THE HISTORY OF BELT IS

THE HISTORY OF BANDO

Bando Chemical Industries Ltd owes its name and origins to the inventor
Mr. Naosaburo Bando. During the 1890s, Mr. Bando began research to develop an
original type of industrial belt. After 10 years of extensive research
he succeeded in designing a new belt, the first of its kind in Japan. This new belt
was patented as BANDO BELT (Japanese Patent No. 3384).

PT. BANDO INDONESIA

With a rich and tradition behind us, PT. Bando Indonesia is today the leading manufacturer
of conveyor belt in Indonesia. PT. Bando Indonesia is a joint venture manufacturing
company between PT. Kreasi Utama Investama and Bando Chemical Industries, Ltd.
Japan, which is one of the worlds leading integrated manufacturers of rubber belts since
1906.

Since our establishment in 1987 in Indonesia, we have continually innovated and

developed our products to earn our customers satisfaction.

Conveyor Belt Manufacturing Process

(1930s)

V-belt Manufacturing Process (1960s)

2
Bando Chemical Industries Ltd owes its name and origin to inventor name Mr. NAOSABURO BANDO. In 1890s,
Mr. BANDO began to conduct research to develop an original type of industrial belt. Finally, after ten years ( 1900 )
Mr. BANDO held and extensive research and succeeded in inventing a new belt, which was named the BANDO
BELT, and protected by a patent. ( Japanese PAT. No. 3384 ) as the first belt of its kind of belt in Japan.

PT. BANDO INDONESIA

With a rich and tradition behind us, PT. Bando Indonesia is today the leading manufacturer of conveyor belt in
Indonesia. PT. Bando Indonesia is a joint venture manufacturing company between PT. Kreasi Utama Investama
and Bando Chemical Industries, Ltd. Japan, which is one of the worlds leading integrated manufacturers of rubber
belts since 1906.

1987 PT. Bando Indonesia was established on November 25, 1987 and began producing
Industrial and Automotive power transmission belts.

1988 OEM ( Original Equipment Manufacturing ) automotive belts accepted and used as
Genuine Parts by Japanese Automobile Manufacturer.

1989 Began exporting to United States and Europe.

1992 Received the JIS K 6322 ( Japanese Industrial Standard ).

Certification on Desember 25, 1992.

1995 Relocated to a new factory and expanded its production to the conveyor line.

1996 Received ISO 9002 certification from SGS on September 26,1996 for power transmission belt.

1999 Automotive belts accepted and used by American Car Manufacturer - General Motor Indonesia

2000 Received The QS 9000 certification from SGS on March 27, 2000 for Automotive belts.
Received The ISO 9002 from SGS on September 26, 2000 for Conveyor Belt.

2002 Received The ISO 14001 from SGS on March 28, 2002.

1
CERTIFICATION FOR BEARING
BANDO BRAND

2
SALES CONCEPT

3
CONTENT

1. THE HISTORY OF BELTS IS THE HISTORY OF BANDO ............................................. 1

2. CERTIFICATION FOR BEARING BANDO BRAND .................................................. 2

3. SALES CONCEPT .............................................................................................. 3

4. SELECTION OF CARCASS BY SERVICE CONDITIONS .......................................... 5

5. SELECTION OF COVER RUBBER BY SERVICE CONDITIONS .................................. 6

6. SIZE CODE ...................................................................................................... 8

7. TYPE OF CONVEYOR BELTS ............................................................................... 9

8. MINIMUM REQUIRED PULLEY DIAMETER FOR MULTI-PLY FABRIC BELT .................. 26

9. PROPERTIES OF CANVAS .................................................................................. 26

10. TAKE-UP STROKE .............................................................................................. 27

11. DIAMETER OF ROLLED BELT .............................................................................. 28

12. DATA REQUIRED TO DESIGN CONVEYOR BELT .................................................. 29-30

4
SELECTION OF CARCASS
BY SERVICE CONDITIONS

Carcass Features and Service Conditions

Short Take-up Travel

Heavy Duty
Deep Trough
Multi-ply High Tension
EP
Fabric High Speed
polyester fabric
Belt Long Span
Tear Resistance
Impact Resistance
Complete Moisture Protection

Superior Fastener Holding Ability

High Impact Resistance
more Strength per Unit Cost
SUNLON Belt Small Pulley Diameter
High Bending Resistance
Complete Moisture & Mildew Protection
Deep Trough

5
SELECTION OF COVER RUBBER
BY SERVICE CONDITIONS

Cover Rubber Features and Service Conditions

GENERAL USE The rubber covers specified in standards such as Deutsche Normen (DIN),
British Standard (BS), etc. are all available.

