WORKPLAN PENYUSUNAN

PERTAMINA PROJECT STANDARD AND PROCEDURE

NO. DOCUMENT DETAIL ACTIVITIES

I. Persiapan
1 Penyusunan daftar aktivitas
2 Penentuan PIC & Target
3 Prosedur pengisian format kerja
Daftar aktivitas disiplin Rotating
Daftar aktivitas disiplin Mechanical & Piping
Daftar aktivitas disiplin Instrument
Daftar aktivitas disiplin Electrical
Daftar aktivitas disiplin Civil
Rapat seluruh team member
Sosialisasi oleh ketua team

II. Pelaksanaan
A. Engineering Document
1 Engineering Drawing Prosedur evaluasi RE Drawing
Prosedur evaluasi Piping Drawing
Prosedur evaluasi Mechanical Drawing
Prosedur evaluasi Electrical drawing
Prosedur evaluasi Instrument Drawing
Prosedur evaluasi Civil Drawing
2

B. Procedure
1 Receiving Material Procedure Prosedur penerimaan material Pipa
Prosedur penerimaan peralatan Mechanical
Prosedur penerimaan peralatan Rotating
Prosedur penerimaan peralatan Instrument
Prosedur penerimaan peralatan Electrical
Prosedur penerimaan peralatan Civil
2

III. Finalisasi & Aproval

1 Engineering Drawing Prosedur evaluasi Drawing Pompa
Prosedur evaluasi Drawing Compressor
Prosedur evaluasi Drawing Steam Turbine
UNAN
AND PROCEDURE

START FINISH DURATION

NUMBER PIC
DATE DATE (DAYS)
13-Jun 1-Jul 8 ALL
13-Jun 30-Jun 7 PHD/ YS
13-Jun 30-Jun 7 WS/ FA
13-Jun 30-Jun 7 REM/ ATM/ GI
13-Jun 30-Jun 7 PRY/ FIK
13-Jun 30-Jun 7 NUG/ HP
1-Jul 1-Jul 1 ALL
1-Jul 1-Jul 1 PH
 WORKPLAN PENYUSUNAN
PROJECT SPECIFICATION - CALCINER PROJECT

NO. DOCUMENT DETAIL ACTIVITIES

I. Persiapan
1 Penyusunan daftar aktivitas
2 Penentuan PIC & Target
3 Prosedur pengisian format kerja
Daftar Project Specification disiplin Rotating
Daftar Project Specification disiplin Mechanical & Piping
Daftar Project Specification disiplin Instrument
Daftar Project Specification disiplin Electrical
Daftar Project Specification disiplin Civil
Rapat seluruh team member
Sosialisasi oleh ketua team

II. Pelaksanaan
A. Engineering Document
1 Engineering Drawing Standard Engineering Drawing RE
Standard Engineering Drawing Piping
Standard Engineering Drawing Mechanical
Standard Engineering Drawing Electrical
Standard Engineering DrawingInstrument
Standard Engineering Drawing Civil
2

B. Procedure
1 Receiving Material Procedure Prosedur penerimaan material Pipa
Prosedur penerimaan peralatan Mechanical
Prosedur penerimaan peralatan Rotating
Prosedur penerimaan peralatan Instrument
Prosedur penerimaan peralatan Electrical
Prosedur penerimaan peralatan Civil
2

III. Finalisasi & Aproval

1 Engineering Drawing Prosedur evaluasi Drawing Pompa
Prosedur evaluasi Drawing Compressor
Prosedur evaluasi Drawing Steam Turbine
UNAN
CINER PROJECT

START FINISH DURATION

NUMBER PIC
DATE DATE (DAYS)
13-Jun 1-Jul 8 ALL
13-Jun 30-Jun 7 PHD/ YS
13-Jun 30-Jun 7 WS/ FA
13-Jun 30-Jun 7 REM/ ATM/ GI
13-Jun 30-Jun 7 PRY/ FIK
13-Jun 30-Jun 7 NUG/ HP
1-Jul 1-Jul 1 ALL
1-Jul 1-Jul 1 PH
EQUIPMENT LIST
CALCINER PROJECT

