SolidWorks

 
 SolidWorks

& &** SolidWorks

& **
* * * &
* &
** &

2
 SolidWorks

................................................................................................................................................................1
......................................................................................................................................4
( 1. ............................................................................................................................5
1. Introduction of Computer Aided Design (CAD) ....................................................................................5
2. Overview of SolidWorks ........................................................................................................................6
3. * SolidWorks ...........................................................................................................7
( 2. Work Shop ...................................................................................................................................18
1. Part........................................................................................................................................................18
2. Assembly ..............................................................................................................................................37
3. Drawing ................................................................................................................................................41
( 3. * ..........................................................................................................................49
1 Part.........................................................................................................................................................49
2 Assembly .............................................................................................................................................109
( 4. ..................................................................................................................................129

3
 SolidWorks

(: SolidWorks
&

: 1. *
2. *
SolidWork &
3.

5 :
3

1. Part
2. Assembly
3. Drawing
: 3
* 1 Part
* 2 Assembly, Drawing
* 3

:
(Part, Assembly Drawing)

4
 SolidWorks

( 1.

1. Introduction of Computer Aided Design (CAD)

(Computer Aided Design: CAD)

& &
& (2D) (3D) &
CAD * * , &
& * CAD * &
* * *
*
Software CAD & AutoCAD, Mechanical Desktop,
Inventor, NX, Catia, SolidWorks *& *
* & i & * i
*

5
 SolidWorks

2. Overview of SolidWorks

SolidWorks *
& * * *
*& SolidWorks

(CAE) (CAM) Cosmos, Auto PIPE,
CastCAE SolidCAM ** **

*& && * SolidWorks 2003
SolidWorks 2008
SolidWorks * *
** ** *
&

Commercial Educational
Product Product

SolidWorks
SolidWorks
Student
Standard
Design Kit

SolidWorks
SolidWorks
Education
Professional
Edition

SolidWorks
SolidWorks
Student
Premium
Editon

3 Part, Assembly Drawing *

** & (Assembly)
(2D) * && (Part)
(Import)
*

6
 SolidWorks

* SolidWorks

3. ( SolidWorks

& * * Start

SolidWorks *

7
 SolidWorks

- *
* File New
New Tools bar Standard & New
SolidWorks Document * * Part,
Assembly Drawing & OK

New SolidWorks Document

-
* File Open * & &

- save
save & File Save As * save &
Save Solidworks & .prt *
& .asm .drw Drawing
SolidWorks * save **
* CAD, CAE CAM

- ( Tools bar
* && Tools (Menu bar)
* Customize * Tools bar * *
* & * *
* Menu bar *

8
 SolidWorks

- ( Options
& *
(Unit) * * Options
Tools Options Options

Options
& System Option Document Properties *
* , , *

9
 SolidWorks

3.1 Part
Part &* & SolidWorks
&& 3 (3D) & &&*
* (Sketch) (Plane) * &
&*& 3 Front Plane, Top Plane Side Plane
& &*& *
* Features 3 (3D part)

* *
- View &*&* * View *
**& & &
(Solid) (Wire frame)

* View

1). Wire Frame && *

*
2). Hidden Lines Visible & Wire
Frame * &
3). Hidden Lines Removed *
4). Shadow in Shaded made * &* &
* * &*
5). Shaded with edges &
* *&*& (Solid) *

10
 SolidWorks

6). Shaded & Shaded

with edges *
7). Section View &*
8). * Rotate View &
9). * Pan * *&

a) b)

c) d)

e)
: a) Wire Frame, b) Hidden Lines Removed, c) Hidden Lines Removed, d)
Shaded with edges e) Shaded
- Standard View & & (Front View)
(Side View) (Top View) & 3 (3D) Isometric,
Trimetric Diametric View

11
 SolidWorks

* Standard View
1). Front - &
2). Back - &
3). Left - &
4). Right - &
5). Top - &
6). Bottom - &
7). Isometric - & Isometric
8). Trimetric - & Trimetric
9). Diametric - & Diametric

- Sketch * & * (2D) * *

& 2 *& 3 *
* *

* Sketch

*& *
(Origin Point) &** Fully Defined (
& * Fully Defined * )

