Professional Documents
Culture Documents
Power BJT PDF
Power BJT PDF
anoopmathew@ieee.org
Basic Geometry of Power BJTs
emitter
base
opening
metallization
emitter
metallization
SiO 2
N+ N+ N+ N+
P
-
N
N+
collector
anoopmathew@ieee.org
BJT Construction Parameters
base emitter
collector
+ 19 -3
10 N 10 cm
base NPN
BJT
16 -3
5 20 P 10 cm
emitter
50200 14
(collector drift N
- 10 cm
-3
collector
region)
250 19
N+ 10 cm
-3
base
PNP
BJT
collector
emitter
Features to Note
Wide base width - low (<10) beta.
Lightly doped collector drift region - large breakdown voltage.
anoopmathew@ieee.org
Darlington-connected BJTs
C B E
i
E,D
I
C
N+ +
N
i
B,D i
I B,M
P
B
B D
N- SiO2
M
D1
+ i i
C
= DM+ D+ M
= N C,D C,M
B
anoopmathew@ieee.org
Power BJT I-V Characteristic
quasi-saturation
hard
saturation -1 / R
d second breakdown Features to Note
2nd breakdown - must be
i I B5> I etc
B4 avoided.
C
I
B5
Quasi-saturation - unique to
I
B4 power BJTs
active region primary
I B3 breakdown
BVCBO > BVCEO - extended
I
blocking voltage range.
B2
I
B1
I <0
B
I =0
B
BV
CEO v
BV BV
CEO(sus) CBO
anoopmathew@ieee.org
BJT Internal Current Components
E-B depletion
B C-B depletion
layer
I layer
B Ine and Ipe flow via diffusion. Inc
I pE
and Ipc flow via drift.
+ I + I
I pC C C
E N-
E + P
N
Ine >> Ipe because of heavy emitter
- I - I nC
nE doping.
W
base Ine Inc because Lnb = {Dnb nb}1/2
<< Wbase and collector area much
p,n p,n larger than emitter area.
Carrier distributions in
normal active region electrons
p Ipc << other current components
no
holes because very few holes in b-c space
charge region.
npo
p holes
no
anoopmathew@ieee.org
Power BJT Current Gain
(Ine - Inc)/Inc represents fraction of electrons injected into base that recombine in the
base. Minimize by having large values of nb (for long diffusion lengths) and short base
widths Wbase
Short base width conflicts with need for larger base width needed in HV BJTs to
Long base lifetime conflicts with need for short lifetime for faster switching speeds.
anoopmathew@ieee.org
Beta versus Collect Current
log ( h )
FE
max
-1
Proportional to I
C
log ( I )
C
I I
C,max C,max
10
Beta decrease at large collector current due to high level injection effects
(conductivity modulation where n = p) in base.
When n = p, base current must increase faster than collector current to provide
extra holes. This constitutes a reduction in beta.
High level injection conditions aided by emitter current crowding.
anoopmathew@ieee.org
Emitter Current Crowding
lateral
voltage drop
B B
E
+
N
current crowding
current crowding
C
IB proportional to exp{qVBE/(kT)}
Later voltage drops make VBE larger at edge of emitters.
Base/emitter current and thus carrier densities larger at edge of emitters. So-called emitter
current crowding.
This emitter current crowding leads to high level injection at relatively modest values of
current.
Reduce effect of current crowding by breaking emitters into many narrow regions connected
electrically in parallel.
anoopmathew@ieee.org
Quasi-saturation in Power BJTs
B
E
N + P N - N +
Power BJT
+ V -
BC
stored charge
Active region
VBC < 0
Quasi-saturation
stored charge
VBC > 0 but drift region not
completely filled with excess
carriers. virtual base
Q
2
Q 1
Hard saturation
VBC > 0 and drift region
filled with excess carriers.
virtual base
Beta decreases in quasi-saturation because effective base width (virtual base) width has increased.
anoopmathew@ieee.org
Generic BJT Application - Clamped Inductive Load
V dc
D Model of an
F I o inductively-loaded
switching circuit
R
B
+ Q
v
i
-
Current source Io models an inductive load with an L/R time constant >> than switching period.
Positive base current turns BJT on (hard saturation). So-called forward bias operation.
Negative base current/base-emitter voltage turns BJT off. So-called reverse bais operation.
Free wheeling diode DF prevents large inductive overvoltage from developing across BJT
collector-emitter terminals.
anoopmathew@ieee.org
Power BJT Turn-on Waveforms
I
B,on
i (t) t
B
t d,on
V
BE,on
v (t) t
BE
V
BE,off
t ri
I o
i (t)
C
t fv1
t
fv2
V dc V
CE,sat
v (t)
CE
anoopmathew@ieee.org
Excess Carrier Growth During BJT Turn-on
carrier
density time
versus
position
time
x
+
N P N- N+
emitter base collector collector
drift region contact
Growth of excess carrier distributions begins after td(on) when B-E junction becomes forward biased.
Entrance into quasi-saturation discernable from voltage or current waveform at start of time tvf2.
Collector current tailing due to reduced beta in quasi-saturation as BJT turns off.
