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Sheng-Shian Li
Institute of NanoEngineering and MicroSystems, National Tsing Hua University, Hsinchu, Taiwan
Email: ssli@mx.nthu.edu.tw
978-1-4799-0342-9/13/$31.00 2013 IEEE 915 2013 Joint UFFC, EFTF and PFM Symposium
Passivation 0.35mPlatform 0.18mPlatform 0.18mPlatform
PinnedPinned Beam TuningFork FreeFree Beam
Transmission[dB]
85
100 90 100
Circuits 95
110 110
100
Transmission [dB]
Q :NA Q :6,102
Transmission [dB]
IL :69.4dB IL :23.6dB WithoutPullin: do~970nm
-69.2 -40
-69.6 -60
MEMS
-70.0
-80
CommonSetup (I) do=110nm (II) do=210nm (III) do=275nm
VP -70.4
=200V
CMOS
7.95
P=8dBm 8.00 8.05 8.10 8.15
M1~4 VIA1~3&CO Poly1 Poly2 SiO2
100m Frequency [MHz]
Fig. 7: Performance of a 0.35m CMOS-MEMS resonator using the metal Fig. 9: Pull-in gap reduction mechanism implemented in a 0.35m CMOS-
removal post process. MEMS resonator for motional impedance reduction.
system, and their frequency characteristics including the from the relatively higher motional impedance (often much
standalone resonator and MEMS/IC integrated version. Q of larger than 50) due to their low electromechanical coupling
the oxide-rich resonator is greater than 6,000, which is 6X capability which is several orders of magnitude lower than that
higher than the metal-rich counterparts in Fig. 5. of the piezoelectric counterparts. The CMOS-MEMS
resonators inherit such a deficiency where the motional
D. Metal Removal Release Process in a 0.18m CMOS [6]
impedance is typically several M as indicated in Fig. 5 [3][4].
The release approach in part II.C has also been transferred The limit of the electromechanical coupling stems from the
into a 0.18m CMOS node as shown in Fig. 8 to gain the minimum feature size of the CMOS technologies as described
smaller feature size of the advanced CMOS for low motional in section II, even if advanced technology nodes are utilized.
impedance. To fabricate the CMOS-MEMS double-ended- Here, we proposed several approaches in design aspects to
tuning-fork (DETF) oxide-rich resonator in Fig. 8, chips were greatly reduce the motional impedance of the CMOS-MEMS
manufactured using a standard TSMC 0.18m 1P6M CMOS resonators without pursuing costly, nm-regime CMOS
process. Then a metal wet etchant was utilized to remove the processes.
sacrificial metals, hence providing air gap spacing of around
0.53m. Finally, the RIE was utilized to open bond pads. A. Pull-in Gap Reduction Design
Fig. 8 also presents a cross-sectional image of the DETF Based on the pull-in mechanism of capacitive transducers,
structure and its measured frequency characteristic, showing Q we proposed an effective gap reduction approach [7] in a
greater than 4,800 due to its oxide-rich feature. The achievable standard CMOS-MEMS technology to reduce the electrode-
resonance frequency is higher than that of the device in part to-resonator gap spacing without the need of advanced CMOS
II.C (Fig. 5) owing to its smaller gap spacing via the 0.18m nodes, hence providing a cost-effective solution to alleviate
CMOS. performance degradation using conventional CMOS-MEMS
platforms. With the well-known electrostatic pull-in effect,
III. MOTIONAL IMPEDANCE various gap-reduction configurations utilizing the existing
The major bottleneck of the capacitive resonators comes layers of the 0.35 m 2P4M CMOS technology have been
demonstrated to achieve deep-submicron gaps, significantly
M6TopElectrode AirGap lower the motional impedance of the resonators to 100k
(M5, M3,M1) range suitable for oscillator implementation. Using the gap
reduction mechanism depicted in Fig. 9, beam resonators with
gaps of 110nm, 210nm, and 275nm, respectively, have been
successfully demonstrated that achieves comparable electro-
10m
VM=0V 90
-70 P=20dBm
fo=11.56MHz 45
FF-Beam -80 Q=1,400 0
Electrode Rm=112k
Meander Stopper
-90 -45
-90
-100 -135
PullInFrame
SiliconSubstrate -110 -180
11.46 11.51 11.56 11.61 11.66
Metal Oxide Poly
Meander Frequency [MHz]
Via/CO P+ /n+
Fig. 8: Fabrication process flow, SEM, and frequency response for a CMOS- Fig. 10: SEMs and measured frequency characteristic of a 0.35m CMOS-
MEMS resonator in a 0.18m 1P6M technology under the metal removal post MEMS resonator under a pull-in gap reduction design to achieve low motional
process. impedance.
