00
Page 508
Nov 01/07
R
CES
R **ON A/C ALL
Subtask 38-32-00-862-051
EFF :
ALL 38-32-00
Page 509
Aug 01/07
CES
R TASK 38-32-00-790-001
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 38-32-00-861-057
EFF :
ALL 38-32-00
Page 510
Nov 01/09
CES
R **ON A/C 001-049, 052-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 38-32-00-010-057
B. Get Access
Subtask 38-32-00-010-057-A
B. Get Access
(2) Open the FWD cargo compartment door (Ref. TASK 52-30-00-860-001).
Subtask 38-32-00-865-055
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-32-00
Page 511
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 151-199, 301-399, 401-499,
Subtask 38-32-00-860-056
(2) Install a hose with a shutoff valve assembly in the related drain
mast.
Subtask 38-32-00-860-056-A
(2) Install the shutoff valve assembly in the related drain mast.
(5) Disconnect the cargo-compartment drain system at the drain mast 4MU.
(7) Put blanking plug(s) on the drain hole(s) of the air chiller(s) in
the galley(s).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 512
Feb 01/10
511-526, 528-599,
CES
R **ON A/C ALL
R Subtask 38-32-00-865-056
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 2000VU WASTE WIP-DRAINMAST-FWD 1DU B06
R 2001VU WASTE WIP-DRAINMAST-AFT 11DU E01
R 4. Procedure
_________
R Subtask 38-32-00-790-050-A
R -------------------------------------------------------------------------------
R ACTION RESULT
R -------------------------------------------------------------------------------
R 1. In the lavatory:
R - push the drain plug in the
R washbasin to close the drain
R valve.
R - fill the washbasin with water.
R - make a mark to show the water
R level.
EFF :
ALL 38-32-00
Page 513
Nov 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R - examine the water level after 5 - the water level in the washbasin is
R min. the same.
R (3) Do an inspection of all the connections and make sure that they do
R not have leaks. Leaks are not permitted.
EFF :
001-003, 051-052, 38-32-00
Page 514
Nov 01/09
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 38-32-00-790-050
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. In the lavatory:
- close the washbasin drain
valve.
- fill the washbasin with water.
- make a mark to show the water
level.
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 515
Feb 01/10
511-526, 528-599,
CES
(3) Do an inspection of all the connections and make sure that they do
not have leaks. Leaks are not permitted.
5. Close-up
________
Subtask 38-32-00-613-054
Subtask 38-32-00-410-060
B. Close Access
(1) Remove the hose and shutoff valve assembly from the drain mast.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-32-00-410-060-A
B. Close Access
(1) Remove the hose and shutoff valve assembly from the drain mast.
(4) Connect the cargo-compartment drain system to the drain mast 4MU.
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-32-00
Page 516
Feb 01/10
CES
R (7) Close the FWD cargo compartment door (Ref. TASK 52-30-00-860-002).
R (8) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 38-32-00-865-057
R C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 2000VU WASTE WIP-DRAINMAST-FWD 1DU B06
R 2001VU WASTE WIP-DRAINMAST-AFT 11DU E01
R Subtask 38-32-00-862-057
EFF :
ALL 38-32-00
Page 517
Nov 01/09
CES
WASTE WATER DRAIN - CLEANING/PAINTING
_____________________________________
TASK 38-32-00-100-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
No specific vinegar
No specific water
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-32-00
Page 701
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-32-00-861-052
Subtask 38-32-00-010-052
B. Get Access
(2) Make sure that the waste water drains of the washbasins and the
galleys sinks are open.
4. Procedure
_________
Subtask 38-32-00-110-050
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Put the small hose end of the drain hose assembly in drain line of
each drain mast.
NOTE : You must make sure that all connections of the waste water
____
system are tightened. If the connections are loose liquid will
flow into the lower fuselage.
You must make sure that the hose end of the drain hose
assembly is installed in the drain mast. If the hose end is
installed over the drain mast, the liquid will flow back into
the lower fuselage.
EFF :
ALL 38-32-00
Page 702
Feb 01/10
CES
Cleaning of the Waste Water Drain Lines
Figure 701/TASK 38-32-00-991-001
EFF :
ALL 38-32-00
Page 703
Feb 01/98
CES
(4) Make a solution of 5% vinegar and water (1 l (0.2641 USgal) of
vinegar with 19 l (5.0192 USgal) of water).
(a) Clean the Drain Lines of the Beverage Maker, Coffee Maker,
Combi-Brewer or Water Boiler/Heater
1
_ Slowly fill the sink of the galley equipment which is
installed in the FWD and AFT galley with the mixture until it
is full.
2
_ Make sure that the mixture does not fill the washbasin in the
FWD or AFT lavatory.
3
_ Let the mixture stay in the system for 1 hour.
4
_ After 1 hour open the shutoff valves of the drain hose
assemblies and drain the system.
5
_ Flush the wastewater lines with 5 l (1.3208 USgal) of clean
water.
1
_ Slowly fill the sink of the FWD and AFT galley with the
mixture until it is full.
2
_ Make sure that the mixture does not fill the washbasin in the
FWD or AFT lavatory.
3
_ Let the mixture stay in the system for 1 hour.
4
_ After 1 hour open the shutoff valve of the drain hose
assemblies and drain the system.
5
_ Flush the wastewater lines with 5 l (1.3208 USgal) of clean
water.
(6) If necessary, remove the drain hose assemblies from the drain masts.
R
EFF : 001-049, 052-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 704
Feb 01/10
511-526, 528-599,
CES
(8) Make sure that the shutoff valve on the drain hose assemblies is
closed.
(a) Slowly fill the washbasin of the FWD and AFT lavatories with the
mixture until it is full.
(c) After 1 hour open the shutoff valves of the drain hose assemblies
and drain the system.
(9) Flush the wastewater lines with 5 l (1.3208 USgal) of clean water.
(10) Remove the drain hose assemblies from the drain masts.
Subtask 38-32-00-110-050-A
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Disconnect the drain hose of the cargo loading at the drain mast 4DU
and 24DU.
(2) Put the small hose end of the drain hose assembly in drain line of
each drain mast.
NOTE : You must make sure that all connections of the waste water
____
system are tightened. If the connections are loose liquid will
flow into the lower fuselage.
