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ENGLISH
INSTALLATION MANUAL
DIGITAL SCROLL SERIES
AIR-CONDITIONER FOUR-WAY CASSETTE
Models:
YDCL-56C(A/B)15A
YDCL-71C(A/B)15A
YDCL-80C(A/B)15A
YDCL-90C(A/B)15A
YDCL-112C(A/B)15A
PRECAUTION ........................................................................................................... 4
ACCESSORIES ......................................................................................................... 4
SAFETY PRECAUTION ............................................................................................. 5
INSTALLATION LOCATION ....................................................................................... 6
INDOOR UNIT INSTALLATION ................................................................................. 7
DRAINPIPE INSTALLATION ..................................................................................... 9
REFRIGERANT PIPE INSTALLATION ....................................................................... 12
INSTALLATION OF FLANGE ..................................................................................... 14
INSTALL ELECTRIC THROTTLE PART...................................................................... 16
ELECTRIC WIRING ................................................................................................... 17
CONTROL ................................................................................................................. 20
NETWORK ADDRESS SETTING .............................................................................. 21
TROUBLE SHOOTING .............................................................................................. 22
TEST OPERATION .................................................................................................... 23
PRECAUTION
• This manual is suitable for indoor unit.
• Refer to outdoor unit installation manual to install outdoor unit.
• The indoor unit and the outdoor unit should not share one power supply.
ACCESSORIES
2
part.
pattern 1
4 M5X16
pattern
aterial 1
part.
Gasket 8 .
1 .
4
SAFETY PRECAUTION
• Read the following "SAFETY PRECAUTION" carefully before installation.
• The caution items stated here must be followed because these important contents are related to safety. The meaning
of each indication used is as below.
Incorrect installation due to ignoring of the instruction will cause harm or damage, and the seriousness is classified
by the following indications.
WARNING This indication shows the possibility of causing death or serious injury.
CAUTION This indication shows the possibility of causing injury or damage to properties only.
NOTE:
1. Injury means causing harmed, burned, electrical shocked, but not serious for hospitalization.
2. Damage of property means disrepair of property, material.
• Carry out test running to confirm that no abnormality occurs after the installation. Then, explain to user the operation,
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future
reference.
WARNING
• Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage,
electrical shock or fire.
• Install according to this installation instructions strictly. If installation is defective, it willcause water leakage, electrical
shock or fire.
• Use the attached accessories parts and specified parts for installation. Otherwise, it will cause the set to fall, water
leakage, fire or electrical shock.
• Install at a strong and firm location which is able to withstand the set's weight. If the strength is not enough or
installation is not properly done, the set will drop and cause injury.
• For electrical work, follow the local national wiring standard, regulation and this installation instructions. An
independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in
electrical work, it will cause electrical shock or fire.
• When carrying out piping connection, take care not to let air or other substances other than the specified refrigerant
go into refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle,
explosion and injury.
• Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at
surrounding of the unit, it may cause fire.
5
INSTALLATION LOCATION
CAUTIONS
1.Location in the following places may cause malfunction of the machine. (If unavoidable, please consult your local dealer)
a. A place where there is inflammable gas leakage.
b. There is salty air surrounding(near the coast).
c. There is caustic gas(the sulfide, for example) existing in the air (near a hot spring).
d. A place where can not bear the weight of the machine.
e. In kitchen where it is full of oil gas.
f. There is strong electromagnetic wave existing.
g. There is acid or alkaline liquid evaporating.
h. A place where air circulation is not enough.
2. Electrical Insulation must be done on the air conditioner and the building complying to National Regulations
INSTALLATION SPACE
A
Above Above
Ceiling H 100cm 100cm
(Electronic throttle device, for
unit with R22, R407C or R410A only Obstacle
Size
Model
(W)
28~80 2800~8000
90~112 9000~11200
Wall
material Flammable Fire-proof
material structure
B
metal
C Up(B)
Sides(C)
2.7m<H<3m
2.7m<H<3m
3m<H<3.5m
6
INDOOR UNIT INSTALLATION
785(Hook-location)
CAUTION A
375
To take precautions against typhoon/earth
quake.