14,000
Quality Factor
12,000 OxideRich Oxide
Oxide
Composite
10,000
9-Res. Array 5-Res. Array Single Res.
fo=10.50MHz fo=10.62MHz fo=10.86MHz 8,000
-65 Q=1,377 Q=1,220 Q=1,919
6,000
Rm=220k Rm=600k Rm=2.23M
Composite Oxide
4,000
Transmission[dB]
-78
2,000
-91 0
2010 2011 2012 2013
Year
-104 Fig. 13: Progress on quality factor of the CMOS-MEMS resonators developed
in our group.
-117
As compared to the single-crystal or polysilicon based
10.35 10.5 10.65 10.8 10.95 11.1
Frequency[MHz] MEMS resonators, Q of the CMOS-MEMS resonators
Fig. 11: Comparison of single resonator and 9-resonator array under the same becomes a main issue to be used in timing reference and
motional impedance and input power. wireless applications. Due to the lossy nature of the metal
mechanical coupling [2], as shown in Fig. 10, with their non- materials in the CMOS back-end-of-line (BEOF)
CMOS-MEMS counterparts [1]. configuration, CMOS-MEMS metal-rich composite resonators
often suffer Q limited to 1,000 as indicated in Fig. 5. We have
B. Mechanically-Coupled Array Design proposed several approaches to resolve this bottleneck.
Under the same 0.35m CMOS-MEMS resonator platform,
A. Nodal Support Design
a mechanically-coupled array design [8] offers an efficient
approach to reduce the motional impedance which is inversely Q in MEMS resonators is often dominated by the support
proportional to the number of the constituent resonators in an loss once they are operated in vacuum and the thermal elastic
array device. More resonators mechanically coupled as an damping is avoided by the designed frequencies. We have
array, the smaller motional impedance. Since the coupled adopted a nodal support design [8][9] to effectively isolate the
array becomes a multi-degree-of-freedom mechanical system, vibrating energy of the resonant structure from its anchors,
a high-velocity coupling scheme was used to accentuate the thus verifying Q of the nodal support design is two orders of
desired mode shape and reject the spurious modes. As shown magnitude higher than that of the conventional designs [7].
in Fig. 11, the proposed 9-resonator and 5-resonator arrays [8] B. Oxide-Rich Design
have been experimentally characterized to have 10.1X and In addition to the nodal support design, material loss also
3.7X smaller motional impedances, respectively, as compared plays a significant role on resonator Q. A simple way to
to a single resonator. In addition, the resonator array is overcome this structural loss is to increase the constituent ratio
benefitted from the large transduction area to effectively of the SiO2 (i.e., low-loss material) inside the resonator, thus
reduce the required dc-bias voltage while maintaining enabling high Q. We took advantage of the metal removal post
reasonable motional impedance. process described in section II.C and II.D to form oxide-rich
IV. QUALITY FACTOR resonators since SiO2 is treated as high-Q structural material.
The oxide-rich CMOS-MEMS resonators [5][6] in Fig. 7 and
Fig. 8 feature 3-4X higher Q than that of the metal-rich
versions in Fig. 5. Please note the flexural-mode vibration now
becomes the limiting factor once the oxide constituent ratio is
Performance maximized.
-70 fo=~5MHz
-60
-75 Vacuum VP=75V C. Bulk-Mode Design
Transmission [dB]
Transmission [dB]
Air P=-10dBm
-80 Q=10,920 -70
-85 To further boost Q of the CMOS-MEMS resonators, the
-90 -80 flexural-mode design can be switched into a bulk-mode
-95
-90
vibration. Fig. 12 presents the measured frequency
-100 0.25mA/0.363mW
Q:10,920 Q > 15,000 characteristics of Lame-mode [10] and dog-bone like [11]
-105 Qair:6,780
-110 -100 CMOS-MEMS resonators with Q greater than 10,000,
47.92 47.94 47.96 47.98 48 5.01 5.012 5.014
(a) Frequency [MHz] (b) Frequency [MHz]
indicating the high-Q nature of the bulk-mode resonators.
