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Design Considerations for Ultrasonic Signals

Acquisition
Daiana C. Lucena Raimundo C.S. Freire
Federal University of Campina Grande UFCG / Federal Federal University of Campina Grande UFCG
Institute of Education, Science and Technology of Paraba Department of Electrical Engineering, Brazil
IFPB freire@dee.ufcg.edu.br
Department of Electrical Engineering, Brazil
daiana.lucena@ee.ufcg.edu.br
Benedito A. Luciano
Federal University of Campina Grande UFCG
Juan M.M. Villanueva Department of Electrical Engineering, Brazil
Federal University of Paraba UFPB benedito@dee.ufcg.edu.br
Department of Electrical Engineering, Brazil
jmauricio@cear.ufpb.br
Wendell P. Farias
Federal Institute of Education, Science and Technology of
Pernambuco IFPE / Federal University of Paraba UFPB
Department of Electrical Engineering, Brazil
wendell.pereira@cear.ufpb.br

Abstract This paper presents some considerations about estimating the ToF and sound velocity in the measurement
uncertainty and noise related to ultrasonic transducers in time of medium.
flight estimation for wind speed measurement with pulsed
transmission mode. Experimental results show the noise distribution According to recent surveys [3, 4] the ToF quality
in a measurement setup using ultrasonic transducers and the estimation (and hence wind speed) can be associated to
relation between signal to noise ratio, uncertainties and number of knowledge and evaluation of the noise sources, inherent to the
cycles used in pulsed transmission by transceiver. From these results, measurement process. The evaluation of the measurement
the project considerations for ultrasonic signals acquisition can be process quality of ultrasonic signals, which includes noise, can
defined, such as number of cycles and uncertainty evaluation. be performed in a statistical way obtaining models of
probability density. To help with this information processing,
Keywords noise measurement, time of flight, ultrasonic in metrology and in measurement systems, the Guide to the
transducers Expression of Uncertainty in Measurement (GUM) is used to
provide mathematical formulations for the uncertainties
I. INTRODUCTION evaluation [5].
Fluid speed measurement is important for many industrial To define design considerations for ultrasonic signals
processes, small scale testing applications, renewable energy acquisition and parameters associated to the signal conditioning
sector (e.g. wind), etc. The instruments used to measure wind circuits, in this article an experimental evaluation of noise
speed (in open air) can be rotational, thermoelectric, ultrasonic, presented in ultrasonic signals and evaluation of ToF estimation
etc. [1, 2]. However, when the project restrictions point to a uncertainties will be done. For this purpose, a setup for wind
measurement with sufficient accuracy, the instruments based on speed measurement was constructed using ultrasonic
ultrasonic transducers stand out, which have low uncertainty transducers. The experiments were performed using a low-
characteristics, reduced response time and minimal speed wind tunnel, conditioning circuits and data acquisition
maintenance compared to instruments using other techniques. device.
In addition, it can be designed to operate intermittently or
pulsed, which is convenient in wind measurement applications II. WIND SPEED MEASUREMENT
for remote locations where power consumption becomes a
design constraint. Fig. 1 shows the setup measurement that uses ultrasonic
transducers with a low speed wind tunnel. The measurement
The principle of wind speed measurement using ultrasonic principle of wind speed () is based on time of flight estimation
transducers are based on Time-of-Flight estimation (ToF), (ToF) for a distance (L), angle of transducers alignment (), and
which can be defined as the ultrasonic travel time from the velocity of sound (C) that depends on the medium of
transmitting transducer until its detection in the receiver temperature (T).
transducer. Wind speed measurement can be done indirectly by
vary randomly with time, being evaluated according to a
probability density function or by an autocorrelation function,
being characterized by their statistical properties, average ,
standard deviation u, which represents how far values distance
from the mean, and variance u. The probability density function
determines the probability distribution of a continuous variable.
The thermal and shot noise have normal or Gaussian probability
density function, being specified by mean () and standard
deviation (u), given by (2).

