APPENDIX 2

Substructure Results and Design

Prepared By:
Eng. Adel .R. Zaki

JULY 2017

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

TABLE OF C ON T E N TS
1 DESIGN OF PILES ................................................................................................................... 2
1.1 Pile Capacities Inform ......................................................................................................... 2
1.2 Design of Abutments Piles ................................................................................................. 3

2 ANALYSIS AND DESIGN OF ABUTMENTS ........................................................................... 9

2.1 Main wall ........................................................................................................................... 10
2.2 Side wall ........................................................................................................................... 13
2.3 Back wall ........................................................................................................................... 16
2.4 Middle wall ........................................................................................................................ 19
2.5 Abutment slab ................................................................................................................... 21

3 DESIGN AND ANALYSIS OF PILE CAP ............................................................................... 24

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

1 Design of Piles

1.1 Pile Capacities Inform

Thefollowingtablesummarizestheallowableverticalandhorizontalcapacityfordifferentpilediameters
accordingtothesoilreportbyGOMEZ,CAJIAOYASOCIADOS(2006):

PileDiameter QVladm QHzadm

0.6m 750kN 270kN
0.8m 1180kN 380kN
1.0m 1700kN 490kN
1.2m 2310kN 610kN
1.5m 3390kN 810kN

PilesaredesignedusingCSIColumnwithultimatecasesofAREMA2016

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

1.2 Design of Abutments Piles

Column: Pile
Basic Design Parameters

DefaultConcreteStrength,Fcu =2500 ton/m^2

DefaultConcreteModulus,Eo =2400000 ton/m^2
MaximumConcreteStrain =0.0035 in/in
RebarSet =ASTM
DefaultRebarYieldStrength,Fy =40000 ton/m^2
DefaultRebarModulus,Es =20000000 ton/m^2
DefaultCovertoRebars =0.070 m
MaximumSteelStrain =Infinity
TransverseRebarType =Spiral
TotalShapesinSection =1
ConsiderSlenderness =No

SectionDiagram

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

Rebar Properties

Sr.No Designation Area CordX CordY Fy S/SCurve

m^2 m m ton/m^2
1 #10 0.0008 1.430 0.750 40000 ElastoPlastic
2 #10 0.0008 1.415 0.891 40000 ElastoPlastic
3 #10 0.0008 1.371 1.027 40000 ElastoPlastic
4 #10 0.0008 1.300 1.150 40000 ElastoPlastic
5 #10 0.0008 1.205 1.255 40000 ElastoPlastic
6 #10 0.0008 1.090 1.339 40000 ElastoPlastic
7 #10 0.0008 0.960 1.397 40000 ElastoPlastic
8 #10 0.0008 0.821 1.426 40000 ElastoPlastic
9 #10 0.0008 0.679 1.426 40000 ElastoPlastic
10 #10 0.0008 0.540 1.397 40000 ElastoPlastic
11 #10 0.0008 0.410 1.339 40000 ElastoPlastic
12 #10 0.0008 0.295 1.255 40000 ElastoPlastic
13 #10 0.0008 0.200 1.150 40000 ElastoPlastic
14 #10 0.0008 0.129 1.027 40000 ElastoPlastic
15 #10 0.0008 0.085 0.891 40000 ElastoPlastic
16 #10 0.0008 0.070 0.750 40000 ElastoPlastic
17 #10 0.0008 0.085 0.609 40000 ElastoPlastic
18 #10 0.0008 0.129 0.473 40000 ElastoPlastic
19 #10 0.0008 0.200 0.350 40000 ElastoPlastic
20 #10 0.0008 0.295 0.245 40000 ElastoPlastic
21 #10 0.0008 0.410 0.161 40000 ElastoPlastic
22 #10 0.0008 0.540 0.103 40000 ElastoPlastic
23 #10 0.0008 0.679 0.074 40000 ElastoPlastic
24 #10 0.0008 0.821 0.074 40000 ElastoPlastic
25 #10 0.0008 0.960 0.103 40000 ElastoPlastic
26 #10 0.0008 1.090 0.161 40000 ElastoPlastic
27 #10 0.0008 1.205 0.245 40000 ElastoPlastic
28 #10 0.0008 1.300 0.350 40000 ElastoPlastic
29 #10 0.0008 1.371 0.473 40000 ElastoPlastic
30 #10 0.0008 1.415 0.609 40000 ElastoPlastic


TotalArea= 0.0246 m^2
SteelRatio= 1.39 %

Basic Section Properties:

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

TotalWidth =1.50 m
TotalHeight =1.50 m
Center,Xo =0.00 m
Center,Yo =0.00 m
Xbar(Right) =0.75 m
Xbar(Left) =0.75 m
Ybar(Top) =0.75 m
Ybar(Bot) =0.75 m

TransformedProperties:
BaseMaterial =Grade25
Area,A =1.767 m2
Inertia,I33 =0.2485 m4
Inertia,I22 =0.2485 m4
Inertia,I32 =0.000 m4
Radius,r3 =0.375 m
Radius,r2 =0.375 m

Result Summary

Sr.No Combination N(ton) Cap.RatioBot Cap.RatioTop Remarks

1 G_ULT_1A 666.50 0.351 0.233 CapacityOK
2 G_ULT_7 206.38 0.352 0.072 CapacityOK
3 G_ULT_7. 97.33 0.375 0.034 CapacityOK
4 G_ULT_1 514.09 0.82 0.18 CapacityOK
5 G_ULT_15 325.73 0.867 0.114 CapacityOK

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

Load-Moment Interaction diagrams

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

2 Analysis and Design of Abutments

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

2.1 Main wall

Normalforce=750kN.mcompression

Verticalmomentonthewaterside
Maximummoment=500kN.m

Verticalmomentontheearthside
Maximummoment=110kN.m

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

2.2 Side wall

Normalforce=575kN.mcompression

Verticalmomentontheearthside
Maximummoment=95KN.m

Verticalmomentonthecutside
Maximummoment=25kN.m

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

2.3 Back wall

Normalforce=500kN.mcompression

Verticalmomentontheearthside
Maximummoment=20kN.m

Verticalmomentonthecutside
Maximummoment=15KN.m

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

2.4 Middle wall

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

2.5 Abutment slab

M11topmaxmoment=40kN.m

M11bottommaxmoment=50kN.m

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

M22topmaximummoment=100kN.m

M22bottommaximummoment=45kN.m

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

3 Design and analysis of Pile cap

Pilecapm11bottomforlongitudinalRFT
Maximummoment=2000kN.m

Pilecapm11topforlongitudinalRFT
Maximummoment=4500kN.m

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

Pilecapm22bottomfortransverseRFT
Maximummoment=1000kN.m

Pilecapm22topfortransverseRFT
Maximummoment=2500kN.m

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki

Project: Professional Services Agreement # 0500-2016 Subject: Railway Bridge Design TORIBIO
Designed By: I.M.A Checked By: A.Z

July 2017 Prepared By: Adel R. Zaki