Grade M
RMA 1 Used as cover rubber for general and high-tension conveyor belts
DIN X Superior in abrasion-resistance and cut-and-gouge resistance
BS Grade M Suitable for conveying large-size lumps, sharp and rugged materials.
AS Grade M
Excellent cold resistance down to-50 0F (-45C)
JIS-S
RMA 2 Used as cover rubber for general conveyor belts.
DIN Y Superior in abrasion-resistance.
BS Grade N

Cover Rubber Features and Service Conditions

SPECIAL USE SBR type standard Heat Resistant belt with excellent abrasion resistance Max.
Hot Service temperature of material handled is about 300 0F ( 150 0C)
Not recommended for powdery materials because of the possibility of surface
Heat Carry No. 510
cracks in the belt.
Heat Carry No. 513 Suitable for conveying the following materials :
hot sintered ore, hot pellet, hot clinker, hot chemical fertilizer, etc.

Heat Carry No. 710 Special compound with ethylene propylene rubber, features excellent heat
resistance and abrasion resistance.
Max. temperature of material handled is about 750 0F (400 0C) and max.
temperature of belt surface is 350 0F (180 0C)

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SELECTION OF COVER RUBBER
BY SERVICE CONDITIONS

Cover Rubber Features and Service Conditions

Oil Service Excellent oil resistance

Oil Resistant No. 210 Generally used to convey materials soaked with or containing oil with
the exception of aromatic solvent, halogenated hydro carbon, ketone or
ester.

Oil Resistant No. 220 Medium oil resistance with cold resistance
Typical application : wood chips, refrigerated fish, etc.
Chemical Service
Chemical Resistant For Handling various kinds of chemicals
Pelase contact BANDO or your nearest BANDO agent.

Flame Resistant
FR 300 J This belt is suitable for mines and other locations where the potential for
fire hazards exist.

Impact Resistant Used as cover rubber for general and high-tension conveyor belt.
IR Superior in impact and abrasion resistance, and cut-and-gouge
resistance.
Suitable for conveying large-size lumps, sharp and rugged materials.
Ultra Impact Resistant Used as cover rubber for general and high-tension conveyor belts.
UIP Superior in impact-resistance and cut-and-gouge resistance.
Suitable for conveying large-size-lumps, sharp and rugged materials.

Super Abrasive Resistant Used as cover rubber for general and high-tension conveyor belts.
SAR Superior in abrasion-resistance
Suitable for conveying sharp and rugged materials.

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SIZE CODE

1. Belt width 200 ~ 2200 mm 200 mm : moulded edge

< 200 mm : cut edge
2. Belt length Min. 30 meters
3. Top cover rubber thickness 0 ~ 20.0 mm
4. Bottom cover rubber thickness 0 ~ 20.0 mm
5. Overall thickness 30.0 mm max.
6. Number of ply 1 ~ 8 piles
7. Belt strength 100 ~ 2800 kgf/cm
8. Weight 20 tons
9. Diameter of roll Max. 3.4 meter
10. Selection of carcass EP (Polyester-Nylon)
11. Selection of cover rubber General use : Grade M, JIS-S, JIS-G, JIS-L, UIP & SAR, IR
Heat Carry HC 510, HC 710
Oil resistance (OR-210, OR-220)
Flame resistance (FR-300J)
Chemical resistance

8
TYPE OF CONVEYOR BELTS

FABRIC MULTI-PLY CONVEYOR BELT ......................................... 10

SUNLON CONVEYOR BELT ....................................................... 11

HEAT CARRY CONVEYOR BELT ................................................. 13

FLAME RESISTANT CONVEYOR BELT .......................................... 15

OIL RESISTANT CONVEYOR BELT ............................................... 16

V-CLEAT CONVEYOR BELT ........................................................ 17

ROUGH-TOP CONVEYOR BELT ................................................. 18

BUCKET ELEVATOR BELT ........................................................... 19

RELATED PRODUCTS :

CONVEYOR ACCESSORIES

SKIRTING RUBBER .................................................... 20

PULLEY LAGGING .................................................... 21

SUNPAT - ECO ............................................................... 22

(VULCANIZING MATERIAL AT ROOM TEMPERATURE)

HOT SPLICING MATERIAL ............................................... 23

IMPORTED BELTS :

STEELCORD ............................................................. 24

FLEXOWELL .............................................................. 25

9
FABRIC MULTI-PLY CONVEYOR BELT
Application General Use

Molded edge Top cover rubber

Construction

Canvas

Bottom cover rubber

The fabrics are made of various materials to suit the application, such as EP, NN, etc.

