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Bulletin 627

BUREAU
ob MINES

FLAMMABILITY CHARACTERISTICS
OF COMBUSTIBLE GASES AND VAPORS
By Michael G.Zabetakis
DISCLAIMER

This report was prepared as an account of work sponsored by an


agency of the United States Government. Neither the United States
Government nor any agency Thereof, nor any of their employees,
makes any warranty, express or implied, or assumes any legal
liability or responsibility for the accuracy, completeness, or
usefulness of any information, apparatus, product, or process
disclosed, or represents that its use would not infringe privately
owned rights. Reference herein to any specific commercial product,
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otherwise does not necessarily constitute or imply its endorsement,
recommendation, or favoring by the United States Government or any
agency thereof. The views and opinions of authors expressed herein
do not necessarily state or reflect those of the United States
Government or any agency thereof.
DISCLAIMER

Portions of this document may be illegible in


electronic image products. Images are produced
from the best available original document.
This publication has been cataloged as follows:

Zabetakis, Michael George, 1924-


Flammability characteristics of combustible gases and
vapors. IWashingtonl U.S. Dept of the Interior, Bureau of
Mines [1965,
121 p. illus., tables. (U.S. Bureau of Mines. Bulletin 627)
Includes bibliography.
1. Combustion gases. 2. Gases. 3. Vapors. I. Title. 11. Title :
Combustible gases. (Series)
TN23.U4 no. 627 622.06173
U.S. Dept. of the Int. Library.

For sale by the Superintendent of Documents, U.S. Government Printing Office


Washington, D.C., 20402 - Price 75 cents
CONTENTS

Page Page
1
1 60
2 62
2 62
3 63
4 63
9 64
15 65
15 65
16 66
16 67
18 68
18 69
18 69
20 69
20 70
20 70
27 73
32 74
42 74
47 74
47 82
50 82
50 89
51 95
51 97
53 106
53 107
55 114
56 117
56
57 118
59 119
59 120

ILLUSTRATIONS

Fig. Page
1 . Ignitibility curve and limits of flammabilitv for methane-air mixtures a t atmospheric pressure and 26" C - 2
2. Effect of temperature on limits of flammability of a combustible vapor in air at a constant initial pres-
sure___----_____-___-------------------------------------------------------------------- 3
3 . Time delay before ignition of NPN in air a t 1,000 psig in the temperature range from 150" to 210" C - _ _ 5
A . Logarithm of time delay before ignition of NPN in air at 1,000 psig initial pressure _ _ _ _ _ _ _ _ _ - _ _ _ - - -6-
. .
5. Simplified mixer _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ ___ __ _ ___ __ _ ___ ___ ___ ___ ___ __ - - _ _ _7- - - - - - - - - - - - - - .
6. Composition of gas in chamber 2, figure 5 (instantaneous mixing) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 7
7. Composition of gas in chamber 2, figure 5 (delayed mixing) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - -7- - - - -
8
8. Variation in lower limits of flammability of various combustibles in air as a function of droplet diameter- 7
9. Flammability diagram for the system mcthane-oxygen-nitrogen a t atmospheric pressure and 26' C - - - - 9
10. Flammability diagram for the system mcthane-oxygen-nitrogen a t atmospheric pressure and 26" C - - - - 10

. 1 I . Effcct of initial temperature on limits of flammability of a combustible vapor-inert-air system at atmos-


phcric p r e s s u r e _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - . - - - - - - - - - - - - - - - -
12. Effect of initial pressure on limits of flammability of JP-4 in air a t 26O C. _ _ _ _ - _ _ _ - - - - - - - - - - - - - - -
11
11
I11
Iv CONTENTS

Fig. Page
13. Effect of temperature and pressure on limits of flammability of a combustible vapor in a specified
o x i d e n t _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ - - _ _ - - _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
14. Flammability diagram for the system gasoline vapor-water vapor-air a t 70" F and a t 212" F and atmos-
pheric p r e s s u r e _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
15. Pressure produced by ignition of a 9.6 volume-percent methane-air mixture in a 9-liter cylinder- - - - - - - 15
16. Detonation velocity, V; static pressure, P,; and reflected pressure, P,, developed by a detonation
wave propagating through hydrogen-oxygen mixtures in a cylindrical tube a t atmospheric pressure
and 18' C _ _ _ _ _ _ _ _ _ _ - _ - _ - - - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - ~ - - - - - - - - - - - ~ - 16
17. Pressure variation following ignition of a flammable mixture in unprotected and protected enclosures- - 18
18. Pressure produced by ignition of a flammable mixture in a vented oven _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 19
19. Effect of molecular weight on lower limits of flammability of paraffin hydrocarbons a t 25" C _ - - _ _ - - - 20
20. Effect of temperature on lower limit of flammability of methane in air a t atmospheric pressure_----- 22
21. Effect of temperature on lower limits of flammability of 10 paraffin hydrocarbons in air a t atmospheric
p r e s s u r e _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ - - - - - - - - - - - - - ~ - - - ~ - ~ -23 ~-----~-
22. Effect of temperature on lower limits of flammability of 10 paraffin hydrocarbons in air a t atmospheric
pressure by w e i g h t _ _ _ _ _ _ ~ _ _ ~ _ _ _ ~ _ _ ~ ~ ~ ~ ~ ~ ~ ~ _ ~ ~ ~ ~24~ ~ ~ ~ ~ ~
23. Effect of temperature on L JLZ5oratio of paraffin hydrocarbons in air a t atmospheric pressure- - - - - - - - - 25
24. Effect of temperature on Ut/U250 ratio of paraffin hydrocarbons in air a t atmospheric pressure in the
absence of c o o l f l a m e s _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - ~ - - - ~ - - 26 -~----~-
25. Effect of pressure on limits of flammability of pentane, hexane, and heptane in air a t 26" C - - _ _ _ . . - - _ _ 26
26. Effect of pressure on limits of flammability of natural gas in air a t 28" C _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 27
27. Effect.of pressure on lower temperature limits of flammability of pentane, hexane, heptane, and octane
in a i r _ _ _ _ ~ ~ _ ~ _ _ _ _ _ _ _ - _ ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - _ - - - - - - - - - - - - - - - - - - ~ - - - - - - - -28 ------
28. Limits of flammability of various methane-inert gas-air mixtures a t 25" C and atmospheric pressure_-- 29
29. Limits of flammability of ethane-carbon dioxide-air and ethane-nitrogen-air mixtures a t 25" C and
atmospheric pressure-_--____________________________------_-----------_------------------- 30
30. Limits of flammability of propane-carbon dioxide-air and propane-nitrogen-air mixtures a t 25" C and
atmospheric p r e s s u r e - _ _ _ - _ _ - _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -31 -
31. Limits of flammability of butane-carbon dioxide-air and butane-nitrogen-air mixtures a t 25" C and
atmospheric p r e s s u r e _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - ~ - ~ - - - - - - ~ - - - ~ - - - -32 --------
32. Limits of flammability of various n-pentane-inert gas-air mixtures a t 25" C and atmospheric pressure- 33
33. Limits of flammability of various n-hexane-inert gas-air mixtures a t 25" C and atmospheric pressure-- 34
34. Limits of flammability of n-heptane-water vapor-air mixtures a t 100" and 200" C and atmospheric
p r e s s u r e - - - - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ~ - - ~ ~ - - - ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -35 -------
35. Approximate limits of flammability of higher paraffin hydrocarbons (CnH2n+2, n 2 5 ) in carbon dioxide-
air and nitrogen-air mixtures a t 25" C and atmospheric pressure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 36 __
36. Effect of pressure upon limits of flammability of natural gas-nitrogen-air mixtures a t 26" C- - - - - - - - - - 37
37. Effect of pressure on limits of flammability of ethane-carbon dioxide-air mixtures a t 26" C - - - - - - - - - - 38
38. Effect of pressure on limits of flammability of ethane-nitrogen-air mixtures a t 26" C- - - - - - - - - _ _ - - - - 39
39. Effect of pressure on limits of flammability of propane-carbon dioxide-air mixtures----- - - - - - - - - - - _ _ - 40
40. Effect of pressure on limits of flammabilit>yof propane-nitrogen-air mixtures- - - - - - - - - - - - - - - - - - - - - - - 41
41. Effect of pressure on minimum oxygen requirements for flame propagation through natural gas-nitrogen-
air, ethane-nitrogen-air, and propane-nitrogen-air mixtures a t 26" C - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42
42. Low-temperature limit of flammability of decane-air, dodecane-air, and decane-dodecane-air mixtures-
43. Minimum autoignition temperatures of paraffin hydrocarbons in air as a function of average carbon
c h a i n l e n g t h - - - - _ - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - ~ - - - - - - - - - - - - - - _ - - - - - - - - - - - - - 44
44. Burning velocities of methane-, ethane-, propane-, and n-heptane vapor-air mixtures a t atmospheric
pressure and room temperature- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45
45. Burning velocities of methane-, ethane-, and propane-oxygen mixtures a t atmospheric pressure and room
t e m p e r a t u r e ~ ~ ~ ~ ~ _ _ _ ~ ~ ~ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 46 __________
46. Varittion in burning velocity of stoichiometric methane-air and propane-air mixtures with pressure a t
26 C - - - - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47 ---------
47. Variation in burning velocity of stoichiometric methane- and ethylene-oxygen mixtures with pressure
a t 26" C _ - _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48 ------------
48. Effect of temperature on bur7ing velocities of four paraffin hydrocarbons in air a t atmospheric pressure- 49
49. Detonation velocities of methane-air mixtures a t atmospheric pressure- - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
50. Detonation velocities of methane-, ethane-, propane-, butane-. and hexane-oxygen mixtures a t atmos-
pheric pressure-_______________________________------------------------------------------- 49
51. Detonation velocities of n-heptane vapor in WFNA (white fuming nitric acid)-nitrogen gas mixtures a t
atmospheric pressure and 400" K _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - -50 -----------
52. Relation between liquid-burning rate (large-pool diameter) and ratio of net heat of combustion t o
sensible heat of vaporization____________________________-------------_--------------------- 50
53. Effect of temperature on lower limit of flammability of ethylene in air a t atmospheric pressure- - - -- - - 50
54. Limits of flammability of ethylene-carbon dioxide-air and ethylene-nitrogen-air mixtures a t atmospheric
pressure and 26' C _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - -50 ----
55. Limits of flammability of ropylene carbon dioxide air and propylene-nitrogen-air mixtures a t atmos-
pheric pressure and 26" 8- -1
_ - --- --- - - - :--
---- ---_ _ -- - - - _ _ ---- --_ _ _ _ ----_ _ -_ _ - --
56. Limits of flammability of isobutylene-carbon dioxide-air and isobutylene-nitrogen-air mixtures a t
51
atmospheric pressure and 26" C _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - -52 ----------
57. Limits of flammabi!ity of isobutylene-water vapor-oxygen mixtures a t 150" C and atmospheric pressure- 53
58. Limits of flammability of butene-1-carbon dioxide-air and butene-1-nitrogen-air mixtures a t atmospheric
pressure and 26" C _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - ~ ~ - ~ ~ - - - ~ -54 --------------
59. Limits of flammability of 3 methyl butene-1-carbon dioxide-air and 3 methyl-butene-1-nitrogen-air
mixtures a t atmospheric pressure and 26" C-__- - - - - - - - - - - - - _ _ _ - - - - - - - - - - - - _ _ - - - - _ _ _ _ - - - - - - - - 54
CONTENTS V
Fig. page
60. Limits of flammability of butadiene-carbon dioxide-air and butadiene-nitrogen-air mixtures at atmos-
pheric pressure and 26" C _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - -55
------------
61. Effect of tube diameter on initial pressure requirements for propagation of deflagration and detonation
through acetylene g a s _ - - - - _ - _ _ _ _ _ - _ - - _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 56
62. Range of flammable mixtures for methylacetylene-propadiene-propylenesystem at 120" C and at 50
and 100 p s i g - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
63. Quenched limits of flammability of acetylene-carbo? dioxide-air and acetylene-nitrogen-air mixtures
c
at atmospheric pressure and 26' obtained in a 2-inch tube _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _58 __
64. Minimum autoignition temperatures of acetylene-air and acetylene-oxygen mixtures at atmospheric
and elevated pressures_______--______________________------------------------------------- 58
65. Burning velocity of acetylene-air mixtures at atmospheric pressure and room temperature- - - _ _ - - - - - - 59
66. Maximum LID ratio required for transition of a deflagration to a detonation in acetylene vapor at 60'
F and from 10 t o 7 O p s i a _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - 59 ---~--------------
67. Final-to-initial pressure ratios developed by acetylene with detonation initiation at various points
along a t u b e - _ _ _ _ _ - . _ _ _ _ - _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
68. Limits of flammability of benzene-methyl bromide-air mixtiires at 25" C and benzene-carbon dioxide-air
and benzene-nitrogen-air mixtures at 25" and 150" C and atmospheric pressure-_ - - - - - - - - - - - - - - - - - 61
69. Limits of flammability of HzOz-C~H4.(CH3)2-H~0 at 154" C and 1 atmosphere p r e s s u r e _ - - - _ _ _ - - _ - - - - 62
70. Limits of flammability of 90-weight-percent Hz02-CeH4.(CH,)*-HCOOH a t 154" C and 1 atmosphere
p r e s s u r e _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ - ~ - - ~ - - ~ - - ~ ~ - - - - ~ - - - - - - - - - - - - - - - _ - - - -63 -----
71. Minimum autoignition temperatures of aromatic hydrocarbons in air as a function of correlation
parameter L , . , _ - - - - - - - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - ~ ~ ~ ~ - - ~ - - - - - - ~ - - ~ - - - - - - - 64 ------------
7 2 . Limits of flammability of cyclo ropane-carbon dioxide-air, cyclopropane-nitrogen-air, and cyclopropane-
helium-air mixtures at 25" $and atmospheric pressure- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65
73. Limits of flammability of cyclopropane-helium-oxygen and cyclopropane-nitrous oxide-oxygen mixtures
at 25" C and atmospheric pressure_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - -66 -----------
74. Limits of flammability of cyclopropane-helium-nitrous oxide mixtures a t 25" C and atmospheric pressure- 66
75. Limits of flammability of methyl alcohol-carbon dioxide-air and methyl alcohol-nitrogen-air mixtures a t
25" C and atmospheric p r e s ~ u r e _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - -66 ----
76. Limits of Flammability of methyl alcohol-water vapor-air mixtures at loo", 200, and 400' C and
atmospheric p r e s s u r e _ _ _ _ - _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - ~ - - - - - ~ - - - - - - - - - - - - - - - - - - - - -67 ----
77. Limits of flammability of ethyl alcohol-carbon dioxide-air and ethyl alcohol-nitrogen-air mixtures at
25" C and atmospheric p r e s u r e _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - -68 -------------
78. Limits of flammability of ethyl alcohol-water vapor-air mixtures at 100" C and atmospheric pressure-- 68
79. Limits of flammability of tert-butyl alcohol-water vapor-air mixtures at 150" C and atmospheric pressure- 68
80. Limits of flammability of tert-butyl alcohol-carbon dioxide-oxygen mixtures a t 150" C and atmospheric
p r e s s u r e _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 68 ---
81. Limits of flammability of 2-ethylbutanol-nitrogen-oxygen mixtures at 150" C and atmospheric pressure- 69
82. Limits of flammability of dimethyl ether-carbon dioxide-air and dimethyl ether-nitrogen-air mixtures at
25" C and atmospheric pressure- - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - _ - --- - 69
83. Limits of flammabiljty of diethyl ether-carbon dioxide-air and diethyl ether-nitrogen-air mixtures a t 25"
C and atmowheric pressure _ _ _ _ _ _ _ - - _ _ - . . . . . . . . . . . . . . . . . . . . . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - --_- - - 69
84. Limits of flammability of diethyl ether-helium-oxygen and diethyl ether-nitrous oxide-oxygen mixtures
at 25" C and atmospheric pressure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - -- - - - - -70 ----------
85. Limits of flammability of diethyl ether-nitrous oxide-helium mixtures at 25" C and atmospheric pressure- 70
86. Limits of flammability of methyl formate-carbon dioxide-air and methyl formate-nitrogen-air mixtures- 71
87. Limits of flammability of isobutyl formate-carbon dioxide-air and isobutyl formate-nitrogen-air mixtures. 72
88. Limits of flammability of methyl acetate-carbon dioxide-air and methyl acetate-nitrogen-air mixtures- - 72
89. Effect of temperature on lower limits of flammabilitv of MEK-toluene mixtures in air at atmospheric
p r e s s u r e _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -73 ----
90. Effect of temperature on lower limits of flammability of THF-toluene mixtures in air at atmospheric
p r e s s u r e _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -74 ---
91. Effect of liquid composition on lower limits of flammability of MEK-toluene mixtures in air at 30" and
200" c _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ~ ~ -75 -~~-~-.~~-~~~
92. Effect of liquid composition on lower limits of flammability of THF-toluene mixtures in air a t 30" and
200" c _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76 -----------
93. Limits of flammability of acetone-carbon dioxidsair and acetone-nitrogen-air mixtures- - - - - - - - - - - - - - 77
94. Limits of flammability of methyl ethyl ketone (MEK)-chlorobromomethane (CBM)-air, MEK-carbon
dioxide-air and MEK-nitrogen-air mixtures at 25" C and atmospheric pressure- - - - - - - - - - - - - - - - - - 78
95. Limits of flammability of carbon disulfide-carbon dioxide-air, carbon dioxide-nitrogen-air mixtures a t 25'
c and atmospheric pressure, and carbon disulfide-water vapor-air at 100" C and atmospheric pressure- 79
96. Limits of flammability of hydrogen sulfide-carbon dioxide-air mixtures at 25' C and atmospheric
p r e s s u r e - - - - - _ - _ - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ~ - - - - - - ~ - - - - - ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -79
97. Limits ,of flammability of ethyl mercaptan-F-12-air and ethyl mercaptan-F-22-air mixtures a t atmos-
*
pheric pressure and 27" C- - - - _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ . _ _ - __ 79 _ _ _ _ _ _ _ _
98. Limits of flammability of ammonia, UDMH, MMH, and hydrazine a t atmospheric pressure in saturated
and near-saturated vapor-air mixtures _ _ _ _ _ - -- - - ------------------------ 80
99. Flammable mixture compositions of hydrazine-heptane-air at 125' C and approximately atmospheric
p r e s s n r e - - _ - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -81 -
100. Minimum spontaneous ignition temperatures of liquid hydrazine, MMH, and UDMH a t an initial
temperature sf 25" C in contact with N02*-air mixtures a t 740+ 10 mm Hg as a function of NOZ*
concentration_._________________________------------------------------------------------- 82
101. Minimum spontaneous ignition temperatures of liquid hydrazine a t various initial temperatures in
NO2 *-air mixtures a t 740% 10 mm H g as a function'of NOz* concentration- - - - _ _ - - - - - - - - - - - - - - - - 83
VI CONTENTS

Fig. Page
102. Minimum spontaneous ignition temperatures of liquid MMH a t various initial temperatures in NOz*-
air mixtures a t 740f 10 mm Hg as a function of NO?* concentration _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 84
103. Minimum spontaneous ignition temperatures of liquid UDMH a t various initial temperatures in
NOz*-air mixtures a t 740 f10 mm Hg as a function of NOz* concentration- - - - _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ 85
104. Minimum spontaneous ignition temperatures of 0.05 cc of liquid UDMH in He-02-N02* atmospheres
a t 1 atmosphere for various He/Oz ratios_ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - -86 -------i
U
105. Minimum spontaneous ignition temperatures of 0.05 cc of liquid UDMH in NOz*-air mixtures a t 15
and 45 psia as a function of NOz* concentration _ _ - _ _ _ _ - - - _ _ - _ - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _87 __--~---
106. Minimum spontaneous ignition temperatures of vaporized UDMH-air mixtures in contact with 100
pct NOz* a t 25' C and 740f10 mm Hg as a function of UDMH concentration in air_------------ 87
107. Limits of flammability of diborane-ethaneair mixtures a t laboratory temperatures and 300 mm Hg
initial p r e s s u r e _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88
108. ASTM distillation curves for, A, aviation gasoline, grade 100/130; B, aviation gasoline, grade 115/145;
C,
~- aviation jet fuel, grade JP-1; D , aviation jet fuel, grade JP-3; and, E, aviation jet fuel, grade
JP-4_________-___------------r----------------------------------------- 88
109. Limits of flammability of aviation gasoline, grades 11 5/145 vapor-carbon dioxideair and 115/145
vapor-nitrogen-air, a t 27O C and atmospheric pressure _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88
110. Limits of flammability of JP-4 vapor-carbon dioxideair and JP-4 vapor-nitrogen-air mixtures a t 27' C
and atmospheric pressure_-_____c---------------------------------------------------------- 88
11 1. Limits of flammability of hydrogen-carbon dioxide-air and hydrogen-nitrogen-air mixtures a t 25' C
and atmospheric p r e s s u r e _ _ _ _ _ _ _ , - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89
112. Limits of flammability of Hz-NO-N20 a t approximately 28' C and 1 atmosphere _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 90
113. Limits of flammability of HrN20-air a t approximately 28' C and 1 atmosphere _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 91
114. Limits of flammability of Hz-NO-ait a t approximately 28' C and 1 atmosphere . . . . . . . . . . . . . . . . . . . . . 92
115. Rate of vaporization of liquid hydrogen from paraffin in a 2.8-inch Dewar flask: Initial liquid depth-
6.7 i n c h e s _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ - _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93
116. Theoretical liquid regression rates following spillage of liquid hydrogen onto, A , an average soil; B,moist
sandy soil. and C, dry sandy soil- _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - -93 -----------
117. Theoretical decrease in liquid hydrogen level following spillage onto, A, dry sandy soil; B, moist sandy
soi1;and C, an average s o i l _ - - _ - , - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 94
118. Extent of flammable mixtures and height of visible cloud formed after rapid s illage of 3 liters of liquid
hydrogen on a dry macadam surface in a quiescent air atmosphere a t 15' _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
119. Motion picture sequence of visible clouds and flames resulting from rapid spillage of 7.8 liters of liquid
8 94
hydrogen on a gravel surface a t 18' C _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - -95 ------------
120. Maximum flame height and width produced by ignition of vapor-air mixtures formed by sudden spil-
lage of 2.8 to 89 liters of liquid hydrogen _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ -96 -----------
121. Burning rates of liquid hydrogen and of liquid methane a t the boiling points in 6-inch-Pyrex Dewar
f l a s k s _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -96 -----------
122. Variation in minimum autoignition temperature with pressure of commercial phosphate ester and
mineral oil lubricants in air in a 450-cc-stainless steel bomb _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 98 __
123. Logarithm of initjal pressure-ATT ratio of seven fluids in air for various reciprocal temperatures- - - - - - 99
124. Variation in T,/T, of air with V,/ Vf and with P,/P, in an adiabatic compression process-- - - - - - - - - - - - 100
125. Variation in air temperature with Pf/P, in an adiabatic compression process for five initial air tem-
p e r a t u r e s _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - ~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -101
------
126. Limits of flammability of carbon monoxidecarbon dioxide-air and carbon monoxide-nitrogen-air
mixtures a t atmospheric pressure and 26' C _ _ _ _ _ _ _ _ _ _ _ - - _ _ - _ - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - 102
127. Lower limits of flammability of NPN vapor-air mixtures over the pressure range from 0 to 1,000 psig
a t 75', 125', 150' and 170' C - _ _ _ - - - - - - - - _ - - - - - - - _ - _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~ - - - - - - - 102
128. Flammable NPN vapor-air mixtures formed over the pressure range from 0 to 1,000 psig a t 50' and
125' C _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - ~ - ~ - - - - - - - - - - - - - - - - ~ ~ ~ - - - - - - - - - 103 ---------~-
129. Variation of explosion pressure following spontaneous ignition with NPN concentration- - - - _ _ _ _ _ _ _ - - 104
130. Minimum spontaneous ignition and decomposition temperatures of n-propyl nitrate in air as a func-
tion of p r e s s u r e _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -104
131. Flammability of trichloroethylene-air mixtures .____ - - -- - - --- - -- - - --- - -- -- -- ------ - -- -- --- ------ - 105

TABLES

Page
17
21
.24
25
27
28 i'
48
52
52
53 .
60

.
comms M

Page
12. Properties of selected alicyclic hydrocarbons- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64
13. Properties of selected simple alcohols _ _ _ _ _ - ------ -- -------- --_ _ --- ------------------ -------- - 67
14. Properties of selected ethers_-- _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - 70 -----------
15. Properties of selected esters_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - - - - - - - - - - - - - - - 71 ----------
16. Properties of selected aldehydes and ketones _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - -73 --------
rn 17. Properties of selected sulfur compounds- . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 74_ _ _ _ _ _ _ _
18. Properties of selected fuels and fuel blends _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - -77 ------------
19. Limits of flammability of ammonia at room temperature and near atmospheric pressure- - - - - - - - - - - _ _ - 78
20. Autoignition temperature values of various fuels in air a t 1 atmosphere _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 88
- 21. Limits of flammability of hydrogen in various oxidants a t 25' C and atmospheric pressure_-- - - - - - - - - -
A-1. Summary of limits of flammability, lower temperature limits, and minimum autoignition temperatures
of individual gases and vapors in air at atmospheric pressure- - - - - - - - - - - - - _ _ - - - - - - - - - - - - - - - - - - -
89
114
FLAMMABILITY CHARACTERISTICS OF COM-
BUSTIBLE GASES AND VAPORS
by
Michael G.Zabetakis

Abstract
HIS is a summary of the available limit of flammability, autoignition,
T and burning-rate data for more than 200 combustible gases and vapors
in air and other oxidants, as well as of empirical rules and graphs that
can be used to predict similar data for thousands of other combustibles under
a variety of environmental conditions. Spec$c data are presented on the
paraffinic, unsaturated, aromatic, and alicyclic hydrocarbons, alcohols, ethers,
aldehydes, ketones, and sulfur compounds, and an assortment of fuels, fuel
blends, hydraulic fluids, engine oils, and miscellaneous combustible gases and
vapors.
Introduction
Prevention of unwanted fires and gas explosion disasters requires a
knowledge of flammability characteristics (limits of flammability, ignition
requirements, and burning rates) of pertinent combustible gases and vapors
likely to be encountered under various conditions of use (or misuse). Available
data may not always be adequate for use in a particular application since they
may have been obtained a t a bower temperature and pressure than is encountered
in practice. For example, the quantity of air that is required to decrease the
combustible vapor concentration to a safe level in a particular process carried
out at 200 "C should be based on flammability data obtained a t this temperature.
When these are not available, suitable approximations can be made to permit a
realistic evaluation of the hazards associated with the process being considered ;
such approximations can serve as the basis for designing suitable safety devices
for the protection of personnel and equipment.
The purpose of this bulletin is to present a general review of the subject
of flammability, and to supply select experimental data and empirical rules on
the flammability characteristics of various families of combustible gases and
vapors in air and other oxidizing atmospheres. It contains what are believed
to be the latest and most reliable data for more than 200 combustibles of
interest to those concerned with the prevention of disastrous gas explosions.
I n addition, the empirical rules and graphs presented here can be used t o
predict similar data for other combustibles under a variety of conditions.
This bulletin supplements Bureau bulletins and other publications (158).
Basic knowledge of combustion is desirable for a thorough understanding
of the material, which can be found in numerous publications (69, 199, 202).
Therefore, only those aspects required for an understanding of flammability
are considered here; even these are considered from a fairly elementary
viewpoint.
1 Physical chemist, project coordinator, Qas Explos!ons, Explosives Research Center, Bureau of Mines, Pittsburgh, Pa.
a Italicized numbers in parentheses refer to Items ~nthe bibliography at the end of this report.
Work on manuscript completed May 1964.
1
2 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