NO. UNIT TAG NO. DESCRIPTION

1 U01 3U01-COJ-1001A/B/C Air compressor (Oil Free Screw)
2 3U01-COP-1001A/B/C Tepid Dryer Compressor
3 3U01-CPD-1001 Electric Single Beam Bridge Crane
4 U02 3U02-PPK-1001A/B Waste Water Pump
5 3U02-PSB-1001A/B Raw Water Pump
6 3U02-BLQ-1003A/B Backwash Water Pump
7 3U02-BLQ-1004A/B Flush Water Pump
8 3U02-PSB-1002A/B Middel Water Pump
9 3U02-PSB-1003A/B Regenerative Pump
10 3U02-PPC-1001A/B Desalination Water Pump
11 3U02-BLK-1003 Pipeline Mixer
12 3U02-BLK-1004 Coagulant dosing device
13 3U02-BLK-1005 Sodium hypochlorite dosing device
14 3U02-BLK-1006 Corrosion inhibitor dosing device
15 3U02-BLK-1007 The reducing agent adding device
16 3U02-BLQ-1005 High pressure pump
17 3U02-BLQ-1001 Unloading alkali pump
18 3U02-BLQ-1002 Unloading acid pump
19 3U02-BLQ-1006 wash pump
20 U03 3U03-ABB-1001A/B~1004A/B Draft Fan
21 3U03-BLM-1005~1006 Phosphate dosing device
U04 Steam Turbine Generator:
22 3U04-TRF-1001 - 1 Extraction Condensing Steam Turbine
23 3U04-TRD-1001 - 1 Back Pressure Steam Turbine
24 3U04-BLQ-1001A/B/C Feed water pump (Variable Speed)
25 3U04-TRP-1011A/B Condensing Water Pump (Variable Speed)
26 3U04-TRP-1018A/B Drainage pump
27 3U04-TRP-1021~1022 Main oil pump
28 3U04-TRP-1025~1026 AC auxiliary oil pump
29 3U04-TRP-1027~1028 DC auxiliary oil pump
30 3U04-TRP-1029~1030 Steam turbine pump
31 3U04-CPA-1001 Electric Single Beam Bridge Crane
32 U05 3U05-PSA-1002A/B Craft pump
33 3U05-PPC-1003A/B Recovery pump
34 3U05-PPC-1002A/B Serum pump
35 3U05-PPC-1004 Accident serum pump
36 3U05-PPC-1001A/B Drain pump
37 3U05-PSH-1001A/B/C Circulate pump
38 3U05-ABB-1001A/B Oxidize fan
39 3U05-PAE-1001 Vacuum pump
40 3U05-PPC-1005 Waste Water Pump
41 U06 3U06-BLQ-1001A/B Oil Supply Pump
42 3U06-BLQ-1002A/B Oil unloading pump
43 U07 3U07-TRH-1001 Diesel generator (Power Plant)
44 U08 3U08-PSH-1001A/B/C/D Cool water pump
45 3U08-PSD-1001A/B Filter pump
46 3U08-CPD-1001 Suspended single beam crane
47 U09 3U09-FSJ-1001A/B Fire Fighting Water Pump
48 3U09-FSJ-1002 Diesel Fire Fighting Water Pump
49 3U09-FSM-1001 Jockey Pump
50 U10 3U10-TRH-1001 Diesel generator (Desalination)
51 3U10-PSC-1001A/B/C Lift pump
52 3U10-AGB-1001A/B Agitator
53 3U10-POE-1001A/B Mud scraper
54 3U10-PSC-1002A/B/C Middle water pump
55 3U10-PSC-1003A/B Backwashing pump
56 3U10-ABG-1001A/B Backwashing fan
57 3U10-PSC-1004A/B/C Water supply pump
58 3U10-PSC-1005A/B Backwashing pump
59 3U10-ABG-1002A/B Backwashing fan
60 3U10-PSC-1006A/B Effluent lift pump
61 3U10-PSC-1007 Flushing pump
62 3U10-PSC-1008A/B RO concentration water pump