You must make sure that the hose end of the drain hose
assembly is installed in the drain mast. If the hose end is
installed over the drain mast, the liquid will flow back into
the lower fuselage.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 705
Feb 01/10
511-526, 528-599,
CES
(5) Make a solution of 5% vinegar and water (1 l (0.2641 USgal) of
vinegar with 19 l (5.0192 USgal) of water).
(a) Clean the Drain Lines of the Beverage Maker, Coffee Maker,
Combi-Brewer or Water Boiler/Heater
1
_ Slowly fill the sink of the galley equipment which is
installed in the FWD and AFT galley with the mixture until it
is full.
2
_ Make sure that the mixture does not fill the washbasin in the
FWD or AFT lavatory.
3
_ Let the mixture stay in the system for 1 hour.
4
_ After 1 hour open the shutoff valves of the drain hose
assemblies and drain the system.
5
_ Flush the wastewater lines with 5 l (1.3208 USgal) of clean
water.
1
_ Slowly fill the sink of the FWD and AFT galley with the
mixture until it is full.
2
_ Make sure that the mixture does not fill the washbasin in the
FWD or AFT lavatory.
3
_ Let the mixture stay in the system for 1 hour.
4
_ After 1 hour open the shutoff valve of the drain hose
assemblies and drain the system.
5
_ Flush the wastewater lines with 5 l (1.3208 USgal) of clean
water.
(7) If necessary, remove the drain hose assemblies from the drain masts.
EFF :
051-051, 38-32-00
Page 706
Aug 01/08
R
CES
(9) Make sure that the shutoff valve on the drain hose assemblies is
closed.
(a) Slowly fill the washbasin of the FWD and AFT lavatories with the
mixture until it is full.
(c) After 1 hour open the shutoff valves of the drain hose assemblies
and drain the system.
(10) Flush the wastewater lines with 5 l (1.3208 USgal) of clean water.
(11) Remove the drain hose assemblies from the drain masts.
(12) Remove the blanking plugs from the drain lines of the cargo loading
system.
(a) Connect the drain hose to the drain mast 4DU and 24DU.
5. Close-up
________
Subtask 38-32-00-410-053
A. Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-32-00-862-052
Subtask 38-32-00-942-050
EFF :
ALL 38-32-00
Page 707
Aug 01/08
R
CES
TASK 38-32-00-100-001- 01
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-32-00-861-055
EFF :
ALL 38-32-00
Page 708
Nov 01/08
CES
Subtask 38-32-00-860-055
R (1) Put a AIR SOURCE 0,3 TO 0,7 BAR (5 TO 10 PSI)- FILTERED, DRY in
position at the drain valve.
Subtask 38-32-00-010-055
(2) Loosen the clamps (2) at the inlet hose (1) and outlet hose (4) of
the valve (3).
(3) Examine the drain valve for blockage, if the valve is blocked
(a) If the valve is blocked, clean the valve (Ref. TASK 38-32-00-100-
003).
Subtask 38-32-00-941-053
D. Put the warning notices in position in the galley to tell persons not to
use the galley.
4. Procedure
_________
Subtask 38-32-00-100-051
(1) Put a cloth around the drain line to protect the area from unwanted
matter that can come out of the line.
(2) Operate the air compressed source and blow the lines through with 0.4
Bar (6.0psi) from the drain mast in the direction of the drain valve.
(3) Put a cloth at the sink to protect the area from unwanted matter that
can come out of the sink.
EFF :
ALL 38-32-00
Page 709
Nov 01/08
CES
Galley Drain Valve
Figure 702/TASK 38-32-00-991-003
R
EFF :
ALL 38-32-00
Page 710
May 01/05
CES
(4) Operate the air compressed source and blow the lines through with 0.4
Bar (6.0psi) from the inlet line at the drain valve in the direction
of the sink.
(5) If necessary clean the waste water drain lines with vinegar
(Ref. TASK 38-32-00-100-001).
5. Close-up
________
R Subtask 38-32-00-410-059
R (1) Put the inlet hose (1) in position on the valve (3) and install the
R clamp (2).
R (2) Put the outlet hose (4) in position on the valve (3) and install the
R clamp (2).
R (3) Make sure that the work area is clean and clear of tool(s) and other
R items.
Subtask 38-32-00-942-053
B. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 38-32-00-862-055
EFF :
ALL 38-32-00
Page 711
Aug 01/06
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
TASK 38-32-00-100-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific hooks
No specific vinegar
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 712
Feb 01/10
511-526, 528-599,
CES
3. __________
Job Set-up
Subtask 38-32-00-861-053
Subtask 38-32-00-010-053
(c) If you cannot remove the strainer plug (1) easily, use two hooks
opposite of each other and pull it out.
4. Procedure
_________
Subtask 38-32-00-110-051
WARNING : ALWAYS WEAR RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES WHEN
_______
YOU DO THIS TASK.
(1) Put the filter (3) of the waste water drain-assembly in vinegar for
approximately 30 min.
(4) Examine the filter for damage, if necessary replace the filter (3).
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 713
Feb 01/10
511-526, 528-599,
CES
Filter of the Waste Water Drain - Assembly
Figure 703/TASK 38-32-00-991-002
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 714
Feb 01/10
511-526, 528-599,
CES
5. Close-up
________
Subtask 38-32-00-410-055
NOTE : The O-ring (2) has a much smaller diameter. You must be very
____
careful when you expands it to install it on the strainer plug
(1).
(4) Install the strainer plug (1) in the waste water drain-assembly.
(6) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-32-00-862-053
Subtask 38-32-00-942-051
C. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 715
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 001-003, 051-052,
TASK 38-32-00-100-003
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-32-00-861-054
Subtask 38-32-00-010-054
B. Get Access
(2) Remove the sink drain valve (referred to in this task as the drain
valve) (Ref. TASK 38-32-41-000-001).
R
EFF :
001-003, 051-052, 38-32-00
Page 716
Nov 01/05
CES
4. Procedure
_________
Subtask 38-32-00-100-050
NOTE : Airbus recommends that you do the cleaning and test procedure
____
of the drain valve in the shop.
(2) If necessary install the cleaned or a new drain valve (Ref. TASK 38-
32-41-400-001).
5. Close-up
________
Subtask 38-32-00-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-32-00-862-054
Subtask 38-32-00-942-052
R
EFF :
001-003, 051-052, 38-32-00
Page 717
Nov 01/05
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
TASK 38-32-00-100-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-32-00-861-056
Subtask 38-32-00-010-056
B. Get Access
(2) Remove the sink drain valve (referred to in this task as the drain
valve) (Ref. TASK 38-32-41-000-001).