12
 SolidWorks

Fully Defined &*

** &

a) b)
: a) Fully Defined Sketch, b) Not Fully Defined Sketch

1). * Line * **
& &
2). * Centerline Line *& *
& & * *
*
3). * Corner Rectangle * **&
&
4). * Center Rectangle * *** **

5). * 3 Point Corner Rectangle * *&
6). * 3 Point Center Rectangle * ** *

7). * Parallelogram * * * 3
8). * Circle
9). * Centerpoint Arc *

10). * Tangent Arc *

11). * 3 Point Arc *
12). * Spline **

13). * Elipse *&

13
 SolidWorks

14). * Partial Ellips

15). * Parabola
16). * Sketch Fillet
17). * Sketch Chamber
18). * Polygon ****
19). * Point
20). * Text * Sketch
21). * Trim Entities * & &&& & *&
*
22). * Convert Entities * &
* Sketch
23). * Offset Entities *
&
24). * Mirror Entities * *
*
25). * Linear Sketch Pattern *
26). * Smart Dimension Sketch

- Features & (3D) (Sketch) *

*

* Features

1). * Extruded Boss/Base &*

2). * Revolved Boss/Base &*

3). * Swept Boss/Base &* *

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 SolidWorks

4). * Loft Boss/Base * * * *

5). * Extruded Cut & *&
6). * Revolved Cut &
7). * Swept Cut &*
8). * Loft Cut &**
9). * Fillet &
10). * Chamfer &
11). * Shell & *
12). * Linear Pattern &*
13). * Circular Pattern &
14). * Mirror &

3.2 Assembly
Assembly & & *& Part
* **

* *
-Assembly * & * * * * Part
*& & &&&*

* Assembly

1). Insert Components &

2). Mate &
3). Linear Component Pattern &* *
4). Move Component *&
5). Rotate Component &*
6). New Motion Study ***&

15
 SolidWorks

7). Exploded View Explode &

8). Interference Detection &
3.3 Drawing
* *
- Drawing

1). Model View &*

2). Projected View view
3). Auxiliary View view
4). Section View &
5). Detail View &*
6). Standard 3 View
7). Broken-Out Section
8). Break &*

- Annotation

1). Note
2). Balloon &
3). AutoBalloon
4). Surface Finish * &
5). Weld Symbol *
6). Area Hatch/fill &*
7). Center Mark center mark
8). Centerline centerline
9). Bill of Materials

16
 SolidWorks

- Dimensions/Relations

&** * Smart Dimensions

* * **
*

17
 SolidWorks

( 2. Work Shop

1. Part
1.1 Case study 1 ( Sketch, Plane * Extruded)
1). & & Part Front Plane
Feature Manager Design Tree & * Normal To * Front Plane
(2D) *

Front Plane Feature Manager Design Tree

2). * Corner Rectangle &*

(Origin) * *
&

3). * Centerline Origin *

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 SolidWorks

4).
- Ctrl *
Centerline * Add Relations *
& Midpoint * ** (
)

- Centerline *& Vertical *

& &
- Centerline * Horizontal

- Ctrl
Equal &* &
5). * ** Smart Dimension
& Modify & 50 mm *
* Origin **

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 SolidWorks

6). & 3D * Extruded Boss/Base Direction1

& & Blind * 10 mm &
&

7). Insert Reference Geometry Plane Plane

& * &* * +
Front Plane Plane Selections Front Plane 50
mm Plane & Front Plane 50 mm

8). Plane1 (*) Feature Manager Design Tree

* Normal To Sketch * Circle * Origin
20 mm

20
 SolidWorks

9). * Extruded Boss/Base Up To Surface

&&
Merge result ** & &&*
20 deg Draft outward *&*
&

10) Right Plane 50 mm

11). Plane2 (*&) Sketch

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 SolidWorks

12). Extrude Up To Body *&&*

&

13). & Merge result ( )

& 12) * Feature Manager Design Tree
Edit Feature *& Merge result

14). & Feature Manager Design Tree Solid Bodies

&&

22
 SolidWorks

1.2 Case study 2 ( Selected Contours, * Mirror Entities, Fillet Loft)

1). & Front Plane Sketch1

2). Sketch1 & * Sketch * Mirror Entities

* Entities to mirror *
Mirror about *

3). Sketch1 &&* Sketch *

&& 3D & Selected Contour *&*&

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 SolidWorks

!1

!2

4). Centerline * * * Revolve

5). * Revolved Boss/Bass

Centerline *&* &* 1 &* 2 Selected
Contours

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 SolidWorks

6). * Fillet *& Constant radius 2 mm

* Fillet
& * &**

7). Fillet * ** Mirror Mirror Face/Plane

Right Plane ( Feature Manager Design Tree) Features to Mirror Fillet1
( Feature Manager Design Tree) &&

