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Cymcap Manual PDF
Cymcap Manual PDF
6 for Windows
February 2007
Copyright CYME International T&D Inc.
This publication, or parts thereof, may not be reproduced in any form, by any
method, for any purpose.
CYME International T&D reserves the right to revise and improve its products as it
sees fit. This publication describes the state of this product at the time of its
publication, and may not reflect the product at all times in the future.
Internet : http://www.cyme.com
E-mail : support@cyme.com
Windows 98 and Windows NT, 2000 & XP are registered trademarks of Microsoft. Autocad is a trademark of
Autodesk Inc.
NOTICE
The computer programs described in this manual were developed jointly by CYME
International T&D Inc., Ontario Hydro and McMaster University under the auspices of the
Canadian Electricity Association (CEA). Neither CYME International T&D, Ontario Hydro,
McMaster University, CEA, nor any person acting on their behalf: (a) makes any warranty,
express or implied of any kind with regard to the use of the computer programs, the
documentation and any information, method or process disclosed therein, or that such
use may not infringe privately owned rights; or (b) assumes any liabilities with regard to
the use of, or damages resulting from the use of the programs or other information
contained in this document.
Table of Contents
TABLE OF CONTENTS I
CYMCAP for Windows
II TABLE OF CONTENTS
CYMCAP for Windows
IV TABLE OF CONTENTS
CYMCAP for Windows
The determination of the maximum current that a cable can sustain without deterioration
of any of its electrical and/or mechanical properties has always been of prime interest to
engineers and constitutes an important design parameter for both system planning and
operations.
Accurate ampacity studies help maximizing the benefits from the considerable capital
investment associated with cable installations. Also they help to increase system reliability and
the proper utilization of the installed equipment.
CYMCAP features four additional optional analysis modules, the capabilities of which are
covered in a separate manual. The modules are:
y The Multiple Duct Banks module (MDB) to determine the steady state ampacity of
cables when they are placed in several duct banks and/or backfills in the same
installation.
y The CYMCAP/SCR Short Circuit Cable Rating (SCR) module dedicated to the
calculation of the adiabatic and non-adiabatic short-circuit ratings.
y The Cables in Tunnels Module to determine the temperature, steady state, cyclic and
transient ampacity of cables installed in unventilated tunnels.
y The Magnetic Fields Module. Once an ampacity or a temperature run has been
performed, the module computes the magnetic flux density at any point on or above
the ground for an underground cable installation using the current computed or
specified in the steady state simulation.
When inserting the CD in the driver the following set of windows open as you click:
Enter the password provided by CYME International T&D and CYMCAP will be installed
in your computer.
When requesting the installation of CYMCAP from a file, you will get an email with
instructions and the link to the download page together with the installation password. Clicking on
the link www.cyme.com/newversion.htm will open the following screen.
Enter the information requested and click on the Download link. The password will be
prompted and the installation will proceed.
Once the application is unpacked and installed, the hardware lock, i.e. the protection key,
is needed to operate it. The steps to setup the protection key are described in the Appendix titled
Protection Key. The information can also be downloaded from: www.cyme.com/newversion.htm,
scrolling down to the protection key section.
For CYMCAP to function properly, you need to insure that you have the following settings
on your machine:
• Screen resolution: CYMCAP needs that the screen resolution settings to be at
least 800 x 600 pixels. The screen should be configured for Small (or Normal) Fonts
size with a maximum of 96 dpi. Otherwise, some of the CYMCAP command buttons
might not show.
• Regional settings: You need to use the Decimal Point. To set this, access your
Windows start menu (“Start”), select Control Panel, then Regional and Language
Options (this can also be named Regional Options on your computer).
CYMCAP is equipped with calculating engines to perform Steady State, Cyclic and
Transient analyses. These simulation programs produce the results and generate tabular and
graphical reports.
Data for the steady state and transient simulators is provided through a Graphical User
Interface (GUI) supported by the CYMCAP application libraries. These Libraries are the Study
Library, the Cable Library, the Ductbank Library, the Shape Library, the Heat Source Library
and the Load Curves Library.
The Study library serves to store and keep organized the different ampacity/temperature
scenarios and specific data for the installation. This library has been specially designed to
facilitate the study of “what if scenarios”. The Cable library is needed in all computations since it
contains the details of the cable(s) construction. The Load Curves library and the Shape library
are essential for transient thermal analysis. Similarly, the Ductbank library is needed for
installations featuring duct banks and the Heat source Library is needed when the installation
contains an external heat source in a transient thermal analysis.
When you open CYMCAP, the program’s main working window will be displayed with the
CYMCAP Navigator overlaid on it. The description of the commands and use of the main
window is described in the next subsections
The CYMCAP GUI Navigator provides access to the various libraries and to the Utilities
window. The Navigator closes when you open a Study. You can re-display it by selecting the File
> Open Navigator menu item in the main window, by pressing the F3 key or by clicking on the
icon
Each of the library windows is the subject of a separate chapter, starting at Chapter 3.
Access to all CYMCAP libraries is independent, modular and does not rely on any
predetermined sequence. The CYMCAP libraries and, therefore, all the application activities
ranging from data management to actual simulation runs, are accessed through the CYMCAP
Navigator.
Study Library This library contains all the studies performed by the application. CYMCAP
relies on the concepts of "studies" and "executions" to organize study
cases. A "study" can be viewed as a stand-alone scenario for thermal cable
analysis, with several simulation alternatives (“what if scenarios”), named
“executions”. A study normally pertains to a given installation exhibiting
salient characteristics for the cable installation or the ambient conditions.
Within a "study" you can define many "executions". An "execution" is used to
describe a variant of the base case. See section 5.5 Library of studies and
executions.