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 718
Feb 01/10
511-526, 528-599,
CES
4. Procedure
_________
Subtask 38-32-00-100-052
NOTE : Airbus recommends that you do the cleaning and test procedure
____
of the drain valve in the shop.
(2) If necessary install the cleaned or a new drain valve (Ref. TASK 38-
32-41-400-001).
5. Close-up
________
Subtask 38-32-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-32-00-862-056
Subtask 38-32-00-942-054
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-00
Page 719
Feb 01/10
511-526, 528-599,
CES
VALVE - DRAIN - REMOVAL/INSTALLATION
____________________________________
TASK 38-32-41-000-001
NOTE : The procedure for the removal of all the drain valves in the lavatories
____
is the same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-32-41
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-32-41-861-050
Subtask 38-32-41-865-052-E
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-32-41
Page 402
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 201-210, 234-235, 239-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 38-32-41-010-051
C. Get Access
(3) Open access panel to the potable water shut off valve.
4. Procedure
_________
EFF :
ALL 38-32-41
Page 403
Feb 01/10
CES
Drain Valve
Figure 401/TASK 38-32-41-991-001
R
EFF :
001-003, 051-052, 38-32-41
Page 404
Aug 01/07
CES
Drain Valve
Figure 401A/TASK 38-32-41-991-001-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-41
Page 405
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 38-32-41-020-050
R (1) Put a container below the drain valve to collect the water.
R (2) Loosen the clamps (1) at the top and the bottom of the drain valve.
(7) If you send the drain valve to the repair shop, make sure that it is
sterilized (Ref. TASK 38-30-00-510-001).
R (8) If you use removed parts again, clean and disinfect them (Ref. TASK
R 38-30-00-510-001).
EFF :
ALL 38-32-41
Page 406
May 01/09
CES
TASK 38-32-41-400-001
NOTE : The procedure for the installation of all the drain valves in the
____
lavatories is the same.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-32-41-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
EFF :
ALL 38-32-41
Page 407
Feb 01/10
CES
Subtask 38-32-41-865-053-E
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-32-41
Page 408
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 301-304, 307-399,
4. Procedure
_________
Subtask 38-32-41-420-051
(3) Remove the blanking plugs and install the hoses (2) and (6).
(6) Close the access panel to the potable water shut off valve.
EFF :
ALL 38-32-41
Page 409
Feb 01/10
CES
Subtask 38-32-41-865-054-E
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-32-41
Page 410
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 301-304, 307-399,
Subtask 38-32-41-710-050
5. Close-up
________
Subtask 38-32-41-410-052
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-32-41
Page 411
Feb 01/10
CES
VALVE - WASH BASIN DRAIN - REMOVAL/INSTALLATION
_______________________________________________
TASK 38-32-42-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-32-42
Page 401
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-32-42-861-051
Subtask 38-32-42-865-059-F
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-32-42
Page 402
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105,
Subtask 38-32-42-010-054
C. Get Access
(1) Open the access panel to the potable water shutoff valve.
(Ref. Fig. 401/TASK 38-32-42-991-005-B)
(2) Close the shutoff valve (1) in the potable water system.
(4) Put the CONTAINER 1 L (1/4 USGAL) below the washbasin to collect the
unwanted water.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-42
Page 403
Feb 01/10
511-526, 528-599,
CES
Shutoff Valve
Figure 401/TASK 38-32-42-991-005-B
R
EFF :
001-003, 051-052, 38-32-42
Page 404
Aug 01/07
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 38-32-42-010-054-B
C. Get Access
(2) Close the shutoff valve (30) in the potable water system.
(3) Put the CONTAINER 1 L (1/4 USGAL) below the washbasin to collect the
unwanted water.
4. Procedure
_________
Subtask 38-32-42-010-056
Subtask 38-32-42-020-051
(1) Remove the grubscrew (3) and remove the operating handle (1).
EFF :
ALL 38-32-42
Page 405
Feb 01/10
CES
Shutoff Valve
Figure 401A/TASK 38-32-42-991-005-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-42
Page 406
Feb 01/10
511-526, 528-599,
CES
Washbasin Drain Valve
Figure 402/TASK 38-32-42-991-003
R
EFF :
001-003, 051-052, 38-32-42
Page 407
May 01/05
CES
Washbasin Drain Valve
Figure 402A/TASK 38-32-42-991-003-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-42
Page 408
Feb 01/10
511-526, 528-599,
CES
(4) Remove the plate assembly (4).
(5) Put an identification mark on the valve body (8) and the washbasin
for the correct installation position.
(b) Remove the washer (13), the tube (14) and the spring (15).
(8) Remove the valve body (8) and the operating mechanism.
(11) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
Subtask 38-32-42-020-051-A
(6) Put an identification mark on the valve body (7) and the washbasin
for the correct position on installation.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-42
Page 409
Feb 01/10
511-526, 528-599,
CES
(9) Remove and discard the 0-ring (2).
(10) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-42
Page 410
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 38-32-42-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 38-32-42
Page 411
May 01/09
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-32-42-860-051
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
EFF :
ALL 38-32-42
Page 412
Feb 01/10
CES
Subtask 38-32-42-865-060-F
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-32-42
Page 413
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 301-304, 307-399,
4. Procedure
_________
Subtask 38-32-42-420-051
(1) Put the new packing (9) and the valve body (8) in position on the
washbasin, make sure that the identification marks are aligned.
(3) TORQUE the nut (11) to 0.35 m.daN (30.97 lbf.in) maximum.
(6) Install a new O-ring (2) on the shaft of the operating handle (1).
(7) Put the operating handle (1) in position and install the grubscrew
(3).
EFF :
ALL 38-32-42
Page 414
Feb 01/10
CES
(9) Installation of the plug assembly (16).
(a) Put the plug assembly (16) in position in the tube (7).
(b) Install the spring (15), the tube (14), the washer (13) and the
new retainer (12).
Subtask 38-32-42-420-051-A
(1) Put the new gasket (6) and the valve body (7) in position on the
washbasin (5), make sure that the identification marks are aligned.
(3) Tighten the collar nut (4) to between 1/8 and max 1/4 turn.
(7) Put the hose (8) in position and install the clamp (9).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-32-42
Page 415
Feb 01/10
511-526, 528-599,
CES
**ON A/C 001-003, 051-052,
Subtask 38-32-42-820-050
(b) Make sure that the lever (25) contacts the close stop.