25
 SolidWorks

1.3 Case study 3 ( Axis, * Extruded Cut, Chamfer, Circular Pattern)

1). * Case study 3 Right Plane

2). * Extruded Cut Mid Plane 10 mm

3). Insert Reference Geometry Axis Selections &*

Axis1 &

26
 SolidWorks

4). * Circular Pattern Parameters Axis1 360

Equal spacing Features to Pattern Extrude2

5). * Chamfer * Angle distance 0.5 mm 45

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 SolidWorks

1.4 Case study 4 ( Plane * Swept)

1). & Front Plane Sketch

2). Fillet Sketch * Sketch Fillet 10 mm &

Sketch

3). Insert Reference Geometry Plane * *& &

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 SolidWorks

4). Plane1 (*&) Sketch

5). * Swept Boss/Base Sketch

29
 SolidWorks

1.5 Case study 5 ( )

1). & Top Plane & Sketch

10 mm Sketch

2). * Sketch & Insert Curve

Helix/Spiral
Height and Pitch 15 mm Pitch
2 mm

3). Insert Reference Geometry Plane

Selections Plane1 &
&

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 SolidWorks

4). Sketch Plane1 Sketch &

Origin

*Origin Ctrl
Origin Parameters x = 0 y = 0

&* Add Relations Fix & *

* Sketch

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 SolidWorks

5). * Swept Boss/Base *&

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 SolidWorks

1.6 Case study 6 ( , Plane, * Convert

Entities * Mirror)

1) Sketch Front Plane Sketch

2) * Structure Member * Weldments

- Standard ISO
- Type square tube
- 40x40x4
- Path segments & Sketch1 Apply corner
treatment * 1

3). Sketch Front Plane Sketch

33
 SolidWorks

4) * Structure Member * Weldments

- Standard ISO
- Type square tube
- 40x40x4
- Path segments Sketch2 Apply corner treatment
* 1

5). Front Plane Insert Reference Geometry

Plane 300 mm
- Reverse direction
- *& 2

6). * Sketch &

Feature Manager Design Tree

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 SolidWorks

7). * Convert Entities * Sketch *Sketch Sketch

8). * Sketch 2). &*

9). * Mirror * &

Bodies to Mirror &

10). Top Plane Sketch Point

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 SolidWorks

11). * Right Plane *&

12). Sketch **

13). * Structure Member * Weldments

- Standard ISO
- Type square tube
- 40x40x4
- Path segments *& Apply corner treatment
* 1
14). &*& Right Plane

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 SolidWorks

2. Assembly

2.1 Case study 1

1). & Assembly
2). * Assembly Tools Customize *
Assembly

3). Assembly Axis (Origin)

Front Plane

4). * Insert Components &&

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 SolidWorks

5). Browse Assy2 & Main Arm OK

6). &&*

7). * Feature Manager Design Tree * Main Arm Float *

*&
8). ** + main arm & Ctrl Front Plan Assembly
Front Plan main arm

9). * Mate & Front Plane Assembly main

arm *

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 SolidWorks

10). * Mate &*& * main arm

Axis1 * Concentric *

11). Front * Move *& &*

Axis1

12). & Lower Arm

13). Mate Front Plane lower arm Front Assembly

39
 SolidWorks

14). *& * & * Mate

Concentric &* Alignment * mate

15). &** *

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 SolidWorks

3. Drawing
3.1 Case study 1 ( (Format) Drawing)
1). * * New (Part, Drawing,
Assembly) & Drawing

2). * Sheet Format/Size & * Standard sheet size

A4-Landscape OK Drawing

* Model View *
3). Feature Manager Design Tree * Edit Sheet
Format * * *

41
 SolidWorks

4). & Delete

5). & * Sketch * * 297x210 mm *

6). Sketch * * * Parameters x=0 y=0

&* Fix Add Relations * &

42
 SolidWorks

7). &*

8). * *
* Layer Dimension Line
Layer Properties * Layer Layer

9). Layer New ** Mtec off (

* ) & OK

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 SolidWorks

10). * Filter Dimensions/Hole Callout * Selection Filter *

* *&**
Layer **&

11). * Font * Annotation

3.5 mm

12). *& Drawing Note

* Annotation &* Link to Property Link to Property D
&

44
 SolidWorks

13). * Current document SW-Sheet Scale(Sheet Scale) OK

14). SCALE

15). 14) * Link

- SW-Sheet Format Size SIZE
- SW-Current Sheet SHEET
- SW-File Name TITLE
16). Sheet Format 1 Edit Sheet *