63 3U10-PKA-1001A/B Sludge screw pump
64 3U10-SHR-1001 PAM dosing equipment
65 3U10-SHR-1002 PAC dosing equipment
66 3U10-SHR-1003 PAM dosing equipment
67 3U10-SHR-1004 Bactericide dosing equipment
68 3U10-SHR-1005 Antisludging agent dosing equipment
69 3U10-SHR-1006 Reducing agent dosing equipment
70 3U10-SHR-1007 Inoxidizability bactericide dosing
71 3U10-SHR-1008 Chemical cleaning equipment
72 U11 3U11-LZL-1001~1002 Pure Air Pump
73 U14 3U14-BLQ-1001A/B Oil Supply Pump
74 3U14-BLQ-1002A/B Oil Supply Pump
75 C01 3C01-CPQ-1001 Gantry Crane
76 3C01-CPC-1001~1002 Crab Bridge Crane
77 3C01-PFD-1001 Diving Pump
78 C02 3C02-TRH-1001 Diesel generator (GPC)
79 3C02-CPC-1001~1004 Crab Bridge Crane
80 3C02-ABM-1001 Centrifugal Fan
81 3C02-ABM-1002 Centrifugal Fan
82 C03 3C03-BLQ-1001A/B~1002A/B Oil Supply Pump
83 3C03-CAE-1001~1004 Movable Charging Device (Crane)
84 3C03-CPD-1001~1004 Electric Single Beam Crane
85 3C03-ABM-1001 Centrifugal Fan
86 3C03-ABM-1002 Centrifugal Fan
87 3C03-ABM-1003 Centrifugal Fan
88 3C03-ABM-1004 Centrifugal Fan
89 3C03-ABM-1005 Centrifugal Fan
90 3C03-ABM-1006 Centrifugal Fan
91 C04 3C04-ABM-1001 Centrifugal Fan
92 3C04-ABM-1005 Centrifugal Fan
93 3C04-ABM-1006 Centrifugal Fan
94 3C04-ABM-1007 Centrifugal Fan
95 3C04-ABM-1008~1011 Centrifugal Fan
96 3C04-ABM-1002~1004 Centrifugal Fan
SPECIFICATION
Q=30m³/min, P=0.8MPa
Q=30m³/min, P=0.8MPa
Q=2t, Lk=10.5m, H=9m
Q=35m³/h, P=0.3MPa
Q=100m³/h, P=0.32MPa
Q=70m³/h, P=0.2MPa
Q=70m³/h, P=0.32MPa
Q=70m³/h, P=0.32MPa
Q=8.8m³/h, P=0.33MPa
Q=70m³/h, P=0.32MPa
Ø200
1500
1000
1000
1000
Q=80m³/h, P=1.41MPa
Q=15m³/h, P=0.2MPa
Q=15m³/h, P=0.2MPa
Q=70m³/h, P=0.32MPa
Q=110000m3/h t=200℃, P=5000Pa
Vic=e40L/h
3 MW, 11 kV, 3000 rpm
3 MW, 11 kV, 3000 rpm
Q=30-55m³/h, P=6.66-6.52MPa
Q=20m³/h, P=0.38MPa
Q=30-60m³/h, H=0.53-0.47MPa
Q=0.54m3/h, P=0.58MPa
Q=20.5m3/h, P=0.353MPa
Q=20.5m3/h, P=0.353MPa
450
W=10t, Lk=12m, h=18m
Q=50m³/h, P=0.6MPa
Q=20m³/h, P=0.2MPa
Q=20m³/h, P=0.3MPa
Q=5m³/h, P=0.35MPa
Q=30m³/h,P=0.4MPa
Q=760m³/h, P=0.23MPa
Q=19.8m3/min,P=68.6KPa
Q=900m³/h, P=-0.07MPa
QTY TYPE / CATEGORY REFERENCE PROJ. SPEC. DATASHEET
3 Screw Compressor SG1572FD-3U01-40-107-0004
3 Dryer SG1572FD-3U01-40-107-0005
1 Crane
2 Centrifugal Pump
2 Centrifugal Pump
2 Centrifugal Pump
2 Centrifugal Pump
2 Centrifugal Pump
2 Centrifugal Pump
2 Centrifugal Pump
1 Mixer
1 Chem dosing
1 Chem dosing
1 Chem dosing
1 Chem dosing
1 Centrifugal Pump
1 Centrifugal Pump
1 Centrifugal Pump
1 Centrifugal Pump
8 Fan
2 Chem dosing
1 Steam Turbine Generator SG1572FD-3U04-40-107-0001