Cable Library The Cable library is a database containing the detailed construction of
various types of cables. The contents of the Cable library are used for both
steady state and transient analyses. The Cable library, apart from being a
database containing the various cable types, is equipped with a module that
permits the definition of the cables themselves. Fairly detailed data is
required to describe a cable, because the models used for the thermal
representation of the cable rely heavily on the exact cable construction. This
data is as essential, as the data describing the cable layout and the
installation operating conditions.
The contents of the Ductbank library are used for both steady state and
transient analyses. Duct bank geometrical characteristics are crucial in
determining external thermal resistances. The Duct bank library, in addition
from being a database containing the various duct bank types, is equipped
with a module that permits the specification of new duct banks. Chapter 3 is
dedicated to describing the Ductbank library and its various functions and
facilities.
Heat Source The Heat Source library is a database containing the transient thermal
Library characteristics of external heat sources that may be present within a cable
installation layout. External heat sources are deemed third party bodies that
either emit or absorb heat depending on their temperature with reference to
the ambient environment temperature. The heat source library contains the
heat source curves that display the temporal variations of the heat source.
Typical examples of heat sources are steam pipes and/or water pipes which
temperature can vary as a function of time.
Load Curves The Load Curves library is a database containing the description of the
library various patterns that the cable currents may exhibit as a function of time.
The Load Curves library is used exclusively for transient analysis and
is supported by another library, the Shape library. The Load Curves
library, apart from being a database, is equipped with a module that permits
the construction of the Load Curves themselves. Load curve data is crucial
for transient analysis. Load curves are defined in p.u. within the Load Curves
library. The Load curve description does not contain actual ampere levels
information. The “ampere-based” Load curves are interpreted during run time
as the steady state value of the currents determined for the cables from the
steady state thermal analysis. The description of the Load Curves library and
its various functions are given in Chapter 4.
Shape Library The Shape library is not a stand-alone library. Instead, it is an auxiliary
library dedicated to containing the building blocks for the entries of the “Heat
Source” and the ”Load Curves” libraries. By definition, shapes are defined on
a 24-hour basis and represent daily temporal variation patterns. Different
shapes can be concatenated to produce weekly temporal profile variations.
Since, however, heat source shapes can only be invoked from the Heat
Source library and load curves shapes can only be invoked from the “Load
Curves” Library, there is no risk of confusion. It is essential to enter the
required shapes in the Shape library first and then built the Heat
Source curves/Load curves to be used for transient analysis. The
Shape library, apart from being a database, is equipped with a module that
permits the construction of new shapes as well.
It is emphasized again that all p.u. values entered in shapes and Load
Curves/Heat Source Curves are expressed in p.u of the values these
quantities assumed during steady state thermal analysis.
The CYMCAP Utilities are also accessible from the Navigator. The Utilities are used to
manage the data files using powerful functions that help the user to keep projects organized in
folders and subfolders or to perform data exchanges between users and computers. The
CYMCAP Utilities are fully described in Chapter 9.
With the exception of the Study library, the CYMCAP libraries need to be populated
before the application models any cable installation. Although typical entries are provided for
most input data, it is mandatory; and it is the user’s responsibility to populate them with figures
reflecting actual data. No supplied entry in the application libraries should be interpreted as
being “typical” in any way.
To get accurate cable construction data, the CYMCAP user should contact the cable
manufacturer providing the cables for the installation. The more detailed the information, the
closer to reality the simulation would be. Dimensions for duct bank, backfills and burial depth
should be available from the construction blueprints. Daily and weekly load curves should be
available from the electrical system operator.
1.5 What you should know about running studies with CYMCAP
The end result of using CYMCAP is to obtain temperatures and currents for the various
cables contained in a given cable installation, operating under certain conditions. The following is
a typical sequence of steps that are followed when using CYMCAP as an analysis tool.
1. Make sure that ALL the cables of the installation you are about to study are
well defined construction-wise and dimension-wise. If this is not the case, try to
obtain as much information as possible from the cable manufacturer.
2. Make sure that ALL the cable types that the simulation will use are entered in
the CYMCAP Cable Library.
3. Make sure that the duct bank (if any) that the installation employs is entered in
the Ductbank library. If the installation does not feature a duct bank, there is no
need to populate the Ductbank library.
4. Make sure that the geometrical data of the installation you are about to study as
well as the necessary simulation parameters (pipe dimensions, solar radiation
intensities, bonding characteristics, ambient temperatures, thermal resistivities,
etc.) are available and well defined. Use the graphical User Interface of CYMCAP to
define the installation in detail.
5. Make certain that you clearly specify the type of analysis option you wish to
perform. The options are:
(b) For transient analyses there are three variables in play: temperature, time
and current. The user needs to enter two of them and CYMCAP will
compute the third one.
Once you have finished entering the installation data for the particular study case,
save and submit the study case(s).
6. Make certain that the system frequency is the one desired and that the Unit
system you prefer to work have been properly set. Ampacities calculated at 50 Hz
are not the same as for 60 Hz. Furthermore, working with the metric or imperial
system of units can be convenient depending how the installation and/or cable data
were initially provided.
7. Before initiating a transient study, make sure that you have specified loads to
all the cables in the installation by assigning to every one of them an
appropriate load curve from the library of load curves. You cannot assign a load
curve that has not been first defined in the library. It is therefore necessary to first
define the load curves you wish to use and include them in the load curve library. You
do that by using the Load Curve library manager
8. Examine the simulation results by utilizing the extensive tabular and graphical reports
facilities offered by CYMCAP.
2.1 Introduction
This chapter describes how to enter new cables in the library and how to manage an
existing library of cables. Keeping the cable library up to date with accurate data is extremely
important because the results of the ampacity/temperature simulations depend
substantially on this data. The cable construction information is one of the major functions of
CYMCAP. Access to the Cable library allows you not only to add new cable models, but to modify
and delete previously entered cables.