1 (2)
Fig. 1. Measurement setup.
2
From this configuration, wind speed measurement is given
by:
In the frequency domain, the noise can be characterized by
Power Spectral Density S(w) which describes the noise power
1 (1)
distribution per frequency (W/Hz) [12].
cos
III. TECHNIQUES FOR TOF ESTIMATION
Among the conventional techniques for ToF estimation,
In Eq. (1) can be observed that the uncertainties related to exists those based on the Time Difference, such as Threshold
temperature, distance, and time of flight are propagated to the Detection and Phase Difference. And there are also digital
wind speed. Uncertainties in measurement systems express the signal processing techniques based on Cross-Correlation,
expected dispersion for a particular measurement and allow Kalman Filter, Fourier Transform and Wavelet Transform [6]
analyzing the operational capacity of measurement instruments [7] [8] [9] [10] [11].
and methods. The evaluation of the uncertainties propagation Threshold detection technique consists of transmitting a
can be performed using GUM [5], which establishes the sine wave train and measuring the time required for its detection
mathematical foundations for analysis of uncertainties in (ToF) in the receiver transducer, through threshold detection, as
measurement systems from sources of random noises. shown in Fig. 2. The measured time value until the detection of
In a measurement, noise, which is a signal with the ability to the ultrasonic wave (tM) does not correspond directly to the
reduce the intelligibility of a measurement, can change the value reception time due to the delay imposed by the dynamics of the
attributed to it, because of that an appropriate uncertainties transducers. The measured time can be expressed as the sum of
evaluation and sources of noise is necessary to provide the the transmission time (ToF) with the detection time (tE), and the
results with less uncertainty and greater reliability. velocity of fluid can be calculated by (3).

In electrical circuits, the common sources of noise are shot,


thermal, flicker, burst and avalanche noise. Shot noise is
associated with a current flow and appears when a load crosses
a potential barrier as a PN junction, being a random event. The
thermal is caused by the thermal agitation of the electrons in a
resistor, being constant throughout the spectrum of frequencies,
also called white noise. Flicker or contact, present in
semiconductor devices such as MOSFETs, BJTs, JFETs and
diodes, variation in conductivity due to contact between two
different materials (such as silicon and aluminum) is one of its
origins, and it appears in joints among materials such as
wrenches and solder points and increases with a decreasing
frequency. Burst is related to imperfections in semiconductor
material, with the appearance of a step voltage with duration of
approximately 10 ms, practically extinct in current operational
amplifiers. Avalanche is created when a PN junction is operated
in the reverse mode. Over influence of a strong reverse electric
field, the electrons have enough kinetic energy for collisions and
form pairs of additional gaps and electrons. The collisions are
random and produce similar and more intense current pulses
Fig. 2. Threshold detection technique.
when compared to the shot noise [12] [7].
The sum of noise sources produces a total power equal to the
sum of power of each source. The noises have amplitudes that
In phase difference technique, the phase difference between maximum sampling rate is divided by the number of channels.
the transmitted and received ultrasonic waves is measured, as The analogue input acts with input voltage in the range of 0.05
shown in Fig. 3. V to 10 V. In the experiments with sampling frequency of 400
kHz, the signals were measured in the transmitter transducer,
The phase difference verified between transmitted and and after the conditioning of signal received by receiver
received signal is limited from 0 to 2, and the number of transducer with the U2331A signal acquisition.
wavelengths to be detected at the receiver must be calculated.
The instantaneous phase at the transmitter and receiver is The TR40-10L ultrasonic transducer has central frequency
= 2 f t, where t is the transit time and the wind speed given in 40 1 kHz, 3 kHz bandwidth, -70 dB receive sensitivity, 1
by (4). kHz 20% capacitance of 1900 pF, 10 V max power supply,
and -40 to 85 C operating temperature.
The TAFR 180 hot wire anemometer was used to perform
1 (3) wind speed measurements and compare them with ultrasonic
cos estimates. The TAFR 180 has 0.2 to 20 m/s scales with
resolution of 0,1 m/s and 0,1 km/h, and temperature in range of
1 2 (4) 0 to 50C, with 0.1C resolution [13] [14].
cos The measurement section uses a low-speed wind tunnel,
which generates flows of 0 to 15 m/s range. Within the wind
tunnel, the transducers and anemometer were disposed in a
where: and L is angle and distance between the transducers, rectangular structure, as shown in Fig. 4.
respectively; C is the velocity of sound in the air given by (5),
where T is the temperature in C. In the conditioning circuit, a TL084 amplifier was used,
which in range of 1 to 100 kHz presents 16 nV/Hz for noise
level which the input signal is submitted, with test conditions in
(5) the ambient temperature of 25 C, 15 V power supply and gain
20.074273.15 of 10 times [15].

Fig. 4. Setup measurement.