1 Steam Turbine Generator SG1572FD-3U04-40-107-0002
3 Centrifugal Pump
2 Centrifugal Pump
2 Centrifugal Pump
2
2
2
2
1 Crane
2 Centrifugal Pump SG1572FD-3U05-40-107-0002
2 Centrifugal Pump SG1572FD-3U05-40-107-0004
2 Centrifugal Pump SG1572FD-3U05-40-107-0010
1 Centrifugal Pump SG1572FD-3U05-40-107-0011
2 Centrifugal Pump SG1572FD-3U05-40-107-0014
3 Centrifugal Pump SG1572FD-3U05-40-107-0015
2 Fan SG1572FD-3U05-40-107-0016
1 Centrifugal Pump SG1572FD-3U05-40-107-0017
Q=10m³/h, P=0.3MPa 1 Centrifugal Pump SG1572FD-3U05-40-107-0001
Q=3.15m3/h, P=0.4MPa 2 Centrifugal Pump SG1572FD-3U06-40-107-0001
Q=19.4m3/h, P=0.2MPa 2 Centrifugal Pump SG1572FD-3U06-40-107-0002
2.0 MW, 380 V, 1500 rpm 1 Diesel Engine SG1572FD-3U07-40-107-0001
Q=927~1476m3/h, H=48.5~35m 4 Centrifugal Pump SG1572FD-3U08-42-107-0002
Q=198~310m3/h, H=43~31m 2 Centrifugal Pump SG1572FD-3U08-42-107-0003
Gn=2.0t, Lk=6m, H=6m 1 Crane
Q=140L/s, P=1.0MPa 2 Centrifugal Pump SG1572FD-3U09-42-107-0001
Q=140L/s, P=1.0MPa 1 Diesel Engine SG1572FD-3U09-42-107-0002
Q=5L/s, P=1.2MPa 1 Centrifugal Pump SG1572FD-3U09-42-107-0003
750 kW, 380 V, 1500 rpm 1 Diesel Engine
Q=220m3/h, H=18m 3 Centrifugal Pump SG1572FD-3U10-42-107-0001
Φ2000 2 Mixer SG1572FD-3U10-42-107-0002
Φ7500 2 SG1572FD-3U10-42-107-0003
Q=220m3/h, H=30m 3 Centrifugal Pump SG1572FD-3U10-42-107-0004
Q=407m3/h, H=25m 2 Centrifugal Pump SG1572FD-3U10-42-107-0005
Q=10m3/min, H=5m 2 Fan SG1572FD-3U10-42-107-0006
Q=190m3/h, H=550m 3 Centrifugal Pump SG1572FD-3U10-42-107-0010
Q=280m3/h, H=30m 2 Centrifugal Pump SG1572FD-3U10-42-107-0011
Q=5m3/min, H=5m 2 Fan SG1572FD-3U10-42-107-0012
Q=170m3/h, H=70m 2 Centrifugal Pump SG1572FD-3U10-42-107-0014
Q=192m3/h, H=30m 1 Centrifugal Pump SG1572FD-3U10-42-107-0015
Q=210m3/h, H=30m 2 Centrifugal Pump SG1572FD-3U10-42-107-0016
Q=10m3/h, H=60m 2 SG1572FD-3U10-42-107-0017
Q=450L/h 1 SG1572FD-3U10-42-107-0019
Q=320L/h 1 SG1572FD-3U10-42-107-0020
Q=128L/h 1 SG1572FD-3U10-42-107-0021
Q=50L/h 1 SG1572FD-3U10-42-107-0022
Q=22L/h 1 SG1572FD-3U10-42-107-0023
Q=22L/h 1 SG1572FD-3U10-42-107-0024
Q=22L/h 1 SG1572FD-3U10-42-107-0025
Q=144m3/h, H=40m 1 SG1572FD-3U10-42-107-0026
220V 2
2
2
Lk=27m, Q=10t 1 Crane
Lk=28.5m, Q=10t, 5m3 2 Crane
QS15-34/2-3 1 Centrifugal Pump
640 kW, 380 V, 1500 rpm 1 Diesel Engine SG1572FD-3C02-40-107-0001
Lk=34.5m, Q=10t, 5m3 4 Crane
1 Fan
1 Fan
Q=0.15m³/h, P=0.2MPa 4 Centrifugal Pump SG1572FD-3C03-40-107-0001
10m3, LK=15.5m 4 Crane
Q=5t, LK=15.5m 4 Crane
 1 Fan
1 Fan
1 Fan
1 Fan
1 Fan
1 Fan
1 Fan
1 Fan
1 Fan
1 Fan
4 Fan
3 Fan