The cable library contains the cable data that comprises the detailed construction of the
various power cables, material and dimensions. Direct access to the cable library allows the user
to utilize one or more cables, within a given execution, for steady state and transient studies.
Note that it is possible to modify the data of a given cable within a particular simulation
scenario (execution, or study) without updating the Cable library. This is possible because
CYMCAP keeps a copy of the cable from the library within the execution (see also
Chapter 5). The information related to cable data within a given execution, is used in the
simulations. The program allows the user to transfer cable data from the cable library to the
execution in question and vice versa. Unless particular reasons prevail, it is always advisable
to harmonize the data in the cable library with the actual data used in the various executions.
Thus, when you have worked on a study and want to save your execution, you will be
prompted to specify what you want to do with the modified cable data for that execution, as
follows:
Save as is (update To restore the cable information in the execution from the
from cable library) information in the cable library, and save the execution with the
restored cable information.
Save as is (update To save your execution with the new cable data and update the
to cable library) cable library using the cable information in the execution at the
time of saving.
Do note that updating or changing data in the cable library does not update the
information in previously saved executions.
The Cable library is accessed through the CYMCAP Navigator. The Navigator window is
shown below. Left click on the Cable tab to display the list of all the cables in the library.
A unique ID and a title identify each cable in the Cable Type Library list. The ID appears
in brackets to the left of the cable title. Note that it is highly recommended to enter a unique cable
title for each cable. A bitmap is displayed to the left of the list entry to indicate whether the cable
is a single-core, a three-core, or a pipe-type cable. See the examples below.
Single-core
Three-core
Pipe-type
When you highlight a cable in the Cable Type Library list, the corresponding cable cross-
section is displayed at the bottom of the window. Move the Up and Down arrow keyboard keys to
browse through the library list. With this cable library browser capability, CYMCAP allows the
user to view the salient aspects of the cable constructions without resorting to detailed
editing.
New To ADD a cable to the Cable Library, position the highlight bar on any cable
title and click on the New button. You can either use that cable as a
template or create a new one from scratch. If you choose the template
option, the highlighted cable will be used as a template.
Edit To MODIFY a cable, position the highlight bar on the cable of interest and
click the Edit button. Positioning the highlight bar on the cable, and double-
clicking on the left mouse button can accomplish the same task.
Delete To DELETE a cable, position the highlight bar on the entry and click the
Delete button.
Delete This is used to delete more than one cable at a time. The Tag mode needs
Tagged to be turn on first. This is done though the CYMCAP Utilities, which are
described in section 10.6 – Tag specific items from the Libraries.
Filter The Filter Editor command helps the user to build filters to quickly locate a
Editor cable using particular characteristics. This feature is most useful when the
cable library contains a large number of cables. The Filter Editor use is
covered in section 2.8.
Apply This button gives direct access to the application of filters previously built in
Filter the Filter Editor. When you click on the Apply Filter button, a combo box
will appear at the bottom of the CYMCAP window to let you select your pre-
defined filter.
When you right-click on the Cable library window, the following pop-up menu will appear.
View All Selecting this option will list all cables in the Cable Type Library
list.
View Pipe-Type To show only the pipe-type cables in the Cable Type Library
list.
View Single-Core To show only the single-core cables in the Cable Type Library
list.
View Three-Core To show only the three-core cables in the Cable Type Library
list.
View Tagged Only This is used to view only the cables that are “Tagged”. The Tag
mode needs to be enabled first; this is done though the
CYMCAP Utilities, which are described in section 10.6 – Tag
specific items from the Libraries.
View through a This is an information field that indicates whether or not the
Filter cable type list is currently being viewed through a filter.
Sort by Cable Id Sorts the displayed cable entries in the list by cable ID.
Tag All To selects all cables in the view. Active when the Tag mode
has been enabled.
Untag All To unselects all cables. Active when the Tag mode has been
enabled.
The top part provides a summary of the library item you are looking at, and the bottom
part of the cable screen shows the cross-section of the cable selected identifying the layers with
the data associated.
List of Cables Drop-down list of the available cables. The one shown in the field is
the one for which the data is currently displayed.
Number of
Conductors One for single core cables ,
When you click on the speed bar buttons, you toggle between Yes
and No to display and hide the layer in question. When you enable a
component for which the database does not contain associated data,
the list of layers in the bottom part of the window will show you where
data needs to be entered with red ellipses, or with the word
“unknown”.
When a component is not available for the type of cable selected, the
Notes:
• There is no provision for default dimension assignment to the
cable type “OTHER” or “EUROPEAN CONSTRUCTION”.
• There are no components availability restrictions for the cable type
“OTHER”. Note that such restrictions do apply to the remaining
types.
• No pipe type cable can be modeled under the OTHER
construction.
• The component availability restrictions are seen in the data entry
dialog boxes as “locks” not allowing the user to select a particular
component construction depending on the remaining data entered
so far. These restrictions are not meant to be rigid and they simply
reflect one philosophy of manufacturing practice from the very
many available.
• In the EUROPEAN CONSTRUCTION type the Sheath/Sheath
Reinforcement layers appear outside the Concentric Neutral layer
on the layers speed bar.
This button gives access to the Short Circuit Ratings (/SCR) add-on
module of CYMCAP.
The bottom part of the cable screen shows the cross-section of the cable selected
identifying the layers with the data associated to each one. The name of each layer appears as a
hyperlink with the basic cable data listed besides the layers name. If you do not see it, select the
View > Details menu item. Also, when a layer in the cable cross-section is not colored (i.e. only
outlined in black), it means that extra data needs to be entered.
To access the detailed data dialog box for a layer, you simply click on its name on the list
next to the cable cross-section.
Two more pieces of information appear in the bottom part of the window:
Voltage CABLE RATED VOLTAGE: This is the voltage used to calculate the
dielectric losses in the cable. This voltage should be the rated Line-
to-Line voltage of the installation. Even if the cable is used in a
single-phase circuit arrangement the hypothetical Line-to-Line Voltage
needs to be entered.