(e) Adjust the nut (21) and make sure that the distance between the
lever (22) and the plug assembly rod (24) is between 0.5 mm
(0.0196 in.) and 1.0 mm (0.0393 in.).
(2) Operate the operating handle (26) and make sure that the system
operates smoothly.
Subtask 38-32-42-410-055
R
EFF :
001-003, 051-052, 38-32-42
Page 416
May 01/09
CES
Control Cable Adjustment
Figure 403/TASK 38-32-42-991-004
R
EFF :
001-003, 051-052, 38-32-42
Page 417
May 01/09
CES
**ON A/C ALL
Subtask 38-32-42-865-064-F
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-32-42
Page 418
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 151-199, 201-210, 234-235, 239-249, 251-299, 305-306, 401-499,
R 501-509, 511-526, 528-599,
5. Close-up
________
Subtask 38-32-42-410-053
A. Close Access
(2) Open the shutoff valve (4) in the potable water system.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 38-32-42
Page 419
Feb 01/10
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 38-32-42-410-053-B
A. Close Access
(Ref. Fig. 401A/TASK 38-32-42-991-005-A)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Open the shutoff valve (30) in the potable water system.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 38-32-42-710-050
Subtask 38-32-42-862-051
EFF :
ALL 38-32-42
Page 420
Feb 01/10
CES
**ON A/C 001-003, 051-052,
TASK 38-32-42-000-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-32-42-861-050
Subtask 38-32-42-010-055-A
EFF :
001-003, 051-052, 38-32-42
Page 421
May 01/09
CES
4. Procedure
_________
Subtask 38-32-42-020-052
(4) Make sure that the ball unit (39) stays in place.
R (6) Move the lever (35) away from the cable end and remove the nut (36).
R (9) If you use removed parts again, clean and disinfect them (Ref. TASK
R 38-30-00-510-001).
EFF :
001-003, 051-052, 38-32-42
Page 422
May 01/09
CES
INTENTIONALLY BLANK
R
38-32-42
Page 423
May 01/09
CES
Control Cable
Figure 404/TASK 38-32-42-991-010- 12 (SHEET 1)
EFF :
001-003, 051-052, 38-32-42
Page 424
May 01/09
R
CES
Control Cable
Figure 404/TASK 38-32-42-991-010- 22 (SHEET 2)
R
EFF :
001-003, 051-052, 38-32-42
Page 425
May 01/09
CES
TASK 38-32-42-400-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-32-42-860-050
(1) Make sure that the ground service network is energized (Ref. TASK 24-
41-00-861-002).
(2) Make sure that the water shutoff valve is in the closed position.
R
EFF :
001-003, 051-052, 38-32-42
Page 426
May 01/09
CES
4. Procedure
_________
Subtask 38-32-42-420-052
R (2) Insert the barrel end of the cable into the actuating link (31).
R (3) Install the actuating link (31) on the operating handle assembly (38)
R together with the cable (32) in the angle plate.
R (4) Make sure that the ball unit (39) is in the correct position.
(7) Install the treaded end of the control cable in the drain valve and
R tighten the grub screw (37).
R (9) Put the lever (35) in position and install the nut (34).
Subtask 38-32-42-820-051
R (b) Make sure that the lever (45) contacts the close stop.
R (e) Adjust the nut (41) and make sure that the distance between the
R lever (42) and the plug assembly rod (44) is between 0.5 mm
R (0.0196 in.) and 1.0 mm (0.0393 in.).
EFF :
001-003, 051-052, 38-32-42
Page 427
Feb 01/07
CES
R (f) Tighten the nut (43).
R (2) Operate the operating handle (46) and make sure that the system
R operates smoothly.
Subtask 38-32-42-410-054-A
C. Installation.
Subtask 38-32-42-790-050
(3) Put approximately 2.0 l (0.5283 USgal) of water into the wash basin.
(4) Make sure that the water does not flow from the wash basin.
(7) Make sure that the water flows from the wash basin.
EFF :
001-003, 051-052, 38-32-42
Page 428
Feb 01/07
CES
5. Close-up
________
Subtask 38-32-42-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 38-32-42-862-050
R
EFF :
001-003, 051-052, 38-32-42
Page 429
May 01/05
CES
WASH BASIN ASSEMBLY - REMOVAL/INSTALLATION
__________________________________________
TASK 38-32-43-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 401
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-32-43-861-050
Subtask 38-32-43-010-051
B. Get Access
(1) Get access to the cabin and open the lavatory door.
Subtask 38-32-43-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2000VU WATER SYSTEM-QANT-IND 1MA B01
2001VU VACU TOIL SYS-VACUUM-GEN 33MG A08
2001VU VACU TOIL SYS-VACU-SYS 35MG A06
R
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 402
Nov 01/09
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R **ON A/C 001-003, 051-052, 201-233, 236-238,
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 403
Feb 01/10
CES
R **ON A/C 001-003, 051-052, 106-149, 201-233, 236-238,
Subtask 38-32-43-010-052
Subtask 38-32-43-010-053
(3) Loosen the nuts (5) and remove the fittings (4) from the bracket.
R
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 404
Nov 01/09
CES
Water Faucet Supply Lines
Figure 401/TASK 38-32-43-991-002
R
EFF :
001-003, 051-052, 38-32-43
Page 405
May 01/08
CES
Water Faucet Supply lines
Figure 401A/TASK 38-32-43-991-002-A
R
EFF :
106-149, 201-233, 236-238, 38-32-43
Page 406
Nov 01/09
CES
4. Procedure
_________
Subtask 38-32-43-020-052
(1) Remove the clamp (11) and the hose (12) from the drain valve (10).
(6) If you use removed parts again, clean and disinfect them (Ref. TASK
38-30-00-510-001).
R
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 407
Nov 01/09
CES
Wash Basin Assembly
Figure 402/TASK 38-32-43-991-003
R
EFF :
001-003, 051-052, 38-32-43
Page 408
May 01/08
CES
Wash Basin Assembly
Figure 402A/TASK 38-32-43-991-003-A
R
EFF :
106-149, 201-233, 236-238, 38-32-43
Page 409
Nov 01/09
CES
TASK 38-32-43-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 410
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-32-43-860-050
(1) Make sure that the ground service network is energized (Ref. TASK 24-
42-00-861-001).