Tension Rating of Fabric Multi-ply Conveyor Belt with Vulcanized Splicing

number of plies 3 4 5 6 7
SPLICING
CODE KN/m lb/inch KN/m lb/inch KN/m lb/inch KN/m lb/inch KN/m lb/inch

NN, EP - 100 25 140 40 224 50 280 60 336 70 392

NN, EP -150 37 207 60 336 75 420 90 504 105 588
NN, EP - 200 50 280 80 448 100 560 120 672 140 784
VULCANIZED NN, EP - 250 62 347 100 560 125 700 150 840 175 980
NN, EP - 300 75 420 120 672 150 840 180 1008 210 1176
NN, EP - 350 87 487 140 784 175 980 210 1176 245 1372
NN, EP - 400 - - 160 896 200 1120 240 1344 280 1568

Tension Rating of
ISO Belt Designation

SPLICING KN/m lb/inch

EP200/2 20 112
EP250/2 25 140
EP315/2 EP315/3 31.5 176
EP400/2 EP400/3 EP400/4 40 224
EP500/2 EP500/3 EP500/4 EP500/5 50 280
VULCANIZED EP630/3 EP630/4 EP630/5 63 353
EP800/3 EP800/4 EP800/5 80 448
EP1000/3 EP1000/4 EP1000/5 100 560
EP1250/4 EP1250/5 125 700
EP1600/4 EP1600/5 160 896
EP2000/4 EP2000/5 200 1120

Remark : The tension rating specified above should be multiplied by the constant 0.7
if the belt is used under the following service conditions : Heat Resistant Belt

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SUNLON CONVEYOR BELTS
SUNLON is the brand name for these belts constructed of fewer plies.

SUNLON
Features 1. Long Life and Economical Service
2. High Impact Resistance
3. Exceptional Troughability
4. Excellent Cover-Bonding
5. Excellent Joint Efficiency
6. Unsurpassed Abrasion Resistance
7. Complete Moisture and Mildew Resistance

Construction Sunlon utilities a sandwich type

construction, from one to three plies of
super high tenacity synthetic fabric are
used, with layers of flexible cushion
gum in between. This makes the belt very flexible.

Standard Specification
Number Total Standard Standard
Belt Type of Strength Cover Thickness Total Thickness
Plies (Kgf/cm) (mm) (mm)
# 100 1 100 1.5 x 1.5 4.0
3.0 x 1.5 5.5
# 200 1 200 3.0 x 2.0 6.2
3.0 x 1.5 7.5
# 300 1 300 4.0 x 3.0 8.4
5.0 x 1.5 9.5
# 400 2 400 5.0 x 1.5 10.4

# 500 2 500 5.0 x 1.5 10.6

# 600 2 600 5.0 x 1.5 10.4

# 800 3 800 5.0 x 2.0 13.3

# 900 3 900 5.0 x 2.0 13.3

# 1000 3 1000 5.0 x 2.0 13.7

# 1200 3 1200 5.0 x 2.0 14.2

We can customize the thickness and kind of cover rubber

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Application This series belts provides extensive specifications for various service conditions
from conveying of bulk materials like gravel, crushed stone, fertilizer, and
minerals ones to larger lump materials.

Features SUNLON Belts for general use

1. Less ply structure : can be used with a small-diameter pulley.
2. High bending-resistance and exellent troughability.
3. Can be easily spliced by cold vulcanizing
4. High-Impact resistance that gives less damage to the core fabric.
5. Its cover rubber is highly resistant to chip cut and abrasion, thus ensuring the belts longevity.
6. It can handle crushed stone with a bulk size of 500 mm

Construction SUNLON 100 ~ 1200

Top cover rubber
Fabric

Center Layer (Cushion)

Bottom cover rubber

Range of Belt width : 400 ~ 2200mm

Production Tensile strength : 100 ~ 1800kgf/cm (depend on order)
Cover rubber : Ordinary cover rubber for general use (Grade-M, N), etc.

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HEAT - CARRY CONVEYOR BELTS
Application Heat carry conveyor belts are designed for use where either the material temperature or ambient
temperature exceeds 60 0C (140 0F)
They are suitable for the conveying of sintered ore or pellets in steel mills; or dry material, clinker
or cement products in cement mills.

Features Types, Features and applications of heat-resistant belts

Type of belt Main Polymer Application
Heat- for low - This standard heat-resistant belt
carry 513 medium is made of SBR polymer and is
( Black ) temperature highly abrasion resistant. It can
SBR consequently be used as a subsitute
for ordinary belts in addition to its
special applications.

