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TYPICAL PRESS SIZING
SLUDGE TYPE - Metal Hydroxide
VOLUME OF SLUDGE/DAY - 2000 Litres
FEED SOLIDS - 58
CAKE DRY SOLIDS (After Filter Press) - 30%
CYCLE TIME (Batch) - 4 Hrs
PLANT OPERATION - 8 Hrs/Day
BATCHES /DAY - 2
The filter press separates solids from liquids and is a batch
operation. Typically, for a metal hydroxide, a cycle time of
approx. 4 hrs is required to achieve a final cake dryness of
30%. At this stage the filter is full and will have to be
emptied.
Therefore, the unit should be sized on solids loading.
Therefore - 2000 x_5
100
100Kg of solids/day
Therefore 2 batches/day = 50Kg/Batch
Therefore 50 x 100 = 166.7 Kg of filter cake/batch
30% (Cake dry solids)
To turn the cake weight of 166.7Kg into a volume we have to
take into account the density of the cake. We know from
experience that the cake density will be in the region of
1.2Kg/Litre.
Therefore 166.7 = 138.9 Litres cake volume
1.2
Therefore size of unit required is a model 500mm? x 32 chambers
which gives a cake capacity of 144.2 Litres.
Obviously the more batches that can be achieved in a working
day will reduce the size of the unit.
For example, if the plant runs 16 hrs/day, 4 batches could be
achieved.
Therefore, press volume would be 69.45 litres which would
require a model 500mm* x 16 chambers.WisBeo 1323 ————
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