DEFINITIONS AND THEORY


LIMITS OF F'LAMMABILITY
A combustible gas-air mixture can be burned Limits of
over a wide range of concentrations-when flammability
either subjected to elevated temperatures or
exposed to a catalytic surface a t ordinary ?-
temperatures. However, homogeneous com-
bustible gas-air mixtures are flammable, that is,
they can propagate flame freely within a
limited range of compositions. For exam le,
trace amounts of methane in air can be realily
oxidized on a heated surface, but a flame will
propagate from an ignition source at ambient
temperatures and pressures only if the sur-
rounding mixture contains a t least 5 but less
than 15 volume-percent methane. The more
dilute mixture is known as the lower limit, or
combustible-lean limit, mixture; the more .2l I I I I 1 1 I I
concentrated mixture is known as the upper 2 4 6 8 IO 12 14 16 18
limit, or combustible-rich limit, mixture. I n METHANE, volume-percent
practice, the limits of flammability of a par-
ticular system of gases are affected by the FIGURE1.-Ignitibility Curve and Limits of Flam-
temperature, pressure, direction of flame propa- mability for Methane-Air Mixtures at Atmospheric
Pressure and 26' C.
gation, gravitational field strength, and sur-
roundings. The limits are obtained experi-
mentally by determining the limiting mixture ignition of methane-air mixtures (75). For
compositions between flammable and non- example, a 0.2-millijoule (mj) spark is inade-
flammable mixtures (244). That is, quate to ignite even a stoichiometric mixture at
atmospheric pressure and 26' C; a 1-mj spark
LT.p= 1/2[c,n+ cl ,I, (1) can ignite mixtures containing between 6 and
11.5 volume-percent methane, etc. Such limit-
and
uT.P= 1/2[cgf+ clnl, (2) mixture compositions that depend on the igni-
tion source strength may be defined as limits of
where LT,pand UT,pare the lower and upper ignitibility or more simply ignitibility limits;
limits of flammability, respectively, at a speci- they are thus indicative of the igniting ability
fied temperature and pressure, Cg. and C,, are of the energy source. Limit mixtures that are
the greatest and least concentrations of fuel in essentially independent of the ignition source
oxidant that are nonflammable, and C,, and strength and that give a measure of the ability
Cg,are the least and greatest concentrations of of a flame to propagate away from the ignition
fuel in oxidant that are flammable. The rate source may be defined as limits of flammability.
a t which a flame propagates through a flam- Considerably greater s ark energies are required
mable mixture depends on a number of factors
including temperature, pressure, and mixture
P
to establish limits o flammability than are
required for limits of ignitibility (218); further,
composition. It is a minimum at the limits of more energy is usually required to establish the
flammability and a maximum at near stoichio- upper limit than is required to establish the
metric mixtures (130). lower limit. I n general, when the source
The Bureau of Mines has adopted a standard strength is adequate, mixtures just outside the
apparatus for limit-of -flammability determina- range of flammable compositions yield flame
tions (40). Originally designed for use at ca s when ignited. These flame caps propagate
atmospheric pressure and room temperature,
it was later modified for use at reduced pres-
8
o y a short distance from the ignition source
in a uniform mixture. The reason for this
sures by incorporating a spark-gap ignitor in may be seen in figure 2 which shows the effect of
the base of the 2-inch, glass, flame-propagation temperature on limits of flammability a t a
tube. This modification introduced a difficulty constant initial pressure. As the temperature
that was not immediately apparent, as the is increased, the lower limit decreases and the
spark energy was not always adequate for use in upper limit increases. Thus, since a localized
limit-of-flammability determinations. Figure 1 energy source elevates the temperature of
illustrates the effect of mixture composition on nearby gases, even a nonflammable mixture can
the electrical spark energy requircrnents for propagate flame a short distance from the
DEFINITIONS AND THEORY 3

Soturated vapor-
limits of flammability has been questioned.
t
z
upper
limit
After a thorough study, Linnett and Simpson
concluded that while fundamental limits may
?
a
exist there is no experimental evidence to
u indicate that such limits have been measured
? t- (132). In a more recent .publication, Mullins
z Auto-
w reached the same conclusion (154). Accord-
V ignition
z ingly, the limits of flammability obtained in an
8 apparatus of suitable size and with a satis-
c

-IF---
1 -,
factory ignition source should not be termed
W
1 I
m
t-
fundamental or absolute limits until the exist-
u)
3 Lower
limit
ence of such limits has been established.
However, as long as experimentally determined
r limit
limits are obtained under conditions similar to
8 I I
I
I
I
I
! those found in practice, they may be used to
design installations that are safe and to assess
potential gas-explosion hazards.
TEMPERATURE- Industrially, heterogeneous single-phase (gas)
FIQURE2.-Effect of Temperature on Limits of and multi-phase (gas, liquid, and solid) flam-
Flammability of a Combustible Vapor in Air a t a mable mixtures are probably even. more impor-
Constant Initial Pressure. tant than homogeneous gas mixtures. Un-
fortunately, our knowledge of such mixtures
source. That is, a nonflammable mixture (for is rather limited. It is important to recognize,
example, composition-temperature point A, however, that heterogeneous mixtures can
fig. 2) may become flammable for a time, if its ignite at concentrations that would normally
temperature is elevated sufficiently (composi- be nonflammable if the mixture were homoge-
tion-temperature point B ) . neous. For example, 1 liter of methane can
Flammable mixtures considered in figure 2 form a flammable mixture with air near the top
fall in one of three regions. The first is left of of a 100-liter container, although a nonflam-
the saturated vapor-air mixtures curve, in the mable (1.O volume-percent) mixture would
region labeled Mist. Such mixtures consist result if complete mixing occurred at room
of droplets suspended in a vapor-air mixture; temperature. This is an important concept,
they are discussed in greater detail in the section since layering can occur with any combustible
on formation of flammable mixtures. The second gas or vapor in both stationary and flowing
lies along the curve for saturated vapor-air mixtures. Roberts, Pursall, and Sellers (176-
mixtures; the last and most common region lies 180) have presented an excellent series of review
to the right of this curve. Compositions in the articles on the layering and dispersion of
second and third regions make up the saturated methane in coal mines.
and unsaturated flammable mixtures of a The subject of flammable sprays, mists, and
combustible-oxidant system a t a specified foams is well-documented ( 5 , 18, 22, 27, 76,
pressure. 205, 215, 245). Again, where such hetero-
In practice, complications may arise when geneous mixtures exist, flame propagation can
flame propagation and flammability limit deter- occur a t so-called average concentratlons well
minations are made in small tubes. Since heat below the lower limit of flammability (86);
is transferred to the tube walls from the flame thus, the term average may be meaningless
front by radiation, conduction, and convection, when used to define mixture composition in
a flame may be uenched by the surrounding heterogeneous systems.
P
walls. According y, limit determinations must
be made in apparatus of such a size that wall IGNITION
quenching is minimized. A 2-inch-ID vertical
tube is suitable for use with the paraffin Lewis and von Elbe (130). Mullins (153,154),
hydrocarbons (methane, ethane, etc.) a t at- and Belles and Swett (156) have prepared
mospheric pressure and room temperature. excellent reviews of the processes associated
However, such a tube is neither satisfactory with spark-ignition and spontaneous-ignition
under these conditions for many halogenated of a flammable mixture. I n general, many
i and other compounds nor for p a r a f i hydro- flammable mixtures can be ignited by sparks
carbons at very low temperatures and pressures having a relatively small energy content (1 to
(197, 244). 100 mj) but a large power density (greater
Because of the manv daculties associated than 1 megawatt/cm3). However, when the
with choosing suitable apparatus, it is not source energy is diffuse, as in a sheet discharge,
surprising to find that the very existence of the even the total energy requirements for ignition
4 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

may be extremely large (79, 86, 85, 123, 181, 195" C; another equation must be used for
228). There is still much to be learned in this data at higher temperatures. The solid lines
field, however, since electrical discharges are in figure 4 define an 8 C" band that includes
not normally as well defined m practice as the experimental points in the temperature
they are in the laboratory. range from 170" to 195" C.
When a flammable mixture is heated to an
elevated temperature, a reaction is initiated that FORMATION O F FLAMMABLE
may proceed with sufficient rapidity to ignite MIXTURES
the mixture. The time that elapses between the
instant the mixture temperature is raised and I n practice, heterogeneous mixtures are
that in which a flame appears is loosely called always formed when two gases or vapors are
the time lag or time delay before ignition. In first brought together. Before discussing the
general, this time delay decreases as the tem- formation of such mixtures in detail, a simpli-
perature increases. According to Semenov fied mixer such as that shown in figure 5 will be
(193), these quantities are related by the considered briefly. This mixer consists of
expression chambers 1 and 2 containing gases A and B ,
0.22E respectively; chamber 2, which contains a
log r=- T - k B 1 (3) stirrer, is separated from chamber 1 and piston
3 by a partition with a small hole, H. At time
t o , a force F applied to piston 3 drives gas A
where is the time delay before ignition in
into chamber 2 at a constant rate. If gas A
seconds; E is an apparent activation energy for
the rate controlling reaction in calories per is distributed instantaneously throughout cham-
mole; T is the absolute temperature, expressed ber 2 as soon as it passes through E-I., a compo-
in degrees, Kelvin; and B is a constant. Two sition diagram such as that given in figure 6
types of ignition temperature data are found in results; the (uniform) piston motion starts a t
t o and stops a t tF. However, if a time interval
the current literature. In the first, the effect of
temperature on time delay is considered for de- At is required to distribute a samll volume from
chamber 1 throughout chamber 2, then at any
lays of less than l second (127,153). Such data
are applicable to systems in which the contact instant between t o and tp. + At, a variety of
mixture compositions exists in chamber 2.
time between the heated surface and a flowing
flammable mixture is very short; they are not This situation is represented schematically in
satisfactory when the contact time is indefinite. figure 7. The interval of time during which
Further, equation (3) is of little help, because heterogeneous gas mixtures would exist in the
it gives only the time delay for a range of tem- second case is determined in part by the rate
peratures at which autoignition occurs; if the at which gas A is added to chamber 2, by the
temperature is reduced sufficiently, ignition does size of the tw:, chambers, and by the efficiency
not occur. From the standpoint of safety, it of the stirrer.
is the lowest temperature at which ignition can I n practice, flammable mixtures may form
occur that is of interest. This is called the either by accident or design. When they are
minimum spontaneous-ignition, or autoignition, formed by accident, it is usually desirable to
temperature (AIT) and is determined in a uni- reduce the combustible concentration quickly
formly heated apparatus that is sufficiently by adding enough air or inert gas to produce
large to minimize wall quenching effects (194, nonflammable mixtures. Under certain con-
237). Figures 3 and 4 illustrate typical auto- ditions, it may be possible to increase the com-
ignition-temperature data. I n figure 3 the bustible concentration so as to produce a
minimum autoignition-temperature or AIT nonflammable mixture. Such procedures are
value for n-propyl nitrate is 170" C at an discussed in greater detail in the following
initial pressure of 1,000 psig (643). Data in section.
this figure may be used to construct a log Flammable mixtures are encountered in
1 production of many chemicals and in certain
versus - plot such as that in figure 4. Such physical operations. These include gasfreeing
T a tank containing a combustible gas (232),
graphs illustrate the applicability of equation drying plastic-wire coating, and recovering
(3) to autoignition temperature data. The solvent from a solvent-air mixture. When
equation of the broken line in figure 4 is layering can occur, as in drying operations, it
is not enough to add air at such a rate that the
(4) overall mixture composition is below the lower
limit of flammability (assuming that uniform
mixtures result). Special precautions must be
In this specific case, equation (4) is applicable taken to assure the rapid formation of non-
only in the temperature range from 170" to flammable mixtures (235). When a batch
DEFINITIONS A N D THEORY

Sample
A vol, cc
v 0.50
0 0.75
A
+ 1.00
x 1.50
Y)
0 0 1.75
C
0 2.00
280- o 2.25
s A 2.50
z- v 2.75
0 240- A 3.00
b 3.25
z
9
w 200-
a
0
LL Region of
% - ou toignit ion
> I60
a
J
W
0
120-
w
-
I

80 -

40 t -
T

FIGURE
3.-Time Delay Before Ignition of NPN in Air a t 1,000 Psig in the Temperature Range From
150" to 210" C . (1-33 apparatus; type-347, stainless steel test chamber.)

process is involved, an added precaution must tures that are initially above the upper limit of
be taken; a constituent a t a partial pressure flammability may become flammable. A simi-
near its vapor pressure value may condense lar effect must be considered when mixtures are
when it is momentarily compressed by addition sampled with equipment that is cooler than
of other gases or vapors. Accordingly, mix- the original sample; if vapor condenses in the
6 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

TEMPERATURE, OC
210 200 190 I80 I70
60C I1
I " I ' ' I ' 1 ~AIT
I I

40C

cn
U
c 20c
0
0
Q)
cn
f
0
-
I- IO(
5- 8C
w
tx 6(
0
LL
w
m 4(
>
a
J
w
0
w 2(
-
5
t-

I(
t
X I I I I

f I 1 I I I I I I
2 0

FIGURE
4.-Logarithm of Time Delay Before Ignition of NPN in Air a t 1,000 Psig Initial Pressure.
(Data from figure 3.)

sampling line, the test sample will not yield mists and sprays (particle sizes below 10 mi-
accurate data. A flammable mixture sampled crons), the combustible concentration a t the
in this manner may appear to be nonflammable lower limit is about the same as that in uniform
and thus create a hazardous situation (236). vapor-air mixtures (17, 18, 22, 24, 76, 245).
A flammable mixture can also form a t tem- However, as the droplet diameter increases, the
peratures below the flash point of the liquid lower limit appears to decrease. I n studying
combustible either if the latter is sprayed into this problem, Burgoyne found that coarse drop-
the air, or if a mist or foam forms. With fine lets tend to fall towards the flame front in an
DEFINITIONS AND THEORY 7

FdqZJl Chamber I Chamber 2


0

1 50
>
0
100

75
-0

-25

-50
5

3
9
2

E
Q- 25 -75 y-
v)
v)
U
w o -100s
Figure 5.-Simplified mixer. I I I I

FIGURE
5.-Simplified Mixer.

7.-Composition of Gas in Chamber 2 , Figure


FIGURE
5 (Delayed Mixing).

of fine droplets and vapors (24). With sprays,


the motion of the droplets also affects the limit
composition, so that the resultant behavior is

575
rather complex. The effect of mist and spray

2,
0I
21 0 ,
100
droplet size on the apparent lower limit is illus-
trated in figure 8. Kerosine vapor and mist
data were obtained by Zabetakis and Rosen
(245); tetralin mist data, by Burgoyne and
6 'f
Cohen (24); kerosine spray data, by Anson
ELAPSED TIME
(5) ; and the methylene bistearamide data, by
FIGURE
6.-Com osition of Gas in Chamber 2, Figure Browning, Tyler, and G a l l (18).
5 8nstantaneous Mixing). Flammable mist-vapor-air mixtures ma
occur as the foam on a flammable liquid c o l
upward propagating flame, and as a result the lapses. Thus, when ignited, many foams can
concentration at the flame front actually ap- propagate flame. Bartkowiak, Lambiris, and
proaches the value found in lower limit mixtures Zabetakis found that the pressure rise AP pro-
100
-
------ Stoichiometric
~~ /
.w
mixture (decane.air) JZ
.06 ,s
3 L Kerosine spray $ . w
\
W B
V
.05 g '5
0 0 %
% %
E .k
2
E G

rI
.04
i V
0
I-
a 40
E Methylene
l-
Z bistearamide spray
w
0
z
0
0
20
--a
-- ,Tntralin mist

160
DROPLET DIAMETER, microns

FIQURE
%-Variation in Lower Limits of Flammability of Various Combustibles in Air as a Function of Droplet
TI i arneter.
8 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

duced in an enclosure by the complete combus- enriched air at reduced pressures (615). Air
tion of a layer of foam of thickness h, is propor- can become oxygen-enriched as the pressure is
tional t o h, and inversely proportional to ha, reduced, because oxygen is more soluble than
the height of the air space above the liquid nitrogen in most liquids (83). Thus the pres-
before foaming (7). That is ence of foams on combustible liquids are a po-
tential explosion hazard.
h A flammable foam can also form on nonflam-
APccL. (5)
ha mable liquid if the foam is generated by a flam-
mable gas mixture instead of air. Burgoyne
Pressures in excess of 30 psi were produced by and Steel, who studied this problem, found that
the ignition of foams in small containers. the flammability of methane-air mixtures in
Thomas found that an additional hazard water-base foams was affected by both the wet-
could arise from production of foams by oxygen- ness of the foam and the bubble size (28).
PRESENTATION OF DATA
Limit-of-flammability data that have been Wit,h either type of presentation, addition of
obtained a t a specified temperature and pressure methane, oxvgen, or nitrogen to a particular
with a particular combustible-oxidant-inert mixture results in formation of a series of mix-
system may be presented on either a triangular tures that fall along the line between the com-
or a rectangular plot. For example, figure 9 position point (for example, M1 in figures 9 and
shows a triangular fhmrntibihty diagram for 10) and the vertices of the bounding triangle.
the system methane-oxygen-nitrogen. This For example, addition of methane (+CH4) to
method of presentation is frequently used mixture M1 yields initially all mixture com-
because all mixture components are included positions between M1 and C (100 pct CH,).
in the diagram. However, as the sum of all After a homogeneous mixture is produced, a
mixture compositions a t any point on the tri- new mixture composition point,. such as M2, is
angular plot is constant (100 pct) the diagram obtained. Similarly, if oxygen is added (SO2)
can be simplified by use of a rectangular plot to the mixture represented by point M1, all
(244). For example, the flammable area of compositions between M1 and 0 (100 pct 0,)
figure 9 may be presented as illustrated in are obtained initially; if nitrogen is added, all
figure 10. As noted, the oxygen concentration compositions between M1 and N (100 pct Nz)
a t any point is obtained by subtracting the are obtained initially. If more than one gas is
methane and nitrogen concentrations a t the added to A41, for example, methane and oxy-
point of interest from 100 as follows: gen, the resultant composition point may be
Pct 0,=100 pct-pct CH4-pct N,. (6) obtained by considering that the mixing process

FIGURE
9.-Flammability Diagram for the System Methan+Oxpgen-Nitrogen a t Atmospheric Pressure and 2 6 O C.
9
761-928 0-65-2
10 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

O/o O2=IOO%-% CH4-% N2

NITROGEN, volume-percent
FIGURE
10.-Flammability Diagram for the System Methane-Oxygen-Nitrogen a t Atmospheric Pressure and 2 6 O C.
(Data from fig. 9).

occurs in two steps. First, t,he methane is added composition point (for example,M1 in figures 9 and
to M1 and the gases are mixed thoroughly to 10) shifts away from the vertices C , 0, and N
give M2. Oxygen is then added to M2 with along the extensions to t,he lines M1-C, M1
mixing to give a new (flammable) mixture, M3. -0 and M1-N, indicated in figures 9 and 10
If the methane and oxygen were added to a by the minus signs. The h a 1 composition is
k e d volume a t constant pressure, some of M1 determined by the percentage of each component,
and then of M2 would escape and mix with the removed from the initial mixture.
surrounding atmosphere. In many instances Mixtures with constant oxygen-to-nitrogen
this is an important consideration because the ratio (as in air), are obtained in figures 9 and 10
resulting mixtures may be flammable. For by joining the apex, C , with the appropriate
example, even if an inert gas is added to a mixture composition along the baseline, ON.
constant-volume tank filled with methane, Thus, the Air line, CA, (fig. 10) is formed by
flammable mixtures can form outside the tank joining C with the mixture A (21 percent O2
as the displaced methane escapes into the f 7 9 percent Nz). Using this latter point, A,
atmosphere. If the methane is not dissipated one can readily determine the mixture composi-
quickly, a dangerous situation can arise. tions that are formed when mixture M1 is
When a mixture component is removed by displaced from an enclosure and mixed with air.
condensation or absorption, the corresponding Initially, all mixture compositions between M1
PRESENTATION O F DATA 11
and A would form. Since these would pass - % combustible
through the flammable mixture zone, a hazard- ,% a i r 100 % vapor -% inert

ous condition would be created. Similarly, if


pure combustible CH, were dumped into the
atmosphere (air), all mixtures between C and A
would form. These would include the flam-
mable mixtures along CA so that a hazardous
condition would again be created, unless the
combustible were dissipated quickly.
Mixtures with constant oxidant content are
obtained by constructing straight lines parallel
to zero oxidant line; such mixtures also have a
constant combustible-plus-inert content. One
particular constant oxidant line is of special
importance-the minimum constant oxidant
line that is tangent to the flammability diagram
or, in some cases, the one that passes through
the extreme upper-limit-of-flammability value.
This line gives the minimum oxidant (air,
oxygen, chlorine, etc.) concentration needed to FIGURE
11.-Effect
I N E R T , volume- percent -
of Initial Temperature on Limits
support combustion of a particular combustible of Flammability of a Combustible Vapor-Inert-Air
at a specified temperature and pressure. In System a t Atmospheric Pressure.
figures 9 and 10, the tangent line gives the 9
minimum oxygen value (Min 02,12 volume- '7 air = 100 - 7- J P 4 vapor
percent) required for flame propagation through 8-
methane-oxygen-nitrogen mixtures at 26' C c
C
and 1 atmosphere. w 7-
Another important construction line is that Y
W
which gives the maximum nonflammable com- a
I 6-
bustible-to-inert ratio (critical C/N). Mixtures 0

along and below this line form nonflammable E,


mixtures upon addition of oxidant. The critical 5 5-
C/N ratio is the slope of the tangent line from
>
-
the origin (Figs. 9 and lo), 100 percent oxidant,
to the lean side of the flammable mixtures
5a 4-
a
curve. The reciprocal of this slope gives the > 3-
minimum ratio of inert-to-combustible a t which d-
nonflammable mixtures form upon addition of l
i2 -
oxidant. It is of interest in fire extinguishing. >
An increase in temperature or pressure I - L
usually widens the flammable range of a
particular combustible-oxidant system. The
effect of temperature is shown in figure 11; 0 200 400 600 800
two flammable areas, TI and T,,are defined for
a combustible-inert-oxidant system at constant INITIAL PRESSURE, mrn Hg
pressure. The effect of temperature on the FIGURE 12.-Effect of Initial Pressure on Limits of
limits of flammability of a combustible in a Flammability of JP-4 (Jet Fuel Vapor) in Air a t
specified oxidant was previously shown in 26' C .
figure 2. This type of graph is especially
useful since.it gives the vapor pressure of the downward propagation of flame is used. Since
combustible, the lower and upper temperature TL is the intersection of the lower-limit and
limits of flammability (TI, and Tu) , the flam- vapor-pressure curves, a relationship can be
mable region for a range of temperatures, and developed between TL,or the flash point, and
the autoignition temperature (AIT) . Nearly the constants defining the vapor pressure of a
20 of these graphs were presented by Van combustible liquid. An excellent summary of
Dolah and coworkers for a group of com- such relationships has been presented by Mullins
bustibles used in flight vehicles (618). for simple fuels and fuel blends (154).
The lower temperature limit, TL,is essentially At constant temperature, the flammable
the flash point of a combustible, in which up- range of a combustible in a specified oxidant can
ward pro agation of flame is used; in general, it be represented as in figure 12. Here the flam-
%
is somew at lower than the flash point, in which mable range of JP-4 vapor-air mixtures is given
12 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

r
1

r
2

Pvapor / P

FIGURE
13.-Effect of Temperature and Pressure on Limits of Flammability of a Combustible Vapor in a Specified
Oxidant.

as a function of pressure (241). A more The flammable range is the same as that de-
generalized flammability diagram of a particular picted in figure 2. At constant temperature
combustible-oxidant system can be presented (for example, Tl), the flammable range is
in a three dimensional plot of temperature, pres- bounded by the lower limit curve LIPLl and the
sure, and combustible content-as illustrated upper limit curve UIPul; the broken curve
in figure 13 (244). Here, composition is given PL,Pul represents the low pressure (quenched)
as the ratio of partial pressure of the combustible limit. The flammable range is the same as
vapor, p V A p O R , to the total pressure, P. For any that depicted in figure 12. A similar range is
value of P , the limits of flammability are given defined a t temperatures T,, T,, and T4 which
as a function of the temperature. For example, are less than Tl. However, at T , and T4 the
a t 1 atmosphere (P= 1), the flammable range is upper limit curves intersect the va or pressure
bounded by the lower limit curve LlL2L,L,,
the upper limit curve UlU2;all mixtures along
and f
curves, so that, no upper limits are ound above
U; and Ui. In other words, all compositions
the vapor pressure curve L,U; U, are flammrl.ble. along ULU; and UiL, are flammable. The curve
13

1
-

24 -
+I

m
K -
2
al
a
20 -
-5
0
> -

:
2-
16-
B
I-
z
w
-
0
12 -
a
2 - Nonflammable mixtures
3
!28
7
5:
a
W

c
B 10 20 30 40 50 60 30 ao 90 100
WATER VAPOR, volume-percent
70 100 120 140 150 160 170 180 190 200 210 212
I 1 I I I I I I I 1 I I 1
CORRESPONDING AIR-SATURATION TEMPERATURE. O F .

FIGURE14.-Flammability Diagram for the System Gasoline Vapor-Water Vapor-Air at 70' P' (21" C;) and at
212" F (100' C) and Atmospheric Pressure.

LlPLUiUiU2defines the range of limit mixtures percent-water-vapor point. If water vapor is


which are saturated with fuel vapor. Further, removed by condensation or absorbtion, the
since L, is the saturated lower limit mixture a t composition point will move along the extension
one atmosphere, T4is the flash point. to the line drawn from A to the 100-percent-
Some of the points considered in this and the water-vapor point. The same applies to the
previous section are illustrated in figure 14 other components, air and gasoline, as indicated
(282). This is the flammability diagram for earlier. Moreover, if more than one component
the system gasoline vapor-water vapor-air a t is involved, the final composition point can be
70" F (21" C) and 212" F (100 "C) and atmos- found by considering the effect of each com-
pheric pressure. The air saturation tempera- ponen t separately .
ture, that is, the temperature a t which saturated Figure 14 is of special interest since it can be
air contains the quantity of water given on the used to evaluate the hazards associated with a
water vapor axis, is also included. For precise gas-freeing operation. For example, mixture
work, a much larger graph or an enlargement A represents a saturated gasoline vapor-air-
of the region from 0 to 8 percent gasoline vapor water vapor mixture a t 70" F. A more volatile
and from 0 to 30 percent water vapor would gasoline than the one used here would give a
be used. However, figure 14 is adequate here. saturated mixture with more gasoline vappr
If water vapor is added to a particular mixture and less air in a closed tank; a less volatde
A, all mixture compositions between A and gasoline would give less gasoline vapor and
pure water vapor will form as noted (if the more air. In any event, if a continuous supply
temperature is a t least 212" F), and the com- of air saturated with water vapor is added to a
position point will shift towards the 100- tank containing mixture A, all composltions
14 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE, GASES AND VAPORS

between A and B (air plus water vapor) will be between points along AE and B. Again, as
formed until all the gasoline vapor is flushed the water vapor in these mixtures condenses
from the tank, and mixture B alone remains. outside the tank, the composition of the result-
If steam is used t o flush mixture A from the ant mixtures will shift away from the 100-
tank, all compositions between A and C will percent-water-vapor point, C. The mixture in
form until all the gasoline vapor has been the tank will remain at E unless air is used to
flushed from the tank and only steam remains flush the tank, in which case mixture composi-
(at 212" F or higher). If the tank is permitted tons between E and B will form. Again, if
to cool, the steam will condense and air will be the water vapor within the tank condenses, the
drawn into the tank giving mixtures along mixture composition will shift away from C.
C-B. A t 70" F, only air plus a small amount In any event, at this temperature (175" I?), the
of water vapor will remain.
If hot water and water vapor a t 175" F are addition of air to mixture E will lead to forma-
used to flush mixture A from the tank, the tion of flammable mixtures. Thus, mixture A
mixture composition can only shift along A C to cannot be flushed from a tank without forming
E. Mixtures between A and E that are flushed flammable mixtures, unless steam or some other
from the tank mix with air to give mixtures inert vapor or gas is used.
DEFLAGRATION AND DETONATION PROCESSES
Once a flammable mixture is ignited, the weight of the burned gases, and Tbis the final
resulting flame, if not extinguished, will either (adiabatic) temperature of the products. With
attach itself to the ignition source or propagate other enclosures, or with noncentral ignition,
from it. If it propa ates from the source, the the flame front is disturbed by the walls before
propagation rate wifi be either subsonic (de- combustion is completed, so that calculated
flagration) or supersonic (detonation) relative pressure cannot be expected to approximate
to the unburned gas. If it is subsonic, the pres- actual pressure. Even with spherical enclosures,
sure will equalize at the speed of sound through- the flame front is not actually spherical, so that
out the enclosure in which combustion is taking the walls tend to disturb the flame before com-
place so that the pressure drop across the flame bustion is com lete (118, 130). A graph of hhe
(reaction) front will be relatively small. If the P
pressure deveoped by the combustion of a
rate is supersonic, the rate of pressure equaliza- stoichiometric methane-sir mixture (central
tion will be less than the propagation rate and ignition) in a 19.7 cm diameter, 9-liter cylinder
there will be an appreciable pressure drop across is given in figure 15. The calculated pressure
the flame front. Moreover, with most com- for a 9-liter sphere is included for comparison;
bustible-air mixtures, at ordinary temperatures, K in equation ( 7 ) was evaluated from the
the ratio of the eak-to-initial pressure within erimental curve at 70 milliseconds. The
the enclosure w!i seldom exceed about 8 : l in z x u l a t e d curve follows the experimental curve
the former, but may be more than 40: 1 in the closely about 75 milliseconds, when the latter
latter case. The pressure buildup is especially curve. has a break. This suggests that the
great when detonation follows a large pressure flame front was affected by the cylinder walls
rise due to deflagration. The distance required in such a way that the rate of pressure rise
for a deflagration to transit to a detonation decreased, and the experimental curve fell below
depends on the flammable mixture, temperature, the calculated curve. Further, since the com-
pressure, the enclosure, and the ignition source. bustion gases were being cooled, the maximum
With a sufficiently powerful ignition sourbe,
detonation may occur immediately upon igni-
tion, even in the open. However, the ignition
energy required to initiate a detonation is
usually many orders of magnitude greater than
that required to initiate a deflagration (32, 249).