Heat- for low - This heat-resistant belt is made of

carry 530 medium SBR material. It is less abrasion
( White ) temperature resistant but more highly heat
SBR
resistant than the heat-resistant No.
510. It is suitable for materials highly
sensitive to contamination.
Heat- for high This noncrack model is made of EPR
carry 710 temperature polymer and is highly resistant to
( Black ) EPR thermal degradation. It is suitable for
high-temperature applications and is
abrasion-resistant.

Heat- for medium This noncrack white belt is made of

* Producted
carry 730 by Bando Japan
EPR temperature EPR polymer is suitable for materials
( White ) highly sensitive to contamination.

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Cautions 1. The temperature of material being transported and the belts surface temperature vary according to the
material and shape. For instance, when materials have a temperature 150 0C (300 0F)(such as coke or
sintered ore) and have a relatively small contact area with the belt the belts surface temperature remains at
60 ~ 80 0C (140 ~ 180 0F). In contrast, when powdered material like cement is being conveyed, the material
temperature and the belt temperature do not differ so greatly.
The life of a heat-resistant belt is largely affected by belts suface temperature during operation.
Therefore, pay closer attention to the surface temperature than the conveyed material when selecting a
belt.
2. Restrictions on the use of heat-resistant belt

SBR Heat-resistant belt EPR Heat-resistant belt

Restricted Do not uses SBR heat resistant Do not uses EPR heat resistant
applications belts when : belts when :
* Powdered material is over 70 0C (160 0F) * Powdered material is over 180 0C (350
(Applications
* Strong acid or alkaline is used 0
F)
that should be * Oil products and oil-stained substances * Oil products and oil-stained other than
avoided) are used vegetable are present
* The operation site or the materials * The location of the materials requires
require flame-resistant belts flame-resistant belts

Material temperature
Belt surface temperature
Standard applicable temperature 0C

Material temperature Belt surface temperature

Belt
600C 1000C Conveyed material
Type 150 0C 200 0C
(1400F) (2100F)

Coke, Sintered ore,

Heat-carry Pellets, Dry lime, Dry clay
510 & 513
Cement Compounds
(Black)

Cement products,
White cement
Heat-carry
530
(White)

Sintered ore, Sintered oreballs

Heat-carry Cement clinker
400 C
0
710
180 0C (750 0F) Coke, Dry clay
(Black)
(250 0F)

Heat-carry Cement products, Resin compounds,

730 Chemical substances
(White)

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FLAME-RESISTANT CONVEYOR BELTS
Application This belt is suitable for mines and other locations where the potential for fire hazards exist

Features 1. It is self-extinguishing
2. It passed the JIS K6324 burner combustion test

Construction Top cover rubber

Canvas
Bottom cover rubber

Range of Belt witdh : 400 ~ 2200mm

Production Carcass : Polyester-Nylon

Flame Reappearance Test JIS K6324-1977

Specimen Testing procedures Specification

Belt width : Flame holding test Material should

25mm (1 inch) The time during which the not remain
material remains aflame aflame longer
after combustion for one
Belt length : minute than one minute
150 mm (6 inch)
Residual flame
Number of No flame should
specimen: 3 Residual flame reappear
The material is exposed to
a blast of air with a velocity
of 1.5m/sec(5ft/sec)
30 second after the flame
dies

The belt has passed MSHA ( the U.S.A ) and DIN ( West Germany )
Overseas standards :
N.C.B. ( National Coal Board )
B.S. ( British Standards )
D.I.N. ( Deutsche Industrie Normen )
I.S.O. ( International Organization for Standarization )
M.S.H.A. ( the Mine Safety and Health Administration )
* former M.E.S.A U.S.B.M.
E.M.R. ( Energy, Mines and Resources, Canadian Standards )
A.S. (Australian Standards )

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OIL-RESISTANT CONVEYOR BELT
Application This belt can convey various oil products, oil-treated materials, sewage and garbage

Features 1. Less swelling with oil

2. Wide selection of belts designed for use with various types of oil

TYPE OF BELT RUBBER MAJOR FEATURES AND APPLICATIONS

Resistant to oils (mineral, animal and vegetable oils)

NBR except aromatic solvents (benzol, toluol), halogenated
OR-210
(Nitrile) hydrocarbon, ketone, ester.
Cover rubber is highly resistant to abrasion

Oil resistant and oil-and-cold-temperature resistant for

NBR + NR transporting lighter substances
OR-220
(Nitrile + Natural rubber) Applicable to conveying wood chips, frozen fish and
grains

Remarks : 1. Besides the above listed-oil-resistant belts, HR-710 belt (black) are resistant to vegetable oil
(soy-bean oil, castor oil etc.)
2. For special application to blended oil material, the condition under which the belt is used,
the history, and a sample of the belt that has been use under these condition must be tested
before determining specifications.