Be sure to install strictly according to related 778(Hook-location)
(Electronic throttle device, for
specification. Wrong installation will cause unit with R22, R407C or R410A only
the unit to fall.
940(Panel)
( D)
E)
106
C
240
30
A
30
1 38
186
166
128
73
38)
39
20
Panel
Hole
32)
130
Hole
Model (W) A B C D E 32 18
( 100)
28~80 2800~8000 196 230 130 9.5 19.0 16.0
1 30
2 00
Select installation location considering piping and wiring connection after the Indoor Unit has been hanged. Then decide
the piping wiring leading direction.
• Be sure to lead the refrigerant pipes, drain pipes and connection wires out to its connection location before hanging
the unit if the opening on the ceiling has been decided.
• Confirm sizes of the indoor unit and ceiling opening with the attached installation paper pattern. (Please fix the paper
pattern below the body with M5X16 screws (4)).
7
CEILING HOLE AND THE HOOK INSTALLATION
• Installation method should be changed under the different construction structure. Please consult the professional for
the detailed information.
• After opening a hole, the ceiling should be horizontal and strong to prevent vibration.
1- Cut the beams at the hole and remove them.
2- Reinforcing the beams that have been cut and the beams fixing the ceiling.
Put the square timber over the roof beam, then install the Inlaying or embedding the screw bolts.
hanging screw bolts.
insertion)
Ceiling
Install the hanging hook with expansible bolt into the Install the supporting angl steel.
concrete deep to 45~50mm to prevent loose.
Supporting
angle steel
8
• Install the hanging bolt into T groove of the hanging tool. Overhang the indoor unit and ensure it is level using a level
indicator.
43mm
1
Ceiling 2 30mm
10 Gasket
installing-ear
CAUTION
Be sure to seal the connection parts between the panel - the ceiling and the panel - the indoor unit ,or even
small gaps may cause wind/water leakage or condensing water.
DRAINPIPE INSTALLATION
CAUTION
Be sure to follow this Installation Manual during drainage installation, the drainpipe must have the
heat insulation to prevent condensing.
• The drain pipe of indoor unit must have the heat insulation , or it will condense dew, as well as the connections of the
indoor unit.
• The declivity of the drain pipe downwards should not be over 1/100, and no winding and bending.
• The total length of the drain pipe when pulled out traversely shall not exceed 20m , when the pipe is over long, a prop
stand must be installed every 1.5 to 2m to prevent winding.
• Refer to the following figures about the installation of the pipes.
• Do not impose any pressure on the connection part of the drainage pipe.
9
1.5m~2m
Support Bend
Fold
VP30
Drainage Pipe
Material Polyvinyl chloride pipe ( 32mm outer diameter)
Heat Insulation
Foamed polyethylene insulation plate (10mm thickness)
Material
FLEXIBLE HOSE
Measure diameter of the hard pipe using cutting method, and adjust the joining angle.
• Pull out the flexible hose, do not over deform than illustrated below.
• Be sure to bind it with the attached band.
• Please place the flexible hose horizontally.
20
Hose band
Indoor Unit
45 o
CONNECTION PROCEDURE
10
HEAT INSULATION
Wrap the flexible hose carefully with the attached heat insulation material from the start to the end (to indoor part)
DRAINAGE UPWARD
To make sure that the drainage pipe would not slant downward, lead
it upward to a height 360mm maximum, then downward lead it.
60mm
Belo
00mm
Belo
Below
100mm
Indoo nit
Ceiling
DRAINAGE TEST
Sprue
The drainage test is doing during checking the drain pump motor running sound.
Reset the water level switch connection to the original position after the drainage test.
11
REFRIGERANT PIPE INSTALLATION
CAUTION
Ventilate the air if there was any refrigerant leakage during the installation.
Leaked refrigerant will generate poisonous gas if meeting fire.
Requirements are different when installing the outdoor unit, please refer to outdoor unit installation manual for detailed
information.
Refrigerant volume to be added is calculated according to outdoor unit installation manual (R407C). Be sure to add
refrigerant measuring by a scale.