DEFLAGRATION
Where a deflagration occurs in a spherical
enclosure of volume Vwith central ignition, the
a proximate pressure rise AP a t any instant t
f
a ter ignition is given by the expressions:

2333
AP=Kp,F IP,, (7)
and

where K is a constant;& is the burning velocity,


P, is the initial pressure, P, is the maximum
pressure, Tl is the initial temperature, n1 is the 0 40 80 120 I io
number of moles of gas in the initial mixture, ELAPSED TIME, milliseconds
nbis the number of moles of gas in the burned
gases,z, is the average molecular weight of the FIQURE
15.-Pressure Produced by Ignition of a 9.6
Volume-Percent Methane-Air Mixture in a 9-Liter
initid mixture, a b is the average molecular .
Cylinder--(Experimental)
15
16 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

pressure fell below the calculated value. The Wolfson and Dunn have developed generalized
minimum elapsed time (in milliseconds) re- charts that simplify the operations involved in
quired to reach the maximum pressure appears obtaining the pressure ratio as well as the den-
to be about 75 Uv for the paraffin hydrocarbons sity and temperature/molecular weight ratios
and fuel blends such as gasoline; V is the across the detonation wave and the energy
volume in cubic feet in this case. release in the detonation wave.
Many investigators have measured and cal-
culated detonation and reflected pressures
DETONATION resulting from detonation waves (54, 67, 204).
Figure 16 from the data of Stoner and Bleakney
Wolfson and Dunn (52, 230) have expressed (204) gives the detonation velocity, the static
the pressure ratio P2fPl across a detonation or detonation pressure, and the reflected pres-
front as sure developed by a detonation wave propa-
gating through hydrogen-oxy en mixtures at
(9) atmospheric pressure and 18' . 8
where -y2 is the specific heat ratio of the burned BLAST PRESSURE
gases, y1 is the specific heat ratio of the initial
mixture, and M I is the Mach number of the The pressures produced by a deflagration or
detonation wave with respect to the initial a detonation are often sufficient to demolish an
mixture. MI is given in terms of the tempera- enclosure (reactor, building, etc.) . As noted, a
tures T and molecular weights W of the initial deflagration can produce pressure rises in excess
and final m i x t u r e s by t h e expression: of 8:1, and pressure rises of 40:l (reflected
pressure) can accompany a detonation. As
(riMi2+1)2 -
YlM?
-( 7 2 + 1)'T~wi.
~zTiW2
(10)
ordinary structures can be demolished by pres-
sure differentials of 2 or 3 psi, it is not surprising

3,500 I I I I I 1 150

P, (theoretical), 45

40
3,000
35

30
0
Q,

< 2,500 25 ,E
0
E
1- 20 la-
15
2,000
io

1,500
20 30 40 50 60 70 80 90
H2 ,volume - percent
FIGURE 16.-Detonation Velocity, V;Static Pressure, P.; and Reflected Pressure, P , , Developed by a Detonation
Wave Propagating Through Hydrogen-Oxygen Mixtures in a Cylindrical Tube a t Atmospheric Pressure and
18' C.
DEFLAGRATION AND DETONATION PROCESSES 17
that even reinforced concrete structures have must be taken to protect the personnel and
been completely demolished by explosions of equipment from blast and missiles. Browne,
near-limit flammable mixtures. Hileman, and Weger (16) have reviewed the
Jacobs and coworkers have studied the dam- design criteria for suitable barricades. Other
age potential of detonation waves in great detail authors have considered the design of suitable
(91, 170). They have considered the principles laboratories and structures to prevent frag-
involved in rupturing of pipes and vessels by ment damage to surrounding areas (44, 174,
detonations and the relevance of engineering 205, 220).
and metallurgical data to explosions. More
recently, Randall and Ginsburg (171) have in- TABLE1.-Conditions of failure of peak over-
vestigated burstin of tubular specimens a t pressure-sensitive elements (217)
f
ordinary and re uced temperatures. They
found that the detonation pressure required to Approx-
burst such specimens was, in general, slightly imate
higher than the corresponding static-bursting incident
pressure. Ductility of the test specimen ap- Structural element Failure blast
over-
peared to have little effect on the bursting pressure
pressure, but ductility increased the strength (Psi)
of pipes containing notches or other stress
raisers. Glass windows, large Usually shattering, 0. 5-1. 0
When a detonation causes an enclosure to and small. occasional frame
fail, a shock wave may propagate outward a t a failure.
rate determined by characteristics of the Corrugated asbestos Shattering. 1. 0-2. 0
medium through which it is transmitted, and siding.
Corrugated steel or Connection failure, 1. 0-2. 0
the available energy. If the shock velocity, V , aluminum panel- followed by buck-
is known, the resulting overpressure, (P- P o ) , ing. ling.
is given by the expression (204) Wood siding panels, Usually failure oc- 1. 0-2. 0
standard house curs a t main con-
construction. nections, allowing
P-Po=Po [-lr-][;-l]l (11) a whole panel to
7-1 be blown in.
Concrete or cinder- Shattering of the 2. 0-3. 0
where y is the ratio of specific heats, and a is the block wall panels, wall.
velocity of sound in the medium through which 8 or 12 inches
the shock wave passes. The approximate thick (not rein-
dama e potential can be assessed from the data forced).
Brick wall panel, 8 Shearing and flexure 7. 0-8. 0
in tab7e 1 (217). or 1 2 inches thick failures.
In conducting experiments in which blast (not reinforced).
pressures may be generated, special precautions
PREVENTIVE MEASURES
INERTING
I n principle, a gas explosion hazard can be i

eliminated by removing either all flammable

I Unprotected
mixtures or all ignition sources (23) 240).
However, this is not always practical, as many
industrial operations require the presence of
flammable mixtures, and actual or potential W
ignition sources. Accordingly special pre- a
cautions must be taken to minimize the damage 3
v,
that would result if a n accidental ignition were v)
to occur. One such precaution involves the W
a
use of explosive actuators which attempt to a
add inert material a t such a rate that an
explosive reaction is quenched before structural

-
damage occurs (70, 72). Figure 17 shows how
the pressure varies with and without such
protection. I n the latter case, the pressure
rise is approximately a cubic function of time, ELAPSED TIME
as noted earlier. I n the former case, inert is
added when the pressure or the rate of pressure FIGURE17.-Pressure Variation Following Ignition of
a Flammable Mixture in Unprotected and Protected
rise exceeds a predetermined value. This Enclosures.
occurs a t the time t i in figure 17 when the
explosive actuators function to add the inert.
As noted, the pressure increases momentarily where k is the thermal conductivity of the gas;
above the value found in the unprotected m is the mesh width; This the mean bulk tem-
case and then falls rapidly as the combustion perature of the flame gases through the arrestor;
reaction is quenched by the inert. T ois the initial temperature of the arrestor; Q is
the heat lost by unit area of flame; 2, is the
FLAME ARRESTORS AND RELIEF thickness of the flame propagating at the burn-
DIAPHRAGMS ing velocity, S; d is the diameter of an aperture;
A is the area of a hole in unit area of the
Inert atmospheres must be used when not arrestor face; and t is the arrestor thickness.
even a small explosive reaction can be tolerated. Equations (12) and (13) can be used to
However, when the ignition of a flammable determine the mesh width or aperture diam-
mixture would create little hazard if the burning eter needed to stop a flame having a particular
mixture were vented, flame arrestors and relief approach velocity. I n practice, application of
diaphragms could be used effectively. The these equations assumes a knowledge of the
design of such systems is determined by the flame speed in the system of interest. Some
size and strength of the confining vessels, ducts, useful data have been made available by
etc. Palmer and Rasbash and Rogowski (172, 173),
I n recent studies of the efficiency of wire as well as by Jost (118) and Lewis and von Elbe
gauze and perforated block arrestors (161, IS,%'), (130).
Palmer found the velocity of approach of the Tube bundles also may be used in place of
flame to be the major factor in determining wire screens. Scott found that these permit
whether flame passed through an arrestor. For increased aperture diameters for a given ap-
these two types of arrestors, he found the proach velocity (196).
critical approach velocity to be I n practice, it may be desirable to install
pressure relief vents'to limit damage to duct
v'= 1.75k(Th- To) systems where flame may propagate. Rasbash
mo~gQ/x, )
and Rogowski (173) found that with propane-
and and pentane-air mixtures, the maximum pres-
sure PM (pounds per square inch) developed in
9.6kA't (Th- To) an open-ended duct, having a cross section of
V= (13)
d2Q&/xo 1 ft2is:
18
PREVENTIVE MEASURES 19
L L and it is thus pro ortional to K. For small
PM=0.07 -1
D
and 6 1 - <48,
D - (14) P
values of K i t was ound that

L P2=K. (1 8)
where -nis the ratio of duct length to diameter.
I
As with ducts, larger pressures were obtained
However, the presence of an obstacle (bend, when obstructions were placed in the oven.
constriction, etc.) in the path of escaping
gases increased the pressure due to resistance
to fluid flow by the obstacle. Location of a
relief vent near the ignition source decreased
the maximum ressure as well as the flame
ap
speed. For v ues of K (cross-section area
of duct/area of vent) greater than 1, these
authors found I
W
U
3
rn
L rn
W
where 2 1 K 1 3 2 , and 6 1 ~ 1 3 0 .To keep the U
(L
pressure a t a minimum either many small
vents or a continuous slot was recommended
rather than a few large vents. I n addition,
vents should be located at positions where
ignition is likely to occur and should open ELAPSED TIME-
before the flame has traveled more than 2 feet.
When possible, relief vents should be used FIGURE18.-Pressure Produced by Ignition of a
Flammable Mixture in a Vented Oven.
with flame arrestors. The vents tend not only
to reduce the pressure within a system following
ignition but also to reduce the flame speed, I n designing explosion reliefs for ovens, Sim-
thus making all arrestors more effective. Un- monds and Cubbage pointed out that (1) the
fortunately, in certain large applications (for reliefs should be constructed in such a way that
example, drying ovens), it is difficult to use they do not form dangerous missiles if an explo-
flame arrestors effectively. In such cases, sion occurs; ( 2 ) the weight of the relief must be
reater reliance must be placed on the proper small so that it opens before the pressure builds
functioning of relief vents. Simmonds and up to a dangerous level; (3) the areas and posi-
Cubbage (42, 43, 195) have investigated the tions of relief openings must be such that the
design of effective vents for industrial ovens. explosion pressure is not excessive; (4) sufficient
They found two peaks in the pressure records free space must be utilized around the oven to
obtained during the venting of cubical ovens
permit satisfactory operation of the relief and
(fig. 18). The first peak, P,;the oven volume, minimize risk of burns to personnel; and (5)
V; the factor, K; and the weight per unit oven doors should be fastened securely so that
area (Ib/ft2) of relief, w, were related as follows they do not open in the event of an explosion.
for a 25 percent town gas 3-air mixture: Burgoyne and Wilson have presented the
P1 V'I3=l.l8kw+ 15 7 . results of an experimental study of pentane
(16) vapor-air explosions in vessels of 60- and 200-
More generally, cubic-foot volume (30). They found the rates
of pressure rise greater than could be predicted
=S,(O.SKw+0.4) ,
PI V1I3 (17) from laminar burning velocity data, so that the
effect of a relief area in lowering the peak
where So is the burning velocity of the mixture pressure was less than expected. All experi-
at the oven temperature. ments were conducted at an initial pressure of
The first pressure ulse was ascribed to the 1 atmosphere. Vent data for use at higher
P
release and motion o the relief vent following
ignition; the second pulse, to continued burn-
initial pressures are summarized in an article
by Block (10); a code for designing pressure
ing at an increased rate. The second pulse relief systems has been proposed in this article.
represents the pressure drop across the vent, Other authors have considered the effects of
temperature and characteristics of the flam-
3 TOMTI gas contained approximately 52 pct hydrogen 17 pct carbon
monoxide, 15 pct methane; the balance \vas other hydr&arbons, 3 pct; mable mixture on vent requirements (14, 35,
nitrogen, 9 pct; carbon dioxide, 3 pct; aud oxygen. 38, 45, 46, 134, 145, 168, 221).
FLAMMABILITY CHARACTERISTICS
The flammability data (limits of flamma- bustible vapor per liter of air a t standard con-
bility, flash point, ignition temperature and ditions, that is, 0' C and 760 mm Hg (0.045 to
burning velocity) of the various chemical fam- 0.050 oz combustible vapor per cubic foot of
ilies exhibit many similarities. Accordingly, air) (247). This is illustrated in figure 19 in
the data presented here are grouped under the which some lower limits of flammability are
various commercially important families, blends, plotted against molecular weight; except for
and miscellaneous combustibles. methane, ethane, and propane all limit values
fall in a band between concentrations of approx-
PARAFFIN HYDROCARBONS imately 45 and 50 mg/lr.
The following expression may be used to
(CnHZn+2) convert from a lower limit L in volume-percent
Limits in Air of vapor in the vapor-air mixture to one in
Lower and upper limits of flammability a t milligrams of combustible, per liter of air at
25' C (or at the temperature noted) and 1 standard conditions:
atmosphere (L25and U25)for many members of L (vol pct)
the paraffin hydrocarbon series are given in L
table 2, together with the molecular weight, M ,
vapor specific gravity, sp gr, stoichiometric
(3
- =

[
[ 100--L (vol pct)] sp vol -
J: (19)
compositlon in air, C,, (appendix B) and heat
of combustion, AHc (183). At room tempera- specific volume being volume of combustible
ture and atmospheric or reduced pressure, the vapor per milligram of combustible. At stand-
lower limits of flammabillty of most of this ard conditions (0' C and 760 mm Hg) this is
series fall in the range from 45 to 50 mg com- about 22.414/1,OOOM, where M is the molecular

FIGURE19.-Effect of Molecular Weight on Lower Limits of Flammability of Paraffin Hydrocarbons a t 25' C.


20
FLAMMABILITY CHARACTERISTICS 21
TABLE
2.-Properties of paraffin hydrocarbons
-
Lower limit in air I Upper limit in air

I c,1
Combustible Formula
I M in air
(vol pct)
Lu
(vol &
PCt) c.1

-_I_

16.04 0.55 9.48 191.8 5.0 0.53


30.07 1.04 5.65 341.3 3.0 .53
44.09 1.52 4.02 488.5 2.1 .52
58.12 2. 01 3.12 635.4 1.8 .58
72.15 2. 49 2.55 782.0 1.4 .55
86.17 2.98 2.16 928.9 1.2 .56
loo.20 3.46 1.87 1075.8 1.05 .56
114.23 3.94 1.65 1m. 8 .95 .58
128.25 4.43 1.47 1369.7 1.85 .58
142.28 4.91 1.33 1516.6 2.75 .56
156.30 5.40 1. 22 1663.6 .68 .56
170.33 5.843 1. 12 1810.5 .60 .54
184.36 6.37 1. 04 1957.4 .55 .53
198.38 6.85 .97 2101.3 .50 .52
212.41 7.33 .90 2251.2 .46 .51
226.44 7.82 .85 2398.2 .43 .51
-
1 t=430 c. 5' C at Explosives Res. Center,
1 Calculated value extrapolated to 2
,t=630C. Federal Bureau of Mines.
* t=86' C.

weight of the combustible. Since L (vol ct) Combining this equation with equation (21),
of most members of this series is much less t an 1 we have
100 percent, the lower limit can be expressed L250(mg/l) ~ 4 mg/l,
8 (27)
as
for paraffin hydrocarbons, except methane,
ethane, and propane. Substitution of this
value into equation (20) gives
At any specified temperature, the ratio of
the lower limit to the amount of combustible 107
Lz5O(v0lpct) =-
needed for complete combustion, C,,,also is M'
approximately constant. This was first noted
by Jones (95) and later by Lloyd ( I S S ) , who The following expression may be used to
found that for paraffin hydrocarbons at about convert a lower limit value in volume-percent
25O c, to a fuel-air (weight) ratio:
z0.55c8t.
&?EO (21)
For the complete combustion of the paraffin
hydrocarbons, we have:
The reciprocal expression gives the air-fuel
Cn&+2+ (1.5n+0.5)0~-vnCO~+(n+ 1)H20, (weight) ratio:
(22)
so that in air * (30)
100
C - vol pct, (23)
"-1+4.773 (1.5n-kO.5) As noted, the lower limits given in figure 19
were determined at room temperature and at-
where 4.773 is the reciprocal of 0.2095, the mospheric or reduced pressure. Lower limits
molar concentration of oxygen in dry air. The vary with temperature as shown for methane in
values of C,, (appendix B) are included in table figure 20. The limit values obtained with up-
2. By weight these become ward propagation of flame (21) fall fairly close
to a straight line that passes through the lower
1,000[12.01n+1.008(2~n+2)]mg, (24) limit value a t 25' C and the flame temperature
est= 22.414)<4.773( 1.5n-i-0.5) 1 (1 225' C). This is in accordance with the
or white criterion that the flame temperature is
constant at the lower limit (222). The data
C,t=9.34 [14.03n+2.02]
1.5nf0.5 -.1
mg (25) obtained by White with downward propagation
of flame fall along a line parallel to the line
through the limit values obtained with upward
propagation. Taking the value 1,300' C as
22 FLAMMABILITY CNARACTERISTICS OF COMBUSTIBLE, GASES AND VAPORS

6 I I I
% air = loo%-% methane

5
Flammable mixtures
hVapor pressure
w
=
al 4
curve Downward propagation of flame
2
al

E
:
-=I

9 3
W
z
a
I
L
r 2

0
-200 0 200 400 600 800 1,000 1,200 1,400
TEMPERATURE, O C
2O.-Effect of Temperature on Lower Limit of Flammability of Methane in Air at Atmospheric Pressure.
FIQTJRE

the approximate flame temperature for the plot of Lt/L2,0against the temperature (fig. 23,
araffin hydrocarbon series (55), and using the solid line).
Ewer limit values at room temperature in table These data are also correlated fairly well with
2, the limits of the first 10 paraffin hydrocar- the modified Burgess-Wheeler Law suggested
bons are represented as in figures 21 and 22. by Zabetakis, Lambiris, and Scott (242):
Figure 21 gives the lower limits in volume-per-
cent and figure 22 in milligrams per liter. By
weight, the lower limits of most members of
this series again fall in a fairly narrow band
(higher hydrocarbons region). Individual where t is the temperature in O C and AH, is the
adiabatic flame temperatures can be determined net heat of combustion in kilocalories per mole.
for lower limit mixtures using the data in table Then,
2 and appendix C (55).
The straight lines of figures 21 and 22 are --
Lzso-1-L250.
Lt 075
AHc (t-25). (34)
given by:
... Substituting the value 1,040 for LZ5.AHcob-
L2.50
Lt=Lzp- (t-25O), (31) tained by Spakowski ( d o l ) , we have
(1,300-25)
. ,
or L
2=1-0.000721 (t-25),
LZS (35)

which is also given in figure 23 for a limited


They are described in more general terms by a temperature range with the broken line.
FLAMMABILITY CHARACTERISTICS

Flammable mixtures

-200 0 200 400 600 800 1,000 1,200 1,400


TEMPERATURE, C
FIQURE
21.-Effect of Temperature on Lower Limits of Flammability of 10 Paraffin Hydrocarbons in Air at
Atmospheric Pressure.

Only the lower limit a t 25' C and atmospheric flames (87, 88), the upper limit also increases
pressure is needed to use figure 23. For exam- linearly with temperature. The effect of
ple, assuming a constant flame temperature, the temperature appears to be fair1 well correlated
ratio LJL,,. at 600' C is 0.55. The calculated by the modified Burgess-Wheeger law:
lower limit of methane a t 600' C therefore is
5.0X0.55, or 2.75 volume-percent. The same
value can be obtained directly from figure 21.
From the modified Burgess-W heeler Law curve,
Lt/L2,.=0.585 a t 600' C, so that LBwO=2.92 If we assume that the heat release a t the
volume-percen t . limit is equal to that a t the lower
Limit-of-flammability measurements are com-
plicated by surface and, vapor-phase reactions
that occur a t temperatures above the auto-' --
", -1+0.000721(t-25'). (37)
ignition temperature. For example, Burgoyne UZC
and Hirsch (25) have shown that methane-&
mixtures containing up to 5 percent methane A plot of U,/U2,.against temperature (fig. 24)
burn readily a t 1,000' C. Experiments were was used to compare recent experimental values
conducted with mixtures containing as little as of Rolingson and coworkers (182) for methane-
0.5 percent methane; figure 20 predicts that a air mixtures a t 15 psig with those predicted by
flame would not propagate through such a the modified Burgess-Wheeler law. The experi-
mixture. mental and calculated upper limits are given in
Flammability experiments at elevated tem- table 3 together with the difference, U,,,,-
peratures indicate that in the absence of cool U,,,,,. I n each case, the difference is less than
24

60

50

40

7
30
-4

20

10

TEMPERATURE, O C
FIGURE22.-Effect of Temperature on Lower Limits of Flammability of 10 Paraffin Hydrocarbons in Air a t
Atmospheric Pressure by Weight.

4 percent of the experimental value, which is point. The lower temperature limits of paraffin
approximately within the limit of experimental hydrocarbon at atmospheric pressure are given
error. Earlier experiments of White (222) a t in table 4.
temperatures to 400' C, with downward flame
propagation, also are represented quite ade- TABLE3.-UpperJEammability. limits, 27,of
quately by equation (37). For example, White methane-air mixtures at 15 psig
found that the upper limit of pentane in air
(downward propagation) increased linearly from
4.50 volume-percent a t about 17' C to 5.35
volume-percent a t 300' C. The ratio of 5.35:
4.50 is 1.17, which compares quite well with I I I
Uao:!U250 -1.20 obtained from figure 24. 15. 5 15. 5 0
Given the vapor pressure curve and the lower 16. 3 16. 4 .I
limit of flammability, the lower temperature 17. 0 17. 5 .5
limit or approximate flash point of a combustible 17. 9 18. 6 .7
can be calculated from either equation (32) or
(35) (218). Approximate flash points were
obtained previously, using only the vapor
pressure curve and the lower limit at ordinary Moderate changes in pressure do not ordi-
or elevated tem eratures (154). The values narily affect the limits of flammability of the
obtained with t7lis procedure are somewhat paraffins in air, as shown in figure 25 for pen-
low because the lower limit a t any temperature tane, hexane, and heptane in air (241) in a
above the flash point is less than a t the flash range from 75 to 760 mm Hg. The lower limits
FLAMMABILITY CHARACTERISTICS 25
TABLE
4.-Lower temperature limits and autoignition temperatures of paraffinhydrocarbons at
atmospheric pressure

Autoignition temperature
Lower temDerature limit
In air I
I n air I In oxygen

"C

- 187
- 130
"F

- 305
-202
OF

999
959
_ _
Ref. ! 1
_ _
O C
- ~
O F
Ref.

- 102 - 152 87 1
- 72 - 96 I 405 761
-81 - 114 864
- 48 - 54 496
-26 - 15 433
-4 25 433
13 56 iimjl 220 428
31 88 (ikij 206 403
46 115 (169) 208 406
74 165 (169) 204 399
126 259 (9 205 401

1 Caculated value.

.8 -

.6 -

.4 -

.2- _.

-200 0 200 400 600 800 1,000 1,200 1,400


TEMPERATURE,OC
FIGURE23.-Effect of Temperature on Lt/La60Ratio of Pkaffin Hydrocarbons in Air a t Atmospheric Pressure.
761-928 0-65-3
26 FLAMMABlT.,ITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

Neither expression is applicable when cool


flames are obtained. Substitution of equation
(21) for L,, into equation (39) gives

U2,.=4.8 c. (40)
The limits of flammability of natural gas
(85-95 pct methane and 15-5 pct ethane)
have been determined over an extended pres-
sure range by Jones and coworkers (78, 105).
They are given in figure 26 for pressures from
1 to 680 atmospheres (10,000 psig). An
analysis of these data shows the limits vary
linearly with the logarithm of the initial
pressure. That is,
L (vol pct)=4.9-0.71 log P (atm), (41)
FIQURE24.-Effect of Temperature on U,/U,so Ratio and
of Paraffin Hydrocarbons in Air a t Atmospheric
Pressure in the Absence of Cool Flames.
U (vol pct)=14.1+20.4 log P (atm), (42)
coincide, but the upper limits, by weight, with a standard error of estimate of 0.53 vol
increase with increasing molecular weight. pct for L and 1.51 vol pct for U.
By volume, a t atmospheric pressure and 25' Although the limits of flammability are not
C, Spakowski (201) found that the upper and affected significantly by moderate changes in
lower limits were related by the expression: pressure, the temperature limits are ressure
U2,.=7.1L~;66. (38)
P
dependent. As the total pressure is owered,
the partial pressure of the combustible must
also be lowered to maintain a constant com-
However, the data presented here are correlated bustible concentration. The effect of pressure
more precisely by a somewhat simpler expres- on the lower temperature limit of the normal
sion: paraffins pentane, hexane, heptane, and octane
U250=6.5&To,. (39) in air, for pressures from 0.2 to 2 atmospheres,

I I I I I I I
Heptane
A
\ A

-
I
rim- Y

11

-
Flammable mixtures

0 100 200 300 400 500 600 700 800


INITIAL PRESSURE, mm Hg
FIQURE
25.-Effect of Pressure on Limits of Flammability of Pentane, Hexane, and Heptane in Air a t 26' C.
FLAMMABILITY CHARACTERISTICS 27

I I I I I

% air = loo%-% natural gas

Flammable mixtures

a
Ej 2 0 -
2
Z

lot
v V 0
-
I I I I I I I I

INITIAL PRESSURE, atmospheres


FIQURE
26.-Effect of Pressure on Limits of Flammability of Natural Gas in Air at 28' C.

is shown in figure 27. The tem erature limits TABLE


5.-Limits of$ammability of methane in
P
were c-alculated from the L,,, va ues, the vapor
pressure curves, and the data of figure 23.
chlorine
(volume-percent)

Limits in Other Atmospheres Temperature, O C


Pressure, Limits
Limits of flammability of some para5n hy-
drocarbons have been determined in oxygen,
chlorine, and oxides of nitrogen, as well as in
Psig
25 I 100 I 200

mixtures of air and various inerts. The lower


limits in oxygen and in a wide variety of
oxygen-nitrogen mixtures are essentially the
same as those in air a t the same temperature
and pressure (fig. 10). Limit-of-flammability
measurements by Bartkowiak and Zabetakis
for methane and ethane in chlorine a t 1, 7.8,
and 14.6 atmospheres, ranging from 25' to 200'
C, are summarized in tables 5 and 6 (8). atmosphere with which the combustible is
Coward and Jones (40) have presented mixed. The composition of a point on such a
waphically the limits of flammability of the first
b. diagram, except one that represents only com-
six members of the paraffin series in air con- bustible and air, cannot be read directly.
taining various inerts, based on a representa- Instead, one must determine the composition
tion found useful in some mining applications of the atmosphere, add the combustible con-
and treating inert gas or vapor as part of the tent, and then compute the total mixture com-
28 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

Unfortunately, the methane-methyl bromide-

401---1 air data were obtained in a 176-inch tube.