An example of an oil-resistance test :

Change of volume-%, testing condition-700C X one week immersion
Testing procedure : JIS K-6301

Natural rubber OR-210 OR-220

Soy bean oil 70 2 50

Anti rust oil 60 1 48

Whale oil 175 22 66

Benzine 142 25 98

Range of Belt width : 400 ~ 2200mm

Production Tensile strength : 100 ~ 1800Kgf/cm
Carcass : Polyester-Nylon

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V-CLEAT CONVEYOR BELT

Application This belt is suitable for conveying bulk material or bags of gravel
or sand up a medium incline (maximum incline of 300)

Construction

Range of
Production Belt width Cleat Height Cleat Width Cleat pitch Cleat angle
( mm ) ( t-mm ) ( b-mm ) ( p-mm ) ( degree )

300 5.0 12 17 1200

400 5.0 12 17 1200
450 5.0 12 17 1200
500 5.0 12 17 1200
600 5.0 12 17 1200
700 5.0 12 17 1200
750 5.0 12 17 1200
800 5.0 12 17 1200
850 5.0 12 17 1200
900 5.0 12 17 1200

Tensile strength : 100 ~ 1000Kgf/cm

For further information about these or other products, please contact P.T. Bando Indonesia

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ROUGH TOP CONVEYOR BELT
Application This conveyor belt has a loosely textured surface and is suitable for
conveying bags and packages up a medium incline
( maximum inclination : 300 )

Features 1. Soft corrugated surface texture absorbs the impact

and prevents conveyed object from slipping.
2. Shock absorption reduces the possiblity of damaging
conveyed material.

Construction Cover rubber

Middle cushion layer
Middle cushion layer

Range of Belt witdh : 300 ~ 1200mm

Production Tensile strength : 200 ~ 1000 Kgf/cm
Color : Black
Cover Rubber : General use, HC-510

Standard Cover rubber thickness

Specification Belt thickness Belt weight
Type Width ( mm )
Top Bottom ( mm ) (Kg/m2)

200 2.5 0 5.3 7.0 350,400,450,500,600,1200

For further information about these or other products, please contact P.T. Bando Indonesia

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BUCKET ELEVATOR BELTS
Application Bucket can be attached to the vertically installed belt, which is suitable for conveying bulk materials such as
grains and cement materials and products.

Construction 1. Since polyester is used for the core fabric

- the belt has low elongation
- the buckets can be firmly attached to the belt with bolts
2. Large volume, high-speed buckets can be designed

Belt Width
Cover rubber
Canvas
Cover rubber
Multi-ply (more than four plies) fabric

Range of Belt width : 300 ~ 2200mm

Production Tensile strength : 400 ~ 2800 Kgf/cm
Type of cover rubber : General Use, HC 510, HC-710, OR-210, OR-220, FR-300J

Standard Matches of cover rubber types and thickness

Specifications according to the belt type.

Standard thickness Tensile strength

Cover Rubber
of cover of carcass
Type
rubber (mm) (kgf/cm)

General use
FR-300J
2.5 x 2.5 400 ~ 2800
OR-210
OR-220

HC-510 3.0 x 3.0

400 ~ 2800
HC-710 6.0 x 3.0

The size of conveyed material and the minimum

number of plies required.

Conveyed material
Minimum number
of plies
Size (mm) Average weight Ton/m 3

Powder ~ 1.6 4 PLY

0 ~ 24 ~ 1.7 5 PLY

25 ~ 50 All 5 PLY

~ 1.0 5 PLY
51 ~ 150
1.1 ~ 6 PLY

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SKIRTING RUBBER
Application Conveyor Belt Skirting Rubber is a specifically designed rubber sheet used as sealing strip on conveyor system
loading, transfer and discharge points. Skirting rubber is used to direct material onto the conveyor belt and
reduce spillage.

Features At PT. Bando Indonesia we produce a full range of skirting rubber including full slabs up to 2200 mm wide and
a range of pre-cut skirting rubber strips in a variety of thickness.

Custom width strips can also be supplied as per customer requirements.

Construction

Bando Skirting Rubber is specially designed with hardness (duro) 55 with tolerance 5, which is lower than
the common hardness of conveyor belt.