CAUTION
• If the added refrigerant volume is inadequate (too much or insufficient), the compressor malfunction will be
caused. Be sure to calculate the refrigerant volume carefully.
• The service man should write down the piping length and the added refrigerant volume in the nameplate, which
is on the electric control box cover of outdoor unit, for diagnosing the compressor and refrigeration circulation
malfunction.
12
AIR PURGING
Use a vacuum pump, to vacuum from the gas side refrigerant adding mouth of the outdoor unit.
• Don't use the refrigerant of the outdoor unit to do the vacuum. (A certain volume of refrigerant had been added into the
outdoor unit in factory.)
Open/Close the spools or the valves of outdoor unit with a Ø 5mm hexagon spanner.
LEAKAGE TEST
Test if there is any leakage on the connections of the piping with soap water.
HEAT INSULATION
13
INSTALLATION OF FLANGE
Fresh air is intaken by indoor fan motors or ducted fan motor devices on field. The positions of fresh air intakecan be
changed according to the installation of ductable fan motor.
96 4- Ø 6 Hole
57 80
Ø75
80
96
Note:
1. The device can be installed in ceiling cassette type indoor units (several-direction flow).
2. When installing the device, duct is needed on field and the rated diameter is 75mm.
When metal duct pass through wooden wall, electric insulation must be add between duct and wall.
The duct must be pulled out downside to prevent rain and water entering.
Net cover must be set at places where duct explodes to outdoor air to prevent birds and animals entering.
Refrigerant Pipe
Hole
Insulation Material(Inside)
Board
Commissure
Board
14
Stick insulation material 4 at indoor hole
Insulation Material
About 10 mm
Insulation Material
Use screw 2 (M4X12, 4 Pieces) to install flange at the hole, and then stick insulation material 3.
Flange 1
Flange 1
Screw 2
Screw 2
(M4 x 12,4 pieces)
Figure 3
NOTE:
1. All ducts must be completely heat-insulated.
2. The following phenomenon are not allowed when installing duct:
A) Bend too much B) Too many bender C) Diameter reduce
15
ELECTRIC WIRING
! WARNING
Specified power cables should be used. Do not apply any pressure on the terminals used to
connect.
Improper connection may cause fire.
Electric Wiring must be done by professionals. Use a separate circuit according to national regulations.
If the wiring capacity is not enough, electric shock or fire may occur.
CAUTION
Be sure to Install Current Leakage Protection Switch, Or electric shock may occur.
CAUTION
• Power cord is to be selected according to national regulations.
• Outdoor unit power cord should be selected and connected according to the outdoor unit installation manual.
• Wiring should be away from high temperature components, or the insulation layer of the wires may melt down.
• Use wire clamp to fix the wires and terminal block after connection.
• Control wire should be wrapped together with heat insulated refrigerant pipes.
• Connect the indoor unit to power only after the refrigerant has been vacuumed.
• Don't connect the power wire to the signal wire connection end.
TYPE 28~112
ACITY(W) 2800~11200
PHASE 1-PHASE
POWER
FREQUENCY T
CIRCUIT BREAKER/FUSE (A) 5/3
2
(mm ) 2.0
2
INDOOR/OUTDOOR (mm ) 2.0
CONNECTING
2
WIRING (mm ) SIGNAL
1.0
17
Indoor unit power supply and the signal wire wiring
• The indoor unit power source should not be shared with outdoor unit.
• The indoor units that connect to the same outdoor unit should use the same power source, creepage protector and
main switch.
• The indoor power wire should be connected to the L, N terminal , and the indoor/outdoor signal wire should adopt the
2-core screened wire . The indoor /outdoor signal wire should be connected to A, B terminal and should be corresponding
with the A, B of the outdoor terminal. Connect the screened layer to (E).
Outdoo nit
Outdoor Power
Supply Creepag rotection Groun ire Wir istributio ox
Switch
Groun ire
Indoor/Outdoor
Signa ire
(2-cor creene ire)
Indoo nit
Indoo ower
Supply Creepage Protection
Switch
Indoo nit
Connec los nd
o h creene ire
Caution:
A disconnection device having an air gap contact separation in all active conductors should be incorporated in the fixed
wiring according to the National Wiring Regulation.