Hard saturation entered as excess carrier distribution has swept across dirft region.
anoopmathew@ieee.org
Turn-off Waveforms with Controlled Base Current
I B,off
I
B,on di /dt
B
i (t)
B t
V
BE,on
V BE,off
t s
t fi
I
o
i (t)
C
t rv
1
V CE,sat
V
dc
v (t)
CE t rv
2
Base current must make a controlled transition (controlled value of -diB/dt) from
positive to negative values in order to minimize turn-off times and switching losses.
anoopmathew@ieee.org
Controlled Turn-off Excess Carrier Removal
Q2
time
Q1 Q3
time
+ +
N P N- N
emitter base collector collector
drift region contact
anoopmathew@ieee.org
Turn-off Waveforms with Uncontrolled Base Current
I I B,off
B,on
i (t) t
B
V BE,on
t s
v (t)
BE V
BE,off
i (t)
C
t rv1
V CE,sat
V
dc
v (t)
CE
t
rv2
anoopmathew@ieee.org
Uncontrolled Turn-off Excess Carrier Removal
time
carrier time
density
versus
position
time
time
x
+ +
N P N - N
emitter base collector collector
drift region contact
Uncontrolled base current removes stored charge in base faster than in collector drift region.
Base-emitter junction reverse biased before collector-base junction.
Stored charge remaining in drift region now can be only removed by the negative base current
rather than the much larger collector current which was flowing before the B-E junction was
reverse biased.
Takes longer time to finish removal of drift region stored charge thus leading to collector current
tailing and excessive switching losses.
anoopmathew@ieee.org
Darlington Switching Behavior
V
dc
D
F
R
B
+ Q
D
v
i Q
- M
D
1
anoopmathew@ieee.org
Darlington Turn-off Waveforms
I I B,off
B,on di /dtB
i (t)
B t
i (t)
B,D
t
be
i (t)
B,M I B,off
i (t) t
C,D
I o
i C,M
(t) t
V
BE,on
v BE
(t) t
V BE,off
Q & Q on Q off
D M D
V
CE,sat
V dc
v (t) t
CE
anoopmathew@ieee.org
Power BJT Breakdown Voltage
BE junction forward biased even when base current = 0 by reverse current from CB junction.
Excess carriers injected into base from emitter and increase saturation current of CB junction.
Extra carriers at CB junction increase likelyhood of impact ionization at lower voltages , thus
decreasing breakdown voltage.
anoopmathew@ieee.org
Avoidance of Reach-thru
B - V CB +
+ + C
+
E N+ P N- N+
+ +
+
Large electric field of depletion region will accelerate electrons from emitter across base and
into collector. Resulting large current flow will create excessive power dissipation.
Avoidance of reach-thru
Wide base width so depletion layer width less than base width at CB junction breakdown.
Heavier doping in base than in collector so that most of CB depletion layer is in drift region
and not in the base.
anoopmathew@ieee.org
Second Breakdown
i (t)
C
t Simultaneous rise in highly localized regions of
power dissipation and increases in temperature
of same regions.
1. Direct observations via infrared cameras.
v (t)
CE
2. Evidence of crystalline cracking and even
t localized melting.
few microseconds
or less
Permanent damage to BJT or even device
failure if 2nd breakdown not terminated within
2nd breakdown during BJT turn-off in a few sec.
step-down converter circuit.
anoopmathew@ieee.org
2nd Breakdown and Current Density Nonuniformities
Minority carrier devices prone to thermal runaway.
Minority carrier density proportional to ni(T) which increases exponentially with temperature.
If constant voltage maintained across a minority carrier device, power dissipation causes
increases in temp. which in turn increases current because of carrier increases and thus better
conduction characteristic.
Increase in current at constant voltage increases power dissipation which further increases
temperature.
Positive feedback situation and potentially unstable. If temp. continues to increase, situation
termed thermal runaway.
+
N
current
C crowding
anoopmathew@ieee.org
Velocity Saturation and Second Breakdown
Electron drift velocity
6
8x10
cm/sec B
E + N- +
C
N P Jc N
Electric field
= 15 kV/cm
sat
B
max
E + N- +
C
N P Jc N
x
Large current density in drift region - BJT active.
1
Jc > qnNd Esat . Extra electrons needed to carry
extra current.
x
Negative space density gives rise to nonuniform
Moderate current in drift region - electric field.
BJT active
Emax may exceed impact ionization threshold
Electric field E1 = Jc/(qnNd) < Esat while total voltage < BVCEO.
anoopmathew@ieee.org
Contributions to BJT On-State Losses
E
+
N Rc
- V
BE,sat - V BC,sat
V
BE,sat
P
+ +
- V BC,sat
I -
C V
d
-
N + I
C
N+
Re
anoopmathew@ieee.org
BJT Safe Operating Areas
Forward bias safe operating area Reverse bias safe operating area
log( i C) switching trajectory of diode-
clamped inductive load circuit
I
CM
i
C
I
10
-5
sec CM
RBSOA
T j,max
-4
10 sec
V
BE,off< 0
2nd -3 V =0
2nd 10 sec BE,off
breakdown
breakdown
dc BV v
BV CBO CE
BV log ( v )
CEO CE
anoopmathew@ieee.org
Thank You
Qs ??????
o anoopmathew@ieee.org
anoopmathew@ieee.org