Title Sarepul Electrical Project

Client Government of Afghanistan

Date 22/07/2016

Company SufHam
Consultant Sufi

Critical warnings in project

Critical element Warning description

Sarepul Electrical Project

Table of contents

1.Main supply
1.1. Main Transformer .................................................................................................................. 1
2.Board load schedule
2.1. Main Distribution Board ......................................................................................................... 2
3.Board brief calculations
3.1. Main Distribution Board ......................................................................................................... 3
4.Board voltage drop calculations
4.1. Main Distribution Board ......................................................................................................... 4
5.Analytical calculations per board circuit
5.1. Main Distribution Board ......................................................................................................... 5
6.Bill of quantities report
6.1. Bill of quantities report ........................................................................................................... 10
7.Installation schematic diagrams
7.1. Main ....................................................................................................................................... 12

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Supply Report
Description Main Transformer
Supply method User defined transformer @65kVA
Phase/Voltage Threephase 400/230V 50Hz
Earthing system TN
Voltage drop limit Public supply: Ligting 3%, other uses 5%
Premises type Individual house hold

Prospective symetrical 3Ph fault Prospective fault phase to N

Ip (kA) 1.73 Ipn (kA) 1
Zp () 0.13 Zpn () 0.23
cos 0.8 cos 0.8

Prospective earth fault Earthing arrangements

Ief (kA) 0.91 Earthing conductor (mm) 1x10
Ze () 0.25 Earthing electrode resistance () 32.75

Protection by supplier Main protective device

- MCB B 3P 40A/10kA + RCD 25A 30mA
Instant

Load calculations
Phase L1 L2 L3
Connected load (A) 28.26 34.63 28.26
Diversified load (A) 26.18 19.1 26.18
Diversified + Spare load (A) 28.8 21.01 28.8 8.76

Absorbed power calculations

Phase L1 L2 L3 Total
kVA 6.62 4.83 6.62 18.08
kW 5.96 4.49 5.96 16.41
kVAr 2.89 1.79 2.89 7.57
cos 0.9 0.93 0.9 -

4x1Cx25mm + 1x16mm E
Main conductor
Pvc70/S/Cu,Flexible Length: 30m

1
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Board schedule: Main Distribution Board Power factor Connected load (A)
Diversity factor Diversified load (A)
Spare load: 10%
3rd Harmonics % Diversified+Spare load (A)
Way Phase Description Conductor Protective devices L1 L2 L3 L1 L2 L3
4x1Cx2.5mm + 1x6mm E 0.9 0.9 0.9 7 7 7
1 L1,L2,L3 Motors Xlpe90/S/Cu,Flexible MCCB 3P Ir=16A/16kA 0.9 0.9 0.9
Length: 12m 1 1 1
2x1Cx6mm + 1x6mm E 0.9 21.26
2 L1 Lighting Loads Pvc70/S/Cu,Flexible MCCB 1P Ir=25A/16kA 1
Length: 25m 1
2x2x1Cx10mm + 2x10mm E 0.94 27.66
MCCB 2P Ir=32A/50kA
2 L2 Socket Outlets Xlpe90/S/Cu,Flexible 0.5
RCD 25A 30mA Instant
Length: 35m 1
2x1Cx6mm + 1x6mm E 0.9 21.26
2 L3 Lighting Loads Pvc70/S/Cu,Flexible MCCB 1P Ir=25A/16kA 1
Length: 25m 1
4x1Cx25mm + 1x16mm E 0.9 0.93 0.9 28.26 34.63 28.26
MCB B 3P 40A/10kA
L1,L2,L3 Main Distribution Board Pvc70/S/Cu,Flexible
RCD 25A 30mA Instant
0.95 0.95 0.95 26.18 19.1 26.18
Length: 30m 1 1 1 28.8 21.01 28.8

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Brief calculations report: Main Distribution

Board
Breaking capacity Phase fault adiabatic CPC adiabatic Maximum Zs at Earth fault