Wiring Chart
INDOOR UNIT
CENTRAL CONTROL
MONITOR(CCM)
COMPUTER
INDOOR UNIT
OUTDOOR UNIT
INDOOR UNIT
Caution:
The reserved function is indicated in broken line table,users can select it when necessary.
18
Indoor/Outdoor Unit Signal Wire
Wiring Connection
Seal the wiring connection with the insulation material , or the condensing dew will be caused.
Panel Wiring
Connect the Swing Motor terminal block according to the Panel Installation Manual.
Please refer to the indoor unit wiring diagram for the wiring.
Note: The air-conditioners can connect with Central Control Monitor (CCM). Before operation, please wiring correctly and
set system address and network address of indoor units.
P Q (E) X Y (E)
TO INDOOR POWER
220-240V 50/60Hz TO OUTDOOR To Central Control Monitor
COMM. BUS (CCM)COMM. BUS
To wire controller
Please adopt the shielded twisted-pair wire, The reserved wire control function is indicated
and connect the shielded layer to (E) in broken line table,users can purchase
the wire controller when necessary
19
CONTROL
Please number the indoor units during the installation . For example, for the first outdoor unit ,the number of the first
indoor unit is 1-1, the second indoor unit is 1-2, and the set address is 1 and 2 respectively , the others is analogical.
BC E
BC E
3456
3456
D
D
789A 789A
0-15
ENC1 ENC2
F 012 F 012
BC E
BC E
3456
3456
D
D
789A 789A
0-15 0-15
ENC2 ENC2
Model 1 show the address '0-F' respectively, Model 2 show the address '0-F' respectively,
that is, '0-15' indoor unit that is, '16-31' indoor unit
CAUTION
1.The system together have 32units(0-31),everyone has only system addresscode,
If two addresses are the same in one system , the abnormal operation will occur.
2.Please switch off the power before setting,otherwise the unexpected error will occur.
20
NETWORK ADDRESS SETTING
Every air-conditioner in network has only one network address to distinguish each other. Address code of air-conditioner
in LAN is set by code switch on Network Interface Module (NIM), and the set range is 0-63.
3456
3456
DE
DE
00~15
BC
BC
1 2 78 78
9A 9A
012 012
F F
3456
3456
DE
DE
16~31
BC
BC
1 2
78 78
9A 9A
012 012
F F
3456
3456
DE
DE
32~47
BC
BC
78 78
1 2 9A 9A
012 012
F F
3456
3456
DE 48-63
DE
1 2
~ BC
BC
78 78
9A 9A
21
TROUBLE SHOOTING
22
TEST OPERATION
1. The test operation must be carried out after the entire installation has been completed.
2. Please confirm the following points before the test operation:
• The indoor unit and outdoor unit are installed properly.
• Tubing and wiring are correctly completed.
• The refrigerant pipe system is leakage-checked.
• The drainage is unimpeded.
• The heating insulation works well.
• The ground wiring is connected correctly.
• The length of the tubing and the added stow capacity of the refrigerant have been recorded.
• The power voltage fits the rated voltage of the air conditioner.
• There is no obstacle at the outlet and inlet of the outdoor and indoor and indoor units.
• The gas-side and liquid-side stop valves are opened.
• The air conditioner is pre-heated by turning on the power.
3. According to the user s requirement, install the remote controller frame where the remote controller s signal can reach
the indoor unit smoothly.
4. Test operation
Set the air conditioner under the mode of "COOLING" with the remote controller, and check the following points per the
"Owner's Manual" If there is any malfunction, please resolve it through chapter "Trouble shooting".
CAUTION
Protection function will delay the startup of compressor for 3 minutes in case the unit is turned on immediately after power
on or restarted after shutdown.
23
DE - COMMISSIONING DISMANTLING & DISPOSAL
This product contains refrigerant under pressure, rotating parts, and electrical connections which
may be a danger and cause injury!
All work must only be carried out by competent persons using suitable protective clothing and safety precautions.
WP-YDS031-037-dW
ENGLISH