Fig. 12: (a) Lame-mode and (b) longitudinal-mode CMOS-MEMS resonators
With proper structural materials and resonator designs, we
feature Q > 10,000, verifying high Q of bulk-mode designs.
f/fo [ppm]
Composite
-80 FFBeam
-90 -15000
11.58
Quality Factor, Q
-70 4.734 dB
1,000 11.56
Output
-80
11.54
Amp
-90
500
Totalf tuning 11.52
-100 =56.5kHz
-110 0 11.5
11.49 11.53 11.57 11.61 0 10 20 30 40 50 60 Positive Feedback
(a) Frequency [MHz] (b) Modulated Voltage VM [V]
Lx Cx Rx
Fig. 17: (a) Frequency tuning capability and (b) steady Q under different
modulated voltages.
(a) MEMSResonator
VII. FREQUENCY TUNING 20 Performance
With enhanced TCf through the use of both the passive and 30 InAir,Q~150 fo=1.17 MHz
PhaseNoise[dBc/Hz]
active temperature compensation approaches mentioned in 40 VP=65V
section VI, the CMOS-MEMS resonators simply demand a 50 Q~2000
linear frequency tuning mechanism with low cost and low 60 Vdrive=132mV
power consumption for final temperature compensation. In the 70
high-end applications, frequency tuning capability is 80
90 1/f3
necessitated. On the other hand, initial frequency trimming of
batch-fabricated resonators is also of great importance for 100
commercialization. The resonance frequency of capacitive- 110
type MEMS resonators can be tuned via their dc-bias voltages (b) OffsetFrequency[kHz]
through the electrical stiffness; however, the change of
Fig. 19: (a) Closed-loop oscillation and (b) phase noise performance of a
motional impedance as well as the parabolic relationship CMOS-MEMS oscillator.
between the bias voltage and frequency makes such a post-
fabrication trimming technique not suitable for real since the resonance behavior (i.e., the motional current) is
implementation. To solve this issue, we proposed a quasi- often masked by the feedthrough signals. Therefore, similar
linear frequency tuning via the adjustment of an independent concept has been implemented in capacitive resonators to
bias voltage [2] without consuming any dc power, showing cancel the feedthroughs. A CMOS-MEMS ring resonator
5,000 ppm tuning range and sensitivity of 83.3 ppm/V, as featuring differential-mode of mechanical operation was
shown in Fig. 17(a). In addition, such resonators under integrated with a fully-differential transimpedance amplifier as
frequency tuning operation still preserve steady quality factor shown in Fig. 18, demonstrating a clear resonance behavior
Q with very limited influence on motional impedance as where the transmission amplitude is quite symmetric without
shown in Fig. 17(b), hence ensuring stable resonant anti-resonance while its phase is cross 0 at resonance [13].
performance suited for future oscillator and time-keeping With the fully-differential configuration applied both on
applications. MEMS and IC, Barkhausen criteria can be easily fulfilled for
oscillator implementation.
VIII. FEEDTHROUGH
The differential pair of CMOS amplifiers is often used to IX. OSCILLATOR IMPLEMENTATION
remove the common-mode noise and to preserve correct After addressing the bottlenecks and proposing solutions to
transmission and phase even with the presence of the parasitic enhance performance of the CMOS-MEMS resonators, the
capacitances. The weak electromechanical coupling makes the oscillator implementation is of great importance for timing
capacitive resonators very sensitive to parasitic feedthroughs and frequency synthesizing applications. As depicted in
Fig. 19(a), the micromechanical resonator and its sustaining
vo+
iout- amplifier can form a closed loop to ensue oscillation once
TIA
Barkhausen criteria (loop gain >1 and loop phase = 0) are
vo-
iout+ satisfied. In our group, a single-chip CMOS-MEMS oscillator
0
Phase
100
has been successfully demonstrated in vacuum, exhibiting the
phase noise performance, as shown in Fig. 19(b), is
10
Transmission[dB]
Q= 1125
30 fo = 1.39 MHz 0 comparable to the silicon-based oscillators. Even in air (i.e.,
vin+ 40
50 large squeeze film damping), the oscillator was still functional,
vin- VP 50
60
Gain
100 indicating the great potential to be used in gas, chemical, and
(a) (b) 1.34 1.36 1.38
Frequency [MHz]
1.4 1.42 1.44
mass sensing application based on frequency-shift mechanism.
Fig. 18: (a) Fully-differential CMOS-MEMS circuit and (b) its measured The abovementioned approaches to improve quality factor and
frequency characteristic.
-60
BW = 58 kHz Center (CIC), Taiwan, for supporting the IC Manufacturing.
-80 REFERENCES
Performance