Status
Circuit Current inequalities check
check check check earth fault disconnection time
Way Phase Description Ib In/Ir (A) minIz It (A) Isc Icu (kA) It ks (x10) s (It)/k (mm) Zs maxZs () disc max (s)

1 L1,L2,L3 Motors 7 16 12.13 21.85 1.47 16 2.03 127.81 6 4.15 0.49 7283.33 0.01 0.4 OK

2 L1 Lighting Loads 21.26 25 34.51 38.95 1.28 16 2.41 476.1 6 5.16 0.51 7283.33 0.01 0.4 OK

2 L2 Socket Outlets 27.66 32 34.65 71.25 1.28 50 4.91 2044.9 10 4.15 0.37 7283.33 0.01 0.4 OK

2 L3 Lighting Loads 21.26 25 34.51 38.95 1.28 16 2.41 476.1 6 5.16 0.51 7283.33 0.01 0.4 OK

L1,L2,L3 Main Distribution Board 28.8 40 68.35 86.33 1.71 10 6.58 8265.63 16 0.62 0.32 7283.33 0.01 5 OK

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Voltage drop analysis: Main Distribution Board

Voltage drop (%)

Way Phase Description Conductor Z1 () cos() Ct Circuit Supply Total Max

1 L1,L2,L3 Motors 12m, 4x1Cx2.5mm + 1x6mm E Xlpe90/S/Cu,Flexib 0.12 0.9 0.94 0.41 0.31 0.72 5

2 L1 Lighting Loads 25m, 2x1Cx6mm + 1x6mm E Pvc70/S/Cu,Flexible 0.1 0.9 0.97 0.41 1.22 1.63 3

2 L2 Socket Outlets 35m, 2x2x1Cx10mm + 2x10mm E Xlpe90/S/Cu,Fle 0.02 0.94 0.95 0.16 0.49 0.64 5

2 L3 Lighting Loads 25m, 2x1Cx6mm + 1x6mm E Pvc70/S/Cu,Flexible 0.1 0.9 0.97 0.34 1.22 1.56 3

L1,L2,L3 Main Distribution Board 30m, 4x1Cx25mm + 1x16mm E Pvc70/S/Cu,Flexib 0.03 0.9 0.97 0 0.41 0.41 5

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Analytical calculations

Description Main Distribution Board Voltage / Phase Three phase+N (400V and 230V) / L1,L2,L3
Supply from Main Transformer Circuit type Din Rail

Circuit design data

Conductor type 30m, Single-core 70C thermoplastic insulated non-armoured, 4x1Cx25mm + 1x16mm E
Element Copper (Cu) Armour No Working temp. (C) 70 Table in BS7671 4D1

Installation method In conduit embedded in masonry - Reference method B

Settings in Plastic Conduit 50 Light 1 Bends Correction factors Ci: 0.88 Cg: 0.8 Ca: 0.71 Ct: 0.97 Cf: 1 Ch: 1
Protective conductor
Separate conductor (mm) 16 Armur/Conduit/Trunking (mm) 0 Total equivalent to Cu (mm) 16
(cpc)

Protective devices Generic, BS EN 60898 10kA MCB Type B

RCD/Earth fault device RCD 30mA Instant, 25ATouching voltage = 0.01V ( Maximum = 50V )

Circuit calculations
Currents inequalities (A) Impetances ()
Design current-Ib Device rating-In Min conductor capacity-Iz Actual conductor rating-It Phase conductor-Z1 CPC-Z2 Earth external Phase external
28.8 40 68.35 86.33 0.0281 0.0281 0.2536 0.2026

Load factors L1 L2 L3 Design load L1 L2 L3 N/Totals Voltage drop L1 L2 L3

Power factor 0.9 0.93 0.9 Current (A) 28.8 21.01 28.8 0 Source (%) 0 0 0
3rd Harmonics (%) 1 1 1 Load (kVA) 6.62 4.83 6.62 18.07 Circuit (%) 0.41 0.16 0.34
Diversity factor 0.95 0.95 0.95 Resistive (kW) 5.96 4.49 5.96 16.41 Total (%) 0.41 0.16 0.34
Spare (%) 10 Reavtive (kVAr) 2.89 1.79 2.89 7.57 Limit Public supply other uses:5%