Although satisfactory for methane and other
hydrocarbons, this tube is apparently not
satisfactory for many of the halogenated hydro-
carbons. Thus a recent industrial explosion .
involving methyl bromide prompted Hill to
reconsider the flammability of methyl bromide
in air (84). He found that methyl bromide was
not only flammable in air but that it formed
flammable mixtures at 1 atmosphere with a
wider variety of concentrations than Jones had
reported (96). This would suggest that there
is no justification for the assumption that
Jones' flammability data for methyl bromide
were influenced by the presence of mercury
vapor (196). Hill's limit values at atmospheric
pressure are included in figure 28 and are used
to form the approximate, broken, flammability
curves for the methane-methyl bromide-air
system.
Data of Moran and Bertschy for pentane-
perfluoropropane-air, pentane-sulfur hexafluo-
ride-air and pentane-perfluoromethane-air mix-
tures are included in figure 32 (147). Data by
Burgoyne and Williams-Leir for hexane-methyl
bromide-air and hexane-Freon-12 (F-12;
0.2 0.4 0.6 1 2 CF2Cl,)-air mixtures have been included in
PRESSURE, atmospheres figure 33. These data were all obtained in
1%-inch-diameter tubes. An investigation of
FIGURE 27.-Effect of Pressure on Lower Temperature flammability of hexane-methyl bromide-air
Limits of Flammability of Pentane, Hexane, Heptane, mixtures in a 4-inch tube indicated that an in-
and Octane in Air.
crease in tube size (from 176-inches to 4-inches-
ID) resulted in a narrowing of the flammable
TABLE
6.-.Limits of jlammability of ethane i n range; the upper limit decreased from 7.5 to
chlorine 5.7 volume-percent n-hexane vapor in air while
the lower limit remained constant. The
(volume-percent) amount of methyl bromide required for extinc-
I I tion decreased from 7.05 volume-percent in the
Temperature, C 1Ji-inch tube to 6.0 volume-percent in the 4-
Pressure,
Psig
Limits

~
25 1 1
~
100
_
200
_
inch tube. However, again this is not in line
with the results obtained by Hill with methyl
bromide-air
_ _ mixtures (84). Accordingly, while
the data obtained in approximately 2-inch tubes
were used to construct figure 33, the Hill data,
obtained in a larger apparatus, are also used to
form the approximate, broken, flammability
curves for the hexane-methyl bromide-air
system.
The limits of flammability diagrams for the
system n-heptane-water vapor-air a t 100' and
position. This has been done for methane 200" C (fig. 34) show the effects of temperature
through hexane (figs. 28-33). Compositions on a system that produces both normal and
are determined directly from the abscissas (inert cool flames at atmospheric pressure (192). In-
concentration) and ordinates (combustible con- terestingly enough, the minimum oxygen re-
centration) ; the air in any mixture is the differ- quirement for flame propagation (Min 0,) a t
ence between 100 percent and the sum of inert 200" C is the same for the cool and normal
and combustible. Data of Burgoyne and flame regions in this instance. Further, the
Williams-Leir for methane-methyl bromide decrease in minimum oxygen requirements
(MeBr)-air and methane-carbon tetrachloride-
4 Trade names are used for identification only; this does not imply
air mixtures are included in figure 28 (29). endorsement by the Bureau of Mines.
FLAMMABILITY CHARACTERISTICS 29

16 I I I
% air = loo%-% methane-% inert

14

12

.w

?
s 10
a
8E
-0
3
8
>
W'
Z
a
I
z 6
H

0 10 20 30 40 50
ADDED INERT, volume-percent
FIGURE
ZS.-Limits of Flammability of Various Methane-Inert Gas-Air Mixtures at 25' C and Atmospheric
Pressure.

(from 13.5f0.3 volume-percent a t 100' C to extinction (peak values) a t 25' C and atmos-
1 2 . 8 ~ t 0 . 3volume-percent at 200' C) is within pheric pressure are about 28 and 42 volume-
the range predicted by the modified Burgess- percent, respectively. The ratio of these values
Wheeler law (equation 35 .and fig. 23). How- is approximately inversely proportional to the
ever, the available data are too meager a t ratio of their heat capacities a t the temperature
present to permit a realistic evaluation of the a t which combustion occurs. Accordingly,
validity of this law. generalized flammability diagrams of the type
Inspection of the limit-of-flammability curves given in figure 35 can be constructed for the
in figures 28 to 33 reveals that escept for higher hydrocarbons, ignoring the presence of
methane and ethane, the minimum amounts of cool flames. Such diagrams do not appear to
carbon dioxide and nitrogen required for flame be applicable to the halogenated hydrocarbons
30 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

14 I I I - 1
% air = loo%-% ethane-% inert

12

10
w
c
Q)
2
& 8
-
7
E
0
>
wi
5 6
I
t;
4

0 10 20 30 40 50
ADDED INERT, volume-percent
FIGURE
29.-Limits of Flammability of Ethane-Carbon Dioxide-Air and Ethane-Nitrogen-Air Mixtures at 2 5 O C
and Atmospheric Pressure.

since these materials tend t,o decompose even Similar data are given for ethane-carbon
in flames of limit-mixture composition and, as dioxide-air (fig. 37) and ethane-nitrogen-air
noted, may themselves propagate flame. Cole- (fig. 38) (121), and for propane-carbon dioxide-
man (37) has found that the ratios of the peak air (fig. 39) and propane-nitrogen-air (fig. 40)
values of a halogenated hydrocarbon are not (122). Minimum oxygen requirements for
constant but are proportional to the heats of flame propagation (min 0,) through natural
combustion of the combustibles to which the gas-nitrogen-air, ethane-nitrogen-air, and pro-
halogenated hydrocarbon is added. pane-nitrogen-air a t atmospheric and elevated
Few data are available for the effects of pressures and 26 O C are summarized in figure 41.
pressure on the limits of flammability of com- The minimum 0, values in volume-percent
bustible-inert-air mixtures. One such set of are related to pressure as follows:
data is summarized in fi ure 36, which gives
the limits of flammabfity of natural gas for natural gas:
(85 pct methanef15 pct ethane) nitrogen-air I
a t 26' C and 0, 500, 1,000 and 2,000 psig (105). Min. 02=13.98- 1.68 log P; (43)
FLAMMABILITY CHARACTERISTICS 31
10, 1 I I I

\ % air = loo%-% propane-% inert

1 I I I I
0 10 20 30 40 50
ADDED INERT, volume-percent
FIGURE30.-Limits of Flammability of Propane-Carbon Dioxide-Air and Propane-Nitrogen-Air Mixtures at 25' C
and Atmospheric Pressure.
for ethane: mixture containing 80 volume-percent methane,
Min. 02=12.60-1.36 log P; and 15 volume-percent ethane and 5 volume-percent
(44) propane has a lower limit in air a t 25' C and
for propane: atmospheric pressure of:
Min. 02=13.29-1.52 log P; (45) L25"=go loo
15 5 =4.3 vol pct. (47)
where P is the initial pressure in psia.
The lower limit of flammability of any
-+-+-
5.0 3.0 2.1
mixture of the paraffin hydrocarbons can be
calculated by Le Chatelier's law (40, 129, 235) : Liquid mixtures can be treated in the same way
if the relative escaping tendencies of the various
components are known. Since the paraffin
hydrocarbons obey Raoult's law (143), the
partial pressure of each component can be
calculated as follows:
where C, and Lt are the percentage composition
and lower limit, respectively, of the it" com-
bustible in the mixture. For example, a where p i is the vapor pressure of the ithcom-
~

32 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

10 I I I I
% air = loo%-% butane-% inert

CI
C
Q)

$ 6
Q

-
3 Flammable
0
>

$ 4
a
I-
3
m

0 10 20 30 40 50
ADDED INERT, volume-percent
FIQURE31.-Limits of Flammability of Butane-Carbon Dioxide-Air and Butane-Nitrogen-Air Mixtures a t 2 5 O C
and Atmospheric Pressure.

ponent in the blend, p , is the vapor pressure Ashman and Buchler ( 6 ) , and Kuchta, Lam-
of the pure com onent and N , is its mole biris, and Zabetakis (127). These are not
7
fraction in the so ution. This procedure has
been used to calculate the lower temperature
normally used for safety purposes, unless there
is some assurance that the contact time of
limits of decane-dodecane blends in air (fig. 42). . combustible and air is less than the ignition
The vapor pressures of decane and dodecane delay a t the temperature of the hot zone. The
and the calculated low temperature limits are minimum autoignition temperature (AIT) is
given by solid lines and four experimental usually the quantity of interest in safety work,
values by circles. especially when combustible and air can remain
in contact for an indefinite period.
Autoignition Some AIT values for paraffin hydrocarbons in
air obtained by Setcbkin in a 1-liter spherical
Two types of autoignition data are obtained Pyrex flask (194) and by Zabetakis, Furno, and
depending upon whether the objective is to Jones in a 200 cc Pyrex Erlenmeyer flask
cause or to prevent the ignition of a combustible (237) are given in table 4. Interestingly
in air. The first type are usually obtained at enough, experiments conducted in these and
high temperatures, where the ignition delay is other flasks generally indicate that flask shape
relatively short. Typical of these are the data and size are important in determining the AIT.
of Mullins (153),Brokaw and Jackson (15, 90), The AIT data obtained in the 200 cc flask may
FLAMMABILITY CHARACTERISTICS 33

8 I I I I
( % air = loo%-% n-pentane-% inert

CJ
K
Q,
2
a 5
Q

-
3
E)
0
>
E- 4
B
P
W
z
2
z
3
W
4
C

I I I I
0 10 20 30 40 50
ADDED INERT, volume-percent
FIGURE32.-Limits of Flammability of Various n-Pentanednert Gas-Air Mixtures at 25' C and Atmospheric
Pressure.
34 F L A M M A B I L I T Y CHARACTERISTICS O F C O M B U S T I B L E GASES AND VAPORS

I I
% air = loo%-% n-hexane-% inert

-c,
c
a,
2
a,
n
!i
-
3
0
>
E-
2
a
>
w
Z
a
X
w
\ I
\
I
6
\ /

a
\ \
\ \
\ \
0 10 20 30 40 50
ADDED INERT, volume-percent
FIGURE
33.-Limits of Flammability of Various n-Hexane-Inert Gas-Air Mixtures a t 25' C and Atmospheric
Pressure.
FLAMMABILITY CHARACTERISTICS 35

25 1
\
\
\
\
\
20 - \
\
\
Y 2 O 0 "

15 -
\
\
Cool flame \
\
10
- \
\

5
Normal flame

I/ Csf
I I I I I

WATER VAPO R, vol ume-percent


FIGURE
34.-Limits of Flammability of n-Heptane-Water Vapor-Air Mixtures a t 100' and 200' C and Atmospheric
Pressure.
36 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

I I I I
% air = loo%-% combustible-% inert

mixtures \ \

10 20 30 40 50
ADDED INERT, volume-percent
35.-Approximate Limits of Flammability of Higher Paraffin Hydrocarbons (CnH2n+2,n 2 5 ) in Carbon
FIGURE
Dioxide-Air and Nitrogen-Air Mixtures a t 25O C and Atmospheric Pressure.
FLAMMABILITY CHARACTERISTICS 37

-
3
0
> 32- -
cn-

-
Flammable
-

0 8 16 24 32 40 48 56 64
ADDED NITROGEN, volume-percent
FIGURE
36.-Effect of Pressure on Limits of Flammability of Natural Gas-Nitrogen-& Mixtures at 26' C.
38 FLAMMABSITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

56
% air = loo%-% ethane-% C02
48

40
+
c
a
2
a
Q 32
-
3
E
0
>
p 24
a
I
L
16 -

0 8 16 24 32 40 48 56
I
CARBON DIOXIDE, volume-percent
FIGURE37.-Effect of Pressure on Limits of Flammability of Ethane-Carbon Dioxide-Air Mixtures a t 26' C.
FLAMMABILITY CHARACTERISTICS 39

5E I
I I I ' \
air = loo%-% ethane-% N2

4E

4c
-w
S
Q) 900 psig
2
& 32
E"
-
3
,500 psig
0
>
W-
24
Z
a
'
I
16

0 8' 16 24 32 40 48 56
I
ADDED NITROGEN, volume-percent I

FIQURE
38.-Effect of Pressure on Limits of Flammability of Ethane-Nitrogen-Air Mixtures at 26' C.
~

40 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

I I I
% air = loo%-% propane-% C02

32

24

16

0 8 16 24 32 40 48
CARBON DIOXIDE, volume-percent
FIGURE39.-Effect of Pressure on Limits of Flammability of Propane-Carbon Dioxide-Air Mixtures.
FLAMMABILITY CHARACTERISTICS 41
~

% air = loo%-% propane-% N2

___~

I I I 1 I I I I
0 8 16 24 32 40 48 56
ADDED NITROGEN, volume-percent
40.-Eff ect of Pressure on Limits of Flammability of Propane-Nitrogen-Air Mixtures.
FIQURE

be correlated with molecular structure by length as abscissa (fig. 43). The data fall into
plotting them against the average carbon chain two regions-a high-temperature region in
length defined as which the AIT is greater than 400' C and a
low temperature region in which the AIT is less
than 300' C. These regions coincide with those
of Mulcahy who found that oxidation proceeds
by one of two diferent mechanisms (I&'), and
by Frank, Blackham, and Swarts (60). The
where gt is the number of possible chains each AIT values of combustibles in the first region
containing Ni carbon atoms and M is the num- are normally much more sensitive to the oxy-
ber of methyl (-CH3) groups. For example, gen concentration of the oxidizing atmosphere
n-nonane and 2,2,3,3-tetramethyl pentane each and to the spray injection pressure than are the
have 9 carbon atoms, but the former has 2 combustibles in the second region. Unfortu-
methyl groups and the latter has 6. The former nately, the available consistent AIT data about
has only one chain of 9 carbon atoms with a the effects of oxygen concentration and. in-
methyl group on each end, and the latter has jection pressure are too meager to permit a
a maximum of 4 chains with 3 carbon atoms, 8 detailed comparison.
chains with 4 carbon atoms, and 3 chains with 5 The physical processes (206) and reactions
carbon atoms. Thus, n-nonane has an average that lead to autoignition are of interest in any
chain length of 9 and 2,2,3,3-tetramethyl detailed study of this ignition process. Salooja
pentane has an average of 3.9. The more highly (184), Terao (207), M e n s , Johnson and Carhart
branched a combustible is, the higher its ( 1 , 2),and others have studied the autoignition
ignition temperature will be. Minimum auto- of various hydrocarbons in an effort to deter-
ignition temperatures of 20 p a r a h s were mine the mechanisms that lead to the ignition
plotted as ordinate against the average chain reaction.

761-928 0-65-4
42 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

2,000

1,000
800
600

.-(TJ 400
m
9.
W-
E
3
*
tn
200
W
t
x
a

100
80
60

40

20

10 A
6
8 10 12 14
OXYGEN, volume-percent
FIGURE
41.-Effect of Pressure on Minimum Ox gen Requirements for Flame Propagation Through Natural Gas-
Nitrogen-Air, Ethane-Nitrogen-Iir, and Propane-Nitrogen-Air Mixtures a t 26" C.

An increase in pressure generally decreases where T i s the AIT at an initial pressure P, and
the AIT of a combustible in a given oxidant. A and B are constants. Accordingly, the AIT
For example, the AIT of a natural gas in air values obtained at atmospheric pressure should
decreased from 530' C at 1 atmosphere t o 240' not be used to assess ignition hazards a t high
C at 610 atmospheres (9,000 psig) (78). The pressures.
AIT's of several hydrocarbons were found to Burning Rate
obey Semenov's equation over a limited pressure
range (248): The burning velocities, S,, of various hydro-
carbons have been measured by numerous in-
-=-+
log P A
I' T
B vestigators in air and other oxidants (68, 131).
At one atmosphere and 26' C, the burning
FLAMMABILITY CHARACTERISTICS 43
TEMPERATURE, O F
32 68 104 140 176 212 248

c,
K
Q)
2
9 10 1.32 a
E
1.05
E Calculated- .79 _3
LLi- 5 P
CE .53 rr'
3
in
u,
-39 2
w
E
a -26
w
a 1
m
-
a 1 .13 $
> 3
m
2
.5 8
~~

0 20 40 60 80 1OOfiO
TEMPERATURE, O C
FIQIJRE
42.-Low-Temperature Limit of Flammability of Decane-Air, Dodecane-Air and Decane-Dodecane-Air
Mixtures (Experimental Points 0).

velocities of paraffin hydrocarbons in air range from 0.2 to 2 atmospheres (fig. 47). The effect
from a few centimeters a second near the limits of temperature is more consistent. For a given
to about 45 cm/sec near the stoichiometric pressure and mixture composition, an increase
mixture composition; much higher values are in temperature raises S,. In general:
obtained with paraffin hydrocarbon-oxygen mix-
tures. Figure 44 gives results obtained by S,=A+BT" (51)
Gibbs and Calcote for four paraffin hydrocar-
bon-air mixtures a t atmospheric pressure and where A and B are constants, T i s the tempera-
room temperature (68). The data are ex- ture and n is a constant for a particular mixture
pressed in terms of the stoichiometric composi-, composition. Dugger, Heimel, and Weast
tion, Cst;burning velocities are given for the (50, 51, 81) obtained a value of 2.0 for n for
composition range from 0.7 to 1.4 Csl. These some of the paraffin hydrocarbons (fig. 48).
authors have presented similar data for com- The burning velocity of the stoichiometric
bustibles at 25' and 100' C. Figure 45 gives methane-air and methane-oxygen mixtures given
results obtained by Singer, Grumer, and Cook in figures 44 and 45 do not agree with the values
for three paraffin hydrocarbon-oxygen mixtures given in figures 46 'to 48 but, in each case, the
at atmospheric pressure and room temperature burning velocity data are internally consistent.
in the range from 0.3 to 1.4 CSl(198). Burning The actual flame speed relative to a fixed
velocities range from a low of 125 cm/sec to a observer may be much greater than S, since
high of 425 cm/sec; these values are consider- the burned gases, if not vented, will expand and
ably greater than those obtained in air. A impart a motion to the flame zone. If detona-
change in either temperature or pressure will tion occurs, the reaction speed increases mark-
alter S, for a particular mixture. For example, edly. For example, figure 49 gives the Kogarko
Agnew and GraifT (3) found that an increase in data on velocities with which a detonation wave
pressure causes S, of stoichiometric methane-air propagates through various methane-air mix-
and propane-air mixtures to decrease in the tures at atmospheric pressure in a 30.5 cm-
pressure range from 0.5 to 20 atmospheres (fig. diameter pipe (125). Similar results have been
46) ; S, of stoichiometric methane-oxygen mix- obtained by Gerstein, Carlson, and Hill at low
tures, however, increased in the pressure range pressures with natural gas-air mixtures (67).
44 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS
550

500

0
0

w- 450
OT
3
I-
d
W

2
W
400
I-
z
0
k
5 350
5
l-
3
a
r
2- 300
-
Z
z
250 - n-Cl6H34
n-C12H 26

200 I
1 3 5 7 9 11 13 15 17
AVERAGE CARBON CHAIN LENGTH, Lo,

FIQURE
43.-Minimum Autoignition Temperatures of Paraffin Hydrocarbons in Air as a Function of Average
Carbon Chain Length.

In each case, powerful initicbtors were required is so great that pressure waves are not sent out
to obtain a detonation in relatively large pipes. ahead of the detonation front. Thus, pressure
The energy requirements for ignition are reduced detectors that are useful in explosion preven-
if oxygen is used as the oxidant in place of air. tion with deflagration waves are useless with
Further, the detonation velocity increases as detonations.
the oxygen content of the atmosphere is in- With liquid fuels, the burning rate depends
creased. Detonation velocities obtained by in part on the rate of vaporization and on the
Morrison for methane, ethane,. propane, butane, pool size. Burgess, Strasser, and Grumer (20)
and hexane in oxygen are given in figure 50 have shown that the liquid regression rate v is
(150); similar data obtained by Wayman and given by
Potter are given in figure 51 for n-heptane- v=v, (1 -e-Kd), (52)
nitrogen-white fuming nitric acid vapors (219).
Of principal interest here is the magnitude of where v, is the value of v in large pools, K is
the detonation velocity; even in air, this velocity a constant, and d is the pool diameter. They
FLAMMABILITY CHARACTERISTICS 45

50

\ ,Ethane

40

V
Q,

YE

0
9
30 /cI Methane

w
>
g
- 2c
z
3
m

1c -

C 1 I I I
0.6 0.8 1 .o 1.2 1.4 1.6
I COMBUSTIBLE, fraction of stoichiometric I

FIGURE
44.-Burning Velocities of Methane-, Ethane-, Propane-, and n-Heptane Vapor-Air Mixtures a t Atmos-
pheric Pressure and Room Temperature.
46 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

500 I I I I I I I

450

400

c3
Z
250
3
m

200

150

100
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
, COMBUSTIBLE CONCENTRATION, fraction of stoichiometric

FIGURE45.-Burning Velocities of Methane-, Ethane-, and Propane-Oxygen Mixtures at Atmospheric Pressure


and Room Temperature.

f
FLAMMABILITY CHARACTERISTICS 47
5c I I I I I I I I

40

s
0

i.
i?
30
0
-I
W
>
Z
20
-
z
LT
3
a
10 .

0 I I I I I 1 I
0.2 0.4 0.6 1 2 4 6 10 20 40
PRESSURE, atmospheres
FIGURE46.-Variation in Burning Velocity of Stoichiometric Methane-Air and Propane-Air Mixtures With
Pressure at 26 C.

expressed v, as: lower limits of flammability of the olefins


(C,HZ,) excluding ethylene fall in the range
net heat of combustion, AH, from 46 to 48 mg combustible vapor per liter
V, =0.0076
(sensibleheat of vaporization, AH,1 of a u (0.046 to 0.048 oz combustible vapor per
cubic foot of air).
cm/min. (53) The effect of temperature on the lower limit
Figure 52 gives a summary of the v, values for of flammability of ethylene in air at atmospheric
a number of combustibles, including several pressure, assuming a constant limit flame
paraffin hydrocarbons (21). Of special signifi- temperature, is shown by the curve labeled
cance here is that A h , / A H , is nearly constant Upward propagation of flame in figure 53.
(about 100) for the paraffin hydrocarbons, so Unfortunately, only downward flame propaga-
that their linear burning rates in large pools tion data are available over an extended tem-
are all about y i cm per minute. perature range (222); these are. included in
figure 53. As in the case of simdar data ob-
tained with methane, these define a straight
UNSATURATED HY,DROCARBONS line parallel to the Constant flame tempera-
ture, Upward propagation of flame line.
Again, the modified Burgess-Wheeler law,
equation (33), gives a variation in lower limit
Limits in Air with temperature that is close to that given by
The molecular weight, specific gravity, and the Constant flame temperature line, so that
other properties of the hydrocarbons consid- either could be used at temperatures below the
ered here are included in table 7 . At room AIT of ethylene (490 C). Moreover, as the
temperature and atmospheric pressure, the limit flame temperatures of olefins are not too
48 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

TABLE
7.-Properties of unsaturated hydrocarbons
I Lower limit in air
--
I upper limit in air
C,! Net A H ,
Combustible in air L Ref. Uas
(vol u
23
(vol pct) mole Ref.
c. 1

Ethylene-.- ___ __ __ __
. . CaH4__..________
28.05 0.97 316.2 2.7 0.41 35 (226) 36 6.5 700
Propylene.- - - - - - - - - - - -. -. C3He___._._._...
42.08 1.45 460.4 2.4 .54 46 (1011 11 2.5 210
Butene-1. -. . ... . - - - - - -. 56.10
C4Hs_ . _ _ _ ___1.94
____ 607.7 1.7 .50 44 (I) ' 9.7 2.9 270
Cia-Butene-Z-.....-. -. .- -. ____________
C4Hs 56.10 1.94 2.9 270
Isobutylene . _ _ _ _ ___-_________
CiHs ____ 56.10 1.94 2.8 260
3-Methyl-butene-1_ _
.._CrHio.
. 70.13
_ . __.._..._. 2.42 3.3 310
__
Propadiene--. .- ....__
1,3-Butadiene. - -

1
- . C3H4__.......40.06
__ __ __
._.
CiHs_ _ _ _54.09
.___
1.38
1.87
4.97
3.67_
___
I-
Figures compiled at Explosive Res. Center, Federal Bureau of Mines.
..

-
......
3.3

3 Calculated value.

800

700

E
600

- 500
Z
CLL
3
m

400

300
0.2 0.4 0.6 1 2 4
PRESSURE, atmospheres

FIGURE47.-Variation in Burning Velocity of Stoi- b


chiometric Methane- and Ethylene-Oxygen Mixtures
With Pressure at 26OC. .
49
200

KEY /

J
0 0 Methane A
aJ 8 Propane
150 0 ntieplane
E
0 A iso-oci:ane
(J?
c-
=s 100
w
>
c3
-
Z
z
/' = i o + 0.000342 r2
5m 50 0

/
0
200 300 400 500 600 700 800
TEMPERATURE. O K
FIGURE
48.-Effect of Temperikure on Burning Velocities of Four Paraffin Hydrocarbons in Air a t Atmospheric
Pressure.
2,000
3,OOC I I I

0
Q)

1,500 2,500
E

cu
s
<
V

E
9 1,000 2
- 2,000
2 0
0
!Zz
s
W
>
0 2

n
500
sz 1,500

2
W
n
A Hexane
0 1,000 A Butane
6 8 10 12 14 0 Propane
METHANE, volume-percent 0 Ethane
0 Methane
FIGURE49.-Detonation Velocities of Methane-Air 500
I I I

grams of amatol explosive. Pipe diameter: 30.5 cm.) COMBUSTIBLE, volume-percent


50 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

s 3 Downward propagation
0 of flame

fl=
E'
Modified Burgess-WheelerLaw
if
G W-
0 z
g 2,000
WFNA . N2
>
--I
W
>
E '
Constant flame temperature
Constant flame temperature
Upward propagation

z
P
-
I
a
z (Mole fraction N2 = 0.5)
0
1,500 0 200 400 600 800 1,000 1,200
n TEMPERATURE, C

FIGURE 53.-Effect of Temperature on Lower Limit of


Flammability of Ethylene in Air a t Atmospheric
1,000 Pressure.
0 5 10 15 20
40 I I I I
n-HEPTANE, mole-percent
% air = loo%-% ethylene-% inert
FIGURE 51.-Detonation Velocities of n-Heptane Vapor
in WFNA (White Fuming Nitric Acid)-Nitrogen
Gas Mixtures a t Atmospheric Pressure and 400' K.

I
-
"
I H2

1.2 -

1.0-

I I 1 I
:. .8 - 0 10 20 30 40
ADDED INERT,volume-percent

,8 .6- FIGURE54.-Limits of Flammability of Ethylene-


Carbon Dioxide-Air and Ethylene-Nitrogen-Air
Mixtures a t Atmospheric Pressure and 26' C.