17). Option Tools Options Document Property

- Annotation Font 3.5 mm
- Arrow

18). * Save File Save Sheet Format

3.2 Case study 2 ( Drawing &)

1). & Drawing
2). * Sheet Format/Size * Standard sheet size

45
 SolidWorks

3). * (Mtec) OK

4). * Model View Browse link arm

Assy2
5). *& *& &
Model View &
- Display Style Hidden Line Visible

- Scale Use custom scale 1:1

6). *& *&** **

* * *& Front View &
&

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 SolidWorks

7). * Projected View * Drawing *

Top View

8). * Projected View * Drawing

& Front, Top Side View

9). * Drawing & &

& **& * Smart Dimension * Dimension Sketch

47
 SolidWorks

48
 SolidWorks

( 3. (

1 Part
PART 1: Cam shaft

1. Right Plane Sketch1

2.  Extrude  !

 Extrude

Extrude Blind

Extrude 75 mm

Direction 2 2

Extrude Blind

Extrude 125 mm

49
 SolidWorks

3. Plane1 Insert Reference Geometry Plan

Right Plane

Right Plane 15 mm

4. Plane2 Plane1

 Plane2

50
 SolidWorks

5. Plane1 Sketch

6.  Extrude  !

Extrude Mid
Plane  15 mm

 Merge result
  Extrude !
!

 Sketch ! 

!
! Extrude
Selected Contours

51
 SolidWorks

7. Plane3  Top Plane 10 mm

8. Plane3 Sketch3

9.  Extrude Cut  !

Blind 4

!

52
 SolidWorks

10.  Linear Pattern  !

30 mm

!
Bodies to Pattern

11. Insert - Reference Geometry Axis

!


53
 SolidWorks

12.  Move/Copy Bodies

Bodies 


270

13. Cam Shaft 

54
 SolidWorks

PART 2: Connecting Rod

1. Right Plane Sketch1

2.  Extrude Mid Plane 20 mm !

55
 SolidWorks

3. Sketch !  Extrude

4. Sketch !

56
 SolidWorks

5. Plane !

6.  Plane  ! Sketch

7. !  Extrude Up to Bodies

57
 SolidWorks

8. Sketch

9.  Extrude Cut  ! Through All

10. !  Mirror

Front Plane


Mirror

58
 SolidWorks

11. Sketch

12. Extrude Cut ! 5 mm

13. Mirror  Right Plane

59
 SolidWorks

14.  Filled Connecting Rod

60
 SolidWorks

PART 3: Connecting Rod2

1. Right Plane Sketch1

2. Extrude Mid Plane 30 mm

3.  Filled  5 mm

61
 SolidWorks

4. Plane1 12 mm

5.  Plane1 Sketch2

6. Extrude Up to Body

7. Sketch3

62
 SolidWorks

8. Extrude Cut Through All !

9. !  Mirror Front Plane

10.  Filled 1 mm

11. !

63
 SolidWorks

PART 4: Crank Shaft

1. Right Plane Sketch1

2. Extrude Mid Plane 30 mm

3. Sketch2

4. Extrude Blind 2 mm

64
 SolidWorks


5. Sketch3
Sketch3

6. Extrude !
 Merge result
 !

7. Front Plane Sketch 4

65
 SolidWorks

8. Extrude Cut Mid Plane 120 mm

9. Filled 100 mm

66
 SolidWorks

10. Filled 12 mm

11.  Chamfer

12. Plane1 Right Plane 60 mm

67
 SolidWorks

13.  Plane1 Sketch5

14. Extrude Up to Body

15. Sketch6

16. Extrude 15 mm

68
 SolidWorks

17. Sketch7

18. Extrude 50 mm

19. Plane2  Top Plane 27.5 mm

20. Plane2 Sketch8

69
 SolidWorks

21. Extrude Cut 4 mm

22. ! Right Plane

23.  Combine !
Add

 !
!