20
PULLEY LAGGING
Application Lagging is the term used to describe the application of a coating, cover or wearing surface which is applied to
pulley shells.

Features Rubber lagging is applied to pulley shells in order to improve the friction between the pulley and the belt.

PT Bando Indonesia produce a variety of rubber lagging patterns: Plain, Stripe and Diamond pattern, with a
full range of widths and thickness up to 2,200 mm width and 30.0 mm thick. ( exclude Diamond Pattern).

Construction

Diamond grooved lagging refers to the pattern in the lagging and this pattern, similiar to vehicle tires, enhances
the grip or friction even if the belt surface is dirty.

Plain lagging is applied to pulleys which are not drive pulleys for example tail pulleys, take-up pulleys, etc. but
which require good traction between belt and pulley for improved belt tracking capability.

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SUNPAT-ECO VULCANIZING MATERIAL
AT ROOM TEMPERATURE
Application This is adhesive for vulcanizing rubber at ambient temperature,
used for the splicing and repair of conveyor belts.

Features 1. Shorter Curing Time

The belt can be in operation only two hours after work is completed.
(with ambient temperatures over 15 0C ~ 35 0C).
2. Wider Applicable Range
SUNPAT-ECO is also applicable to SBR type heat resistant belt and oil resistant belts.
3. High Peeling Off Resistantce
Even though cushion rubber is not used is hightly resistant to peeling off caused by bending.
4. Operational Efficiency is increased
With its quick drying performance yet high adhesion it eliminates problems such as mis-positioning.
Finishing is also simple.

Products name Volume & Size Applicable belt size/set

Cement : SUNPAT-ECO#310 1 kg/can One joint of a

Details Stiffening agent : 75 gram/bottle 750 mm (3 inch)-wide
SUNPAT-ECO#305 four-ply belt

Range of Applicable Conveyor Belts :

Appllication
(1) Belt type Max. 1250 kgf/cm
(2) Fabric tensile strength Max. 250 kgf/cm/ply
(3) Cover rubber thickness 0 ~ 6.5 mm
1. Multi-ply Fabric Belt (4) Kind of cover rubber General use (Natural rubber)
OR-210/220
HC-510 / HC-513 / HC-530

SUNLON belt Belt type Sunlon 100 ~ 800

Mixing of SUNPAT-ECO
SUNPAT #310 and #305 should be mixed
immediately before use.
They should be mixed in a ratio of 1000 (#210):
75(#204) by weight
Continue mixing until the color becomes even.
Please refer to the catalogue, SUNPAT-ECO or
contact us for details of procedures

22
HOT-SPLICING MATERIAL
Application This method is used for the high tension line belt and longer service life

Materials Name of Materials

Cover Stock & Rubber

Service of Belt Tie Gum
Edge Rubber Cement

General Use GC # 07 T # 31 J # 31

Heat Carry HC-510 S # 51 T # 31 J # 31

HC-513 TK # 60 T # 53 TK # 60
HC-710 X # 45 X # 26 X # 26

Oil Resistant OR-210 N # 30 N # 28 N # 28

OR-220 N # 32 T # 31 J # 31

Fire Resistant FR-300J C # 93 T # 31 J # 31

Chemical Resistant GC # 30 T # 31 J # 31

For the conveyor belt with tensile strength over 250 kg/cm/ply, apply breaker strip on NN-100
( with topping rubber )

Size Standard Size

Cover Stock Edge Rubber Tie Gum Rubber Cement Breaker Strip
(width x thickness) (width x thickness) (width x thickness) (content) (width)

150mm x 1.5mm

150mm x 3.0mm 20mm x 2mm 400mm x 0.6mm 1 litre/can 200mm

If not especially required, edge rubber is omitted. In such case, apply cover stock instead.

Edge
Rubber

Cover Stock Tie Gum Breaker

Strip

23
STEEL CORD CONVEYOR BELT
Application Long span, high strength, high capacity

Features 1. High Tensile Strength permit high tension operation

2. Excellent Bending Resistance
3. Extremely Small Elongation
4. Excellent Dynamic Adhesion
5. Excellent Impact Resistance

Construction

Standard structure of BANDO STEEL CORD CONVEYOR BELT is of all rubber type
and is designed as follows :

The steel cord is of high quality carbon steel ( 6.65%-0.75% ) and coated with zinc
for protection from corrosion. For normal applications steel cord with low bending
fatigue, such as 7XW19 is used. 7X7X7 is also available, depending on the particular
application.

d : cord diameter
t : cord pitch
c1 : top cover rubber
c2 : bottom cover rubber

For further information about these or other products, please contact P.T. Bando Indonesia

24
FLEXOWELL CONVEYOR BELT
Application It can be applied to steep inclines up to 900

Features 1. Can convey up steep inclines ( up to 900)

2. High conveying capacity
3. Does not need a skirt board
4. Requires only small curvature for line angle change (versatile designing for line layout)
5. Requires small-diameter pulleys

Construction

Range of Belt width : 300 ~ 1600mm

Production Tensile strength : 200 ~ 800 kg/cm
Type of cover rubber : General purpose, Heat resistant, Oil resistant, Flame resistant
* Belts are also available in other widths and grades, please contact us.