(100, 101, IO$), (figs. 54-60). The first two


figures are modifications of the limit-of-
flammability diagrams given in (40); the third
is essentially the same as that given in the earlier
publication but includes the experimental
I I I I
points. The other curves were constructed
0
0 50 100 150 200 250 from original, unpublished data obtained at
the Explosives Res. Center, Federal Bureau of
Mines.
FIGURE 52.-Relation Between Liquid-Burning Rate Other limit-of-flammability determinations
(;arge-Pool Diameter) and Ratio of Net Heat of have been made in oxygen and nitrous oxide.
Combustion to Sensible Heat of Vaporization. These data are included in table 8 (40,100, 106).

Limits in Other Atmospheres Autoignition


The limits of flammability of ethylene, propy- There have been few determinations of AIT's
lene, isobutylene, butene-l, 3 methyl butene-l, of the unsaturated hydrocarbons in air or other
and butadiene in various inert-air atmospheres oxidants; the available data (94, 116, 191) are
heve been determined by Jones and coworkers summarized in table 9.
FLAMMABILlTY CHARACTERISTICS 51
I I I
% air = loo%-% propylene-% inert

2 t

0 10 20 30 40 50
ADDED INERT, volume-percent
FIGURE
55.-Limits of Flammability of Propylene-Carbon Dioxide-Air and Propylene-Nitrogen-Air Mixtures at
Atmospheric Pressure and 2 6 O C.

Burning Rate no upper limit of flammability. These com-


bustibles have positive heats of formation,
The burning velocity of ethylene has been AH, (table 10) and would therefore liberate
determined in air, oxygen, and oxygen-nitrogen heat if decomposed to the elements carbon and
atmospheres by numerous investigators (3, 47, hydrogen. Even more heat would be liber-
49, 68, 131). In general, it is higher than the ases with a negative heat of for-
burning velocities of the paraffin hydrocarbons
under the same conditions (fig. 47). Similar
mation- 7
ated if or example, methane-form from the
elements. In practice, a mixture of products
results are to be expected for other unsaturated results upon decomposition of such combusti-
hydrocarbons, a1though the available data are bles. For example, a propagating decompo-
rather meager. sition reaction can be initiated in pure ethylene
Stability in a 2-inch-ID tube at 23" C and pressures as
low as 750 psig, using 2 grams of guncotton.
Many unsaturated hydrocarbon vapors can A reaction can be initiated a t 21" C and pres-
propagate flame in the absence of air a t elevated sures as low as 975 psig with 1 gram of
temperatures and pressures ; that is, they have guncotton. The decomposition products are
52 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

I I I I
% air = loo%-% isobutylene-% inert

Flammable
mixtures rg

1 I I I 1
10 20 30 40 50
ADDED INERT, volume-percent
FIGURE
56.-Limits of Flammability of Isobutylene-Carbon Dioxide-Air and Isobutylene-Nitrogen-Air Mixtures a t
Atmospheric Pressure and 26 C.

TABLE &-Limits of$ammability of unsaturated TABLE9.-Minimum autoignition temperatures


hydrocarbons at atmospheric pressure and room of unsaturated hydrocarbons at atmospheric
temperature, in volume-percent combustible pressure
vapor ~~~

(L=lower limit; U=upper limit)


I
In air
I
I n oxygen
I
I n nitrous
I Autoignition temperature

oxide Combustible In air In oxygen


Combustible
L I U L I U
L l u
1-I-I
Ethylene_ _ _ _ _ _ _ 2. 7 36 2. 9 80 1. 9 40 Ethylene _ _ _ _ _ _ _ _ 490 914 (116) 485 905 (116)
Propylene_ _ _ _ _ _ 2. 0 11 2. 1 53 1. 4 29 Propylene_------ 458 856 ( 9 4 ) 423 793 (1)
Butene-I _ _ _ _ _ _ _ 1. 6 10 1. 7 58 _ _ _ _ _ _____ Butene-I _ _ _ _ _ _ _ _ 384 723 (I) 310 590 (I)
Butene-2 _ _ _ _ _ _ _ 1. 7 9. 7 1. 7 55 _ _ _ _ _ -____ Butene-2 _ _ _ _ _ _ _ _ 324 615 (1) _ _ _ _ _ _____ _____
l,a-Butadiene---- 418 784 (191) 335 635 (191)

1 Figures compiled by Explosives Res. Center, Federal Bureau of


primarily carbon, methane, and hydrogen ; Mine.?..
approximately 30 Kcal are released per mole of
ethylene decomposed. Propylene yielded simi- Propadiene and butadiene also decompose
lar products following explosive decomposition readily under the action of powerful ignitors.
during compression to 4,860 atmospheres (34). Propadiene vapor has been decomposed in a
FLAMMABILITY CHARACTERISTICS 53

I r\
% oxygen = 100%- % isobutylene -% water vapor

\ Min 0 2 \

WATER VAPOR, volume- percent


FIGURE57.-Limits of Flammability of Isobutylene-Water Vapor-Oxygen Mixtures at 150 C and Atmosperio
Pressure.

%inch tube a t 120 C and 50 psig using a ACETYLENIC HYDROCARBONS


platinum wire ignitor. Decomposition of buta-
diene in an industrial accident resulted in a (CJL-*)
(popcorn polymer; the reaction was apparently
initiated by an unstable peroxide (4). Limits in Air
TABLEIO.-Heats of formation (Kcallmole) o j Acetylene forms flammable mixtures in air
unsaturated hydrocarbons at 25 C. at akmospheric pressure and 25 C, in a range
Combustible: AH, from 2.5 to 100 volume-percent acetylene.
Acetylene__-_-___--____________________ 54. 2 Quenched and apparatus limited upper limits
Propadiene _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 45. 9
~ have been obtained in I-, and 2-, and 3-inch-
Methylacetylene _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 44, 3 diameter tubes (do), but pure acetylene can
1-3, Butadiene _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 26. 8 propagate flame at atmospheric pressure in
Ethylene_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 12. 5
Propylene _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _4._ 9 tubes with diameters of a t least 5 inches.
l-Butene_--_____-_____________________ .3 Sargent has summarized available data on
1 Refs. (f24,183). initial pressure requirements for deflagration and
54 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

z
detonation through acet lene in horizontal
tubes of about .02 to 6 inc es I D at 60 F. (89,
185). His curves are given in figure 61, which
also includes an experimental point from the
data of Jones and coworkers obtained in a
vertical 2-inch-diameter tube. The existence
of this point, at a pressure below that given by
Sargents curve for a 2-inch tube, indicates that
this curve should be used only for horizontal
systems. The point labeled Industrial explo-
sion was reported by Miller and Penny (144)
and presumably refers to a deflagration. The
third experimental point is discussed, along
with the detonation curve, in the section on
stability.
The effect of temperature on the lower limit
of flammability was determined by White in a
2.5-cm tube with downward propagation of
flame (222). Although the actual limit values
0 10 20 30 40 50 are not satisfactory for our purposes, they can
ADDED INERT, volume-percent be used to check the applicability of the L,lLZ5O
ratio data presented in figure 23. The White
FIGURE58.-Limits of Flammability of Butene-l- ratio of lower limits at 300 and 20 C. is
Carbon Dioxide-Air and Butene-1-Nitrogen-Air
Mixtures at Atmospheric Pressure and 26 C. 2.19/2.90=0.76; the corresponding ratio from

I I I I

% air = loo%-% 3 methyl butene+% inert

FIGURE 59.-Limits of Flamma-


bility of 3 Methyl Butene-l-
Carbon Dioxide-Air and 3
Methyl -Butene -1-Nitrogen-Air
Mixtures a t Atmospheric Pres-
sure and 2 6 O C. mixtures

I 1 I I
10 20 30 40
ADDED INERT, volume-percent
FLAMMABILITY CRARACTERISTICS 55

12
. % air = loo%-% butadiene -% inert

10

Dioxide-Air and Butadiene-


Nitrogen-Air Mixtures a t At-
mospheric Pressure and 26' C.
u-
z
W
n
3
2 4
Flammable \\
2

10 20 30 40
ADDED INERT, volume-percent

"Constant flame temperature" curve in figure The quantities of propylene required to


23 is 0.78. Accordingly, this figure should be prevent flame propagation through methyl-
satisfactory for use with acetylene at tempera- acetylene-propadiene-propylene mixtures at
tures in the range from 20' to 300' C. 120' C and 50 and 100 psig have been deter-
The lower limit of flammability of methyl- mined in 1-, 2-, 4-, and 12-inch tubes (fig. SZ),
acetylene (propyne) in air a t atmospheric and a t 120' C and 100 psig in a 24-inch sphere.
pressure is 1.7 volume-percent, equal to 0.34 C, As noted, the propylene requirements are
which compares favorably with the value for strongly affected by temperature, pressure, and
acetylene (0.32 C,,). Upper limit investiga- container size. As the tube diameter increases,
tions have been conducted by Fitzgerald (59) the quantity of propylene required to prevent
in a 2-inch tube a t 20' and 120' C to determine flame propagation increases; this effect is less
the low-pressure limits or lowest pressures a t pronounced in the larger vessels (diameter
which a flame will propagate through methyl- greater than 4 inches) than in the smaller
acetylene vapor a t these temperatures. H e vessels (diameter less than 4 inches). The
found these to be 50 and 30 psig a t 20' and results obtained in the 24-inch sphere were
120' C, respectively. I n a 4-inch tube, Hall similar to those in the 12-inch tube.
and Straker (77) obtained a low-pressure limit
of 43 psig at 20' C. This indicates that the Limits in Other Atmospheres
upper limit of flammability of methylacetylene
in air is probably less than 100 percent a t 20 C Gliwitzky (71), and Jones and coworkers
and 1 atmosphere. determined the effects of carbon dioxide and
56 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

400 I 1 I I I l l 1 1 I I I I I I I I I I I I I I l l

200 -

.-m
v)

a 100 -
W' -
oz 80-
3,
cn -
2 60-
LT -
a
a 40-
-
k - KEY
Z
-
Sargent
20 - 0 Miller and Penny (Extrapolated)
0 IndustriaI explosion

10 -
- I
A

I I
Jones and others

I l l l l I I I I l I l l l I I I
'.
I I I L
8L
0.02 0.04 0.06 0.1 0.2 0.4 0.6 1 2 4 6 10
DIAMETER, inches
FIGURE
61.-Effect of Tube Diameter on Initial Pressure Requirements for Propagation of Deflagration and
Detonation Through Acetylene Gas.

nitrogen on the limits of acetylene in air at gel, or charcoal lowered the pipe temperature
atmospheric pressure and room temperature. required for ignition to a 280' to 300' C range.
Unfortunately, all measurements were made in The presence of 1 gram of potassium hydroxide
tubes that were too narrow to give actual upper lowered the pipe temperature still further to
limit data. Nevertheless, the resulting 170' C. The impact of a 0.25-inch steel ball
quenched-limit data are summarized in figure falling from a height of 15 inches against a
63, because they show the relative effects of fragment of copper acetylide produced a hot
adding two inert diluents to acetylene-air spot that ignited the surrounding gaseous acety-
mixtures in a 2-inch-ID tube. lene at room temperature and 3 atmospheres.

Autoignition Burning Rate


A summary of available autoignition tem- The burning velocity data for acetylene in
perature data for acetylene, acetylene-air, and air obtained by Manton and Milliken at 1
acetylene-oxygen mixtures in clean systems is atmosphere and room temperature are given in
given in figure 64. They are based on measure- figure 65 (158). The burning velocity ranges
ments by Jones and Miller ( l l O ) , by Jones and from a low of a few centimeters per second near
Kennedy in quartz tubes (99), and by Miller the lower limit to a high of about 160 cm/sec
and Penny in a 0.5-inch steel pipe, 15 inches on the rich side of the stoichiometric composi-
long (144). Jones and Miller found minimum tion. Parker and Wolfhard (164) have found
autoignition temperatures of 305' and 296' C considerable variation in the burning velocity
for a variety of acetylene-air and acetylene- of acetylene in various oxidants. The burning
oxygen mixtures, respectively, at atmospheric velocities in stoichiometric mixtures with oxy-
pressure. Miller and Penny report little varia- gen, nitrous oxide, nitric oxide, and nitrogen
tion in the autoignition temperature of acety- tetroxide were found to be 900, 160, 87, and 135
lene in a clean pipe at 4 to 26 atmospheres initial cm/sec, respectively; for comparison, the burn-
pressure. However, the presence of 1 gram of ing velocity in a stoichiometric acetylene-air
powdered rust, scale, kieselguhr, alumina, silica mixture (fig. 65) is 130 cm/sec.
FLAMMABILITY CHARACTERISTICS 57

PROPYLENE, volume-percent

FIGURE
GZ.-Range of Flammable Mixtures for Methylacetylene-Propadiene-Propylene System at 120 C and at
50 and 100 Psig.

The burning velocities of acetylene-air mix- required for propagation at subsonic (deflagra-
tures were found to be independent of pressure tion) and supersonic rates (detonation) into
between 0.1 and 1.0 atmosphere (138). Sim- the unburned gas are given for a range of pipe
ilarly, Agnew and Graiff (3) and Parker and diameters in figure 61 (185). Deflagration is
Wolfhard (164) found the burning velocities discussed briefly under Limits of Flammability;
of stoichiometric acetylene-oxygen and acety- detonation is discussed in this section.
lene-nitrous oxide mixtures were independent of The curve labeled Detonation in figure
pressure between approximately 0.5 and 2 61 gives the minimum pressure required for
atmospheres and 0.03 and 1 atmosphere, re- propagation of adetonation, once initiated, in
spectively. The burning velocities of stoichio- tubes of 0.3 to 10 inches diameter. I n prac-
metric acetylene-nitric oxide and acetylene- tice, a detonation may be initiated directly
nitrogen tetroxide mixtures increased slightly from a deflagration that has propagated through
over this pressure range 0.03 to 1 atmosphere a rather ill-defined distance, known as the
(164). predetonation or run-up distance. This dis-
Stability tance depends on temperature, pressure, tube
diameter, condition of tube walls, and on
As noted, acetylene can propagate flame in ignition-source strength. For example, using
the absence of air (39, 165). The pressures a fused platinum wire ignitor, Miller and Penny
761-928 0-65-5
58 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

loa (144) found the predetonation distance for


acetylene in a 1-inch tube to be 30 feet at 51.4
psia, 22 feet at 55.9 psia, 12 feet at 73.5 psia,
and 2.8 to 3.2 feet at 294 psia initial pressure.
80 Extrapolation of these data yields the point
in figure 61 for a very large predetonation
c distance. This point (44psia and 1-inch diam-
0)
2
eter) lies fairly close to the detonation curve
b, established by Sargent (185). The maximum
60 lenth-to-diameter ratios (LID) given by Sargent
-
a for establishing detonation in acetylene is
B plotted against intial pressure in figure 66.
J In tubes, having a diameter greater than those
z
5 40 given along the top of the figure and having
5 powerful ignitors, the LID ratio will be less than
that given by the curve. Nevertheless, this
f2
figure should be of use in giving the outer
20
bound of LID and the approximate quenching
diameter; a better value for the quenching
diameter can be obtained directly from figure
61.
Although predetonation distances are diffi-
0 20 40 60 io cult to measure and experimental data often
exhibit much scatter, they are of interest in
ADDED INERT, volume-percent
safetv work because thev can be used to evalu-
ate (he maximum presgures likely to occur in
FIGURE63.-Quenched Limits of Flammability of a system due to cascading or pressure piling.
Acetylene-Carbon Dioxide-Air and Acetylene-
Nitrogen-Air Mixtures a t Atmospheric Pressure and 'This phenomenon Presents a special Problem
26" C, Obtained in a 2-Inch Tube. because the final pressure achieved in a detona-
70( I I I
'KEY
Oxidant Pressure Tube
0 Air 1 atm 131 cc quartz
0
0 60C - 0 Air 1 atm 200 cc quartz
ui A Air 2 atm 200 cc quartz
e 0 Oxygen 1 atm 131 cc quartz
2
I-
<
U
I None 4-26 atm $-inch steel pipe
W
9 50C
I-
-

FIGURE
6 k M i n i m u m Autoigni- Z
tion Temperatures of Acety- 0
lene-Air and Acetylene-oxygen k
mixtures a t atmospheric and z
-
0 40C
elevated pressures. 9
I- Region of autoignition
3
4
I
3
2 m a
300 -
E

200 -
0 20 40 60 80 100
ACETYLENE, volume-percent
FLAMMABILITY CHARACTERISTICS 59
to be expected from a detonation is about
50 times the initial pressure. As the pressure
equalizes a t the speed of sound in a deflagra-
tion, the maximum initial pressure to be ex-
pected upon transition from deflagration to a
detonation is approximately 11 times the frac-
150- tion of acetylene that has been burned times
\ the initial precombustion pressure. Fifty times
E this pressure is the approximate maximum
c-
0
pressure that would be obtained when a detona-
tion occurs. To illustrate this, Sargent has
,o 100- plotted the final-to-initial pressure ratio (P,/Pi)
against the predetonation distance-to-tube
W
>
a
zZ a
len th for acetylene. A similar graph is given
in gure 67. To use this graph, the maximum
predetonation distance to be expected must
n first be determined from figure 66. This dis-
2 50- tance divided by the tube length gives the
maximum final-to-initial pressure ratio.

AROMATIC HYDROCARBONS
(CnH2n- 6)

0 5 10 15 Limits in Air
ACETYLENE, volume-percent
The combustibles considered in this section
FIGURE65.-Burning Velocity of AcetylenCAir Mix- are listed in table 11, with pertinent properties.
tures a t Atmospheric Pressure and Room Tempera-
ture. At atmospheric pressure and room temperature,
the lower limits of flammability of the aromatic
tion depends on the initial pressure at the onset hydrocarbons are approximately 5 0 3 2 mg/l
of detonation, For example, the maximum (0.050f 0.002 ox combustible vapor per cubic
pressure to be expected from the deflagration foot of air).
of acetylene a t moderate pressures is about 11 The lower limit of toluene was determined
times the initial pressure (144); the maximum by Zabetakis and coworkers in air a t 30,

QUENCHING DIAMETER, inches


12 8 4 2 1 0.5

FIGURE 66.-Maximum LID ratio


Required for Transition of a
Deflagration to a Detonation
in Acetylene Vapor a t 60O.F
and from 10 to 70 Psia.

I I I I I
10 20 30 40 50 60 70
INITIAL PRESSURE, psia
60 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

11.-Properties
TABLE of selected aromatic hydrocarbons
Lower limit in air 1 Upper limit in air 1
Catin net AHc
Combustible Formula M Sp gr
(Air=l)
air (vol
pct) (2)
78.11
92.13
106. 16
106. 16
2. 69
3. 18
3. 67
3. 67
3. 67
2. 72
2. 27
1. 96
1. 96
1. 96
757.5
901.5
1048. 5
1045. 9
1045. 5
1. 3
1. 2
1. 0
1. 1
1. 1
0. 48
.53
. 51
.56
.56
47
50
48
53
53
1I T:? 1I i:?1I ;!:
6.7
6. 4
6.4
3.4
3.3
3.3
340
320
320
106. 16
106. 16 3. 67 1. 96 1045.7 1. 1 .56 53 6. 6 3.4 340
120.19 4. 15 1. 72 1194. 2 .88 . 51
134.21 4. 63 1. 53 1341.8 .85 . 56
--

400

300

FIGURE 67.-Final-to-Jnitial Pres-


sure Ratios Developed by Acet-
ylene With Detonation Initia- e 200
tion a t Various Points Along a
Tube.

100

0 0.2 0.4 0.6 0.8 1.0


PREDETONATION DISTANCE/ TUBE LENGTH

loo', and 200' C (635, 247); the variation in Their values range from 8.8 percent cumene
lower limit with temperature is given by equa- (80' C and atmospheric pressure) to 10.8 per-
tions (31) and (33) derived for paraffin hydro- cent cumene (146' C and 100 psig pressure).
carbons, and the corresponding curves of figure
23. For example, Lzoooc/L300 was found to be Limits in Other Atmospheres
1.0711.24 or 0.86; the ratio predicted by the
curve in figure 23 is 0.87. The limits of flammability obtained by Bur-
The upper limits of the aromatics considered goyne (29) and by Jones (40) for benzene-
here a t looo C are included in table 11 (247). carbon dioxide-air and benzene-nitrogen-air
These were obtained a t atmospheric pressure mixtures a t atmospheric pressure and 2 5 O C are
in a 2-inch-diameter tube, open a t one end. given in figure 68; similar data are given for
Butler and Webb obtained upper limit data on the last two mixtures a t atmospheric pressure
a commercial grade cumene (93.3 pct cumene) and 150' C. The inerting requirements a t 2 5 O
in air a t elevated temperatures and atmospheric C are approximately the same as those of n-
and elevated pressures in a closed bomb (SI). hexane (fig. 33). Again, it should be noted
FLAMMABILITY CHARAC'I%RISTICS 61

h
% air = loo%-% benzene-% inert

w
CI 8
Q,
2
a
:
6
-
3
0
>
C
Y-
2
a
> L
w 4
', ,MeBr \ \\\
Z
W
N
Z
W
m

I I
0 10 20 30 40 50
ADDED INERT, volume-percent
FIQURE68.-Limits of Flammability of Benzene-Methyl Bromide-Air Mixtures at 2 5 O C and Benzene-Carbon
Dioxide-Air and Benzene-Nitrogen-Air Mixtures at 25' and 150 C and Atmospheric Pressure.

that the methyl bromide data are not consistent expressed in mole-percent as in the ori inal
with those obtained by Hill (compare figs. 28 presentation. This system has no lower !hit
and 33). These latter data (84) were used to mixtures, as a flame can be initiated in hydrogen
construct the approximate (broken) flamma- peroxide vapors (186). As a 90-weight-percent
bility curves for the benzene-methyl bromide- hydrogen peroxide was actually used to obtain
air system. these flammabilit data, all compositions were
The decrease in the minimum oxygen require-
ments for flame propagation (from 14.2f 0.3
c9
calculated to yiel values based on a 100-percent
hydrogen peroxide content. This could be done
volume-percent at 25' C to 13.1f0.3 volume- here because only t h e e components are consid-
percent at 150' in a carbon dioxide-air atmos- ered. Where four components are considered,
phere; from 11.4 f0.3 volume-percent a t 25' the flammability data can be presented in a
c to 10.1f0.3 volume-percent at 150' in a three-dimensional plot; if two of the compo-
nitrogen-air atmosphere) is within the range nents appear in fixed proportions, a triangular
predicted by the modified Burgess-Wheeler plot can be used with the two components (for
law (equation (35), fig. 23). example, 90-weight-percent hydrogen peroxide)
The limits of flammability of orthoxylene considered as a single component. Such a
(C6H, (CH,) 2)-water-hydrogen peroxide mix- plot is presented in figure 70 for 90-weight-
tures were determined a t 154' C and 1 atmos- percent hydrogen peroxide-orthoxylene-formic
phere presssure by Martindill, Lang, and acid (HCOOH) at 154' C and 1 atmosphere.
Zabetakis (140). The data are presented in This was considered to be a plane in a regular
tt triangular plot in figure 69; compositions are tetrahedron in the original article and is there-
62 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

FIGURE69.-Limits of Flammability of H202-C6H,.(CH&H,O at 154' C and 1 Atmosphere Pressure.

fore not a regular triangle. As before, only an -CH3 group (241). When the benzene ring
upper limit curve is given because 90-weight- contains two side groups, La,, is determined
percent hydrogen. peroxide is flammable. In first for the side group that yields the largest
addition, a calculated curve based on Le Chate- average value and to this is added >& $6, or $$
lier's rule is given, as is the upper limit curve of the average chain length of the second side
obtained with decomposed hydrogen peroxide. group; 04, $5, and 5 correspond to the ortho-,
Decomposition of the peroxide lowers the upper meta-, and para-positions, respectively). The
limit appreciably and yields a system which data again fall into high- and low-temperature
has a lower limit of flammability (not deter- regions (fig. 43).
mined in this study).
Burning Rate
Autoignition
Burning rates and detonation velocities of
The minimum autoignition temperatures of benzene in air and oxygen appear to be ap-
a series of aromatic hydrocarbons in air at proximately the same as those of the higher
atmospheric pressure are given in figure 71 as paraffin hydrocarbons. For example, the re-
a function of the correlation parameter L,,,. sults of Golovina and Fyodorov (211) show
This parameter was determined by use of that the maximum burning velocities of benzene
equation (49), treating the benzene ring as a in nitrogen-oxygen mixtures range from about
FLAMMABILITY CHARACTERISTICS 63

100
90 weight-percent H,O,, rnole.percent

FIQURE70.-Limitsof Flammability of 90-Weight-Percent HpOrCoH4.(CH&HCOOH at 154" C and 1 Atmosphere


Pressure.

295 cm/sec in oxygen to 45 cm/sec in air; the table 12. The lower limits of flammability in
maximum burning velocities of hexane in air at atmospheric pressure and room tempera-
various nitrogen-oxygen mixtures range from ture fall in the range from 48&3mg/l (.048
about 260 cm/sec in oxygen to 40 cm/sec in f.003 oz combustible per cubic foot of ah).
air. Similarly, Fraser (61) found the maximum By volume, this is equivalent to approximately
detonation velocities of benzene and n-octane 0.55 C,, which is the same as for paraffin
in oxygen to be 2,510 and 2,540 m/sec, hydrocarbons. The ratio of the upper limit
respectively. to C,, appears to increase with molecular
weight.
ALICYCLIC HYDROCARBONS According. to Jones (40), the lower limit of
(C,H,") cyclohexane in air at atmospheric pressure and
26' C determined in a 2.0-inch tube is 1.26
Limits in Air volume-percent. Under the same conditions,
Burgoyne and Neale (26).found the lower limit
*
A summary of the pertinent properties of t o be 1.34 volume-percent, using a 2.5-inch
some of the members of the series is given in tube. Matson and Dufour (141) found the
64 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

575 I . I I I
' CH3
0
0

W'
a
? 525 CH3-CH-CH3
2
W
a
5
I- L"3 / CH3
z
0 475
k
Z
s2
2
3
a
5 425
-
I
z
I

375
0 1 2 3 4 5 6
L ovg
FIGURE
71.-Minimum Autoignition Temperatures of Aromatic Hydrocarbons in Air as a Function of Correlation
Parameter La.. .
TABLE
12.-Properties of selected alicyclic hydrocarbons
Lower limit in sir I Upper limit in air

Combustible

Cyclopropane - -.
Cyclobutane. _.
C yclopentane -.
-.
_
-.
...
-.
.
... C3Hs__......_
..... CrH8 .___._..._._
........-. CsHlo___._......
42.08
...
56.10
70.13
1.45
1.94
2.42
4.45
3.37
2.72
465
1600
740.8
2.4
1.8
1.5
0.54
.56
.55
46
46 I (107)
(1) /...!0.4.1....___.
2.3
......
220 (207)
...___..
_____.
.._.....
...__
Cyclohexane -. .......... CeHn ___...._...
~ 84.16 2.91 2.27 881.7 1.3 .57 3.4 320 (40)
Ethylcyclobutane ~. ...... CeHia __....._ 84.16
... 2.91 2.27 1880 1.2 .53 3.4 310 (40)
C ycloheptane. -. ..~. ..... CiHir ___._...._. 98.18 3.39 1.96 11024 1.1 .56 3.4 310 (1)
Mcthylchcylhexane.. .... CiHir ........... 98.18 3.39 1.96 1026.0 1.1 .56 3.4 310 (1)
E t h ylcyclopentane- ...... C?Hir..-- ....... 98.18 3.39 1.96 1032.6 1.1 .56 3.4 310 (40)
E t hylcylcohexaue. -. ..... CaHia ___.......
~ 112.21 1. 71 1.71 1173.7 3.95 .56 3.9 350 (40)

1 Calculated value.
2 P=0.5 atm.
8 t=130 C.

lower limit to be 1.12 volume-percent at 21' C cordingly, the data of Jones and of Burgoyne
in a 12-inch diameter chamber about 15 inches and Neale are used here.
long; however, there is evidence that they did
not use the same criteria of flammability as did Limits in Other Atmospheres
the other authors; only one observation window
was provided at the top of a rather squatty The limits of flammability of cyclopropane-
chamber, whereas ~ t the h glass tubes used by carbon dioxide-air, cyclopropane-nitrogen-air,
Jones and by Burgoyne and Neale the flame and cyclopropane-helium-air mixtures at 25' C
could be observed along the entire tube. Ac- and atmospheric pressure are given in figure
FLAMMABILITY CHARACTERISTICS 65

-- I I I I

% air = loo%--% cyclopropane-% inert

FIGURE
72.-Limits of Flamma-
bility of Cyclopropane-Carbon
Dioxide-Air, Cyclopropane-Ni-
trogen-Air, and Cyclopropane-
Helium-Air Mixtures a t 25'
C and Atmospheric Pressure.