70
 SolidWorks

24. !

71
 SolidWorks

PART 5: Gear1

1. Right Plane Sketch1

2. Extrude Mid Plane 15 mm

3. Plane Sketch2

72
 SolidWorks

4. Extrude Up to Surface

5.  Axis

6.  Circular Pattern

Axis1 


16

Extrude2

73
 SolidWorks

7. Right Plane Sketch3

8. Extrude Mid Plane 36 mm

9. Sketch4

10. Extrude Cut Through Gear1

74
 SolidWorks

PART 6:Gear2

1. Right Plane Sketch1

2. Extrude Mid Plane 15 mm

3. Plane Sketch2

75
 SolidWorks

4. Extrude Up to Surface

5.  Axis

6.  Circular Pattern

Axis1 


32

Extrude2

7. Right Plane Sketch3

76
 SolidWorks

8. Extrude Mid Plane 36 mm

9. Sketch4

10. Extrude Cut Through Gear2

77
 SolidWorks

PART 7: KD

1. Right Plane Sketch1

2. Extrude Mid Plane 8 mm

3. Sketch1 Extrude 5 mm

78
 SolidWorks

4. Sketch1 Extrude 20 mm

5. Filled 2 mm

6. Plane1 Top Plane 5 mm

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 SolidWorks

7. Plane1 Sketch2

8. Extrude Blind 10 mm 10.00 deg

9. Filled 0.5 mm

80
 SolidWorks

10. KD

81
 SolidWorks

PART 8: Pin

1. Right Plane Sketch1

2. Extrude Mid Plane 48 mm Pin

82
 SolidWorks

PART 9: Piston

1. Right Plane Sketch1

2.  Revolved Boss/Base

360

83
 SolidWorks

3. Plane1 Right Plane 10 mm

4.  Plane1 Sketch2

5. Extrude Up to Body

84
 SolidWorks

6. Extrude1 Right Plane

7. Right Plane Sketch3

8.  Extrude

1

2

85
 SolidWorks

9. Right Plane Sketch4

10. Extrude Cut Mid Plane 30 mm

11. Front Plane Sketch5

12. Extrude Mid Plane 30 mm

86
 SolidWorks

13. Right Plane Sketch6

14. Extrude Cut Through ! 2

15. Plane2 Right Plane 30 mm

87
 SolidWorks

16. Plane2 Sketch7

17. Extrude Cut Blind 3 mm 20

18. Mirror Cut- Extrude4 Right Plane

19. Filled 2 mm

88
 SolidWorks

20. Filled 2 mm

21. Plane3 Front Plane 25 mm

 Reverse
22. Plane3 Sketch8
direction

23. Extrude Cut Through All

89
 SolidWorks

24. Axis1

25.  Circular Pattern Cut Extrude5

26. Chamfer Distance

27. Right Plane Sketch9

90
 SolidWorks

28. Extrude Cut Mid Plane 60 mm

29. Filled 2 mm

30. Filled 2 mm

91
 SolidWorks

31.Chamfer 45 1 mm

32. Piston

92
 SolidWorks

PART 10: Retainer

1. Right Plane Sketch1

2.  Revolve

3. Retainer

93
 SolidWorks

PART 11: Rod

1. Top Plane Sketch1

2. Extrude Blind 45 mm

3. Sketch2

94
 SolidWorks

4. Extrude Blind 162 mm

5. Sketch3

6. Extrude Blind 2 mm

95
 SolidWorks

7. Filled 5 mm

8. Right Plane Sketch4

9. Extrude Mid Plane 5 mm

10. Sketch5

96
 SolidWorks

11. Filled ! 1 mm

12. Filled 10 mm

13. Rod

97
 SolidWorks

PART 12: Shaft

1. Right Plane Sketch1

2. Extrude Blind 200 mm

3. Chamfer
! 45 1 mm

4. Plane1 Right Plane 70 mm

5. Plane1 Sketch2

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 SolidWorks

6. Extrude Blind 10 mm Shaft

99
 SolidWorks

PART 13: Spring Valve

1. Top Plane Sketch1

2. S ketch1  Helix/Spiral

Pitch and
Revolution

5
mm


45

100
 SolidWorks

3. Plane1 ! 

4.  Plane1 Sketch2 2 mm 
Sketch

5.  Sweep

101
 SolidWorks

6. Sketch3 Top Plane

7.  Sketch3  Helix/Spiral

8. Sketch4

102
 SolidWorks

9.  Sweep

10. Plane2

11. Sketch6 Plane2

103
 SolidWorks

12. Sketch7

13.  Sketch6  Helix/Spiral