Range of 1. Belt
Production
XE XOE
Type
315/2+1
315/3 500/3+1
2002
Type of cover 500/4 630/4+1
rubber 800/5+1

Standard (black)
Flame-resistant (black)
High-resistant (black)
Oil-resistant (black)
Oil-resistant (white)
Remarks : Show a standard belt type matched with a cover rubber.
* Heat range : Carrying materials temperature up to 1200C where
the belt surface temperature is up to 800C

2. Height of sidewall ( mm) :

60, 80, 100, 120, 160, 200, 240, 300, 400
3. Height of cleat ( mm ) :
55, 75, 90, 110, 140, 180, 220, 280, 360

For further information about these or other products, please contact P.T. Bando Indonesia

25
MINIMUM REQUIRED PULLEY DIAMETER
FOR MULTI-PLY FABRIC BELT

The figures in this table are applied to :

1. Belts in general use, when their actual tension is 75 to 100% of their tension rating.
2. Heat resistant belts, when maximum tension is not more than 70% of their tension rating.
No. of No. of
Plies 3 4 5 6 7 Plies 3 4 5 6 7
Code Code
NN-100 250 300 400 450 550 NN-100 300 400 550 650 750
NN-150 250 350 450 550 600 NN-150 400 500 650 750 900
NN-200 300 400 500 600 700 NN-200 400 550 700 800 900
NN-250 350 450 550 650 750 NN-250 450 600 750 900 1050
NN-300 350 500 600 700 800 NN-300 500 650 850 1000 1150
NN-350 400 500 650 750 900 NN-350 650 850 1050 1250 1450
NN-400 450 600 700 850 1000 NN-400 650 850 1050 1250 1450

PROPERTIES OF CANVAS
POLYESTER NYLON FABRIC ( EP )
CANVAS
ITEM
EP-100 EP-150 EP-200 EP-315 EP-400

Tensile strength ( Min. ) Kg/cm/ply 100 150 200 315 400

Elongation at Break ( Min. ) % 10 10 10 10 10
Approx. gauge per ply with skim coat mm 1.0 1.1 1.3 1.7 2.0

26
TAKE-UP STROKE
When deciding on the take-up stroke it is necessary to consider both elastic elongation and permanent stretch.

TAKE-UP STROKE
( Percentage of Center-to-Center Distance )

Kind of carcass Elastic Elongation Permanent Stretch Take-up Stroke Recommended

NN100 ~ 350 0.3 ~ 0.5 1.0 ~ 1.2 1.7 + Additional length

NN400 ~ 630 0.4 ~ 0.8 1.0 ~ 1.2 2.0 + Additional length

EP 0.1 ~ 0.3 0.4 ~ 0.6 0.9 + Additional length

Additional length = Spare length + Initial stretch

( Initial stretch : Approximate 0.5% )

Spare length equals a half of a splicing length or

2 ft ( 500 mm ) whichever is longer, plus 0.2% of
the center-to-center distance with a minimum of 6
inches ( 150 mm ) and a maximum of 40 inches
( 1000 mm ).
The former provides sufficient length in case Limit
resplicing is required due to an accident or mishap.
The latter is considered necessary to provide the
slack in the conveyor line which is required during Spare length
splicing work and is afterwards absorbed into the
take-up

Take-up
stroke

Elastic + Permanent + Initial stretch

27
Diameter of Rolled Belt _______ Related Curve between Belt Thickness
Lenght of Finished Belt and Diameter of Rolled belt
Belt Thickness
25.0 24.0 23.0 22.0 21.0 20.1 (mm)

300

200

Method of Calculation the

Dia. of Rolled Belt

D = 4
al + d2

D : Dia. of Rolled Belt

d : Dia of Core
a : Belt Thickness
l : Length of Finished Belt

100
Diameter of Rolled Belt (cm)

Belt Thickness Dia. of Core

~ 25.0mm 600mm
25.1 ~ 35.0mm 800mm
35.1 ~ 1000mm

0 100 200 300 400 500 Finished

Belt Length (m)