The necessary steps to create a new cable and add it to the cable library are
summarized below. An example applying those steps is the subject of section 2.6 Creating a new
cable - Example
Step 1: Identify the layers and cable components and decide how they are to be
modeled, according to the component availability CYMCAP offers. The component
availability is listed starting at section 2.5 Cable components, materials and
construction.
Step 2: Identify the cable components and define the materials they are made of. In
case the program does not support a material for a given component, make certain
that the necessary constants are available so that you can enter it as “custom”.
Step 3: Identify the cable components dimensions and make certain that every layer
thickness is well identified. CYMCAP relies on layer thickness to conjecture
equivalent layer diameters for both single core and three-core cables of all
constructions. Furthermore, make certain that accurate data concerning length of lay
for concentric wires armour and tapes are also available. These data are important to
correctly estimate loss factors in 2-point bonded systems. It is always useful to
ascertain that the cable construction dimensions are available from the
manufacturer. The more the cable construction details are known, the less one has
to rely on the default dimensions provided by the program.
Step 4: Select the system of Units for the session. Both Imperial and Metric systems are
supported by CYMCAP. The cable dimensions can be entered in either inches
(Imperial system) or mm (Metric). Once the cable dimensions are entered in any
system they can be visualized in the other system by simply switching the Unit
Step 5: Enter the cable components and dimensions for the cable (see 2.5 Cable
components, materials and construction).
Step 6: SAVE the newly entered cable data. Menu command File > Save or File > Save
Step 7: Display a new listing of the library of cables in the Navigator (F3) and make sure
that the newly entered cable appears on the list.
Data dialog boxes are available for the following types of layers. Each are discussed in
separate subsection in this chapter.
Conductor, see page 18 below,
Conductor shield, page 21
Insulation, page 22
Insulation screen, page 23
Sheath, page 24
Sheath Reinforcing, page 24
Skid wires (for pipe type cables only), page 25
Concentric neutral wires, page 25
Armour/Reinforcing tape, page 26
Armour Bedding/Armour Serving, page 27
Jacket, oversheath and pipe coating material, page 28
A number of commands are common to all Data dialog boxes. You will find them at the
bottom of the windows:
When the user selects the conductor material, these values must be provided.
• For conductor sizes in-between standard tabulated values, linear Interpolation is used
to arrive at the estimated resistance value.
• If a conductor cross-section is entered for the cable and not supported by IEC 228,
the program will revert to the alternate mode, i.e. the resistance will be calculated.
• Solid
• Segmental
• Segmental peripheral-strands
The selections available are contingent upon the cable type selected as well as the
conductor dimensions. The program will indicate which options are valid by highlighting them in
the Construction selection menu of the Conductor data dialog box.
Means the option selected.
Means that the option is available for selection.
Means that the option is not available for the cable selected .
In calculating Ys and Yp the constants Ks and Kp are used. The program assumes the
following values based on conductor construction. Note that these values have been
compiled for copper conductors. Nevertheless, the same values will be assumed for
aluminum except for segmented conductors which value is shown in the table. The
approximation is considered to be on the safe side.
Conductor Construction Ks Kp
Round stranded dried and impregnated 1.00 0.80
Round stranded not dried and impregnated 1.00 1.00
Round compact dried and impregnated 1.00 0.80
Round compact not dried and impregnated 1.00 1.00
Round segmental (Copper 4 segments) 0.435 0.37
Round segmental (Copper 6 segments) 0.39 0.37
Hollow, helical stranded, dried, impregnated * 0.80
Sector shaped dried and impregnated 1.00 0.80
Sector shaped not dried and impregnated 1.00 1.00
Round segmental (Aluminum 4 segments) 0.28 0.37
Round segmental (Aluminum 5 segments) 0.19 0.37
Round segmental (Aluminum 6 segments) 0.12 0.37
The user can also enter different values using the CYMCAP GUI as shown in the
following figure.
Notes:
• Non-metallic screens are modeled as part of the
insulation.
• If a conductor shield is modeled, the program will
assume its material to be the same as the
insulation material.
• The conductor shield is taken into account as
part of the insulation when the thermal resistance
is computed, but it will not be considered as part
of the insulation for the calculation of the
dielectric losses.
The dielectric loss factors are only taken into account when cables operate at equal or
greater phase to ground voltage than the following (IEC 287):
Voltage Level
Cable Type
(kV)
Insulated with impregnated paper
Solid type 38.0
Oil-filled and gas pressure 63.5
Butyl rubber 18.0
EPR 63.5
PE (Hd and LD) 127.0
XLPE unfilled 127.0
XLPE filled 63.5
PPP or PPL 38.0
Note:
• Dielectric losses for voltages lower than indicated are always taken into account for
user-defined insulation.
2.5.5 Sheath
Material ρ α
Copper 1.7241e-08 3.93e-03
Aluminum 2.8264e-08 4.03e-03
Stainless steel 70.000e-08 0.000000
Zinc 6.1100e-08 0.004
Brass/Bronze 3.5000e-08 0.003
The following materials are internally supported: (ρA is expressed in Ω-m at 20°C and α
in 1/°C).
Material ρA α
Custom non magnetic tape User-defined User-defined
Custom, magnetic armour wires User-defined User-defined
Custom magnetic tape User-defined User-defined
Custom, non magnetic wires User-defined User-defined
Steel wires touching 13.8 E-08 0.0045
Steel wires not touching 13.8 E-08 0.0045
Steel tape reinforcement 13.8 E-08 0.00393
Copper armour wires 1.721 E-08 0.00393
Stainless steel armour 70.0 E-08 0.0
IEC TECK armour 2.84 E-08 0.0043
If any other material is to be used (select “Custom” to do so), the user has to supply the
above parameters.