14.  Sweep

104
 SolidWorks

15. Sketch8 Right Plane

16. Axis1

17. Spring Valve

105
 SolidWorks

PART 14: Valve

1. Right Plane Sketch1

2.  Revolve

106
 SolidWorks

3. Filled 6 mm

4. Chamfer

5. Chamfer

6. Valve

107
 SolidWorks

PART 15: Valve Spring Retainer

1.  Right Plane Sketch1

2.  Revolve

3. Valve Spring Retainer

108
 SolidWorks

2 Assembly
- Assembly Valve

1. File New   Assembly

2. ! !

3. Insert Components !

4. Browse  Insert Assembly

109
 SolidWorks

5.  ! Valve 1 ! Valve Spring Retainer 2 ! Retainer 1 ! Valve Spring 1 !

6.  Mate  Valve Spring Retainer

! ! Valve

Coincident

7. Mate Valve Spring Retainer ! !

110
 SolidWorks

8. Mate Valve Spring Retainer

!

9. Mate Retainer Valve

10. Mate Spring Valve  Axis1 Spring Valve Valve

111
 SolidWorks

Concentric

11. Mate Retainer Spring Valve

12. Assembly

13. Save
!  Valve1

- Assembly Engine

112
 SolidWorks

1. Assembly !

2. Axis1 ! Right Plane Origin

3. Insert Crank Shaft Float  Crank Shaft Fix 

4. Mate Crank Shaft Axis1

Concentric

5. Mate Right Plan Assembly Right Plane Crank Shaft

113
 SolidWorks

6. Insert Connecting Rod1 Mate

7. Insert Connecting Rod2 Mate

114
 SolidWorks

8.

115
 SolidWorks

9. Insert Piston Mate

Concentric

10.  Right Plane Connecting Rod1 Right Plane Piston Made

Coincident

116
 SolidWorks

11.  Front Plan Assembly Front Plane Piston Made

Coincident  ! Front Plane.

12. Sketch1

117
 SolidWorks

13. Axis2

14. Insert Cam Shaft ! Mate Axis2 Concentric

Mate 2
!

118
 SolidWorks

15. Plane1 !

16. Sketch2 Plane1

17. Insert Rod 2 ! Mate Rod Sketch2 Concentric

119
 SolidWorks

18. Mate Cam  Advance Mate

Cam

!
!

Rod 

!

120
 SolidWorks

19. Mate Cam Rod

!

20. Right Plane Sketch3

121
 SolidWorks

21. Axis 3 Right Plane Sketch3

22. Insert Shaft ! Mate Axis3 Concentric

122
 SolidWorks

23. Mate Shaft Cam Shaft 

24. Insert file  kd ! Mate Shaft

123
 SolidWorks

25. Mate kd
! ! Shaft

26. Front Plane Sketch4

124
 SolidWorks

27. Insert file Valve  Assembly ! 2 ! mate Sketch4

28. mate kd Valve Tangent

! !

125
 SolidWorks

29. Mate Right Plane Rod

! Right Plane Assembly Parallel

30. Mate kd Rod

31. Insert Gear1 Mate Crank Shaft  Gear1 Crank Shaft

126
 SolidWorks

32. Insert Gear Mate Cam Shaft  Gear1 Cam Shaft

33. Gear1 Gear2

34. Advance Mate Gear

127
 SolidWorks

35. Mate Gear  Gear1  Gear2

35. Ratio   ! 1 : 2

6.  Assembly 

128
 SolidWorks

( 4.
Part 1

129
 SolidWorks

Part 2

130
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Part 3

131
 SolidWorks

Part 4

132
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Part 5

133
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Part 6

134
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Part 7

135
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Part 8

136
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Part 9

137
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Part 10

138
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Assembly 1

139
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Assembly 2

140