PT. ADHI KARYA (Persero) Tbk.

Divisi Konstruksi LRT

Pabrik Precast Sentul

PERHITUNGAN TARIKAN STRAND

SPESIFIKASI STRAND :
Strand -> 0.6" = 15.24 mm
Breaking Load = 263.16 kN (data mill test terkecil)
= 26.83 ton
Jacking Force = 195.30 kN
= 19.92 ton
= 74% dari titik putus
Jumlah Strand = 74 strand
Tarikan Total = 1473.71 ton .

ALAT YANG TERSEDIA / ALAT TARIK :

A. MONO JACK STRESSING
Kapasitas = 29 ton
= 29000 kg
Working pressure = 700 bar
= 713.80 kg/cm
P = F
A
29000 = 713.80
A
A = 40.63 cm -> Atau di Aktual -> 40,33
A = 40.33 cm -> Hasil Kalibrasi

B. JACK RELEASE (arah Bogor/ sisi selatan)

Kapasitas = 580 ton
Stroke = 300 mm
Jumlah = 4 unit
Kapasitas total = 2320 ton
Diameter (D) = 325 mm
Luas Penampang = 829.16 cm

C. JACK RELEASE (arah Jakarta/ sisi utara)

Kapasitas = 580 ton
Stroke = 500 mm
Jumlah = 4 unit
Kapasitas total = 2320 ton
Diameter (D) = 325 mm
Luas Penampang = 829.16 cm

PROSES STRESSING :
Proses Penarikan dibagi 4 tahap :

Penarikan 1 :
Menggunakan Mono Jack Stressing
Jacking Force = 10%
 = 1.99 ton

F = F
A
1991.51 = F
40.33
P = 49.38 kg/cm Elongasi = 0.72 mm
= 50.35 bar

Penarikan 2 :
Menggunakan Mono Jack Stressing
Jacking Force = 60%
= 11.95 ton

P = F
A
11949.03 = F
40.33
F = 296.28 kg/cm Elongasi = 4.34 mm
= 302.12 bar

Penarikan 3 :
Menggunakan Jack Release (sisi Bogor)
Jacking Force = 80%
= 15.93 ton
Total 74 strand = 1178.97 ton
P = F
A
1,178,971 = F
3316.63
F = 355.47 kg/cm Elongasi = 5.78 mm
= 362.48 bar

Penarikan 4 :
Menggunakan Jack Release (sisi Jakarta)
Jacking Force = 100%
= 19.92 ton
Total 74 strand = 1473.71 ton
P = F
A
1,473,714 = F
3316.63
F = 444.34 kg/cm Elongasi = 7.23 mm
= 453.10 bar
 PT. ADHI KARYA (Persero) Tbk.
Divisi Konstruksi LRT
Pabrik Precast Sentul

PERHITUNGAN ELONGASI

Data of beam
Eff. Length of casting yard Lcy = 95.86 [meter]
Girder length Lg = 89.70 [meter]
Steel dead end Lde = 3.635 [meter] 3.672 [meter]
Length of stressing jack Lj = 0.75 [meter] 0.99 [meter]
Length of anchorage accessories / stressi La = 0.85 [meter]
Eff. Length of pc-strand (during stressing) Ls sts = 106.62 [meter]
Eff. Length of pc-strand (during release) Ls rls = 15.18 [meter]

La-1 Lj-1 Lde-1

gap-1 gap-2 gap-3 gap-4

Girder - 1 Girder - 2 Girder - 3

Lg1 = 29.90 meter Lg1 = 29.90 meter Lg1 = 29.90 meter

Concrete
Compressive strength
at service fc' = 50.0 [N/mm2]
at initial 70% fc' fc"i = 35.0 [N/mm2]
Allowable stress
Allowable stress at initial ................ (SNI T-12-2004)
Compressive 0,6 * fc"i = 21.0 [N/mm2]
Tensile 0,25 * Sqrt (fc"i) = 1.5 [N/mm2]
Allowable stress at service ................ (SNI T-12-2004)
Compressive 0,45 * fc'i = 22.5 [N/mm2]
Tensile 0,5 * Sqrt (fc'i) = 3.5 [N/mm2]
Modulis of elasticity
Concrete unit weight wc = 2500.0 [N/mm2]
Ec = wc * 0,043 * Sqrt (fc') =
1,5
38007.0 [N/mm2]

Concrete flexural tension strength (fr)

Fr = 0,5 * Sqrt (fc') = 4.9 [N/mm2]