When magnetic losses are of importance, additional data needs to be entered to model
the eddy currents and hysterysis losses of the armour. The parameters needed are the
longitudinal and transverse permeability (AME and AMT respectively) as well as the angular time
delay γ. The user can enter these parameters or have the program select them. When the
program selects, it will assume:
The same values will be assumed for steel tapes. Magnetic properties modelling for the
armour is supported only for steel armour assemblies.
CYMCAP defines as armour bedding the layer that is normally encountered below the
armour assembly. Armour serving is defined as the layer of protective coverings sometimes
found above the armour assembly. The following materials are supported for armour bedding.
Thermal resistivity
Material
(°C-m/W)
Compounded jute and fibrous ρ=6.00
materials
Rubber sandwich ρ=6.00
If any other material is to be used, the user must provide the thermal resistivity. Values
for many insulating materials are given in section 2.5.3 Insulation data.
Note:
• Pipe and pipe coating material is entered in the
specific installation data and not in cable data.
See Section 5.8.3 Specific cable installation data
for all the details.
Click OK to accept the data entered and the screen that follows allows the user to begin
defining in details the cable construction, from the point of view of component availability.
First specify whether the new cable will be a single-core or a three-core, by clicking on
one of the buttons next to the Cable Type combo box:
Then specify the cable type as EXTRUDED in the Cable type combo box.
The program then prompts for the nominal cable voltage (kV); indicate “35” kV, then the
click OK button.
The next piece of data required is the conductor size. Open the standard conductor sizes
scroll list and select “250 KCMIL”. A default Conductor Area will then be displayed, you may
change this.
Once the conductor size and the voltage are entered, the program is ready to accept
more instructions by displaying the following screen. You will notice that the Speed Bar now
displays the layers that are possible to be added based on the information entered up to this
point.
It is seen that no dimensions are entered at all, as the encircled quantities show. The
program also indicates that no materials were defined at all. Before proceeding to materials
and dimensions, we must first specify the generic cable components. Among the generic
components only the cable insulation has been enabled so far (see the Speed Bar). Let us
enable the insulation screen, the concentric neutral and the jacket.
Note that the concentric wires were not drawn yet. They will be displayed on the cross-
section when specific data is entered later.
Once all the generic components for the cables are entered, we tell the program that their
definition has ended by clicking on the Complete Cable button appearing on the top part of the
window. The program then displays the Data dialog box for the first generic component, the
conductor, in order to accept further instructions about materials, construction type and
dimensions. Clicking on the Reset button will display the last saved data. Note that the program
will allow saving only once all the data required defining all the layers of your cable will be
entered.
Several alternatives for the conductor material and construction are available. Choices
that are either not permitted or irrelevant, based on the data entered so far, are locked, as the
appropriate locker symbol next to them indicates, and are not available for selection.
Define the material, construction and dimensions on the same screen and to proceed to
the following generic component, click the Next button at the bottom of the Conductor Data
dialog box. You will notice that when you click Next, the layers list in the cross-section window
will now display the information you have just entered. Clicking OK has the same effect on the
cross-section, but it will close the Data dialog box.
The next layer of our example is the insulation. The dialog box for the insulation is as
follows:
The information that needs to be entered here includes the maximum design (steady
state) and emergency (transient) operating temperatures the particular cable can withstand.
Default values are assigned automatically depending on the insulation type material selected by
the user. The program will use these values for the corresponding analysis options unless
changed by the user.
You proceed in this fashion for the remaining layers. Missing data is indicated with a red
circle or with the word “unknown” on the cross-section display. Once all the necessary data is
entered, the Save button will be enabled, as well as the corresponding File > Save and the
File > Save as menu items.
Note that when you open a cable that is contained in the library, the Save button and the
Save menu option are disabled until you make a change. When they are enabled and you use
them, the program saves the data under the Cable ID and the Cable Title that are displayed.
The Save As menu option remains available even if you do not make a change to the
cable displayed. If you use that last option, the program will prompt you to enter new Cable ID
and Cable Title.
Additional input data like length of lay, internal and external radius of corrugated sheath,
dimensions of flat-strapped concentric neutrals, etc, can be displayed in lieu of the list as shown
above by pressing on the space bar.
a. The sequence of cable components in CYMCAP assumes a start from the conductor
and expands outwards with the insulation, insulation shield, sheath, sheath
reinforcement, concentric neutral wires, armour bedding, armour, armour serving, and
finally the jacket. It is in this spirit that the terms are used in the program and their
definition should be respected.
b. When creating a cable, it is possible that layers not directly identifiable with any of the
available components are encountered. Closer inspection, often, reveals that one of
the available layers by the program can be directly used because different names are
often interchangeably used for the same layer. For example, CYMCAP will not accept
a cable jacket once armour is defined for a given cable. The cable jacket then can
alternatively be modeled as armour serving.
c. If the need for a layer not supported by CYMCAP arises, you can combine two layers
in one by calculating an equivalent thermal resistivity for two layers in series. This
can be particularly useful for the cases where materials of different thermal resistivity
are used for either armour serving or bedding. A conservative approach from a
thermal resistance point of view would be to model the two layers as one having as
thermal resistivity the one with the higher value.
d. When a layer is deleted, the user does not have to reflect the change in the
dimensions imposed beyond that layer towards the cable surface. The program will
automatically adjust the dimensions accordingly. The same holds true if a layer is
inserted. If a layer is deleted and then reinserted, the layer dimensions are
automatically restored as long as the cable was not saved or that the program session
has not been terminated.
a. When cables with oval conductors are to be modeled, the user should enter the
D= D major D min or Dmajor
equivalent round conductor diameter , where and
D min or are the corresponding lengths of the major and minor elliptical axis of the oval
conductor.
f. To model armour wires imbedded in the jacket, you can represent the portion of
the layer below the wires as armour bedding, the wires as armour, and the portion of
the layer above the wires as armour serving.
h. Metallic parts that are associated with circulating currents should be modeled as
sheaths, even if they are termed screens. This assures that the program calculates
properly the loss factors.