Subtask 38-32-43-865-058
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2000VU WATER SYSTEM-QANT-IND 1MA B01
2001VU VACU TOIL SYS-VACUUM-GEN 33MG A08
2001VU VACU TOIL SYS-VACU-SYS 35MG A06
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 411
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 001-003, 051-052,
4. Procedure
_________
Subtask 38-32-43-420-052
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 412
Feb 01/10
CES
R **ON A/C 106-149, 201-233, 236-238,
(2) Remove the blanking plugs from the disconnected line ends.
(5) Install the clamp (11) and the hose (12) from the drain valve (10).
Subtask 38-32-43-410-051
(1) Put the fittings (4) in position and thighten the nuts (5).
R
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 413
Nov 01/09
CES
Subtask 38-32-43-790-050
C. Leak Test
(1) If necessary fill the potable water system (Ref. TASK 12-15-38-613-
001).
(4) Operate the water faucet to bleed and replenish the lines.
Subtask 38-32-43-865-059
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
2000VU WATER SYSTEM-QANT-IND 1MA B01
2001VU VACU TOIL SYS-VACUUM-GEN 33MG A08
2001VU VACU TOIL SYS-VACU-SYS 35MG A06
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 414
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
**ON A/C 001-003, 051-052,
5. Close-up
________
Subtask 38-32-43-410-052
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 415
Feb 01/10
CES
(4) Install the lining (Ref. TASK 25-45-26-400-001).
(9) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-32-43-942-053
B. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 38-32-43-862-050
EFF :
236-238,
001-003, 051-052, 106-149, 201-233, 38-32-43
Page 416
Feb 01/10
R
CES
AIR SUPPLY - DESCRIPTION AND OPERATION
______________________________________
1. _______
General
R The air supply system supplies pressurized air to the potable water system
R (Ref. 38-10-00). The pressurized air moves the potable water from the
R potable water tank to the galleys and lavatories.
2. Component
__________________
Location
R For the location of the components in the air supply system refer to the
R chapter Air Supply System (Ref. 38-41-00).
3. System
__________________
Description
R Bleed air from the main engines or Auxilliary Power Unit (APU) supplies the
R air to pressurize the potable water system. On the ground you can use a
R ground air-pressurre supply when the engines or APU bleed air is not
R available.
R The norpressure for the potable water system is between 25 psi (1.72 bar)
R and 28 psi (1.93 bar).
R (Ref. 38-41-00).
4. _________
Interface
R The air supply system has interfaces with:
R - the bleed air system (Ref. 36-11-00),
R - the potable water system (Ref. 38-10-00).
EFF :
ALL 38-40-00
Page 1
May 01/04
CES
AIR SUPPLY SYSTEM - DESCRIPTION AND OPERATION
_____________________________________________
1. _______
General
Air pressure is used to pressurize the potable water system.
The air is supplied from the engine bleed air or the Auxiliary Power Unit
(APU) or the ground pressure connection.
2. __________________
Component Location
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL | ZONE | ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3000MM POTABLE WATER TANK 138 132PW 38-11-41
--- GND COMPRESSED AIR CONNECTION 2023VU 171 171AL
4215MM SHUTTLE VALVE 137 131PW 38-41-00
4210MM AIR FILTER 137 131PW 38-41-42
4200MM PRESSURE REDUCING/RELIEF VALVE 137 131PW 38-41-43
4205MM CHECK VALVE 137 131PW 38-41-41
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL | ZONE | ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3000MM POTABLE WATER TANK 171 161DW 38-11-41
--- GND COMPRESSED AIR CONNECTION 2023VU 171 171AL
4215MM SHUTTLE VALVE 171 161DW 38-41-00
4210MM AIR FILTER 171 161DW 38-41-42
4200MM PRESSURE REDUCING/RELIEF VALVE 171 161DW 38-41-43
4205MM CHECK VALVE 38-41-41
EFF :
ALL 38-41-00
Page 1
Feb 01/10
CES
Air Supply System
Figure 001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-41-00
Page 2
Feb 01/10
CES
Air Supply System
Figure 001A
R
EFF :
151-199, 301-399, 401-499, 38-41-00
Page 3
Aug 01/05
CES
**ON A/C ALL
3. __________________
System Description
(1) A ground pressure connection to pressurize the water system when the
engines or the APU do not operate.
4. Operation
_________
EFF :
ALL 38-41-00
Page 4
Feb 01/10
CES
The air filter removes all unwanted materials which are in the compressed
air.
The check valve is installed between the pressure reducing/relief valve
and the air filter. It lets the compressed air flow in the direction of
the water tank only.
An air-no-water valve is install in the potable water tank. It is located
at the end of the compressed air line to make sure that no water comes in
the compressed air system.
The pressure reducing/relief valve reduces the air pressure from between
2.83 bar (41.0456 psi) and 3.24 bar (46.9922 psi) to the system working
pressure 1.75 bar (25.3815 psi) to 1.93 bar (27.9922 psi).
The pressure relief section of the valve will operate and release the air
out of the system if the pressure increases to a pressure of 2.21 bar
(32.0533 psi) to 2.48 bar (35.9693 psi).
EFF :
ALL 38-41-00
Page 5
May 01/05
R
CES
AIR SUPPLY SYSTEM - SERVICING
_____________________________
TASK 38-41-00-610-001
WARNING : MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START
_______
WORK ON THE PNEUMATIC SYSTEM.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 38-41-00
Page 301
Feb 01/06
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-41-00-861-052
EFF :
ALL 38-41-00
Page 302
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-41-00-010-050
B. Get Access
Subtask 38-41-00-010-050-A
B. Get Access
4. Procedure
_________
Subtask 38-41-00-020-050
EFF :
ALL 38-41-00
Page 303
Feb 01/10
CES
Air Filter 4210MM
Figure 301/TASK 38-41-00-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-41-00
Page 304
Feb 01/10
CES
Air Filter 4210MM
Figure 301A/TASK 38-41-00-991-001-A
R
EFF :
151-199, 301-399, 401-499, 38-41-00
Page 305
Aug 01/05
CES
(3) Remove the cap (2).
(4) Remove and discard the cartridge (3) from the filter 4210MM (6).
Subtask 38-41-00-020-050-A
(5) Remove and discard the cartridge (3) from the filter 4210MM (6).
Subtask 38-41-00-110-050
(1) Clean all metal parts with CLEANING AGENTS (Material No. 11-008).