Earth fault Earth fault current(k) Zs() Max Zs() Min Disconection time (s) Device Disconection time (s) Min CPC (mm)
Calculations 0.6821 0.3203 7283.3333 5 0.01 0.62

Phase fault Max at starting point(kA) Max at end point(kA) Min at end point(kA) Disconnection time of MCB (s) Conductors withstand duration (s)
Calculations 1.71 1.471 0.8111 0.01 12.56

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Analytical calculations

Description Motors Voltage / Phase Three phase+N (400V and 230V) / L1,L2,L3
Supply from Main Distribution Board (Way 1) Circuit type Electric motor 3Ph and N Type Soft Start Efficiency = 0.92

Circuit design data

Conductor type 12m, Single-core 90C thermosetting insulated non-armoured, 4x1Cx2.5mm + 1x6mm E
Element Copper (Cu) Armour No Working temp. (C) 90 Table in BS7671 4E1

Installation method In conduit in a thermally insulating wall - Reference method A

Settings in Plastic Conduit 16 Light 1 Bends Correction factors Ci: 0.88 Cg: 0.8 Ca: 0.82 Ct: 0.94 Cf: 1 Ch: 1
Protective conductor
Separate conductor (mm) 6 Armur/Conduit/Trunking (mm) 0 Total equivalent to Cu (mm) 6
(cpc)

Protective devices Generic, Adjustable MCCB 16kA

RCD/Earth fault device Provided by: Main Distribution Board (from circuit protection) RCD 30mA Instant. Touching voltage = 0.02V ( Maximum = 50V )

Circuit calculations
Currents inequalities (A) Impetances ()
Design current-Ib Device rating-In Min conductor capacity-Iz Actual conductor rating-It Phase conductor-Z1 CPC-Z2 Earth external Phase external
7 16 12.13 21.85 0.1219 0.1219 0.3247 0.2611

Load factors L1 L2 L3 Design load L1 L2 L3 N/Totals Voltage drop L1 L2 L3

Power factor 0.9 0.9 0.9 Current (A) 7 7 7 0 Source (%) 0.41 0.16 0.34
3rd Harmonics (%) 1 1 1 Load (kVA) 1.45 1.45 1.45 4.35 Circuit (%) 0.31 0.31 0.31
Diversity factor 0.9 0.9 0.9 Resistive (kW) 1.2 1.2 1.2 3.6 Total (%) 0.72 0.47 0.65
Spare (%) - Reavtive (kVAr) 0.81 0.81 0.81 2.44 Limit Public supply other uses:5%

Earth fault Earth fault current(k) Zs() Max Zs() Min Disconection time (s) Device Disconection time (s) Min CPC (mm)
Calculations 0.4487 0.487 7283.3333 0.4 0.01 4.15

Phase fault Max at starting point(kA) Max at end point(kA) Min at end point(kA) Disconnection time of MCB (s) Conductors withstand duration (s)
Calculations 1.471 0.9509 0.4501 0.01 0.63

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Analytical calculations

Description Lighting Loads Voltage / Phase Single-phase+N (230V) / L1

Supply from Main Distribution Board (Way 2) Circuit type Lighting x11

Circuit design data

Conductor type 25m, Single-core 70C thermoplastic insulated non-armoured, 2x1Cx6mm + 1x6mm E
Element Copper (Cu) Armour No Working temp. (C) 70 Table in BS7671 4D1

Installation method In conduit on a wall or ceiling - Reference method B

Settings in Plastic Conduit 25 Light 1 Bends Correction factors Ci: 0.88 Cg: 0.7 Ca: 1 Ct: 0.97 Cf: 1 Ch: 1
Protective conductor
Separate conductor (mm) 6 Armur/Conduit/Trunking (mm) 0 Total equivalent to Cu (mm) 6
(cpc)

Protective devices Generic, Adjustable MCCB 16kA

RCD/Earth fault device Provided by: Main Distribution Board (from circuit protection) RCD 30mA Instant. Touching voltage = 0.02V ( Maximum = 50V )