SL-type cables are 3-conductor cables characterized by the fact that every core has its
own sheath or armour wires. The program supports either options but not both simultaneously.
The SL-type construction is identified during the cable data entry by specifying either
individual sheath or individual armour construction. Note that the following restrictions apply to
the construction of SL-type cables:
• SL-type cables will either have individual sheaths or individual concentric neutral
wires but not both.
• When SL-type cables are modeled, the bonding arrangement selections available are
either “single point bonded” or “two point bonded”.
• Default dimensions for SL-type cables sheaths and armour wires follow the same
defaults as for single-core cables.
CYMCAP gives the user the possibility to enter custom materials for many of the cable
components metallic or not. For many non-metallic parts as: insulation, armour bedding, serving
etc. the thermal capacitance of the particular component is needed for transient ampacity
calculations. Although the program will consider specific thermal capacitance values for known
and tabulated selected material types, when custom materials are specified typical values are
assumed for the thermal capacitances. The application supports ASCII fields for any type of user-
defined components so that their name, as well as their parameters can be clearly identified. The
following screen illustrates the concept.
Once the filter is invoked, the user is presented with the option to specify any particular
cable characteristics for the search, as shown below.
In this particular example illustrated, single core, medium voltage cables (rated higher
than 6.00 kV) featuring a conductor cross-section larger than 1250 mm2, copper conductor of
stranded construction, with concentric neutral and XLPE insulation are specified for the search.
Notes:
• To bring any cable component attribute in the Filter elements selected list and
collect all the desired cable characteristics as search attributes, highlight the desired
feature and bring it over by clicking on the right arrow.
• To remove a selection, highlight the selected attribute to the right and use the left
arrow to remove it from the selection list.
• The specified search characteristics are summarized at the bottom of the screen in
the Filter to apply on Cable Library field.
• A name can be given to the particular filter search characteristics set and saved for
future reference.
3.1 Introduction
Duct banks are pre-arranged assemblies of conduits where cables are placed for
underground installations. This chapter describes how to enter new duct banks in the library and
how to manage an existing library of duct banks. The geometrical disposition of these pre-
constructed assemblies is needed to perform the simulations for cables placed in the conduits of
the duct bank. Access to the Ductbank Library allows you not only to add a new duct bank, but to
modify and delete previously entered duct banks.
The Ductbank Library contains, and permits building, standard duct banks only. These
are duct banks with all the ducts being of the same size and aligned horizontally and vertically.
The number of rows and columns do not have to be the same, but all ducts in a given row or
column must be aligned. Non-standard duct banks, ducts of different size, and unaligned ducts
can be entered in a CYMCAP simulation when the installation is being set up. An example on
how to build non-standard duct banks can be found in section 5.10.4 Defining standard and/or
non-standard duct banks.
In the CYMCAP Navigator, click on the Ductbank tab in the CYMCAP to access the
Ductbank library. The list of the duct banks in the library is shown as follows:
Each duct bank available in the Library is identified with its unique ID and NAME.
A picture showing the duct bank cross section is displayed in the viewer pane to the right
of the window for the corresponding duct bank in the list when the highlight bar is positioned on
the name. Press the Up and Down arrow keyboard keys to browse through the library. CYMCAP
allows the user to view the salient aspects of the various duct banks without resorting to detailed
editing.
To ADD a duct bank to the library, highlight any library entry and click the New button
located to the right of the Navigator list. You will be prompted with the option to either use a duct
bank as a template or create a completely new one. If you choose the template option, the entry
the highlight bar is on will be used as the template.
To MODIFY a duct bank highlight the duct bank of interest and left-click with the mouse
on the Edit button located to the right of the Navigator list. The same task can be accomplished
by positioning the highlight bar on the entry of interest and double-clicking on the left mouse
button.
To DELETE a duct bank you position the highlight bar on it and left-click with the mouse
on the Delete button located to the right of the navigator list. You can also click and drag any
entry from the library to the disposal bin shown in the upper right corner of the navigator window.
A new duct bank will be created for illustration purposes. The duct bank will be a sample
3x3 duct bank, i.e. consisting of 3 series of conduits and 3 columns of conduits. In what follows, a
typical sequence of the steps/screens/dialog boxes required to enter a new duct bank is outlined
for illustration purposes.
To create a new duct bank in the library, position the highlight bar on any entry and click
on the New button. If the existing duct bank is to be used as a template for the new one, answer
Yes to the ensuing prompt.
For this example, we will not use an existing duct bank as a template.
The program then prompts for the entry of a Duckbank name.
Once the duct bank name is entered, two windows are displayed side by side: the
Ductbank Library designer dialog box and the Ductbank design data window. The geometrical
details outlining the duct bank construction are entered in the Ductbank Library designer dialog
box. The cross-section of the duct bank is shown in the Ductbank design data window is updated
as the data characteristics are entered in the Ductbank Library designer dialog box.
When the cursor is positioned into any data entry field, the dimension in question is
outlined on the small auxiliary help screen appearing in the Ductbank Library designer dialog
box.
The following illustrates the new duct bank with its complete characteristics.
Click OK to accept the data entered and save the new duct bank in the library. The newly
entered duct bank now appears as a new entry in the Ductbank Library.
4.1 Introduction
This chapter describes how to manage the last three libraries of CYMCAP. In what
follows, the terms “Load curve” and “Heat source curve” are treated as conceptually identical, as
far as library management is concerned, despite their physical difference. The term “Curve”,
wherever used, means both. Whatever statements are made, however, for Load curves, apply
equally well to Heat Source curves. These curves are used by CYMCAP only for TRANSIENT
ANALYSIS.