EFF :
ALL 38-41-00
Page 306
Aug 01/05
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-41-00-420-050
(1) Put a new O-ring (5) into the filter 4210MM (6).
(2) Put a new O-ring (4) onto the new cartridge (3).
(3) Put the new cartridge (3) into the filter 4210MM (6).
(5) Safety the cap with corrosion-resistant steel lockwire 0.8 mm(0,032
in)dia.
Subtask 38-41-00-420-050-A
(1) Put a new O-ring (5) into the filter 4210MM (6).
(2) Put a new O-ring (4) onto the new cartridge (3).
(3) Put the new cartridge (3) into the filter 4210MM (6).
(5) Safety the cap with corrosion-resistant steel lockwire 0.8 mm(0,032
in)dia.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-41-00
Page 307
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 38-41-00-710-053
D. Test
(2) Do the operational test of the system and make sure it operates
correctly (Ref. TASK 38-41-00-710-001).
5. Close-up
________
Subtask 38-41-00-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-41-00-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-41-00
Page 308
Feb 01/10
CES
(4) Remove the access platform(s).
Subtask 38-41-00-862-052
EFF :
ALL 38-41-00
Page 309
May 01/05
R
CES
AIR SUPPLY SYSTEM - ADJUSTMENT/TEST
___________________________________
TASK 38-41-00-710-001
Operational Test of the Air Supply System (with ground air supply)
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
No specific water
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-41-00
Page 501
Aug 01/08
R
CES
3. __________
Job Set-up
Subtask 38-41-00-861-050
Subtask 38-41-00-010-051
B. Get Access
Subtask 38-41-00-010-051-A
B. Get Access
EFF :
ALL 38-41-00
Page 502
Feb 01/10
CES
**ON A/C ALL
Subtask 38-41-00-614-053
(1) Turn and pull the fill and drain handle at the service panel 2023VU
from the NORMAL to the FILL position.
(2) Operate the water faucet in the lavatories to let air into the
system.
(3) Turn the fill and drain handle back to the NORMAL position.
Subtask 38-41-00-480-050
(1) Remove the blanking plug from the test port downstream of the
pressure reducing and relief valve.
Subtask 38-41-00-613-050
E. Fill the potable water tank with water (Ref. TASK 12-15-38-613-001).
EFF :
ALL 38-41-00
Page 503
Feb 01/07
CES
4. Procedure
_________
Subtask 38-41-00-710-050
R A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 38-41-00
Page 504
Aug 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
6. At the service panel 2023VU:
- close the high-pressure air
charging-valve of the ground
air connection.
5. Close-up
________
Subtask 38-41-00-614-050
Subtask 38-41-00-080-050
Subtask 38-41-00-862-050
Subtask 38-41-00-410-051
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 38-41-00
Page 505
Feb 01/10
CES
R **ON A/C 151-199, 301-399, 401-499,
Subtask 38-41-00-410-051-A
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
151-199, 301-399, 401-499, 38-41-00
Page 506
Aug 01/05
CES
**ON A/C ALL
TASK 38-41-00-710-002
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-41-00-861-053
EFF :
ALL 38-41-00
Page 507
Nov 01/07
CES
Subtask 38-41-00-480-051
B. Test Equipment
(3) Operate the water faucet until the flow rate of the water decreases.
Subtask 38-41-00-860-050
(1) If necessary fill the potable water tank (Ref. TASK 12-15-38-613-
001).
4. Procedure
_________
Subtask 38-41-00-710-051
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 38-41-00
Page 508
Aug 01/07
CES
5. Close-up
________
Subtask 38-41-00-410-052
A. Close Access
(2) If necessary fill the potable water tank (Ref. TASK 12-15-38-613-
001).
(3) Remove the hose and the container from the lavatory.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 38-41-00-862-053
EFF :
ALL 38-41-00
Page 509
Feb 01/00
R
CES
TASK 38-41-00-790-001
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-41-00-941-053
Subtask 38-41-00-010-055
Subtask 38-41-00-480-053
EFF :
ALL 38-41-00
Page 510
Nov 01/07
CES
4. Procedure
_________
Subtask 38-41-00-790-050
(2) Operate the ground air-supply cart and pressurize the potable water
system to 44 +3 -3 psi (3.0336 +0.2068 -0.2068 bar).
5. Close-up
________
Subtask 38-41-00-080-052
Subtask 38-41-00-410-056
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
NOTE : Make sure that the latches are correctly locked and that the
____
door makes a continuous surface with the skin of the aircraft.
EFF :
ALL 38-41-00
Page 511
Feb 01/00
R
CES
TASK 38-41-00-790-002
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-41-00
Page 512
Nov 01/07
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-41-00-861-054
Subtask 38-41-00-010-056
B. Get Access
(2) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
FWD cargo-compartment door.
(3) Set the FWD CARGO-COMPT LIGHT switch 6LU to the ON position.
(4) Remove the access panels 131NW, 131PW (Ref. TASK 25-54-12-000-001).
EFF :
ALL 38-41-00
Page 513
Feb 01/10
CES
**ON A/C 151-199, 301-399, 401-499,
Subtask 38-41-00-010-056-A
B. Get Access
(2) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
AFT cargo-compartment door.
(3) Set the AFT CARGO-COMPT LIGHT switch 8LU on the service panel 2024VU
to the ON position.
Subtask 38-41-00-480-054
(1) Remove the cap from the test port and connect the manometer to the
test connection potable water-air system.
(2) Connect the air supply cart to the ground air connection at the
potable-water service panel.
4. Procedure
_________
EFF :
ALL 38-41-00
Page 514
Feb 01/10
CES
Test Connection of the Air Supply System
Figure 501/TASK 38-41-00-991-004-A
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-41-00
Page 515
Feb 01/10
CES
Test Connection of the Air Supply System
Figure 501A/TASK 38-41-00-991-004
R
EFF :
151-199, 301-399, 401-499, 38-41-00
Page 516
Aug 01/05
CES
R **ON A/C ALL
R Subtask 38-41-00-790-051-A
R (2) Pressurize the system to between 39 psi (2.6889 bar) and 41 psi
R (2.8268 bar).
R (3) Make sure that the pressure indication on the manometer is stable
R between 25 psi (1.7236 bar) and 28 psi (1.9305 bar) (Ref. TASK 38-41-
R 00-710-001).