TOTAL 173
 DATASHEET DATASHEET ENG. DRW. PROCEDURE ITP
G1572FD-3U01-40-107-0004 3 By Vendor & EPC
G1572FD-3U01-40-107-0005 3
1
2
2
2
2
2
0
2
1
1
1
1
1
1
1
1
1
8
2

G1572FD-3U04-40-107-0001 1
G1572FD-3U04-40-107-0002 1
3
2
2
2
2
2
2
1
G1572FD-3U05-40-107-0002 2
G1572FD-3U05-40-107-0004 2
G1572FD-3U05-40-107-0010 2
G1572FD-3U05-40-107-0011 1
G1572FD-3U05-40-107-0014 2
G1572FD-3U05-40-107-0015 3
G1572FD-3U05-40-107-0016 2
G1572FD-3U05-40-107-0017 1
G1572FD-3U05-40-107-0001 1
G1572FD-3U06-40-107-0001 2
G1572FD-3U06-40-107-0002 2
G1572FD-3U07-40-107-0001 1
G1572FD-3U08-42-107-0002 4
G1572FD-3U08-42-107-0003 2
1
G1572FD-3U09-42-107-0001 2
G1572FD-3U09-42-107-0002 1
G1572FD-3U09-42-107-0003 1
1
G1572FD-3U10-42-107-0001 3
G1572FD-3U10-42-107-0002 2
G1572FD-3U10-42-107-0003 2
G1572FD-3U10-42-107-0004 3
G1572FD-3U10-42-107-0005 2
G1572FD-3U10-42-107-0006 2
G1572FD-3U10-42-107-0010 3
G1572FD-3U10-42-107-0011 2
G1572FD-3U10-42-107-0012 2
G1572FD-3U10-42-107-0014 2
G1572FD-3U10-42-107-0015 1
G1572FD-3U10-42-107-0016 2
G1572FD-3U10-42-107-0017 2
G1572FD-3U10-42-107-0019 1
G1572FD-3U10-42-107-0020 1
G1572FD-3U10-42-107-0021 1
G1572FD-3U10-42-107-0022 1
G1572FD-3U10-42-107-0023 1
G1572FD-3U10-42-107-0024 1
G1572FD-3U10-42-107-0025 1
G1572FD-3U10-42-107-0026 1
2
2
2
1
2
1
G1572FD-3C02-40-107-0001 1
4
1
1
G1572FD-3C03-40-107-0001 4
4
4
1
1
1
1
1
1
1
1
1
1
4
3
 WORKPLAN PENYUSUNAN
PROJECT SPECIFICATION - CALCINER PROJECT