0 200 400 600 800 1000 1200 1400 1600 1800

Finished
Belt Length (m)

Calculation Method of Finished Belt Length

t = {d + (D - d) } N
2
L = Finished Belt Length
d = Dia. of Core
D = Dia. of Rolled Belt
N = No. of Times Rolled
Example : D = 3m d = 0.4 m N = 60 times
(D - d)

L = N = (0.4 + 3 - 0.4 ) 3.1416 x 60 = 320m ( = 1.050ft )
2 2

28
PT. BANDO INDONESIA DATA REQUIRED TO DESIGN
CONVEYOR BELT DIVISION Date :
CONVEYOR BELT No. :
(1). NAME OF COMPANY (2). NAME OF BELT LINE

(3). SIZE OF BELT (4). BELT SPEED (5). CAPACITY

Width Length Splice length mm/min
( mm ) ( mm ) ( mm ) mm/sec ( Ton/hour )
(6). CONVEYED MATERIAL
Name of Material Bulk density Lump Size (mm) Condition of Material
( mm ) Temperature Dry, wet, Sticky, Acid, Alkaline, Oily
( Ton/m 3) Min. Max. ( 0C )
(7). CONVEYOR
Center distance Horizontal Distance Vertical height Inclination Length of inclination part
( mtr ) ( mtr ) ( mtr ) (0) ( mtr )
(8). TYPE OF DRIVE
Single, Tandem drive, Dual or Multi Location of Drive Setting Motor (HP, KW)
Tail, Head, Intermediate, other Primary Secondary Other
X X X
Arc of contact Surface of Driving Pulley
Bare or Lagged Dry or Wet
(0)
(9). TYPE OF TAKE-UP
Screw, Gravity, Power winch, other Location of Take-up Take-up Stroke Take-up Weight
After drive, Tail, Head Intermediate, Other
( cm ) ( Kg )
(10). PULLEY DIAMETER
Drive Head Tail Take-up Bend Snub
( mtr ) ( mm ) ( mm ) ( mm ) ( mm ) ( mm )
(11). IDLERS
Trough angle Trough idler pitch Return idler pitch Distance between pulley
(0) ( cm ) ( cm ) and first trough idler ( cm )
(12). SPLICING METHOD
Hot Vulcanized Splice Cold Vulcanized Splice Mechanical Splice
Type =
(13). CONDITION OF CHUTE
Falling height Chute angle Direct height
from belt
( mtr ) ( 0 ) suface ( mtr )
Lighten Impact
Impact idlers Idlers supported : Frame supported : Screen type
by spring or cushion rubber by spring or air cushion
Bar pitch Mesh size

( mm ) ( mm )
(14). TRIPPERS
Fixed Movable

If any belt was or is used under these condition, indicate its specifications.
Please include a sketch of Conveyor Line

29
PT. BANDO INDONESIA DATA REQUIRED TO DESIGN
CONVEYOR BELT DIVISION
BUCKET ELEVATOR BELT Date :
No. :

(1). NAME OF COMPANY (2). NAME OF BELT LINE

(3). SIZE OF BELT (4). BELT SPEED (5). CAPACITY

Width Length mm/min
( mm ) ( mm ) mm/sec ( Ton/hour )
(6). CONVEYED MATERIAL
Name of Material Bulk density Lump Size of material Temperature Material Condition
Diameter ~ 10mm Dry, wet, sticky, acid, alkaline, oily

( Ton/m 3 ) Diameter 10 ~ 50mm

Weight of material Diameter > 50mm ( 0C )
Per bucket Total bucket

( Kg/each ) ( Kg ) ( mm )
(7). CONVEYOR
Center distance Lifting

( mtr ) ( mtr )
(8). BUCKET
Volume Bucket fitting pitch Total No. of bucket Bucket weight
Per bucket Total bucket

( m 3/each ) ( mtr ) ( pcs ) ( Kg/each ) ( Kg )

Type of bucket :
Continuous or Centrifugal
(9). DRIVE
Arc of contact Surface of driving pulley Setting motor
Bare or lagged Dry or wet
(0) ( KW )
(10). PULLEY DIAMETER
Drive Boot Weight of
( mm ) ( mm ) boot pulley ( Kg )
(11). BOLT
Diameter Center distance Total No.
of holei ( mm ) bolt to bolt ( mm ) of bolts ( pcs )
If any belt was or is used under these condition, indicate its specifications.
Please include a sketch of Conveyor Line

30