2-

0 10 20 30 40 50
ADDED INERT, volume-percent

72 (106). The first two cum-s are similar to ALCOHOLS (CnHzn+IOH)


those obtained with p a r a 5 hydrocarbons (fig.
35). Limits in Air
The limits of flammability of cyclopropane-
helium-oxygen and cyclopropane-nitrous oxide- The alcohols considered here are listed in
oxygen mixtures at 25' C and atmospheric pres- table 13 together with Lwo and U2G0. The
sure are given in figure 73 (106). The latter ratios L250/C,tare approximately 9.5.. How-
curve differs from the former, as both additives ever, the L (mg/l) values decrease m t h increase
are oxidants (oxygen and.nitrous oxide). in molecular weight. If L* is taken to be the
The limits of flammability of cyclopropane- weight of combustible material (exclusive of the
helium-nitrous oxide mixtures at 25' C and oxygen in the molecule) per liter of air, then for
atmospheric pressure are given in figure 74 (106). the simple alcohols:
Here the minimum oxidant concentration
(nitrous oxide) required for flame propagation
is approximately twice the corresponding con-
centration of oxygen in the systems cyclo- This equation gives the values listed in paren-
propane-helium-air (fig. 72) and cyclopropane- theses in the mg/l column; these are in fair
helium-oxygen (fig. 73). agreement with the values obtained for the
66 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

corresponding L & from figure 19 for ethyl


or N 2 0 )
alcohol (M=46) is 2.2 volume-percent. Then,
from equation (54), L is 3.4 volume-percent ;the
measured value is 3.3 volume-percent.
The lower limits of methyl alcohol have been
determined by Scott and coworkers at 25', loo',
and 200' C (192). The values a t these three
temperatures are 6.7, 6.5, and 5.9 volume-per-
cent, respectively. The calculated values ob-
tained from the modified Burgess-Wheeler law
(fig. 23) at 100' and 200' C are 6.4 and 5.8
volume-percent, respectively.
Limits in Other Atmospheres
The limits of flammability of meth 1 alcohol-
carbon dioxide-air and methyl alcohotnitrogen-
air mixtures a t atmospheric pressure and 25O
and 50' C are given in figure 75; flammability
determinations on mixtures containing more
than 15 percent methyl alcohol vapor were
conducted a t 50' C. The maximum amounts
of carbon dioxide and. nitrogen required to
20 40 60 80 100
NITROGEN OR NITROUS OXIDE, volume-percent
prevent flame propagation in these mixtures
40 I I I I
FIGURE 73.-Limits of Flammability of Cyclopropane- % air = loo%-% methyl alcohol-% inert
Helium-Oxygen and Cyclopropane-Nitrous Oxide-
Oxygen Mixtures at 25' C and Atmospheric Pressure.
40
9
% N 2 0 = loo%-% cyclopropane-% He
\
01
n
~

d,
-5 Min N 2 0
i
>
0
w'20-
Z
a
Flammable
::
n
0
mixtures
g 10
V

I I I J
0' 20 40 60 80
HELIUM, volume-percent

It
FIQURE 74.-Limits of Flammability of Cyclopropane-
Helium-Nitrous Oxide Mixtures a t 25O C and Atmos-
pheric Pressure.

saturated hydrocarbons. Approximate L (mg/ I I I I


1) values can be obtained from the higher 0' 10 20 30 40
hydrocarbon values given in figure 22 'by ADDED INERT, volume-percent
multiplying these by the ratio M/(M-l6).
Further, figure 19 can be used to obtain L* and FIGURE 75.-Limits of Flammability of Methyl Alcohol-.
Carbon Dioxide-Air and Methyl Alcohol-Nitrogen-
L values in volume-percent. For example, at Air Mixtures a t 25O C and Atmospheric Pressure.
25" C, L* is about 47 mg/l from figure 22; the (Broken curve at 50' C and atmospheric pressure.)
FLAMMABILITY CHARACTERISTICS 67
TABLE
13.-Properties of selected simple alcohols

Net A H .
Lower limit in air
,
1
-l
Upper limit in sir

Combustible Formula M
(vol pct)

--- -.
Methyl alcohol ____._.__._
CHsOH ___...___
32.04 1.11
I 12.25
I 159 6.7
Ethyl alcohol ____________ CaHsOH . _ _ _1.59
_ _ _46.07 6.53 306 3.3
n-Propyl alcohol _.___.._. 60.09
CaHiOH__....._ 2.07 4.45 448 a 2.2
%-Butylalcohol____....__
CtHoOH_ _ . _74.12
____ 2.56 3.37 586 4 1.7
pri-n-Amyl alcohol___....
CaHIIOH--_....88.15 3.04 2.72 742 4 1.4
n-Hexyl alcohol . _ _ _ _
CO_H_
I~O
__H._
. _ _ _ . . 3.53
102.17 2.21 6888 1.2

' t=lOoO c.
figures compiled by Explosives Res. Center, Federal Bureau of
Mine.3.
0 Calculated value.

were compared with the corresponding maxima


for paraffin hydrocarbons (figs. 28-35); it was % air = loo%-% methyl alcohol-% water
found that appreciably more inert is re uired to
make mixtures containing methyl alco 01 non-
flammable. Conversely, methyl alcohol re-
B 50
400' C
quires less oxygen to form flammable mixtures,
a t a given temperature and pressure, than paraf-
fin hydrocarbon3 do. This ma be due in part
to the ox gen of t.he alcohol mo ecule. For the
9
simple a cohols, we have:
i
C,H,,+,OH+ 1.5nOz+nCOz+ (TI +I)H,O. (55)

Thus, the ratio of oxygen required for complete


combustion of an alcohol to that for complete
combustion of the corresponding paraffin,
equation (22), is:

R --. 3n I I I I I I 1
02-3n 4-1 0 10 20 30 40
WATER VAPOR, vo!umepercent
50 60

When n=1, this ratio is 0.75. The correspond- FIGURE 76.-Limits of Flammability of Methyl Alcohol-
ing ratios of the experimental minimum oxygen Water Vapor-Air Mixtures at looo, 200,and 400' C
values from figures 75 and 28 are 0.82 with and Atmospheric Pressure.
carbon dioxide and 0.85 with nitrogen as inert.
The limits of flammability of methyl alcohol- ity data for the systems tert-butyl alcohol-
water vapor-air w-ere obtained by Scott (192) carbon dioxide-oxygen and 2-ethylbutanol-
in a 2-inch-ID cylindrical tube a t 100' and nitrogen-oxygen are given in figures 79-81.
200' C and in a 4.9-liter cylindrical bomb a t
400' C and 1 atmosphere (fig. 76). Similar Autoignition
data were obtained by Dvorak and Reiser in a
2.2-liter apparatus a t 100' C (53). The minimum autoignition temperatures in
The limits of flammability of ethyl alcohol- air and oxygen of a number of alcohols a t
carbon dioxide-air and ethyl alcohol-nitrogen- atmospheric pressure are given in appendix A.
air mixtures were obtained a t 25' C and Comparison of these values with those of the
atmospheric, or one-half atmosphere, pressure as corresponding paraffins (methyl alcohol and
noted (fig. 77). Additional flammability data methane; et,hyl alcohol and ethane, etc.),
obtained for ethyl alcohol a t 100' C and 1 shows that the AIT values of the alcohols are
atmosphere are given in figure 78. Flammabil- generally lower.
68 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

20, I I I I
1 I I I
~~

1
% air = loo%-% ethyl alcohol-% inert % air = loo%-% alcohol--% water vapor

Min 02

1 I I I I

10 20 30 40
WATER VAPOR, volume-percent

FIGURE 79.-Limits of Flammability of tert-Butyl


Alcohol-Water Vapor-Air Mixtures at 150' C and
Atmospheric Pressure.

50t
\ i

1 1 I I
0 10 20 30
WATER VAPOR, volume percent

FIGURE 78.-Limits of Flammability of Ethyl Alcohol-


Water Vapor-Air Mixtures at 100' C and Atmospheric
Pressure.

Burning Rate 0 20 40 60 ~n 100


CARBON DIOXIDE,volumepercent
The burning velocities of methyl and iso-
propyl alcohol in air were determined by Gibbs FIGURE80.-Limits of Flammability of tert-Butyl
and Calcote for a range of mixture compositions Alcohol-Carbon Dioxide-Oxygen Mixtures at 150' C
at 25' C; the maximum burning velocities were and Atmospheric Pressure.
found to be 50.4 and 41.4 cmlsec, respectively
(68). These investigators also obtained the hol at 100' C; the maximum values were 72.2
burning velocities of methyl and n-propyl alco- and 64.8 cm/sec, respectively. These values
FLAMMABILITY CHARACTERISTICS 69

6or,
50t \
% oxygen = 100~-2.ethylbutanol-% nitrogen
I I
% air = loo%-%
I
ether-% inert
I

0 10 20 30 40 0
ADDED INERT, volume.percent

FIGURE 82.-Limits of Flammability of Dimethyl Ether-


Carbon Dioxide-Air and Dimethyl Ether-Nit rogen-
Air Mixtures at 25' C and Atmospheric Pressure.

0 20 40 60 80 100 I I I I
NITROGEN, volume-percent
+d
% air = loo%-% ether-% inert
01
FIQURE 81.-Limits of Flammability of 2-Ethyl-
butanol-Nitrogen-Oxygen Mixtures at 150' C and
Atmospheric Pressure.

are in fair agreement with the corresponding


values of the paraffin hydrocarbons.
The methyl alcohol liquid-burning rate ob-
tained from equation (53) is in fair agreement
with that obtained experimentall (fig. 52).
The relatively low AHJAH, ratios or the alco- B
hols indicates that they should be characterized
by low-burning rates in large pools.

ETHERS ( C n H z n + ~ O c m K m + J I I I I I
0 10 20 30 40 3
Limits in Air ADDED INERT, volumepercent
The properties of a few common ethers are FIGURE
83.-Limits of Flammability of Diethyl Ether-
listed in table 14. Unfortunately, the limits Carbon Dioxide-Air and Diethyl Ether-Nitrogen-Air
data show appreciable scatter, so it is di5cult Mixtures at 25" C and Atmospheric Pressure.
to establish any general rules with the given
data. However, as a first approximation, the limit of the cool flame region in air is 48.4 vol-
L2,/C,,is about 0.5 for the simple ethers. ume-percent, according to Burgoyne and Neale
(26). The limits of the s stems diethyl ether-
Limits in Other Atmospheres Y
helium-oxygen and diethy ether-nitrous oxide-
oxygen are given in figure 84 and the limits of
Because of the importance of ethers as anes- diethyl ether-helium-nitrous oxide are given in
thetics, limits of flammability were determined figure 85 (106). Again, as with the alcohols,
in several atmospheres. The limits of the sys- more inert is needed to assure the formation of
tems dimethyl ether-Freon-12 (CCl,F,) -air, nonflammable mixtures than is needed for the
dimethyl ether-carbon dioxide-air, and dimethyl corresponding paraffin hydrocarbons. Also,
ether-nitrogen-air obtained by Jones and co- cool flames are encountered a t lower tempera-
workers are given in figure 82 (214); the tures and pressures.
limits of the systems diethyl ether-carbon di- Comparison of curves in figures 84 and 85
oxide-air and diethyl ether-nitrogen-air are shows that the minimum oxidant requirement
given in figure 83 (26, 106, I O @ , Cool flames for the formation of flammable diethyl ether-
exist above the upper limit as noted; the upper helium-oxidant mixtures is approximately twice
70 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

TABLE
14-Properties of selected ethers

Net A I L
Lower Umit in air I Upper limit in air

Combustible Formula M
SP gr
(Air=l)
c.I
in air
(vol pct) (z:)
-----
Dimethyl ether- _________ ______
CHaOCHa 46.07 1.59 6.53 3.4 0.52{ 1:;}114 27 4'1
_____
. _ _ _ _ .74.12
Diethyl ether _ _ _ _CIH~OCIH~ __ 2.56 3.37 1.9 .66 { l!t } (40) 236 11

Ethyl propyl ether_______ CaHsOCsHi_ _ _ _ _ 88.15 3.28 2.72 1.7 .62 { 1g} (86) '9 3'3
Di-i-propylether __ CaHiOCaHi
_____.. _ _102.17
__. 3.53 2.27 1.4 .57{ 1g}(40) 7.9 3.6
Divinyl ether CaHaOCiHa_____
70.09
________._ _ _ .2.42 4.02 1.7 .42 { 1E } (87)l 27 6'7
-
1 L'=L M--16 . a Calculated value.
4 Cool flames: Uns>l6 vol pot.
M
2 Cool flames: Uzs=63 vol pct. 8 Ref. (166).

100 h

I\
% 02 = loo%-% diethyl ether-(% He or N20)

E
a,
80 a
-
ac
l
;20
-a
u 9
60 d
W
-
3
I
g
E-
kl 10
W
I
k~ 40
>
_1

r
I-
w
n I I 1 I I
20 0 20 40 60 80
HELIUM,volume-percent
FIGURE 85.-Limits of Flammability of Diethyl Ether-
Nitrous Oxide-Helium Mixtures at 2 5 O C and At-
0 20 40 60 80 100 mospheric Pressure.
HELIUM OR NITROUS OXIDE, volume-percent

FIGURE 84.-Limits of Flammability of Diethyl Ether- Since the ethers tend to form peroxides under
Helium-Oxygen and Diethyl Ether-Nitrous Oxide- a variety of conditions, they may appear to be
Oxygen Mixtures at 25' C and Atmospheric Pressure. unstable at room temperature (233).

, ESTERS (CnHzn-iOOCJ&,+i)
as great with nitrous oxide as with oxygen.
However, if 1 mole of nitrous oxide furnishes The properties of several esters are listed in
one-half mole of oxygen during combustion, table 15. The ratio of the lower limit at 25' C
then the minimum oxygen contents in the two t o the stoichiometric concentration is about 0.55
cases are nearly equal. Unfortunately, the for many of these compounds. This is the
available data are too meager to permit a more sa.me ratio as in equation (21) for paraffin
detailed comparison. hydrocarbons. The lower limit values ex-
pressed in terms of the weight of combustible
Autoignit ion er liter of air (see section about alcohols) are
gsted in parentheses under L(mg/l). These are
In general, ethers are readily ignited by hot larger than the corresponding values for the
surfaces. These combustibles usually have a hydrocarbons and alcohols. The inert require-
lower ignition temperature in air and in oxygen ments and minimum oxygen requirements for
than do the corresponding paraffins and the first member of the series, methyl formate,
alcohols. The available autoignition tempera- are nearly the same as for methyl alcohol and
ture data are included in appendix A. dimethyl ether (figs. 76, 82, 86). This is not
FLAMMABILITY CHARACTERISTICS

TABLE15.-Properties of selected esters


-
I Lower limit in air I Upper limit in air
5p.g. .. Car
Combustible M (Air= 1) . in air
(VOI pet) U26
-
c,1
----
Methyl formate_ _ _ _ _ _ _ . . 60.05 2.07 9.48 219 5.0 0. 4 23.0 2.4
Ethyl formate _.______... 74.08 2.56 5.65 367 2.8 .w 16.0 2.8
n-Butyl formate__...____. 102.13 3.53 3.12 2650 1.7 .54 8. 2 2.6
1 Methyl acetate _.__.__... 74.08 2. .M 5.65 358 3.2 .57 16.0 2.8
Ethyl acetate-.- ___._... 88.10 3.04 4.02 604 2.2 .55 11.0 2.7
n-Propyl acetate--- - _ _ _ _ . 102.13 3.53 3.12 0650 1.8 .58 38.0 2.6
%Butyl acetate--. - ___._. 116.16 4.01 2.55 41.4
____ _ _.55
._. '8.0 3.1
n-Amyl acetate ___...____. 130.18 4.50 2.16 '1.0
__.._____ .51 4 7.1 3.3
Methyl propionate _-----. 88.10 3.04 4.02 _________ 2.4 .60 13.0 0 3.2

Ethyl propionate _ _ _ _ _ _ _ _ . 102.13 3.53 3.12 2650 1.8 .58 11.0 6 3.5

1 L*,~~--32. 4 t=1w c.
M 6 Figures compiled by Explosives Res. Center, Federal Bureau of Mines.
a Calculated Value. 6 P=0.5 am.
* t=WO c.
true of the other members for which data The autoignition temperatures of many esters
s
com iled at t.he Explosives Research Center are
ava' able-isobutyl formate and methyl acetate
(figs. 87, 88). Accordingly, it is rather difficult
in air and oxygen at atmospheric pressure are
given in appendix A. In general, the AIT
values of the esters are lower than are those of
to make additional generalizations for this series. the corresponding parafhs.

25 I I I I

air = loo%-% methyl formate-% inert

FIQURE 86.-Limits of Flamma-


bility of Methyl FormateCarbon
Dioxide-Air and Methyl Formate-
Nitrogen-Air Mixtures.

0 10 20 30 40 0
ADDED INERT, volume-percent
72 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

I I I 1
% air = loo%-% isobutyl formate

FIQIJRE 87.-Limits of Flammabil-


ity of Isobutyl Formate-Carbon
Dioxide-Air and Isobutyl For-
mate-Nitrogen-Air Mixtures.

0 10 20 30 40 50
ADDED INERT, volume-percent

20 I I I I
1
% air = loo%-% methyl acetate-% inert
I

FIQIJRE %.-Limits of Flammabil-


ity of Methyl Acetate-Carbon
Dioxide-Air and Methyl Acetate-
Nitrogen-Air Mixtures.

I I I I I J
0 10 20 30 40 50
ADDED INERT, volume-percent
FLAMMABILITY CHARACTERISTICS 73

-- \
---
2- 1.4 -

-
-
35.6 mole % MEK 4- 64.4 mole % toluene
Icn
3
-
- -- --- -
m
z
E 1.2
-- -- Toluene
\-
-

- --- Calculated
Experimental
------- -z-

1.0
20
I I I
40
I 1
60
I
80
I I I
100 120
I f I I
140
I I
160
I I
180
I I
200
TEMPERATURE, "C

FIQURE89.-Effect of Temperature on Lower Limits of Flammability of MEK-Toluene Mixtures in Air a t


Atmospheric Pressure.

ALDEHYDES AND KETONES (C,H,,O) limit at 100' C as the reference value. Similar
data were obtained for tetrahydrofuran (THF)
Properties of some aldehydes and ketones are and THF-toluene mixtures (fig. 90). I n addi-
given in table 16. The ratio of the lower limit tion, it was shown that the systems MEK-
at 25' C in air to the stoichiometric composition toluene and THF-toluene obey Le Chatelier's
is approximately 0.5. law, equation (46). Calculated and experi-
Zabetakis, Cooper, and Furno found that the mental values for the preceding systems in air
lower limits of methyl ethyl ketone (MEK) and are given in figures 91 and 92.
MEK-toluene mixtures vary linearly with The limits of the systems acetone-carbon
temperature between room temperature and dioxide-air, acetone-nitrogen-air, MEK-chloro-
200' C (235). A summary of these data is bromomethane (CBM)-aw, MEK-carbon di-
given in figure 89; broken curves in this figure oxide-air, and MER-nitrogen-& are given in
were obtained from the moddied Burgess- figures 93 and 94. The data in these figures
Wheeler law, equation (33), taking the lower were obtained by Jones and coworkers (238).
TABLE
16.-Propert&s of selected aldehydes and ketones
I I I I I
Net AHe
I Lowerllmitinair
-.

L
- I
Combustible Formula
(VOl pet)
(?)
I -l -I -
1.62 7.73 284 4.0 0.52 82
2.01 4.B7 408 2.B .5B 77
Paraldehyde- - - - - - ._
..- .- 4.56 2.72 __..
__._.. 1.3 .48 78
Acetone ..-___._____._-.. 2.01 4.81 403 2.6 .62 70

. Metbvl ethvl ketone-. -- - 2.49


2.97
2.97
3.46
3.67
2.80
2.80
2.40
648
. 69'2
692
840
1.9
1.6
1.6
(1.4
.62
.55
.55
.58
62
63
63
64

1 Cool flames: U ~ = 6 0
vol pct.
2 Cool flames: &=17 vol pot.
I Calculated value.
4 t=60 C.
8 t = l W c.

761-928 0-65-6
74 F%AMMABILl'TY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

- Flammable mixtures -
*
--
- - - - --
THF
-
1.8

---- 70.5 mole-% THF + 29.5 mole-% toluene -- - z

-2.-

----- = --- -- -

w
--- -
m
t
v,
2 1.4 - 35.6 mole-% THF + 64.4 mole-% toluene -

0
--- Calculated
Experimental
-----
,-\2.1 I I I I I I I I I I I I I
20 40 60 80 100 120 140 160 180 200
TEMPERATURE, "C

FIQURE90.-Effect of Temperature on Lower Limits of Flammability of THF-Toluene Mixtures in Air a t


Atmospheric Pressure.

The autoignition temperatures of various FUELS AND mTEL BLENDS


aldehydes and ketones in oxygen and air a t
atmospheric pressure are given in appendix A. Fuels used for propulsion, not covered in
In general, the AIT values are lower than those other sections, are considered here (table 18).
of the corresponding paraffins.
Ammonia and Related Compounds
SULFUR COMPOUNDS
This series includes ammonia (NH3), hydra-
The pertinent properties of sulfur compounds zine (NzK), monomethylhydrazine (N2H3.CH3)
are given in table 17. In general, they have and unsymmetrical dimethylhydrazine (N2H2.
wide flammable ranges and relatively low igni- (CH3)2) 9

tion temperatures (appendix A). Ammonia forms flammable mixtures with air
Flammability diagrams are given for carbon and other oxidants in a variety of concentra-
disulfide mixed with carbon dioxide-air, water tions, as noted in table 19. White (226)and
vapor-air (239) and nitrogen-air (fig. 9 5 ) ; hy- more recently, Buckley and Husa, (19) reported
drogen sulfide-carbon dioxide-air (fig. 96) ; and that, as with hydrocarbons, an increase in
ethyl mercaptan with chlorodifluoromethane and
dichlorodifluoromethane in air (117) (fig. 97). either temperature or pressure tends to widen
Figure 95 is interesting in that it shows not only the flammable range. Further, White found
the wide flammable range of carbon disulfide in that the lower limit flame temperature remains
air but also the large quantities of inert required essentially constant with increase in initial
to prevent the formation of flammable mixtures. temperature.

TABLE
17.-Properties of selected sulfur compounds
Lower limit in air Upper limit in air
Net AHo
Combustlble L
i:i
(vol pct) (s)
----------
Hydrogen sulfide___._....HzS_.._._____...
34.08 1.18 12.25 145
4.0 0.33 63 (1) 44 3.6 1 190 (I)
CS, ____.____._._
Carbon disulfide. __._.-.. 76.13 2.63 6. 53 262
1.3 .20 45 (889) 50 7.7 3:400 (d88)
87 22 3.4
Methyl mercaptan- --.... CHsSH ___._....
Ethyl mercaptan .__._....CzHsSH
48.10
62.13
._.____._
CHsSCHI___.._.
Elmethyl sulflde _.___.._. 62.13
1.66
2.15
2.15
6.53
4.45
4.45
276
3.9
492
2.8
2.2
____._...
.BO
.63
.50
i3 (1)
(104)
(I)
18
20
4.4
4.5
600
610
690
(1)
(104)
(1)

1 Figures compiled at Explosives Res. Center, Federal Bureau of Mines.


FLAMMABILITY CHARACTERISTICS 75

2.0

o Experimental points
Calculated
c,
1.8
c
a
2
a
9
Flammable mixtures
E
1.6
9
E-
O
a
a
> / /'200" c
W
J
rn
1.4
l-
v,
2
m
3
0 '
1.2

1.o I I I I I I I I I
I 0 20 40 60 80 100
M EK, mole-percent
FIQURE
91.-Effect of Liquid Composition on Lower Limits of Flammability of MEK-Toluene Mixtures in Air
at 30 and 200' C.
76

2.0 1 1 I 1 I 1 1 I I

0 Experimental points
-

CI 1.8
c
Q,
2
Q)
9
E
1.6
3
E-
O
a
a
>
w
1.4
-
t-
v)
3
m
z
0 '
0
1.2

1.o I I I I I I 1 I I
20 40 60 80 100
THF, mole-percent
FIQURE
92.-Effect of Liquid Composition on Lower Limits of Flammability of THF-Toluene Mixtures in Air
a t 30" and 200" C.
FLAMMABILITY CHARACTERISTICS 77
14 I I I I

% air = loo%-% acetone-% inert

12

10

8
FIGURE 93.-Limits of Flammabil-
ity of Acetone-Carbon Dioxide-
Air and Acetone-Nitrogen-Air
Mixtures.
6

I I I I

ADDED INERT, volume-percent

TABLE
lg.-Properties of selected fuels and fuel blends

Net A H e -
Lower limit in air 1 Upper limit in air

Combustible Fornula M (AsPc1) 2Ar


(vol pct)
(s)gl PCt)
-I 1-I-I
Ammonia------.--.----- NHa ____________
17.03
____________
0.59 15
21.83 .____..___
Hydrazine- - - - - - - - - -. -- - N I H ~ 32.05 1.11 4.7
17.32 ___.__.___
Monomethyl h drazine.. NiHiCHa . _ _ 46.M 1.59 4
7.73 ____..----
unsymmetricd' NiH;(CHa);
____
60.10_____
2.08 2
4.97 ____..____
Diborane
Tetraborme
____________ __ ____ __
dimethylhydrazine.
-
- __. .-
BiHs ____________
27.69
- - BdHio_ _ _ _
53.36
.96
_ _ _1.84
__..
6.53
3.67
478 .8
.4 __________
Pentaborane. - - - - - - - - - - - BaHo_ _ _ _ 63.17
_ _ _2.1_8 __3.37
. 1030 .42
__ __
Decaborme. - - - - - - - - BlOHI4_____._____ l
a 31 4.23 1.87 _ . _ _ _.2_ _ _ _ .
Aviation gasoline 100 130 _ _ _ . . _ _ _ _ _ _ _ _ _ _ _ _ _1.3 __._____._________________

. Aviation et fuel JP-l---


Aviation let fuel JP-3.-.
Aviation jet fuel JP-4---
1.2
Aviation gssoline 115/145. ..._______________._____.________...._____._______

Aviation jet fuel JP-6. - -


Hydrogen- - -. . - - - - - - - ..-
I I I

1Calculated value. 8 t=lW c.


a t = i w C.
78 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

1:

FIQURE
94.-Limits of Flammabil- w-
i t y of Methyl Ethyl Ketone
( M E K ) - Chlorobromemethane
(CBM)-Air, MEK-Carbon Diox-
ez
w
6
ide Dioxide-Air and MEK-Nitro-
gen-Air Mixtures at 25' C and 2
Atmospheric Pressure. I
I-
w
2 4
I
w
I-
5

2'

I I I I I
0 10 20 30 40 50
ADDED INERT, volume-percent

TABLE19.-Limits ojJlammability of ammonia following quantities of hydrocarbon vapor were


at room temperature and near atmospheric needed to inhibit flame propagation in a
pressure 1%-inchglass tube ' a t 125O C and atmos heric

Oxidant Ref.
pressure: 39.8 pct benzene; 35.0 pct to uene;
27.3 pct m-xylene; 23.8 pct cumene; 21.0 pct
Y
n-heptane. On this same basis, 95.3 pct air is
needed to prevent flame propagation (188); this
Air_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ corresponds to a lower h i t of flammability of
Oxygen _ _ _ _ _ _ _ _ _ _ _ _ _ _ ($86)
4.7 pct hydrazine vapor. The flammable range
Nitrous oxide _ _ _ _ _ _ _ _ _
in air a t atmospheric pressure is presented
graphically in figure 98, which also gives the
Hydrazine vapor burns in the absence of an flammable ranges of monomethylhydrazine,
oxidizer, so that it has no upper limit and can unsymmetrical dimethylhydrazine, and ammon-
therefore be used as a monopropellant. The ia for comparison (218). The flammability
decomposition flame yields hydrogen, nitrogen, diagram for the system hydrazine+-hep tane-
and ammonia (641 73). However, hydrazine air a t 125' C and atmospheric pressure is given
vapor can be rendered nonflammable by addi- in figure 99. These data were also obtained
tion of stable diluents or inhibitors. The in a l)i-inch glass tube.
amount of diluent required a t any temperature A summary of the autoignition temperature
and pressure appears to be governed in part by data obtained by Perlee, Imhof, and Zabetakis
the ignition source strength. With a 0.25-inch (166) for hydrazine, MMH, and UDMH in air
spark gap and a 15,000-v01t, 60-ma-luminous- and nitrogen dioxide (actually, the equilibrium
tube transformer as the energy source, Furno,
Martindill, and Zabetakis (63) found that the 6 Comparable results were partially obtained in a %inch tube.
FLAMMABILITY CHARACTERISTICS 79
20 I I I
% air = loo%-% ethyl mercaptan-% inert

0 5 10 15 20
ADDED INERT, volume-percent

FIGURE 97.-Limits of Flammability of Ethyl Mercap-


tan-F-12-Air and Ethyl Mercaptan-F-22-Air Mixtures
at Atmospheric Pressure and 27' C.
ADDED INERT, volume-percent

FIGURE 95.-Lirnits of Flammability of Carbon Disul- mixture NO2?NOz+NzO4) is given in figure


fide-Carbon Dioxide-Air, Carbon Dioxide-Nitrogen- 100; short horizontal lines indicate the un-
Air Mixtures a t 25' C and Atmospheric Pressure, and
Carbon Disulfide-Water Vapor-Air at 100' C and certainty in NOz* concentrations. These ma-
Atmospheric Pressure. terials may ignite spontaneously at room
temperature with relatively small NOa* con-
centrations in the air; at 25' C, liquid UDMH
% air = loo%-% hydrogen sulfide-% C 0 2 ignites in NOz*-air atmospheres that contain
more than about 8 volume-percent NO2*;M M H
and hydrazine ignlte in atmospheres that
contain more than about 11 and 14 volume-
percent NOz*, respectively. I n general, even
smaller concentrations of NO2* produce spon-
taneous ignition of these combustibles at
higher initial combustible li uid temperatures.
The effect of the hydrazine Yiquid temperature
on the spontaneous ignition temperature in
ui
n NOz*-air atmospheres is illustrated in figure 101.
Similar data are given in figures 102 and 103
for M M H and UDMH; there is an apparent
anomaly in the data obtained with M M H at
3601 55015nd 67' C.
The use of various helium-oxygen atmos-
pheres in place of air results in the spontaneous
ignition temperature curves given in figure 104
for UDMH. Comparison of curve B of this set
with curve A of figure 100 indicates that the
spontaneous ignition temperature of UDMH in
NOz*-He-02 atmospheres is the same as that
0 10 20 30 40 obtained in N02*-air atmospheres.
CARBON DIOXIDE, volume.percent
Ignition temperature data obtained with
UDMH in NOz*-air mixtures at 15 and 45 psia
FIGURE
96.-Limits of Flammability of Hydrogen Sul- are summarized in figure 105. These indicate
fide-Carbon Dioxide-Air Mixtures at 25' C and that although the spontaneous ignition tem-
Atmospheric Pressure. perature of UDiMH in air is not affected ap-
80 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

FIGURE 98.-Limits of Flamma-


bility of Ammonia, UDMH,
MMH, and Hydrazine a t At-
mospheric Pressure in Saturated
and Near-Saturated Vapor-Air
Mixtures.

