FACILITY PLANNING QUESTIONS(1)

UNIT -1
I (a) Give the advantages and disadvantages of non-conventional machining processes over 15
conventional machining process.
(b) State the application of non-conventional machining processes in Indian industries. 05
II (a) Write a note on tool wear in ultrasonic machining process. 08
(b)Discuss the theory of SHAW for mechanism of metal removal. 12
UNIT -II
III (a) Describe the chemistry involved in the Electrochemical Machining process . 12
(b) What is the Self adjusting feature in Electrochemical Machining process? 08
IV Discuss the factors influencing the choice of electrode material in EDM. Name the best 20
electrode material for finish machining a small die made of WC by the EDM process.
UNIT III
V (a) What is the principle of Water jet machining? 12
(b) Give the advantages and practical applications of water jet machining. 08
VI Discuss some of the important considerations in the design of a Plasma torch. What are the 20
essential differences between a cutting and a welding torch?
UNIT IV
VII (a) Explain various demands on CAD systems used in Rapid prototyping now a day. 06
(b) Explain short notes on: 14
(i) Process mechanism of SGC process.
(ii) Advantages and limitation of FDM process.
VIII (a) Explain the difference between Direct and Indirect rapid tooling. 06
(b) Explain the principles of Silicon rubber molding and Epoxy tooling with neat sketches. 14