R (5) Make sure that the pressure indication at the manometer stays the
R same after 20 min.
R (7) Do a check for leaks at the air lines from the potable water service
R panel to the potable water tank.
R (9) Put the fill/drain handle to the FILL position for approximately 5
R seconds to release the pressure from the system.
EFF :
ALL 38-41-00
Page 517
Feb 01/07
CES
5. Close-up
________
Subtask 38-41-00-080-053
(1) Remove the air supply cart from the ground air connection at the
potable-water service panel.
(2) Remove the manometer from the test port of the potable-water air
system.
Subtask 38-41-00-410-057
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the access panels 131NW and 131PW (Ref. TASK 25-54-12-400-001).
Subtask 38-41-00-410-057-A
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-41-00
Page 518
Feb 01/10
CES
(3) Set the light switch 8LU to the OFF position.
Subtask 38-41-00-862-055
Subtask 38-41-00-942-055
D. Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 38-41-00
Page 519
May 01/05
R
CES
TASK 38-41-00-820-001
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-41-00
Page 520
Nov 01/07
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-41-00-861-051
Subtask 38-41-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 38-41-00
Page 521
Feb 01/10
CES
**ON A/C ALL
Subtask 38-41-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-41-00-010-052
D. Get Access
(5) Remove the blanking plug from the test port downstream of the
pressure reducing and relief valve 4200MM.
Subtask 38-41-00-010-052-A
D. Get Access
EFF :
ALL 38-41-00
Page 522
Feb 01/10
CES
(5) Remove the blanking plug from the test port downstream of the
pressure reducing and relief valve 4200MM.
Subtask 38-41-00-480-052
(2) Connect the air supply cart to the ground air connection at the
service panel 2023VU.
Subtask 38-41-00-613-052
4. Procedure
_________
Subtask 38-41-00-860-051
(3) Examine the pressure at the manometer and monitor the error.
EFF :
ALL 38-41-00
Page 523
Feb 01/10
CES
Pressure Reducing Valve - Adjustment
Figure 502/TASK 38-41-00-991-002
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-41-00
Page 524
Feb 01/10
CES
Pressure Reducing Valve - Adjustment
Figure 502A/TASK 38-41-00-991-002-A
R
EFF :
151-199, 301-399, 401-499, 38-41-00
Page 525
Aug 01/05
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 301-399, 501-509,
R 511-526, 528-599,
Subtask 38-41-00-820-050
(1) Operate the ground air supply to a pressure between 41 psi (2.8268
bar) and 47 psi (3.2405 bar) until the pressure is stable.
(2) Make sure that the pressure at the manometer shows between 25 psi
(1.7236 bar) and 28 psi (1.9305 bar).
(4) Turn the control handle on the potable-water service panel from the
NORMAL to the FILL position to release the pressure from the system.
NOTE : Air will flow from the overflow port. If there is water in the
____
system, water will flow from the fill port.
NOTE : When the pressure in the potable water system decreases, the
____
reducing valve starts the air supply to the system again.
(5) Make sure that the pressure at the manometer shows between 25 psi
(1.7236 bar) and 28 psi (1.9305 bar).
Subtask 38-41-00-820-050-A
(1) Operate the ground air supply to a pressure between 41 psi (2.8268
bar) and 47 psi (3.2405 bar) until the pressure is stable.
(2) Make sure that the pressure at the manometer shows between 22 psi
(1.5168 bar) and 25 psi (1.7236 bar).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
38-41-00
Page 526
Feb 01/10
511-526, 528-599,
CES
(3) Turn the pressure regulater adjuster clockwise to increase the
pressure or counterclockwise to decrease the pressure as necessary.
(4) Turn the control handle on the potable-water service panel from the
NORMAL to the FILL position to release the pressure from the system.
NOTE : Air will flow from the overflow port. If there is water in the
____
system, water will flow from the fill port.
NOTE : When the pressure in the potable water system decreases, the
____
reducing valve starts the air supply to the system again.
(5) Make sure that the pressure at the manometer shows between 22 psi
(1.5168 bar) and 25 psi (1.7236 bar).
Subtask 38-41-00-865-053
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
Subtask 38-41-00-710-052
D. Do the operational test of the pressure reducing and relief valve 4200MM
(Ref. TASK 38-41-00-710-001).
EFF :
ALL 38-41-00
Page 527
Nov 01/07
R
CES
R **ON A/C 001-049, 051-099, 101-149, 201-249, 251-299, 501-509, 511-526,
R 528-599,
Subtask 38-41-00-614-052
E. Move the fill/drain handle from the NORMAL to the FILL position to
depressurize the potable water system.
Subtask 38-41-00-614-052-A
E. Move the fill/drain and overflow handle from the NORMAL to the FILL
position to depressurize the potable water system.
5. Close-up
________
Subtask 38-41-00-080-051
(1) Remove the manometer from the test port and install the blanking
plug.
Subtask 38-41-00-410-053
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-41-00
Page 528
Feb 01/10
CES
**ON A/C 151-199, 301-399, 401-499,
Subtask 38-41-00-410-053-A
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-41-00-862-054
EFF :
ALL 38-41-00
Page 529
Aug 01/07
CES
CHECK VALVE (4205MM) - REMOVAL/INSTALLATION
___________________________________________
TASK 38-41-41-000-001
WARNING : MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START
_______
WORK ON THE PNEUMATIC SYSTEM.
1. __________________
Reason for the Job
Self Explaantory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-41-41
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-41-861-050
Subtask 38-41-41-614-050
Subtask 38-41-41-941-051
C. Safety Precautions
(1) Put warning notices in position to tell persons not to pressurize the
potable water system.
Subtask 38-41-41-010-050
D. Get Access
Subtask 38-41-41-010-050-A
D. Get Access
EFF :
ALL 38-41-41
Page 402
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-41-41-020-050
(4) Remove the check valve (3) from the air filter assembly (1).
EFF :
ALL 38-41-41
Page 403
Feb 01/10
CES
Check Valve 4205MM
Figure 401/TASK 38-41-41-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-41-41
Page 404
Feb 01/10
CES
Check Valve 4205MM.
Figure 401A/TASK 38-41-41-991-001-A
R
EFF :
151-199, 301-399, 401-499, 38-41-41
Page 405
Aug 01/05
CES
TASK 38-41-41-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-41-41
Page 406
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-41-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
4. Procedure
_________
Subtask 38-41-41-420-051
(3) Install the valve (3) in the air filter assembly (1).