Circuit calculations
Currents inequalities (A) Impetances ()
Design current-Ib Device rating-In Min conductor capacity-Iz Actual conductor rating-It Phase conductor-Z1 CPC-Z2 Earth external Phase external
21.26 25 34.51 38.95 0.1004 0.1004 0.3213 0.2597

Load factors L1 L2 L3 Design load L1 L2 L3 N/Totals Voltage drop L1 L2 L3

Power factor 0.9 - - Current (A) 21.26 - - 21.26 Source (%) 0.41 - -
3rd Harmonics (%) 1 - - Load (kVA) 0.44 - - 0.44 Circuit (%) 1.22 - -
Diversity factor 1 - - Resistive (kW) 0.4 - - 0.4 Total (%) 1.63 - -
Spare (%) - Reavtive (kVAr) 0.18 - - 0.18 Limit Public supply lighting:3%

Earth fault Earth fault current(k) Zs() Max Zs() Min Disconection time (s) Device Disconection time (s) Min CPC (mm)
Calculations 0.4294 0.5089 7283.3333 0.4 0.01 5.16

Phase fault Max at starting point(kA) Max at end point(kA) Min at end point(kA) Disconnection time of MCB (s) Conductors withstand duration (s)
Calculations 1.2766 0.6854 0.491 0.01 1.98

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Analytical calculations

Description Socket Outlets Voltage / Phase Single-phase+N (230V) / L2

Supply from Main Distribution Board (Way 2) Circuit type Switch socket outlet ring circuit x13

Circuit design data

Conductor type 35m, Single-core 90C thermosetting insulated non-armoured, 2x2x1Cx10mm + 2x10mm E
Element Copper (Cu) Armour No Working temp. (C) 90 Table in BS7671 4E1

Installation method In conduit on a wall or ceiling - Reference method B

Settings in Metallic Conduit 25 Light 1 Bends Correction factors Ci: 0.88 Cg: 0.8 Ca: 0.82 Ct: 0.95 Cf: 1 Ch: 1
Protective conductor
Separate conductor (mm) 10 Armur/Conduit/Trunking (mm) 0 Total equivalent to Cu (mm) 10
(cpc)

Protective devices Generic, Adjustable MCCB 50kA

RCD/Earth fault device RCD 30mA Instant, 25ATouching voltage = 0.01V ( Maximum = 50V )

Circuit calculations
Currents inequalities (A) Impetances ()
Design current-Ib Device rating-In Min conductor capacity-Iz Actual conductor rating-It Phase conductor-Z1 CPC-Z2 Earth external Phase external
27.66 32 34.65 71.25 0.0226 0.0226 0.3258 0.2632

Load factors L1 L2 L3 Design load L1 L2 L3 N/Totals Voltage drop L1 L2 L3

Power factor - 0.94 - Current (A) - 27.66 - 27.66 Source (%) - 0.16 -
3rd Harmonics (%) - 1 - Load (kVA) - 0.49 - 0.49 Circuit (%) - 0.49 -
Diversity factor - 0.5 - Resistive (kW) - 0.46 - 0.46 Total (%) - 0.64 -
Spare (%) - Reavtive (kVAr) - 0.17 - 0.17 Limit Public supply other uses:5%

Earth fault Earth fault current(k) Zs() Max Zs() Min Disconection time (s) Device Disconection time (s) Min CPC (mm)
Calculations 0.5955 0.3669 7283.3333 0.4 0.01 4.15

Phase fault Max at starting point(kA) Max at end point(kA) Min at end point(kA) Disconnection time of MCB (s) Conductors withstand duration (s)
Calculations 1.2766 1.0875 0.7009 0.01 4.16

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Analytical calculations

Description Lighting Loads Voltage / Phase Single-phase+N (230V) / L3

Supply from Main Distribution Board (Way 2) Circuit type Lighting x11

Circuit design data

Conductor type 25m, Single-core 70C thermoplastic insulated non-armoured, 2x1Cx6mm + 1x6mm E
Element Copper (Cu) Armour No Working temp. (C) 70 Table in BS7671 4D1