Fig. 3. Phase difference technique. V. EXPERIMENTAL RESULTS AND DISCUSSION


To define design considerations for ultrasonic signals
acquisition, experiments were performed to analyze noise
IV. EXPERIMENTAL SETUP FOR MEASUREMENT presence in ultrasonic receiver transducer, characterizing its
For the experiments, an Agilent U2331A signal acquisition type. Then, the SNR associated to the ToF estimation was
unit, two TR40-10L ultrasonic transducers disposed in a analyzed by threshold technique, using different packets of
measuring section as shown in Fig. 4, commercial anemometer pulses in the emitter transducer.
TAFR 180, and Agilent 33220A signal generator was used. A. Noise Analysis in the Receiver System
The Agilent U2331A is a unit for data acquisition, whose The noise was evaluated through the signal generated by the
analog input has 12-bit resolution, with maximum sampling rate ultrasonic receiver with the ultrasonic transmitter without
of 3 MSa/s when only one channel is used and 1 Msa/s for more oscillating source and the conditioning circuit for both fed. The
than one channel. If more than one channel is used, the receiver conditioning circuit consists of an inverter amplifier,
which uses the TL084, as illustrated in Fig. 5. The transmitter Bera statistical test was used to verify if the set of samples had
conditioning circuit uses a push-pull. normal distribution, obtaining positive result. Normal or
Gaussian distribution is characterized by being symmetric and
In Fig. 6 generated signal for transmitting transducer (TX) is its highest sample frequency coinciding with the mean value,
show with oscillating source deactivated and conditioning with 68.26% of samples in range of 1u, 95.44% in 2u
circuit fed. The electrical signal in this transducer has low level and 99.74% in 3u, where is mean and u is standard
and its source was noise presents in electrical circuits. It also deviation. Having obtained 0.0109 for the standard deviation
observed the presence of a noise signal measured after and 0 for the mean.
conditioning circuit in receiver (RX) acquired by U2331A.

Fig. 8. Receiver histogram for 20 measurements.


Fig. 5. Receiver conditioning circuit.

B. ToF estimation using transmission pulsed mode


The transmission mode was pulsed, which can be used to
reduce the power required to transmit and receive the ultrasonic
signal in systems where low power consumption is a design
requirement. Using a structure for wind speed measurement,
with an angle between transducers of 45, measurements were
made using pulsed transmission mode for 20, 30, 40, 50, 60 and
70 sine wave cycles, with 10 ms interval between transmissions.
In Fig. 9 and Fig. 10 the transmitted (Tx) and received (Rx)
signals are shown for 20 and 40 cycles.

Fig. 6. Receiver and transmitter signal.

In Fig. 7 the receiver spectrum is shown. Principle of


ultrasound operation, based on piezoelectricity effect, captures
vibrations above 20 kHz, present in medium, which explain the
frequency distribution obtained.

Fig. 9. Transmission pulsed mode: 20 cycles with 10 ms interval.

Fig. 7. Receiver spectrum.

Fig. 10. Transmission pulsed mode: 40 cycles with 10 ms interval.


A histogram obtained from a set of 20 measurements of the
signal generated by the receiver is shown in Fig. 8. For each 20
measurements 2000 samples were acquired, totaling 40000
points that were used to construct the histogram. The Jarque-
Initially, experiments were performed in still air (with wind cycles of the transmitter, ToF value was estimated, as shown in
velocity at 0 m/s), and for each configuration of pulsed Table 1.
transmission the Signal to Noise Ratio (SNR) was verified. This
evaluation takes into account the use of the signal acquired by TABEL 1. EXPERIMENTAL VALUES FOR TIME OF FLIGHT, STANDARD DEVIATION
the receiver transducer after a conditioning circuit. Signal to AND SNR WITH 10 M/S AIR VELOCITY.
noise ratio versus the number of cycles is shown in Fig. 11. It Number of Time of Standard Signal to
is observed that the SNR has higher values with increase of Cycles Flight Deviation Noise Ratio
number of cycles, due to greater energy present in a higher ( ( ) (SNR)
number of pulses transmitted. This result can be used to define )
an appropriate number of pulses to be transmitted according to 30 506.05 5.8060 75.0419
the constraints imposed in the acquisition process.
50 483.48 0.7769 78.4023
70 483.65 0.4932 79.4710