EFF :
ALL 38-41-41
Page 407
Feb 01/10
CES
**ON A/C 151-199, 301-399, 401-499,
Subtask 38-41-41-420-051-A
(3) Install the valve (3) in the air filter assembly (1).
Subtask 38-41-41-613-050
Subtask 38-41-41-710-050
C. Test
5. Close-up
________
Subtask 38-41-41-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-41-41
Page 408
Feb 01/10
CES
R **ON A/C 151-199, 301-399, 401-499,
Subtask 38-41-41-410-052-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-41-41-862-050
EFF :
ALL 38-41-41
Page 409
Aug 01/05
CES
FILTER - AIR (4210MM) - REMOVAL/INSTALLATION
____________________________________________
TASK 38-41-42-000-001
WARNING : MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START
_______
WORK ON THE PNEUMATIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-41-42
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-42-861-050
Subtask 38-41-42-614-050
Subtask 38-41-42-010-050
C. Get Access
Subtask 38-41-42-010-050-A
C. Get Access
EFF :
ALL 38-41-42
Page 402
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-41-42-020-050
(2) Remove the nuts (3), the washers (2) and the bolts (8).
(4) Remove the check valve 4205MM (6) from the air filter 4210MM (4).
Subtask 38-41-42-610-050
EFF :
ALL 38-41-42
Page 403
Feb 01/10
CES
Air Filter 4210MM
Figure 401/TASK 38-41-42-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-41-42
Page 404
Feb 01/10
CES
Air Filter 4210MM
Figure 401A/TASK 38-41-42-991-001-A
R
EFF :
151-199, 301-399, 401-499, 38-41-42
Page 405
Aug 01/05
CES
TASK 38-41-42-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 38-41-42-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
EFF :
ALL 38-41-42
Page 406
May 01/08
CES
4. Procedure
_________
Subtask 38-41-42-420-051
(2) Install a new O-ring (5) to the check valve 4205MM (2).
(3) Install the check valve 4205MM (6) in the air filter 4210MM (4).
(5) Install the bolts (8), the washers (2) and the nuts (3).
Subtask 38-41-42-420-051-A
(2) Install a new 0-ring (5) to the check valve 4205MM (2).
(3) Install the check valve 4205MM (6) in the air filter 4210MM (4).
(5) Install the bolts (8), the washers (2) and the nuts (3).
Subtask 38-41-42-613-050
EFF :
ALL 38-41-42
Page 407
Feb 01/10
CES
Subtask 38-41-42-710-050
C. Test
5. Close-up
________
Subtask 38-41-42-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-41-42-410-051-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-41-42-862-050
EFF :
ALL 38-41-42
Page 408
Feb 01/10
CES
VALVE REDUCING PRESSURE (4200MM) - REMOVAL/INSTALLATION
_______________________________________________________
TASK 38-41-43-000-001
WARNING : MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START
_______
WORK ON THE PNEUMATIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-41-43
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-43-861-050
Subtask 38-41-43-614-050
Subtask 38-41-43-010-050
C. Get Access
Subtask 38-41-43-010-050-A
C. Get Access
EFF :
ALL 38-41-43
Page 402
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-41-43-020-050
EFF :
ALL 38-41-43
Page 403
Feb 01/10
CES
Pressure Reducing Valve 4200MM
Figure 401/TASK 38-41-43-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-41-43
Page 404
Feb 01/10
CES
Pressure Reducing Valve 4200MM.
Figure 401A/TASK 38-41-43-991-001-A
R
EFF :
151-199, 301-399, 401-499, 38-41-43
Page 405
Aug 01/05
CES
TASK 38-41-43-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-41-43
Page 406
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-43-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
4. Procedure
_________
Subtask 38-41-43-420-050
Subtask 38-41-43-613-050
EFF :
ALL 38-41-43
Page 407
Feb 01/10
CES
Subtask 38-41-43-710-050
C. Test
(2) Do the operational test of the potable water air system (Ref. TASK
38-41-00-710-001).
5. Close-up
________
Subtask 38-41-43-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-41-43-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-41-43
Page 408
Feb 01/10
CES
R **ON A/C ALL
Subtask 38-41-43-862-050
EFF :
ALL 38-41-43
Page 409
Aug 01/02
CES
SHUTTLE VALVE - AIR (4215MM) - REMOVAL/INSTALLATION
___________________________________________________
TASK 38-41-44-000-001
WARNING : MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START
_______
WORK ON THE PNEUMATIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-41-44
Page 401
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-44-861-050
Subtask 38-41-44-614-050
Subtask 38-41-44-941-050
C. Safety Precautions
(1) Put warning notices in position to tell persons not to pressurize the
potable water system.
Subtask 38-41-44-010-050-A
D. Get Access
Subtask 38-41-44-010-050
D. Get Access
EFF :
ALL 38-41-44
Page 402
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 38-41-44-020-050
(2) If necessary remove the screw (3) and the clamp (4).
EFF :
ALL 38-41-44
Page 403
Feb 01/10
CES
Shuttle Valve
Figure 401/TASK 38-41-44-991-001-A
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
38-41-44
Page 404
Feb 01/10
CES
Shuttle Valve
Figure 401A/TASK 38-41-44-991-001
R
EFF :
151-199, 301-399, 401-499, 38-41-44
Page 405
Aug 01/05
CES
TASK 38-41-44-400-001
WARNING : MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START
_______
WORK ON THE PNEUMATIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 38-41-44
Page 406
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 38-41-44-860-050
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the potable water system is depressurized (Ref. TASK
38-10-00-614-002).
(3) Make sure that the warning notices are in position to tell persons
not to pressurize the potable water system.
4. Procedure
_________
Subtask 38-41-44-420-050
(4) If removed, put the clamp (4) in position and install the screw (3).
EFF :
ALL 38-41-44
Page 407
Feb 01/10
CES
Subtask 38-41-44-613-050
Subtask 38-41-44-710-050
C. Test
(2) Do these two operational test of the potable water air system
(Ref. TASK 38-41-00-710-001) and (Ref. TASK 38-41-00-710-002).
5. Close-up
________
Subtask 38-41-44-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 38-41-44-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 38-41-44
Page 408
Feb 01/10
CES
**ON A/C ALL
Subtask 38-41-44-862-050
EFF :
ALL 38-41-44
Page 409
Aug 01/02
CES