,
FLAMMABILITY CHARACTERISTICS 81

100

H EPTANE~VAPOR.v o me-percen
~ t

FIQURE
99.-Flammable Mixture Compositions of Hydrazine-Heptane-Air at 125' C and
Approximately Atmospheric Pressure.
82 FLAMMABnITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

Boron Hydrides
300 5 This series includes diborane (B,H,), tetra-
borane (B4Hlo),pentaborane (B5H8),and deca-
borane (BI0Hl4). However, reliable upper and
lower limit data are available only on the first
member of this series at the present time.
These were obtained by Parker and Wolfhard
(168) who determined the limits of flammability
of diborane in air in a 5-cm-diameter tube at an
initial pressure of 300 mm Hg; this combustible
forms flammable mixtures in air in the range
from 0.8 to 87.5 volume-percent. A pale blue
flame propagated throughout the tube at the
upper limit; luminous flames were not visible
above 79 volume-percent. Limit of flamma-
bility curves for the system diborane-ethane-air
are presented in rectan ular coordinates in figure
7
107. Except for the s ight dip to the ethane-
axis (zero diborane) in the area in which ethane
forms flammable mixtures in air, these curves
are rather similar to those obtained with other
combustible-oxidant-inert systems. Burning
velocities in excess of 500 cmlsec were measured
in this same study for fuel-rich diborane-air
mixtures.
Berl and Renich have prepared a summary
report about boron hydrides ( 9 ) . It includes
data obtained by these and other authors; they
found the lower limit of pentaborane in air to
be 0.42 volume-percent.
The autoignition temperature of diborane in
I Dew point line of NO$, air is apparently quite low. Price obtained a
- \-----
value of 135' C at 16.1 mm Hg (169);that of
0-
,---
I _---
I -7
c--
I
pentaborane is 30' C at about 8 mm Hg ( 9 ) .

NO; CONCENTRATION, volume-percent


Gasolines, Diesel and Jet Fuels
Fuels considered in this section are blends
FIGURE100.-Minimum Spontaneous Ignition Tem- that contain a wide variety of hydrocarbons
peratures of Liquid Hydrazine, MMH, and U D M H and additives. Accordingly, their flammability
a t an Initial Temperature of 25' C in Contact With characteristics are governed by the method used
NO,*-Air Mixtures a t 740+ 10 mm Hg as a Function
of NOz* Concentration. to extract a vapor sample as well as by the
history of the liquid. For example, since the
preciably by this pressure change, it is affected lower limit of flammability, expressed in
in a range of NOz*-air mixtures. volume-percent, is inversely proportional to
The data presented in figures 100 to 105 were the molecular weight of the combustible vapor,
obtained with liquid fuel in contact with vapor- equation (28), the first vapors to come from a
ized NO: in air. Similar data obtained with blend, such as gasoline, give a higher lower
vaporized UDMH-air in contact with NO: limit value than the completely vaporized
are given in figure 106. This figure indicates sample. Conversely, the heavy fractions or
that UDMH-air mixtures that contain more residue give a smaller lower limit value. For
than 9 volume-percent UDMH will ignite spon- this reason, there is some disagreement about
taneously on contact with NO:; UDMH-air the limits of flammability of blends such as
mixtures that contain more than approximately gasoline and the diesel and jet fuels. These
2 volume-percent UDMH can be ignited by an fuels are, in general, characterized by a wide
ignition source under the same conditions (166). distillation range; the ASTM distillation curves
FLAMMABILITY CHARACTERISTICS 83

300 I 1 I I I I I I

200

2
J
a
3
l-
a
a
W
LL
5
I-

1O(

N O $ CONCENTRATION, volume-percent

FIQURE
101.-Minimum Spontaneous Ignition Temperatures of Liquid Hydrazine a t Various Initial Temperatures
in N02*-Air Mixtures a t 740f 10 mm Hg as a Function of NOz* Concentration.
84 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

2O( I I I I I I 1 I I

W-
oc
2
I-
d 10(
k
55" .67"

w
a Region of spontaneous ignition
s
I-
,0"

(
I - - I
5 10 15 -20 25
NO; CONCENTRATION, volume-percent

FIGURE
102.-Minimum Spontaneous Ignition Temperatures of Liquid MMH a t Various Initial Temperatures
in NC&*-Air Mixtures at 740+ 10 mm H g as a Function of NOa* Concentration.
FLAMMABILITY CHARACTERISTICS 85

200 I I I
x

0
0

w- Region of spontaneous ignition


e
3
2
E
100
w
a
5
w
I-

I X
3
0
NO; CONCENTRATION, volume-percent

FIQURE
103.-Minimum Spontaneous Ignition Temperatures of Liquid UDMH a t Various Initial Temperatures
in NO,*-Air Mixtures at 7402~10 mm Hg as a Function of NO2* Concentration.
86 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

400 L r Curve He/02


0 0.0 /loo
b 100/2 5
C 100/6.50
d 100, 1.70
e 100/0.30
f 1oo/o.oo

Region of spontaneous ignition

FIQURE104.-Minimum Spon-
taneous Ignition Temperatures
of 0.05 cc of Liquid UDMH in
HsOrN02* Atmospheres a t -1
Atmosphere for Various He/Oz
Ratios.
100
t
FLAMMABILITY CHARACTERISTICS 87

200
ignition
2 Region of spontaneous ignition
w-
LT
3
I-
a
LT
W
a
5
I-

100

Lower limit of flammability


of UDMH in air

I I I I
0 5 10 15
Dew point line
NO; CONCENTRATION, volume-percent
f of UDMH

/.
/--

FIQURE105.-Minimum Spontaneous Ignition Tem- -/--

peratures of 0.05 cc of Liquid UDMH in N02*-Air


Mixtures a t 15 and 45 Psia as a Function of NO2*
Concentration.
1 I LRTR I I l l 1
4 8 12 16
UDMH CONCENTRATION, volume-percent
of two gasolines and three jet fuels considered
here are given in figure 108. Unfortunately, FIGURE106.-Minimurn Spontaneous Ignition Tem-
such curves give only an approximate measure peratures of Vaporized UDMH-Air Mixtures in Con-
of the volatile constituents in the liquid blend. tact With 100,pct NO; a t 25' C and 740i10 rnm
Hg as a Function of UDMH Concentration in Air.
Even relatively nonvolatile high-flashpoint oils
may liberate flammable vapors a t such a slow
rate that the closed vapor space above the grade J P 4 (fig. 110). Combustible vapor-air-
liquid may be made flammable a t reduced carbon dioxide and vapor-air-nitrogen mixtures
temperatures. Gasolines can produce flam- a t about 25' C and atmospheric pressure are
mable saturated vapor-air mixture a t tempera- considered for each. Similar data are given in
tures below -65' C (241), although the flash figure 14 for the gasoline vapor-air-water vapor
points of such fuels are considered to be about system at 21' and 100' C; the effect of pressure
-45' C (168). An apparent discrepancy thus on limits of flammability of volatile constituents
exists if flashpoint data are used to predict of JP-4 vapor in air are discussed in connection
the lowest temperature a t which flammable with figure 12.
mixtures can be formed in a closed vapor space Minimum autoignition temperatures of gaso-
above a blend in long-term storage. lines and jet fuels considered here are given in
As noted earlier, the Emits of flammability of compilations by Zabetakis, Kuchta, and co-
hydrocarbon fuels are not strongly dependent workers (126,237). These data are included
on molecular weight when the limits are ex- in table 20.
pressed by weight. .However, since results Setchkin (194) determined the AIT values of
measured by a volume are perhaps more widely four diesel fuels with cetane numbers of 41, 55,
used than those measured by weight, typical 60 and 68. These data are included in table 20.
flammability curves are presented by volume Johnson, Crellin, and Carhart (96,93) obtained
for the light fractions from aviation gasoline, values that were larger than those obtained by
grade 115/145 (fig. log), and aviation jet fuel, Setchkin, using a smaller apparatus.
88 FLAMMABITJTY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

a I I I I
% air = loo%-% diborane-% ethane % air = loo%-% gasoline-% inert

Flammable -
mixtures

1 I I I I I
0 10 20 30 40 50
ADDED INERT, volume-percent

20 40 60 80 100
ETHANE, volume-percent

FIQURE 107.-Limits of Flammability of Diborane-


Ethane-Air Mixtures a t Laboratory Temperatures
and 300 mm Hg Initial Pressure. I I

46( % air = loo%-% JP-4 -% inert

42(

38(

34(

LL

$ 30C
z
3

w
I
za 26C
I-
0
1
10
I
20
I
30
ADDED INERT, volume.percent
I
40

220 FIQURE 110.-Limits of Flammability of JP-4 Vapor-


Carbon Dioxide-Air and JP-4 Vapor-Nitrogen-Air
Mixtures a t 27O C and Atmospheric Pressure.
180

140

100
DISTILLED, percent
FIQURE 108.-ASTM Distillation Curves for, A, Avia-
tion Gasoline, Grade 100/130; B,Aviation Gasoline,
Grade 115/145; C, Aviation Jet Fuel, Grade JP-1;
D, Aviation Jet Fuel, Grade JP-3; and E, Aviation
Jet Fuel, Grade JP-4.
FLAMMABILITY CHARACTERISTICS 89
Burning velocities of the fuels considered
here are in the same range as those of the c = ? O O R - % hydrogen-% inert
hydrocarbons considered earlier. Values for
various fuels have been tabulated by Barnett
, and Hibbard (166).
Hydrogen
Numerous flammability characteristics
studies have been conducted with hydrogen in
recent ears. Drell and Belles have prepared
i
an exce lent survey of these characteristics (48).
This survey includes all but the most recent
work of interest.

-7
The low pressure limits of flame propagation

I
for stoichiometric hydrogen-air mixtures are
somewhat lower than those for stoichiometric
ethylene-air mixtures (197) in cylindrical tubes.
In the range from 6 to 130 mm Hg, the limit
0~ 20 40 60 80
for stoichiometric hydrogen-air mixtures is
ADDED INERT, volume-percent
given by the expression:
log P=3.19-1.19 log D, (57) FIQURE111.-Limits of Flammability of Hydrogen-
Carbon Dioxide-Air and Hydrogen-Nitrogen-Air
where P is the low-pressure limit in millimeters Mixtures a t 2 5 O C and Atmospheric Pressure.
of Hg, and D is the tube diameter in milli-
meters.
Hydrogen forms flammable mixtures at curves were found to deviate from the results
ambient temperatures and pressures with oxy- obtained from the Le Chatelier law, broken
gen, air, chlorine, and the oxides of nitrogen. curves; additional data are given in the original
Limits of flammability in these oxidants at article.
approximately 25 C and 1 atmosphere are The burning velocity of hydrogen in air a t
listed in table 21. 25 C and one atmosphere range from a low
of a few centimeters per second to 325 cmlsec
TABLE 2 1.-Limits of Jlammability of hydrogen (68). When liquefied, it vaporizes and burns
in air a t ~trate that is determined by the rate
in various oxidants at 25 C and atmospheric a t which heat enters the liquid. Heat is
pressure abstracted from the surroundings and, where a
1 flame exists, from the flame itself. Figure 115
~

Oxidant La5 ua5 Ref. ves the results obtained from vaporizing
&quid hydrogen from paraffin cast in a Dewar
4. 0 95 flask; experimental points were obtained from
(40) gas evolution measurements. The solid curve
4.0 75 (40)
4. 1 89 (bf6, 168) (theoretical) was obtained by Z?betakis and
3. 0
6. 6
84
66
( 189) Bur ess by assuming the heat influx rate to be
(189) confuction limited (234); the initial flash
vaporization rates are probably Nm- and
nucleate boiling-limited. The theoretical liquid
Flammability diagrams of the systems hydro-
gen-air-carbon dioxide and h drogen-air-nitro-
5
gen obtained by Jones and errott (112) axe
s
regression rates followin spillage of liquid
hydrogen onto three sos are presented in
figure 116, the corresponding decrease in liquid
given in figure 111. Lines that establish level is given in figure 117. Because of its
minimum oxygen values for each system are low temperature, the vaporized hydrogen
I

also included. Note t h a t although the mini- forms a vapor trail as it leaves the liquid.
mum value occurs near the nose of the However, the position of this trail or visible
hydrogen-air-nitrogen curve, the corresponding cloud does not necessarily coincide with that
value occurs at the upper limit of the hydrogen- of the flammable zones formed above the liquid
air-carbon dioxide curve. pool. This is illustrated in figure 118, in which
Flammability diagrams obtained by Scott, the positions of the flammable zones and visible
Van, Dolah, and Zabetakis for the systems clouds are defined in a height-elapsed time
hydrogen-nitric oxide-nitrous oxide, hydrogen- graph. Two flammable zones are defined here.
nitrous oxide-air, and hydrogen-nitric oxide-air These are also seen in the motion picture
are given in figures 112-1 14 (189). Upper limit sequence (fig. 119) of the visible clouds and
761-928 0-65-7
90 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

KEY
e Flammable mixture
0 Nonflammable mixture

NO, mole-percent
FIGUREIl2.-Limits of Flammability of H2-NO-N20 a t Approximately 28' C and 1 Atmosphere.
FLAMIIABILITY CHARACTERISTICS 91

KEY
0 Flammable mixture
o Nonflammable mixture
A Coward and Jon'es,
Bureau of Mines
Bull. 503
Smith and Linnett,
JCS (London),
1953, pp. 37-43

100

N20, mole-percent
113.-Limits of Flammability of H,-N,0-A4ir a t Approximately 28" C and 1 Atmosphere.
FIGURE
92 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS

KEY
Flammable mixture
0 Nonflammable mixture 8o
A Coward and Jones,
Bureau of Mines
Bull. 503

0 100
100 80 60 40 20 0
AIR, mole-percent
FIGURE
114.-Limits of Flammability of H,-NO-Air a t Approximately 28" C and 1 Atmosphere.
FLAMMABILITY CHARACTERISTICS 93

i
(Film and nucleate boiling limited)

Quiet vaporization
I I I I I I 1 I I I I I I I I I I I
1 0 20 40 60 80 100 120 140 160
ELAPSED TIME, seconds

FIGURE
115.-Rate of Vaporization of Liquid Hydrogen From Paraffin in a 2.8-Inch Dewar Flask: Initial Liquid
Depth-6.7 Inches.

0.4 I I I I I I I I I I I I I I I

-
-
-
.3 -

I I I I I I I I I I I I I I I
0 60 80 100 120 140 160
20 40
ELAPSED TIME, seconds

FIGURE
116.-Theoretical Liquid Regression Rates Following Spillage of Liquid Hydrogen Onto, A , an Average
Soil; 13, Moist Sandy Soil (8 Pct. Moisture); and C, Dry Sandy Soil.
94 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

4-

6-

81 1 I I I I I I I I I I I I I I
ELAPSED TIME, seconds

FIGURE
117.-Theoretical Decrease in Liquid Hydrogen Level Following Spillage Onto, A , Dry Sandy Soil; B,
Moist Sandy Soil (8 Pct. Moisture); and C, and Average Soil.
11
I I I I I I

KEY
o Lower-limit mixture
1:

1(
Nonflammable

FIGURE 118.-Extent of Flamma- $0 8


ble Mixtures and Height of c
Visible Cloud Formed After F-
I W
A H
,/ eg
i ht of visible cloud ,&
Rapid Spillage of 3 Liters of P
Liquid Hydrogen on a Dry Mac- W
adam Surface in a Quiescent I f
Air Atmosphere a t 15' C.

0
1 2 3 4 5 6
ELAPSED TIME, seconds
FLAMMABILITY CHARACTERISTICS 95
flames that resulted following spillage of 7.8
liters of liquid hydrogen and subsequent
ignition of va ors above the spill area. The
height and wifth of fireballs that resulted from
ignition of vapors produced by rapid vaporiza-
tion of about 3 to 90 liters of liquid hydrogen
are given in figure 120. The data are repre-
sented fairly well by the equation

Hmm= Wrnm=7JVl feet= 178.4%! feet, (56)


where H,,, and W,,, are the maximum flame
height and width, respectively, VI is the volume
of liquid hydrogen in liters, and M is the mass
of this volume in pounds.
The burning rate of a 6-inch pool of liquid
hydrogen in air is given as the regression of the
liquid level in figure 121; burning rate data for
liquid methane are included for comparison.
An extrapolated value of burning rate for large
pools of liquid hydrogen is included in figure 52.
Approximate quantity-distance relationships
can be established for the storage of liquid hy-
drogen near inhabited buildings and other stor-
age sites if certain assumptions are made (33,
160, 234). Additional work is required to
establish such distances for very large quantities
of liquid.
The detonation velocity and the static and
reflected pressures developed by a detonation
wave propagating through hydrogen-oxygen
mixtures are given in figure 16. The predeto-
nation distance in horizontal pipes is reportedly
proportional to the square root of the pipe
diameter (229) ; this is presumably applicable
to results obtained with a mild ignition source,
since a shock front can establish a detonation
at essentially zero runup distance. Numerous
investigators have examined this and related
problems in recent years (11-13, 65, 135-137,
151).
HYDRAULIC FLUIDS AND ENGINE
OILS
Both mineral oil derived and synthetic hy-
draulic fluids and engine oils are presently in
comnion use (148). These materials are often
used at elevated temperatures and pressures
and contain additives designed to improve sta-
bility, viscosity, load-bearing characteristics,
etc. Such additives affect flammability char-
acteristics of the base fluid. However, the base

FIGURE
119.-Motion Picture Sequence (16 Frames per
Second) of Visible Clouds and Flames Resulting
From Rapid Spillage of 7.8 Liters of Liquid Hydrogen
. on a Gravel Surface at 1 8 O C. Ignition Source: 20
Inches Above Gravel.
96 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE, GASES AND VAPORS I
-
8
+-
100
80-
-
60 -
- I I I 1 1 1 1 1

0 Flame height
I I I I I I I I
-
-
z - 0 Flame width
0
2 40-
u
z
0
- -

:
I

20- -
FIGURE12O.-Maximum flame
height and width produced b y
5I
ignition of vapor-air mixtures
formed by sudden spillage of 10 I I I I I I I I I I I I I I I
2.8 to 89 liters of liquid hy- 2 4 6 810
drogen (VJ. 20 40 60 80 100
V I , liters

I I I I I I

FIGURE 121.-Burning rates of


liquid hydrogen and of liquid
methane a t the boiling points in
6-inch-Pyrex Dewar flasks.

ELAPSED TIME, minutes


FLAMMABILITY CHAFtACTERISTICS 97
fluid generally plays a predominant role in de- ambient temperatures can lead to the auto-
termining limits of flammability and ignition ignition of a mineral oil lubricant (curve 5) if
temperature of a particular fluid. For exam- sufficient vapor or mist is in the system. In the
le, many of the oil-based fluids have lower same pressure range, only elevated initial
Emits of flammability that fall in the ranges temperatures could lead to the autoignition of a
given in figure 22 for paraffin hydrocarbons. phosphate ester (curve 4). If the initial pressure
Further, those that have minimum autoignition is increased to 10 atmospheres, autoignition
temperatures in the lower temperature ranges can occur at lower air-intake temperatures in
considered in fiugres 43 and 71 are not affected every case (248).
appreciably by oxygen concentration of the
atmosphere and by ambient and fluid-injection MISCELLANEOUS
pressures; those that have minimum autoigni-
tion temperatures in the higher temperature The flammability characteristics of a number
ranges do not follow these generalizations (237'). of miscellaneous combustibles not considered
Since these fluids are designed for use at ele- elsewhere, are discussed in this section. These
vated temperatures and pressures, they are nor- include carbon monoxide, n-propyl nitrate, and
mally made up of high-molecular weight mate- the halogenated hydrocarbons. The properties
tials. Accordingly, they are flammable at of these and a great variety of other materials
ordinary tem eratures and pressures as mists are included in Appendix A.
and foams. gurgoyne and his coworkers (27) The limits of flammability of the systems car-
found that lubricating-oil mists were flamma- bon monoxide-carbon dioxide-air and carbon
ble in air but not in carbon dioxide-air mix- monoxide-nitrogen-air are presented in figure
tures that contained about 28 volume-percent 126. These curves were constructed from the
carbon dioxide (fig. 35). At elevated temper- flammability data obtained by Jones in a 2-inch
atures, the oil vapors cracked and produced vertical glass tube with upward flame propaga-
acetylene and hydrogen, which affected the tion (112); other representations may be found
flammability of the resultant mixture; the va- in the original reference and in the compilation
pors are often unstable at elevated tempera- prepared by Coward and Jones (40).
tures. Chiantella, Affens, and Johnson have Materials that are oxidized or decomposed
determined the effect of elevated temperatures readily may yield erratic flammability data
on the stability and ignition properties of three under certain conditions. This effect is illus-
commercial triaryl phosphate fluids (36). trated in figure 127 which summarizes the
Zabetakis, Scott, and Kennedy have deter- lower-limits data obtained by Zabetakis, Mason
mined the effect of pressure on the autoignition and Van Dolah with n-propyl nitrate (NPN) in
temperatures of commercial lubricants (248). air at various temperatures and pressures (243).
Figure 122 gives the minimum autoignition An increase in temperature from 75" to 125" C
temperatures for four commercial phosphate is accompanied by a decrease in the lower-limit
ester-base fluids (curves 1-4) and three values; a further increase in temperature to
mineral oils (cur?? 5-7). In each case, the 150' C results in a further lowering of the lower
minimum autoignition temperature WBS found limit at pressures below 100 psig, but not at the
to decrease with increase in pressure over most higher pressures. An increase in the tempera-
of the pressure range considered. A plot of the ture t o 170" c results in an apparent increase in
logarithm of the initial pressure to temperature the lower-limit value because of the slow oxida-
ratio versus the reciprocal pf the temperature tion of NPN. A complete flammability dia-
is given for curves 1 to 7 m figure 123. The gram has been constructed for the NPN vapor
resultant curves are linear over a limited tem- system in figure 128; a single lower limit curve
perature range. and two up er limit curves are given here to
The ratio of the final temperature attained by iF
show the e ect of pressure on the flammable
air in an adiabatic compression process to the range of a vapor-air system.
initial temperature is given in figure 124 as a The spontaneous ignition of NPN in air was
function of both the final-to-initial pressure considered earlier at 1,000 psig (figs. 3, 4). The
ratio and initial-to-final volume ratio. If a ekplosion pressures obtained at this initial pres-
lubricating oil is exposed to high temperatures sure in air and in a 10-volume-percent oxygen
during a compression process, autoignition may +90-volume-percent nitrogen atmosphere at
occur if the residence or contact time is ade- various NPN concentrations are presented in
quate. Such high temperatures do occur in figure 129. A summary of the minimum spon-
practice and have been known to cause disas- taneous ignition and decomposition tempera-
trous explosions (58, 146, 149) 227, 231). The tures obtained with NPN in air and nitrogen
curves in figure 125 show that in the compression respectively are given in figure 130. The data
pressure range 1 to 10 atmospheres (initial given in this figure exhibit a behavior that is
pressure=l atmosphere), a wide range of typical of that found with other combustibles
98 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS
650

Y 600
W Region of
5 550
I-
2W 500
Q
5 450
!-

400
-
!=
$, 350
-
0
2 300
a
f 250
5
z 200
z
I50
40 60 80 100 0
INITIAL PRESSURE, atm
FIGURE122.-Variation in Minimum Autoignition Temperature With Pressure of Commercial Phosphate Ester
and Mineral Oil Lubricants in Air in a 450-cc-Stainless Steel Bomb.
FLAMiMABILITY CHARACTERISTICS 99

TEMPERATURE, O C

650 550 450 400 350 300 250 200 175


I \ I 11 I I1 I1 I1 I l l I1 I I I I

FIGURE 123.-Logarithm of h i - 5
' tial Pressure-AIT Ratio of '
E
Seven Fluids in Air for Various c
0
ReciprocalTemperatures. Data
from Figure 122. Q- p.

C
100 FLAMMABILITY CHARACTERISTICS OF COMBUSTIBLE GASES AND VAPORS
I

2.4

2.2

2 .o

I.8

FIQURE124.-Variation in T,/Ti
h4lc-
of Air With V,/Vf and With
Pf/Pi in a n Adiabatic Com- I.6
pression Process.