The uncertainty of wind speed is related to the uncertainty


of time of flight and temperature. Using the propagation of
uncertainties described in the Guide GUM the uncertainty of
the wind speed is given by [5]:

(6)

Fig. 11. SNR versus Number of cycles.

where: uToF, uT, u are the uncertainties associated with ToF


In order to verify the uncertainties associated with ToF measurement, temperature and wind speed, respectively.
estimation, a set of 75 signals measurements were collected at
the transmitter and receiver with a sampling frequency of Considering the results of Table 1, for case of 70 cycles
400k samples/s. The technique used for estimation was transmitted, with an angle between transducers of 45, distance
threshold detection, with a threshold detection level of 0.03 V, among transducers 17.19 cm, ambient temperature of 28.1240
and with electronic delay time compensation. From the C, average speed of 9.84 m/s verified by TAFR 180
experiments performed, it was related the uncertainty of ToF for anemometer, the speed obtained for the wind was:
different values of numbers of pulses in the transmitter, as shown
in Fig. 12. It is observed that with increase of number of cycles
there is a decrease of the uncertainty, which can be related to an 1 0.1719 (7)
20,074273.15
increase of the SNR as seen in Fig. 11. In addition, it can be 0,7071
observed that for the cases in which 20 and 30 cycles are
transmitted, estimated values of ToF are far from the reference 9.89 /
value, because threshold detection technique detects a signal
after one or two cycles as a result of insufficient energy to exceed With uToF = 0.4932 s and uT = 0.0430 C, the uncertainty
the threshold value. of wind speed can be calculated by:

0.2431 14.1946 (8)


273.15

0.5138 /

From the results of Eq. (7) and (8) a confidence interval of


measurements can be constructed from [9.37; 10.40] m/s. It is
Fig. 12. Standard deviation variation according to number of cycles. observed that the value of measurement using TAFR 180
anemometer is within this range (9.84 m/s), resulting in a wind
speed measurement concordant with that of comparison
It was then used a wind tunnel, configured to operate at an instrument.
airflow velocity of 10 m/s. From ultrasonic signals
measurements in the transmitter and receiver for 30, 50 and 70 It can also be observed that the value for wind speed
uncertainty (0.5138 m/s) is related to estimation uncertainties
of ToF and temperature. Therefore, for applications in which Extended Kalman Filter, IEEE Instrumentation and Measurement
low wind speed estimation uncertainty is required, advanced Technology Conference, 2013.
ToF estimation procedures based on digital signal processing or [11] N. Castro, J. M. M. Villanueva, R. C. S. Freire e S. Y. C. Catunda, Wind
Speed Measurement Method Using Ultrasonic Sensors with Stationary
artificial intelligence techniques should be used.
Wavelet Transform, IEEE International Instrumentation and
Measurement Technology Conference, pp. 1759-1763, 2012.
[12] M. M. Costa, R. C. S. Freire, S. Y. C. Catunda e J. M. M. Villanueva,
VI. CONCLUSIONS Wind speed measurement based on ultrasonic sensors using Discrete
Fourier Transform, IEEE International Instrumentation and
In this work, an experimental evaluation was made for Measurement Technology Conference, pp. 499-504, 2013.
ultrasonic time of flight estimation with noise measurements
[13] K. N. D. Grassi, R. C. S. Freire e J. M. M. Villanueva, Evaluation of
review in ultrasonic transducers using pulsed transmission. wavelet analysis performance in multiphase level measurement using
ultrasonic sensors, IEEE International Instrumentation and
From the results, it can be observed that the number of cycles
Measurement Technology Conference, pp. 756-760, 2014.
is directly proportional to signal-to-noise ratio, with a reduction
[14] Keysight, Keysight Technologies U2300A Series USB Multifunction
in uncertainties as the number of cycles / signal to noise ratio Data Acquisition Devices: Data Sheet, 2014.
increases. Measurement uncertainty of temperature and time of
[15] Keysight, Keysight U2300A Series USB Multifunction Data
flight propagates to wind speed and was evaluated through the Acquisition Devices: User Guide, 2016.
GUM.
[16] Texas Instruments, TL08xx JFET-Input Operational Amplifiers: Data
These procedures could be used to address design constraints Sheet, 2015.
of ultrasonic signal acquisition systems in which low
uncertainties and a high SNR value may be required.

ACKNOWLEDGMENT
To the Laboratory LENHS of UFPB for provide a wind
tunnel for accomplishment of experiments.

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