NO. DOCUMENT DETAIL ACTIVITIES

I. Project Specification
1 Centrifugal Pumps for Medium and Light Duty Service Menyusun proj spec ref PLBC, RFCC & ROPP
2 Centrifugal Pumps for Heavy Duty Services Menyusun proj spec ref PLBC, RFCC & ROPP
3 Controlled Volume Pumps Menyusun proj spec ref PLBC, RFCC & ROPP
4 Fire Fighting Water Pump Menyusun proj spec ref PLBC, RFCC & ROPP
5 Centrifugal Type Package Air Compressors Menyusun proj spec ref PLBC, RFCC & ROPP
6 General Purpose Steam Turbines Menyusun proj spec ref PLBC, RFCC & ROPP
7 Steam Turbine Generators Menyusun proj spec ref PLBC, RFCC & ROPP
8 Diesel Engine Generators Menyusun proj spec ref PLBC, RFCC & ROPP
9 Diesel Engine for Fire Fighting Water Pump Menyusun proj spec ref PLBC, RFCC & ROPP
10 Mixer Menyusun proj spec ref PLBC, RFCC & ROPP
11 Centrifugal Fan Menyusun proj spec ref PLBC, RFCC & ROPP
12 Draft Fan Menyusun proj spec ref PLBC, RFCC & ROPP
13 Overhead Crane Menyusun proj spec ref PLBC, RFCC & ROPP

II. Datasheet
A. Equipment Datasheet
1 All Pumps Menyusun datasheet pompa
2 Centrifugal Type Package Air Compressors Menyusun datasheet compressor
3 Steam Turbine Menyusun datasheet steam turbine
4 Diesel Engine Menyusun datasheet diesel engine
5 Mixer Menyusun datasheet mixer
6 Centrifugal Fan Menyusun datasheet centrifugal fan
7 Draft Fan Menyusun datasheet draft fan
8 Overhead Crane Menyusun datasheet overhead crane

B. Process Datasheet
(by Process Eng)

III. Engineering Drawing

1 P&ID
2 Process Flow Diagram
3 Plot Plan
4 Piping Layout/ Piping Plan
5 Building, Architecture and Structure Drawing
6 Piping Drawing
7 Electrical rawing
8 Instrument Drawing
 9 Telecommunication and CCTV Drawing
10 Construction Drawing
11 Isometric Drawing
12 Tie-in Drawing
13 3-D Drawing
14 As Built Drawing
15 Wiring Diagram
16 Instrument Hook-up Drawing
17 Signal, Power and Grounding Distribution
18 Electrical Main Power Supply and Distribution

IV. Procedure
1 Procurement Procedure
2 Transportation Procedure
3 Preservation Procedure
4 Receiving Material Procedure
5 Storage & Handling Procedure
6 Site Preparation Procedure
7 Construction Procedure
8 Fabrication Procedure
9 Maintenance & Repair Procedure
10 Inspection Procedure
11 Pre-comm, Commissioning & Start-up Procedure
12 Work Permit Procedure
13 Numbering System Procedure

V. Inspection & Test Plan

1
2
3
4
5
6

VI. Design Calculation

1 Piping Stress Analysis
2 Instrument Sizing Calculation
AN
ER PROJECT

START FINISH DURATION

NUMBER PIC
DATE DATE (DAYS)

1 27-Jun 30-Jun RFCC

1 27-Jun 30-Jun 4 RFCC
1 27-Jun 30-Jun RFCC
1 11-Jul 15-Jul OA1
5
1 11-Jul 15-Jul RFCC
1 18-Jul 22-Jul RFCC
5
1 18-Jul 22-Jul PHD/ YS PLBC
1 25-Jul 29-Jul RFCC
5
1 25-Jul 29-Jul OA1
1 1-Aug 5-Aug
1 1-Aug 5-Aug
5
1 1-Aug 5-Aug
1 1-Aug 5-Aug

92 8-Aug 12-Aug 10
3 15-Aug 16-Aug 2
2 17-Aug 19-Aug 3
5 22-Aug 26-Aug 5
PHD/ YS
3 29-Aug 29-Aug 1
19 30-Aug 2-Sep 4
8 5-Sep 6-Sep 2
18 7-Sep 9-Sep 3