Load Library – This library includes the available load curves, which are the patterns of
current versus time, and that are used to indicate how the current in a given cable varies as a
function of time over a specific time period. Access to a wide variety of loading patterns is thus
assured for various transient studies. Much like the various types of cables, the different load
curves are kept in a separate library. You can think of a Load Curve as being the weekly load
profile of a particular feeder section.
Heat Source Library – This library contains the Heat Source curves, which are the
patterns of heat source intensity versus time, and that are used to indicate how the heat source
intensity varies as a function of time over a specific time period.
The Shape Library contains the shapes that are the building blocks used to construct
both the Load curves and the Heat Source curves. The Shape library is common to both the Load
Library and the Heat Source Library. A shape can be related to the daily load profile of a
particular feeder section.
CYMCAP uses the notion of Shapes to assure through modularity flexibility and
efficiency in describing the various curve variations versus time.
A Shape is essentially a curve that spans at most 24 hours. Shapes are used to
represent daily variations and feature, typically, hourly resolution. They need, however, to last at
least 10 minutes since the numerical techniques of the CYMCAP engine do not have the
resolution to properly compute shorter variations. The various shapes can be stored
separately in the Shape Library. This shape library can be accessed when constructing a curve
that spans one or more days. It is useful therefore to conceptualize the shapes not as stand-
alone short-term Load variations but as the building blocks for the Load curves.
A load curve describes the variation of the Loading of Cable/Heat Source intensity with
time. It may be composed of one or more shapes, depending on the duration of the transient to
be simulated. Curves can span time intervals ranging from a fraction of a day to one week.
It is important to realize that CYMCAP forms an association between shapes and curves.
No curve can be defined without a shape, and at least one shape is necessary to construct a
curve. When shapes are modified within the shape library, these actions directly affect the curves
associated with these shapes. No shape that belongs to an existing curve can be deleted.
N.B.: All variations, within the context of the curve definition, are expressed in p.u.
The base quantity is the current/heat source intensity the cable/heat source carries at
steady state as resulted/defined from the steady state ampacity or temperature
simulations.
The main tool for managing the Shape Library is the CYMCAP Navigator. Clicking on the
Shape tab of the Navigator gives access to the Shape Library. The list of all available shapes in
the shape library appears as shown in the following illustration:
The Shape Library is equipped with a browser that is shape-sensitive. Whenever the
highlight bar is positioned on a particular shape, the lower part of the window shows that shape.
This way, CYMCAP allows rapid visualization of the shapes without resorting to detailed editing.
To EDIT a shape, position the highlight bar on the shape to be edited and click on the
Edit button to the right. You can also edit a shape by double-clicking on it with the left mouse
button.
To CREATE a new shape, position the highlight bar on any shape and click on the New
button to the right. The program will ask if you want to use the shape which name is highlighted in
the list as a template or if you want to create a brand new one.
To DELETE a shape, position the highlight bar on the shape to be deleted and click on
the Delete button to the right. If that shape is used within a Load curve a warning will follow.
Enter the CYMCAP Navigator and access the Shape Library. Position the highlight bar
on any shape and click on New. In the screen that follows, the prompt demands if the current
shape is to be used as a template. We will create a new shape from scratch, thus the answer to
the prompt is No.
We next enter the Shape manager workbench. It is at this point that data particular to
this shape can be entered. At first a title is needed for the shape. This title must be unique and
different from the remaining shape titles.
After entering the title, the time-current data need to be entered. Note that when the table
first appears, all entries of the table are blank and there is no drawing for any segments of the
shape. As soon as data is entered for the shape, the drawn curve is refreshed in
correspondence.
Notes:
• When data for a shape is entered, the current value cannot exceed 1.0 p.u. Scaling
factors can, however, be used when building the Load Curve.
• Every time the cursor is positioned in a given field, the appropriate part of the
drawing is highlighted for better visualization.
• Also, you have access to the complete list of shapes through the list of shapes
accessible at the top. Note that this list is accessible only when the shape that is
displayed has been saved.
The Shape Manager workbench features six command buttons at the top of the window.
They are all used for shape management purposes. Position the cursor on any of the buttons and
a tool-tip appears indicating their function. More specifically:
Shapes normally start at “time 0”. You may need, however, to shift a shape so that any
given time can be considered its origin. This is particular useful when you want the origin of your
transient study to coincide with the steady state calculation. The application permits this
operation to be done without redefining the shape using the Shift curve… button located at the
bottom of the window. For instance, assume that the following shape is to be shifted at the 5th
hour. Click on Shift curve… and enter the desired hour.
Note how the value previously entered for hour five of 0.73 p.u. shows now at hour zero. The
curve has shifted to the left five hours.
This section presents both the Load Library and the Heat Source Library. Both libraries
are structured the same way, and the commands have the same name.
In the text that follows, typical activities relating to curves management are illustrated with
the Load Library as the example. The very same actions can be done in the Heat Source Library.
The libraries are accessed through the CYMCAP Navigator by clicking on the
corresponding tab. The list of the available curves appears on the top part of the window, while
the curve corresponding to the entry highlighted in that list appears at the bottom of the window.
This screen is context-sensitive. If the highlight bar is moved with the Up and Down arrow
keys to another curve, or another curve is selected (click on another curve name) the graph
showing the curve changes accordingly.
To the left of every curve name a bitmap showing a closed drawer is displayed.
Double click on the curve name and the bitmap changes (the drawer opens)
while at the same time the sequence of shapes composing the Load Curve is displayed.
This action is called “expanding the curve”, and permits immediate identification of the
shapes used by the current curve. The reverse action is called “collapsing the curve”. The
numbers in parentheses shown to the right of every shape are the scaling factors applied to the
shape within this particular curve.