Prestressing pc-strand
(Uncoated stress relieve seven wire strand - ASTM A416 Grade 270)
Diameter strand Dia. = 15.2 [mm]
Effective section area A st
= 138.7 [mm2]
Modulus of elasticity Es = 1.93E+05 [N/mm2]
Ultimate tensile strentgh fy = 1860 [N/mm2]

Steel reinforcement
Modulus of elasticity Es = 2.15E+05 [N/mm2]
Ultimate tensile strentgh fy = 400 [N/mm2]
Post tensioning force
Ultimate tensile strength % UTS = 75.00 [ % ]
Stresing force 193486.5 [ N ]
 Lde-2 Lj-2 La-2
gap-4

3
 PT. ADHI KARYA (Persero) Tbk.
Divisi Konstruksi LRT
Pabrik Precast Sentul

Length of pc-strand
PC-Strand Length of pc-strand [mm]
No. Qty
No. Lde-1 Girder-1 Girder-1 Girder-3 Gap-1 Gap-2 Gap-3

1 1 2 3 4 5 6 7 8 9 10 48 3635 29900 29900 29900 1000 1000 1000

19 20 21 22 23 23 24 25 27 28
20 30 31 32 33 34 35 36 37 38
45 46 47 48 49 50 51 52 53 54
55 56 57 58 59 60 61 62

2 11 12 17 18 39 44 6 3635 29900 29900 29900 1000 1000 1000

3 13 16 40 43 4 3635 29900 29900 29900 1000 1000 1000

4 14 15 41 42 4 3635 29900 29900 29900 1000 1000 1000

Concrete shorteningth
PC-Strand Bonded Length A concrete L concrete E concrete
No. Qty
No. Length Debonded Bonded Total [cm2] [cm] [N/mm2]

1 1 2 3 4 5 6 7 8 9 10 48 29900 0 29900 89700 1820479 89700 38007.0

19 20 21 22 23 23 24 25 27 28
20 30 31 32 33 34 35 36 37 38
45 46 47 48 49 50 51 52 53 54
55 56 57 58 59 60 61 62

2 11 12 17 18 39 44 6 29900 3000 23900 71700 1820479 71700 38007.0

3 13 16 40 43 4 29900 5000 19900 59700 1820479 59700 38007.0

4 14 15 41 42 4 29900 7000 15900 47700 1820479 47700 38007.0

Length of de-tensioning
PC-Strand A pc-strand L pc-strand E pc-strand Force ElongationShortening D length
No. Qty
No. [cm2] [cm] [N/mm2] [N] [mm] [mm] [mm]

1 1 2 3 4 5 6 7 8 9 10 48 138.7 104910 193000 193487 758.287 12.040 746.247

19 20 21 22 23 23 24 25 27 28
20 30 31 32 33 34 35 36 37 38
45 46 47 48 49 50 51 52 53 54
55 56 57 58 59 60 61 62

2 11 12 17 18 39 44 6 138.7 104910 193000 193487 758.287 1.203 757.084

 3 13 16 40 43 4 138.7 104910 193000 193487 758.287 0.668 757.620

4 14 15 41 42 4 138.7 104910 193000 193487 758.287 0.534 757.754

RESUME
PC-Strand Stressing Release
No. Qty
No. [mm] [mm]

1 1 2 3 4 5 6 7 8 9 10 48 758.29 746.25
19 20 21 22 23 23 24 25 27 28
20 30 31 32 33 34 35 36 37 38
45 46 47 48 49 50 51 52 53 54
55 56 57 58 59 60 61 62

2 11 12 17 18 39 44 6 758.29 757.08

3 13 16 40 43 4 758.29 757.62

4 14 15 41 42 4 758.29 757.75
pc-strand [mm]
Gap-4 Lde-2 Lj-1 Lj-2 La-1 La-2 Total

3160 3672 752 991 854 854 104910

3160 3672 752 991 854 854 104910

3160 3672 752 991 854 854 104910

3160 3672 752 991 854 854 104910

Force Shortening
[N] [mm]

9287352 12.040

1160919 1.203

773946 0.668

773946 0.534

Difference
[mm]

0.000

10.837
11.372

11.507
 PT. ADHI KARYA (Persero) Tbk.
Divisi Konstruksi LRT
Pabrik Precast Sentul

PERHITUNGAN TARIKAN STRAND

SPESIFIKASI STRAND :
Strand -> 0.6" = 15.24 mm
Breaking Load = 263.16 kN (data mill test terkecil)
= 26.83 ton
Jacking Force = 195.30 kN
= 19.92 ton
= 74% dari titik putus
Jumlah Strand = 62 strand
Tarikan Total = 1234.73 ton