I.4

1.2

I .o I I I I I I I I
2 3 4 5 6 7 8 ' 9
vi Pf
Fpi
FLAMMABILITY CHARACTERISTICS 101

; o o 6

FIQTJRE125.-Variation In. Air


Temperature With Pf/Pi In an
Adiabatic Compression Process
.for Five Initial Air Tempera-
.tures ( O O , 25O, 50, 75", and
100' C). Regions of autoigni-
tion for lubricants I V and V at
PflP, Between 1 and 10 Atmos-
phere and Pi of Between 1 and
10 Atmospheres.
102 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

at elevated pressures ;the minimum spontaneous


ignition temperature first decreases .with ini-
% air = loo%--% carbon monoxide-% inert tial increase in pressure and then increases as
the pressure is increased still further (120,
248).
Burning velocities were found to range from
20 cm/sec to 110 cm/sec in NPN-air mixtures
containing 3.0 to 7.2 volume-percent NPN.
Flammable Detonations were obtained in saturated NPN
mixtures vapor-air mixtures from 30' to 65' C and 1
atmosphere pressure ; the detonation velocity
was from 1,500 to 2,000 meters per second.
Stable detonations were obtained with liquid
NPN at 90' C; the detonation velocity was
from 4,700 to 5,100 meters per second.
Although many of the halogenated hydro-
carbons are known to be flammable (40) still
others such as methyl bromide, methylene
chloride, and trichloroethylene (TCE) have
0 20 40 60 80
been considered to be nonflammable or essential-
ADDED INERT, volume-percent ly nonflammable in air. As noted in connection
with the methyl bromide data given in figure
FIGURE126.-Limits of Flammability of Carbon Mo- 28, Hill found methyl bromide to be flammable
noxide-Carbon Dioxide-Air and Carbon Monoxide- in air at 1 atmosphere pressure (84); the re-
Nitrogen-Air Mixtures at Atmospheric Pressure and
26' C . ported limits of flammability were from 10 to

I I I I

- Flammable mixtures

- 170C (3hr heating time),

'150C '125C

1 1 I
100 200 300 400 500 600 700 800 900 1,000
PRESSURE, psig

F~QURE127.--Lower Limits of Flammability of N P N Vapor-Air Mixtures Over the Pressure Range From 0 to
1,000 Psig at 75', 125', 150, and 170' C.
FLAMMABILITY CHARACTERISTICS 103

IO0 15 volume-percent methyl bromide. At an

90
'
1 2
initial pressure of 100 psig, the flammable range
was found to extend from 6 to 25 volume-per-
cent. Similarly, methylene chloride and tri-
chloroethane were found to be flammable in air
a t ambient temperatures although the flam-
-
mable ranges were not determined. I n general,
80 much higher source energies are required with
Impossible vapor-air these combustibles than are required to ignite
mixtures o t T ~ 1 2 5 " C methane-air mixtures.
70 -
An approximate flammability diagram was
prepared by Scott for trichloroethylene-air
c
c
Iu mixtures (190) ; a modification is reproduced in
60 - figure 131. The lower limit data were obtained
e
0
in a vertical 7-inch-diameter flammability tube
f and the upper limit data in an 8-inch-diameter
5
> 50 - glass sphere with upward propagation of flame.
L Flammable mixtures of TCE and air were also
u obtained between 10.5 and 41 volume-percent
0
a - TCE at 1 atmosphere and 100' C in an $-inch-
Q> 40 diameter glass sphere. Under the same con-
z
a
ditions, flammable mixtures of TCE and
2 oxygen were obtained between 7.5 and 90
3c volume-percent TCE. However, additional
work must be conducted with this and the
other halogenated hydrocarbons to determine
20 the effect of vessel size, ignition source strength,
mixtures T = 125C temperature and pressure on their flammability
characteristics.
10 Other useful flammability data may be found
for various miscellaneous combustibles in many
of the publications listed in the bibliography
I
(40, 154, WOO, 208-214, 218). These include
0 200 400 600 800 1,000 data on the gases produced when metals react
with water (56) and sulfur reacts with various
PRESSURE, psig
hydrocarbons (62). Still other references con-
FIGURE128.-Flammable NPN Vapor-Air hlixtures
sider the hazards associated with the production
Formed Over the Pressure Range From 0 to 1,000 of unstable peroxides (1.42, 157, 187, 233) and
Paig at 50" and 125" C . other reactive materials (66,7 4 , 80, 139).
104 F L A M M A B I L I T Y C H A R A C T E R I S T I C S O F C O M B U S T I B L E GASES AND VAPORS

5,000
I I I I 1

looot=
0- Air
W
X o-lo% 02 i- 9 0 % N 2
-
I
0 0.3 0.6 0.9 I.2 I.5 1.8 2.1
NPN VAPOR , volume - percent

FIGURE
129.-Variation of Explosion Pressure Following Spontaneous Ignition With NPN Concentration, Initial
Pressure 1,000 Psig.

I
Regions of spontaneous ignition and
y 220- spontaneous decomposition -
W
(L
3

0
- 0

aneous ignition in air __


I 1

FIQURE
130.-Minimum Spontaneous Ignition and Decomposition Temperatures of n-Propyl Nitrate in Air as a
Function of Pressure, Type 347 Stainless Steel Test Chamber.
105
TEMPERATURE, "C
0 10 20 30 40 50 60 70 80 90 100
I I I I I I I I
I

Upper limit

Impossible mixtures

Flammable mixtures

Z
W
0
Z
0 8

Nonflammable mixtures

FIQURE
131.-Flammability of Trichloroethylene-Air Mixtures.
ACKNOWLEDGMENTS
Many of the unpublished data reported here Burgess ' and Robert W. Van Dolah for many
were obtained by the predecessor of the author, fruitful discussions of the material contained in
the late G. W. Jones, former chief of the gas the sections on Definitions and Theory, De-
explosions branch. Other data were obtained
by the author and his coworkers, particularly flagration and Detonation Processes, and Pre-
Messrs. George S. Scott, Joseph M. Kuchta, ventive Measures.
Aldo L. Furno and Henry E. Perlee. I n
6 Presently with Reaction Motors Division, Thiokol Chemical Corpo-
addition, the author is indebted to Drs. David ration, DenviUe, New Jersey.
106
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761-928 0-65-8
APPENDIX A
TABLE A-1. Summary of limits offEammability, I I I
lower temperature limits (TL), and minimum Limits of flam-
autoignition temperatures (AIT1 of individual mability (volume-
gases and vapors in air at atmospheric pressure Combustible percent) TL AIT
- -(" C)
~~ ~

Combustible
~ _ _ _ _ _ _

Limits of flam-
mability (volume
percent) AIT
-l L,,
~
I I
(" C)

(" C) sec-Butyl benzene---- 1 0. 77


tert-Butyl benzene---- 1 . 77
Lt6 n-Butyl bromide----- 1 2. 5
Butyl cellosolve_ _ _ _ _ _ 8 1. 1
n-Butyl chloride----- 1. 8
Acetal _ _ _ _ _ _ _ _ _ _ _ _ _ _ 1. 6 230 %-Butylformate- - - _ _ 1. 7
Acetaldehyde---*- - - - - 4. 0 175 n-Butyl stearate-..--- 4 .3
Acetic acid _ _ _ _ _ _ _ _ _ _ 1 5. 4 465 Butyric acid _ _ _ _ _ _ _ _ _ 4 2. 1
Acetic anhydride----.. 2 2. 7 390 a-Butryolactone- _ _ _ _ 8 2. 0
Acetanilide _ _ _ _ _ _ _ _ _ _ 4 1. 0 545 Carbon disulfide- - - - - 1.3
Acetone_ _ _ _ _ _ _ _ _ _ _ _ _ 2. 6 465 Carbon monoxide---- 12. 5
Acetophenone _ _ _ _ _ _ _ 4 1. 1 570 Chlorobenzene--- - - - - 1. 4
Acetylacetone _ _ _ _ _ _ _ 4 1. 7 340 m-Gresol- - - - - - - - - - - - 8 1. 1
Acetyl chloride _ _ _ _ _ _ 4 5. 0 390 Crotonaldehyde..----- 2. 1
I Acetylene _ _ _ _ _ _ _ _ _ _ _ 2. 5 305 Cumene- - - - - - - - - - - - 1 . 88
Acrolein _ _ _ _ ___ _ _ __ : 2. 8 235 Cyanogen - - - - - - - - - - - 6. 6
Acrylonitrile _ _ _ _ _ - - _ _ 3. 0 Cycloheptane- - - - - - - - 1. 1
Acetone Cyanohydrin- 2.2 Cyclohexane - - - - - - - - 1. 3
Adipic acid_ _ _ _ _ _ _ _ _ _ 4 1. 6 420 Cyclohexanol- - - - - - - - 4 1 . 2
Aldol_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 4 2. 0 250 Cyclohexene- - - - - - - - - 1 1 . 2
Allyl alcohol_ _ _ _ _ _ _ _ _ 2. 5 Cyclohexyl acetate-- - 4 1. 0
Allylamine _ _ _ _ _ _ _ _ _ 2. 2 375 -
Cyclopropane - - - - - - 2. 4
Allyl bromide _ _ _ _ _ _ _ _ 4 2. 7 295 -
Cymene- - - - - - - - - - - . 85
Allyl chloride_ _ _ _ _ _ _ _ 2. 9 485 Decaborane- - - - - - - - - .2
o-Aminodiphenyl----- . 66 450 Decalin - - - - - - - - - - - - - . 74
Ammonia _ _ _ _ _ _ _ _ _ _ _ 15 ---_ n-Decane- - - - - - - - - - - i2. 75
n-Amyl acetate _ _ _ _ _ _ 1 1. 0 360 Deuterium - - - - - - - - - - 4. 9
n-Amyl alcohol _ _ _ _ _ _ 1. 4 zoo Diborane - - - - - - - - - - - .8
tertAmyl alcohol----- 1. 4 435 Diesel fuel (60 cetane) - - - - - - - -.
n-Amyl chloride- - - - - 5 1. 6 260 Diethyl amine _ _ _ _ _ _ _ 1. 8
tert-Amyl chloride---- 1. 5 345 -
Diethyl analine- - - - - '.8
n-Amyl ether _ _ _ _ _ - _ _ .7 170 1,4-Diethyl benzene - - 1.8
Amyl nitrite _ _ _ _ _ _ _ _ _ 1. 0 210 Diethyl cyclohexane-- .75
n-Amyl propionate--- 1. 0 380 Diethyl ether _ _ _ _ _ _ _ _ 1. 9
Amylene _ _ _ _ _ _ _ _ _ _ _ _ 1.4 275 3,3-Diethyl pentane-- 1.7
Aniline _ _ _ _ _ _ _ _ _ _ _ _ _ 7 1. 2 615 Diethyl ketone------ 1. 6
Anthracene _ _ _ _ _ _ _ _ _ _
n-Amylnitrate _ _ _ _ _ _
Benzene _ _ _ _ _ _ _ _ _ _ _ _ 1 1. 3
4 . 65
1. 1
540
195
560
Diisobutyl carbinol---
Dusobutyl ketone----
-
I
' ..
2-4, Dusocyanate- - - - - - - - - - -
82
79
Benzyl benzoate----- 4. 7 480 Diisopropyl ether- - - - 1. 4
Benzyl chloride _ _ _ _ _ _ * 1. 2 585 Dimethyl amine- - - - - 2. 8
Bicyclohexyl- - - - - - _ _ . 65 245 2,PDimethyl butane - 1. 2
Biphenyl _ _ _ _ _ _ _ _ _ _ _ _ 70 . 540 2,3-Dimethyl butane- 1. 2
ZBiphenylamine-_--- .8 450 Dimethyl decalin- - - - 1 69.
Bromobenzene _ _ _ _ _ _ _ 1. 6 565 Dimethyl dichlorosi-
Butadiene (1,3) _ _ _ _ _ _ 2. 0 420 lane-------------- 3. 4
n-Butane _ _ _ _ _ _ _ _ _ _ _ 1. 8 405 Dimethyl ether------ 3. 4
l13-Butandiol_ _ _ _ _ _ _ _ 1. 9 395 n,n-Dimethyl forma-
Butene-1 _ _ _ _ _ _ _ _ _ _ _ _ 1. 6 385 mide- - - - - - - - - - - - - 1 1. 8 14 I 57 I 435
Butene-2 _ _ _ _ _ _ _ _ _ _ _ _ 1. 7 325 2,a-Dimethyl pentane- 1. 1
n-Butyl acetate _ _ _ _ _ _ 1. 4 425 2,ZDimethyl propane- 1. 4
n-Butyl alcohol _ _ _ _ _ _ 1. 7 Dimethyl sulfide- - - - - 2. 2
sec-Butyl alcohol----- 1. 7 Dimethyl sulfoxide--- - - - - - - - -
tert-Butyl alcohol- - - - 1 1. 9 Dioxane - - - - - - - - - - - - 2. 0
tert-Butyl amine- - - - - 1. 7 Dipentene--- - - - - - - - - 8.75
n-Butyl benzene- - - - - 1 . 82 Diphenylamine- - - - - - 4.7
See footnotes at end of table.
APPENDIX A 115

Limits of 5am- Limits of flam-


mability (volume- mability (volume-
Combustible percent) TL ' AIT Combu stible percent) Tr, AZT
~. (" C) (" C) (" C) (" C)
-I

b Diphenyl ether _ _ _ _ _ _
Diphenyl methane- - -
0. 8
4 . 7
I 1 Methyl chloride------
Methyl cyclohexane- -
47
1. I
Divinyl ether _ _ _ _ _ _ _ _ 1. 7 Methyl cyclopenta-
n-Dodecane _ _ _ _ _ _ _ _ _ 4 . 61 diene- - - - - - - _ _ - - - - 1 1. :
Ethane _ _ _ _ _ _ _ _ _ _ _ _ _ 3. 0 Methyl ethyl ketone- - 1. <
Ethyl acetate_ _ _ _ _ _ _ _ 2. 2 Methyl ethyl ketone
Ethyl alcohol _ _ _ _ _ _ _ _ 3. 3 peroxide- - - - - - - - - - - - - - - - -
Ethyl amine_ _ _ _ _ _ _ _ _ 3. 5 Methyl formate------ 5. (
Ethyl benzene _ _ _ _ _ _ _ 1. 0 Methyl cyclohexanol- 41. (
Ethyl chloride _ _ _ _ _ 1- 3. 8 Methyl isobutyl car-
binol- - - - - - - - - - - - - 4 1. :
Ethyl cyclobutane- - - 1. 2 .. .
146. 6 _ _ _ _ _ _ 260
~

Ethyl cyclohexane--- l 4 2. 0 Methyl isopropenyl


Ethyl cyclopentane_-_ 1. 1 6. 7 _ _ _ _ _ _ 260 ketone-..---------- 5 1. I
Ethyl formate _ _ _ _ _ _ _ 2. 8 16 _ _ _ _ _ _ 455 Methyl lactate------- 1 2. 2
Ethyl lactate _ _ _ _ _ _ _ _ 1. 5 . _ _ _ _ _ _ 400 _ _ _ methyl
- _ _ -naphthalene 4. I
Ethyl mercaptan_-_-_ 2. 8 18 _ _ _ _ _ _ 300 2, hlethyl pentane- - - 4 1. :
Ethyl nitrate _ _ _ _ _ _ _ _ 4. 0 Methyl propionate- - - 2. 6
Ethyl nitrite_ _ _ _ _ _ _ _ _ 3. 0 Methyl propyl ketone- 1. f
Ethyl propionate_-_-- 1. 8 Methyl styrene- - - - - - 4 1. (

Ethyl propyl ether- - - 1. 7 Methyl vinyl ether--- 2. f


Ethylene_ _ _ _ _ _ _ _ _ _ _ _ 2. 7 Methylene chloride--- - - - - - - .
Ethyleneimine_ _ _ _ _ _ _ 3. 6 Monoisopropyl bicy-
Ethylene glycol_ _ _ _ _ _
I
3. 5 clohexyl - - - - - - - - - - . C

Ethylene oxide _ _ _ _ _ _ 3. 6 2- Monoisopropyl


Furfural alcohol- - - - - l5 1. 8 biphenyl- - - - - - - - - - '0. 5
Gasoline: Mopomethylhydra-
100/130_ _ _ _ _ _ _ _ _ 1.3 7. 1 _ _ _ _ _ _ 440 zme- - - - - - _ _ - - _ _ - - 4
115/145_ _ _ _ _ _ _ _ _ 1. 2 7. 1 _ _ _ _ _ _ 470 Naphthalene- - - - - - - - 19. 8

Glycerine- _ - - - - - - - - - - - - - - - - . _ _ _ _ _ _ _ _ _ _ _ _ - 370 Nicotine-- - - - - - - - - - - 1.7


n-Heptane _ _ _ _ _ _ _ _ _ _ 1. 05 6.7 -4 215 Nitroethane- - - - - - - - - 3. 4
n-Hexadecane _ _ _ _ _ _ _ '. 43 _ _ _ _ _ _ _ 126 205 Nitromethane- - - - - - - 7. 3
n-Hexane _ _ _ _ - _ _ _ _ _ _ 1. 2 7.4 -26 225 1-Nitropropane- - - - - - 2. 2
n-Hexyl alcohol _ _ _ _ _ _ 1. 2 2-Nitropropane------ 2. 5
n-Hexyl ether _ _ _ _ _ _ _ 4 . 6 n-Nonane- - - - - - - - - - - 21. 8
Hydrazine _ _ _ _ _ _ _ _ _ _ 4. 7 n-Octane _ _ _ _ - - - - - - - - 0. 95
Hydrogen _ _ _ _ - _ _ _ _ _ _ 4. 0 Paraldehyde- - - - - - - - _. 1. 3
Hydrogen cyanide- - - 5. 6 Pentaborane-- _ _ - - - - - .42
Hydrogen sulfide----- 4. 0 n-Pen tane- - - - - - - - - -- 1. 4
Isoamyl acetate _ _ _ _ _ _ 1 1. 1 Pentamethylene gly-
col _ _ _ _ _ _ _ _ - - - -.- - - - - -
Isoamyl alcohol _ _ _ _ _ _
Isobutane _ _ _ _ _ _ _ _ _ _ _
Isobutyl alcohol- - _ _
Isobutyl benzene-----
_
1. 4
1. 8
1. 7
l . 82
2. 0
1?4
10 6. 0
I-:*!- ______
Phthalic anhydride---
~

3-Picoline- _ _ _ ---- - - - 4 1. 4
Pinme--------------
Propadiene----------
'
1. 2
23.74
2. 16
Isobutyl formate-----
Isobutylene _ _ _ _ _ _ _ _ _ 1. 8 Propane- - _ _ - - - - - - - 2. 1
Isopentane _ _ _ _ _ _ _ _ _ _ 1.4 l,%Propandiol_--- - - - 4 2. 5
Isophorone-- - ___ -___ . 84 fl-Propiolactone---- - - a 2. 9
Isopropylacetate- - - - - ' 1. 7 Propionaldehyde- - - - -
n-Propyl acetate- - - - -
2. 9
1. 8
Isopropyl alcohol- - - - 2. 2
Isopropyl biphenyl- - - .6 n-Propyl alcohol- - - - - 12 2. 2
Jet fuel: Propyl amine _ _ _ _ _ _ - _ 2. 0
JP-4 _ _ _ _ _ _ _ _ _ _ _ 1. 3 8 -
_ _ _ _ _ _ 240 Propyl chloride- - - - - 4 2. 4
JP-6 _ _ _ _ _ _ _ _ _ _ _ - _ _ - - _ - -_ _ _ _ _ _ _ _ _ _ _ _ _ 230 n-Propyl nitrate- - - - - 1' 1. 8
Kerosine-- - - - - - - - - - - - - - - - - - - _ _ _ _ _ _ _ _ _ _ _ _ _ 210 Propylene_--- - - - - _ - - 2. 4
Methane _ _ _ _ _ _ _ _ _ _ _ _ 5. 0 15. 0 -187 540 Propylene dichloride-- 4 3. 1 - - - - - - - - I - - - - - - I - - - - -
Methyl acetate _ _ _ _ _ _ 3. 2 16 ______ _____ Propylene glycol- - - - - 24 2. 6
Methyl acetylene- - __ 1. 7 Propylene oxide------ 2. 8
Pyridine- - - - - - - - - - - - 1' 1. 8
Methyl alcohol- - - - - - 6.7
, Methylamine-; _ _ _ _ _ '4. 2
Methyl bromide- - - - - 10
Propargyl alcohol- - - - 6 2. 4
_
Quinoline- - - - - - - - - 4 1. 0
3-Methyl butene-1- - - 1. 5 -
Styrene- - - - - - - - - - - - 26 1. 1
Methyl butyl ketone- 1. 2 Sulfur- - - - - - - - - - - - - - 27 2. 0
Methyl cellosolve- - - - l7 2. 5 pTerphenyl_--- - - - - - 4. 96
n-Tetradecan e- - - - - - - 4. 5
Methyl cellosolve ace-
tate _ _ _ _ _ _ _ _ _ _ _ _ _ _ s 1 . 7 2. 0
_
Tetrahydrofurane- - - _
~

Methyl ethyl ether- - 2. 2 -


Tetralin - - - - - - - - - - 1. 84

See footnotes at end of table.


116 FLAMMABILITY CHARACTERISTICS O F COMBUSTIBLE GASES AND VAPORS

TABLEA-1. Summary of limits of Jlamma-


bility, lower temperature limits (TL)and
minimum autoignition temperatures (AIT) 'of
individual gases and vapors in airat atmospherac I

pressure- Continued

Limits of flam-
mability (volume-
Combustible percent) TL A I T
("C) (" C)
'I

2,2,3,3-Tetramethyl
pentane----------- 0.8 _ - - _ _ _ -_-_ - - _ _ 430
Tetramethylene gly-
col--------------- _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 390
Toluene _ _ _ _ _ _ _ _ - _ _ _
1._2 7. 1 _ _ _ _ _ _ 480
Trichloroethane _--_- - - - - - - - - - - - - - - - - - - - - - - - 500
Trichloroethylene---- 28 12 26 40 30 420
Triethyl amine _ _ _ _ _ _ 1. 2 8.0 _ - - _ _ _ _ _ _ _ _
Trieth lene glycol_ _ _ _
2,2,3-&imethyl bu-
8. 9 _____
28 9. 2 _ _ _ _ _ _

1 t=1000 c. 11 t=60 C.
at=470 c. Iat=530 c. ..
a t=750 c. 18 t=86O C .
4 Calculated. "t=130 C .
t=50 C . "t=72O C . St=7O0 C .
Ot=85'C. 18 t=ii70 c. 28 t=2Qo C .
7 t=140 C . 17 t=125" C . n t=247O C .
8 t=150 C . 18 t=2000 c. '8t=30 C .
Q t=1100 c. 19t=78" C . 29 t=203' C .
lot=176 C . 90.!=I220 c.
ri APPENDIX B
STOICHIOMETRIC COMPOSITION
e
N' 1 0 0.25 0.50 0.75
The stoichiometric composition (C,,) of a
combustible va or C,HmOJ?n in air may be 1. 83 1. 79 1. 75
obtained from trle equation 1. 68 1. 65 1. 62
1. 56 1. 53
1. 45 1. 42
1. 36 1. 33
1. 27
~~ 1. 25
1. 20 1. 18 1. 17
1. 13 1. 12 1. 10
t(yk)
HzO+kHF. 1. 08
1. 02
.98
1. 06
1. 01
97
1. 05
1. 00
.95
. 93 . 92 .91
100 . 89 . 88 . 87
Thus, c,,= volume-per- 86. . 85 . 84
m-k-2X . 82 .81 .81
1+4.773(n+ .79 .78 .78
. 76 . 76 .75
cent, where 4.773 is the reciprocal of 0.2095, .74 .73 .72
the molar concentration of oxy en in dry air. .71 .71 . 70
The following table lists the v ues of C,,for 3 .69 . 68 .68

a range of (n+m-t-21) values from 0.5 to m-k-2h


'N=n+ ; where n, m, A, and k are t h e
30.75:
number of carbon, hydrogen, oxygen, and halogen atoms,
N' 1 0 1 0.25 0.50 0.75
respectively, in t h e combustible.

For. example, the stoichiometric mixture com-


o-_-_---------- _ _ _ _ - - __- - _ - - - -29.
. 53 21. 83 position of acetyl chloride (C2H,0CI) in air
1_ _ _ _ _ _ _ _ _ _ _ _ _ _ 17. 32 14. 35 12. 25 10. 69 may be found by noting that
2_ _ _ _ _ _ _ _ _ _ _ _ _ _ 9. 48 8. 52 7. 73 7. 08
3_ _ _ _ _ _ _ _ _ _ _ _ _ _ 6. 53 6. 05 5. 65 5. 29
4_ _ _ _ _ _ _ _ _ _ _ _ _ _ 4. 97 4. 70 4. 45 4. 22 N = n + m-k-21
4 = 2 + -3-1-2-
- - -4- - 2 . 0 .
5 - _ _ _ _ _ _ _ - _ _ -4.02
-_ 3.84 3. 67 3. 51
6_ _ _ _ _ _ _ _ _ _ _ _ _ _ 3.37 3.24 3. 12 3. 01
7 ______________ 2.90 2.81 2. 72 2. 63 The entry for N=2.0 in the preceding table is
8_ _ _ _ _ _ _ _ _ _ _ _ _ _ 2.55 2.48 2. 40 2. 34
9_ _ _ _ _ _ _ _ _ _ _ _ _ _ 2.27 2.21 2. 16 2. 10 9.48 volume-percent, which is the value of C,,
10 _____________ 2. 05 2.00 1. 96 1. 9! for this combustible in air.
117
APPENDIX C
HEAT CONTENTS OF GASES
(Kcal/mole1)

T," K 1 cos Ha0 os


-I
298. 16 0 0 0 0
300 .017 .014 .013 . 013
400 .941 .823 . 723 . 709
500 1.986 1.653 1.4541 1.412
600 3.085 2. 508 2. 2094 2. 125
700 4. 244 3.389 2. 9873 2. 852
800 5. 452 4.298 3. 7849 3.595
900 6. 700 5.238 4. 5990 4.354
1,000 7. 983 6.208 5. 4265 5. 129
1,100 9.293 ' 7.208 6.265 5. 917
1,200 10. 630 8.238 7. 114 6. 717
1,300 11. 987 9.297 7. 970 7.529
1,400 13. 360 10. 382 8. 834 8.349
1.500 I 14. 749
. _. 11.494 9. 705 9. 178
;
1 600 16. 150 12. 627 0. 582 10.014
1,700 17. 563 13. 785 1. 464 10. 857
1.800 18. 985 14. 962 2.353 11. 705
1;900 20. 416 16. 157 3.248 12.559
2.000 21. 855 17. 372 4. 148 13.417
23.301 18.600 5.053 14.278
24. 753 19. 843 5. 965 15. 144
26.210 21.101 6. 881 16.012
2.400 27. 672 22. 371 7. 803 16.884
2,500 29. 140 23. 652 8. 731 17. 758

Gordon, J. 8. Thermodynamics of High Temperature Gas Mix-


tures and Application to Combustion Problems. WADC Technical
Report 57-33, January 1957, 172 pp.
118
APPENDIX D
Definition
DEFINITIONS OF PRINCIPAL Molecular weight.
SYMBOLS Mach number,
Equilibrium mixture of NOa and
Definition N,O, a t a specified temperature
Constant. and pressure.
Area. Number of moles.
Velocity of sound. Pressure.
Constant. Maximum pressure.
Stoichiometric composition. Pressure rise.
H e a t of combustion. Partial pressure.
Ratio of duct area t o vent area. Burning velocity.
Thermal conductivity. Absolute temperature.
Lower limit of flammability. Temperature.
Modified lower limit value. Time delay before ignition.
Average carbon chain length for Upper limit of flammability.
paraffin hydrocarbons and correla- Upper limit of flammability a t to c.
tion parameter for aromatic hy- Volume.
drocaibons. Critical approach velocity.
L ,_ _ _ _ _ _ _ _ _ Lower limit of flammability at t o C. Liquid regression rate.
LID _ _ _ _ _ _ _ Length to diameter ratio. Specific heat ratio.
119
SUBJECT INDEX
SUBJECT INDEX 121

J.S. GOVERNMENT PRINTING OFFICE: 1965 0--761-928

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