Installation method In conduit on a wall or ceiling - Reference method B

Settings in Plastic Conduit 25 Light 1 Bends Correction factors Ci: 0.88 Cg: 0.7 Ca: 1 Ct: 0.97 Cf: 1 Ch: 1
Protective conductor
Separate conductor (mm) 6 Armur/Conduit/Trunking (mm) 0 Total equivalent to Cu (mm) 6
(cpc)

Protective devices Generic, Adjustable MCCB 16kA

RCD/Earth fault device Provided by: Main Distribution Board (from circuit protection) RCD 30mA Instant. Touching voltage = 0.02V ( Maximum = 50V )

Circuit calculations
Currents inequalities (A) Impetances ()
Design current-Ib Device rating-In Min conductor capacity-Iz Actual conductor rating-It Phase conductor-Z1 CPC-Z2 Earth external Phase external
21.26 25 34.51 38.95 0.1004 0.1004 0.3213 0.2597

Load factors L1 L2 L3 Design load L1 L2 L3 N/Totals Voltage drop L1 L2 L3

Power factor - - 0.9 Current (A) - - 21.26 21.26 Source (%) - - 0.34
3rd Harmonics (%) - - 1 Load (kVA) - - 0.44 0.44 Circuit (%) - - 1.22
Diversity factor - - 1 Resistive (kW) - - 0.4 0.4 Total (%) - - 1.56
Spare (%) - Reavtive (kVAr) - - 0.18 0.18 Limit Public supply lighting:3%

Earth fault Earth fault current(k) Zs() Max Zs() Min Disconection time (s) Device Disconection time (s) Min CPC (mm)
Calculations 0.4294 0.5089 7283.3333 0.4 0.01 5.16

Phase fault Max at starting point(kA) Max at end point(kA) Min at end point(kA) Disconnection time of MCB (s) Conductors withstand duration (s)
Calculations 1.2766 0.6854 0.491 0.01 1.98

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Bill of quantities

Final circuits

Description Unit Price/Unit Quantity Total price

[1Ph] Lighting Unit 1 22 22

[1Ph] Switch socket outlet ring circuit Unit 1 13 13

[3Ph] Electric motor 3Ph and N Soft Start Unit 1 1 1

36

Boards

Description Unit Price/Unit Quantity Total price

[3Ph] Distribution Board - Din Rail (2 circuits) Unit 1 1 1

Cables

Description Unit Price/Unit Quantity Total price

Pvc70/S/Cu [Cores: 1] 16mm Meters 1 30 30

Pvc70/S/Cu [Cores: 1] 25mm Meters 1 120 120

Pvc70/S/Cu [Cores: 1] 6mm Meters 1 150 150

Xlpe90/S/Cu [Cores: 1] 10mm Meters 1 105 105

Xlpe90/S/Cu [Cores: 1] 2.5mm Meters 1 48 48

Xlpe90/S/Cu [Cores: 1] 6mm Meters 1 12 12

465

Protective devices

Description Unit Price/Unit Quantity Total price

[1Ph] MCCB 1P Ir=25A/16kA Unit 1 2 2

[1Ph] MCCB 2P Ir=32A/50kA Unit 1 1 1

[1Ph] RCD 25A 30mA Instant Unit 1 1 1

[3Ph] MCB B 3P 40A/10kA Unit 1 1 1

[3Ph] MCCB 3P Ir=16A/16kA Unit 1 1 1

[3Ph] RCD 25A 30mA Instant Unit 1 1 1

[3Ph] SWITCH AC21/63A Unit 1 1 1

Circuit installation equipment

Description Unit Price/Unit Quantity Total price

10

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Description Unit Price/Unit Quantity Total price

Conduit Metallic Light 25mm Meters 1 35 35

Conduit Plastic Light 16mm Meters 1 12 12

Conduit Plastic Light 25mm Meters 1 50 50

Conduit Plastic Light 50mm Meters 1 30 30

127

637

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