ALAT YANG TERSEDIA / ALAT TARIK :

A. MONO JACK STRESSING
Kapasitas = 29 ton
= 29000 kg
Working pressure = 700 bar
= 713.80 kg/cm
P = F
A
29000 = 713.80
A
A = 40.63 cm -> Atau di Aktual -> 40,33
A = 40.33 cm -> Hasil Kalibrasi

B. JACK RELEASE (arah Bogor/ sisi selatan)

Kapasitas = 580 ton
Stroke = 300 mm
Jumlah = 4 unit
Kapasitas total = 2320 ton
Diameter (D) = 325 mm
Luas Penampang = 829.16 cm

C. JACK RELEASE (arah Jakarta/ sisi utara)

Kapasitas = 580 ton
Stroke = 500 mm
Jumlah = 4 unit
Kapasitas total = 2320 ton
Diameter (D) = 325 mm
Luas Penampang = 829.16 cm

PROSES STRESSING :
Proses Penarikan dibagi 4 tahap :

Penarikan 1 :
Menggunakan Mono Jack Stressing
Jacking Force = 20%
 = 3.98 ton

P = F
A
3983.01 = F
40.33
F = 98.76 kg/cm Elongasi = 151.66 mm
= 100.71 bar

Penarikan 2 :
Menggunakan Mono Jack Stressing
Jacking Force = 60%
= 11.95 ton

P = F
A
11949.03 = F
40.33
F = 296.28 kg/cm Elongasi = 454.97 mm
= 302.12 bar

Penarikan 3 :
Menggunakan Jack Release (sisi Bogor) (Tidak Ditarik)
Jacking Force = 60%
= 11.95 ton
Total 62 strand = 740.84 ton
P = F
A
740,840 = F
3316.63
F = 223.37 kg/cm Elongasi = 454.97 mm
= 227.78 bar

Penarikan 4 :
Menggunakan Jack Release (sisi Jakarta)
Jacking Force = 70%
= 13.94 ton
Total 62 strand = 864.31 ton
P = F
A
864,313 = F
3316.63
F = 260.60 kg/cm Elongasi = 530.80 mm
= 265.74 bar
Penarikan 5 :
Menggunakan Jack Release (sisi Jakarta)
Jacking Force = 80%
= 15.93 ton
Total 62 strand = 987.79 ton
P = F
A
987,787 = F
3316.63
F = 297.83 kg/cm Elongasi = 606.63 mm
= 303.70 bar

Penarikan 6 :
Menggunakan Jack Release (sisi Jakarta)
Jacking Force = 90%
= 17.92 ton
Total 62 strand = 1111.26 ton
P = F
A
1,111,260 = F
3316.63
F = 335.06 kg/cm Elongasi = 682.46 mm
= 341.66 bar

Penarikan 7 :
Menggunakan Jack Release (sisi Jakarta)
Jacking Force = 100%
= 19.92 ton
Total 62 strand = 1234.73 ton
P = F
A
1,234,733 = F
3316.63
F = 372.29 kg/cm Elongasi = 758.29 mm
= 379.63 bar
 Monojack Monojack Jack Sisi Bogor Jack Sisi jakarta Total
Tarikan 1 Tarikan 2 Tarikan 3 Tarikan 4 Tarikan Total
% bar % bar % bar % bar %
20 100.71 20 302.12 25 227.78 35 265.74 100
 C/L
713

279
A1

B1

1126
 248

141 C1 D1
413

341
200

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

3903

91 65 55 65 55 330 55 110 100 100 100 260 180 100 100 100 100 100

No. section
C/L
496

A2 393

496

A3 93
486

248

B2

919
 248

D1 C2 141
413

341
200

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

3903

100 180 100 100 100 100 100 365 325 55 55 55 65 137
Section

A1 713 279 198927 1989

A2 496 393 194928 1949
A3 496 486 93 45663 457
B1 248 1126 279248 2792
B2 248 919 227912 2279
C1 248 413 141 46601 466
C2 248 413 141 46601 466
D1 3903 200 780600 7806

1820479 mm2 18205 cm2

 TITIK BERAT

Area Luas X Y KOOR X KOOR Y

A1 198449 354 1603 2368.437 627.26802
A2 280472 406 903
A3 39885 611 299
A4 914903 2435 112
A5 39206 4264 297
A6 247426 4380 811
A7 50396 4346 1403
A8 145470 4346 1603