After expanding the curve, if any shape is selected (click on the shape with the mouse,
the shape title is highlighted and the appropriate section of the curve identified in the context-
sensitive screen. You will also notice that the command buttons at the right of the window will
now show “Shape” instead of “Load” or “Heat Source”.
This permits rapid shape recognition without access to the shape manager.
Expanding and collapsing the curves can also be accomplished by clicking on the right
mouse button to gain access to the pop-up menu.
By using these options, a single or many branches can be expanded or collapsed. This
may be convenient for expanding all curves at once.
To EDIT a curve, position the highlight bar on the curve to be edited and click on the Edit
button to the right. You cannot edit a curve by double-clicking on it since this action is reserved
for expanding/collapsing the curve. You can also display the curve to edit by clicking on the
hyperlink appearing at the top of the graphical display of the curve.
To CREATE a new curve, position the highlight bar on any curve and click on the New
button to the right. If you want to use any given curve as a template for the new one, position the
highlight bar on the one to be used as a template.
To DELETE a curve, position the highlight bar on the curve to be deleted and click on the
Delete button to the right. If that curve is used for any transient simulation a warning will follow.
Assume a new Load curve is to be created. This curve will portray a weekly variation.
The curve therefore shall be composed of 7 portions. Each portion can have a different shape.
The same shape can be used for different portions with identical or different scaling factors. For
the example in question it is assumed that the shapes to be used have already been created.
Activate the CYMCAP Navigator and access the Load Library. Position the highlight bar
on any Load curve and click on the New Load button.
To the prompt asking if the current load curve is to be used as the template we respond
No, which displays the Load Manager workbench with no shapes selected. When Yes is
selected, the workbench is displayed populated with the data pertaining to the curve being used
as the template.
First, the title of the curve is entered: A WEEKLY CURVE. Then, we start constructing
the Load curves from the available shapes in the Shape library. The Load Manager workbench
shows the list of shapes in the left part of the window, with the Shape(s) for current load field,
empty. Select any shape in the Shape Library list by highlighting it. By clicking to the arrow
pointing to the right , the highlighted shape is imported to the list of shapes composing the
Load curve being constructed. The shape selected is now shown as the first portion of the Load
curve being drawn.
Once at least a shape is entered for the Load Curve, the arrow pointing to the left is
enabled and can be used to remove the shape from the Load Curve. Subsequent shapes from
the Shape Library list can be used in a similar fashion to complete the Load curve. You can
select and insert several shapes at the same time by holding down the CTRL key while selecting
shapes with the mouse.
The second and third shapes used have all a scaling factor equal to 1 (as the first shape
does). The third shape has a scaling factor of 1.176. The way to assign a scaling factor to any
shape is to first import the shape from the list to the left and then click on the button , shown
above the list of shapes composing the load curve.
The scaling factor entered can be applied to either the given shape or to all the shapes in
the Load curve for uniform scaling. The final shape of the whole Load curve is shown below.
The new Load curve can be saved and remain in the library for future utilization. The
Load Manager workbench features several command buttons that summarize the various
functions of the workbench.
More specifically:
Revert to the original entries defining the Load Curve, once a modification was
effected.
It is not necessary to have all the shapes available in the Shape Library in order to
build the Load Curve. The Load Manager workbench does not only give access to the
Shape Library but also to the basic functions of the Shape Manager via the Edit Shape and
the Create New Shape buttons. Thus shapes can be created and modified while
constructing the Load curve.
When a shape is used within a Load curve, a scaling factor can be applied to it. This
scaling factor is applicable only for the given Load curve. The shape data within the shape
library are left intact. If the same shape is used twice in a given Load curve with different
scaling factors, the second scaling factor is applied to the original shape and not to the one
entered previously in the load. Every time a shape is imported to a Load Curve the scaling
factor is assumed to be 1.0 even if that shape has already been used with a different scaling
factor.
Once a Load curve is constructed, the order of its shapes can be altered. The arrow
keys pointing Up and Down , situated to the right of the list of the shapes composing
the Load Curve, are reserved for that purpose. Their function is essentially the same as the
one reserved for the arrows and Keys used to build the Load Curve.
Select any shape within the Load curve with the mouse and by clicking on the arrow
, the shape will be displaced one position up in the list. The graph showing the Load
Curve will also be refreshed accordingly. The inverse is accomplished by using the arrow key
pointing downwards. This way, any shape can assume any position within the Load curve
and portions can be interchanged rapidly, to create new Load curves.
When building a Load curve, the list of shapes available in the shape Library are
listed so that a selection can be made. The exact graph of the shape is not, however,
available until a selection is made and the shape already imported. CYMCAP gives the user
the possibility to take a look at any shape before actually importing the shape to the load
curve. To do so, enable the Display mode check box, and select any shape of interest in the
Shape library.
It is common that measurements over a period of time are taken to determine the actual
loading pattern of a cable. These measurements are often carried out at a given rate, yielding
measurements at regular time intervals. This can continue for several hours, or even days, until a
quite detailed set of measurements reflecting the load variation is obtained.
It is assumed that the recorded measurements are logged to an ASCII file. It is this file
that the program uses as its input to construct the load curve. The format of this ASCII file is a
free format, i.e. no specific record positions are required for the data. It is imperative however,
that (a) no field is missing (b) fields are interpreted in the proper sequence and (c) fields are
separated by at least one blank character (space). Tab separations are not valid.
Each record of this ASCII file is composed of 3 fields: the time field, the date field and
the current intensity field. The program will assume this field sequence for any ASCII file
provided as input data.
Time field The Time field indicates the exact time the measurement took place
and is composed of 2 digits denoting the hour indicator followed by 2
digits denoting the minutes indicator, separated by a dot. No other
format will be accepted. For example, 01.10 denotes a measurement
which took place at 1:10 a.m., while 13.10 denotes a measurement
that took place at 1:10 p.m. The valid range for the hour indicator is
from 00 to 23 and for the minute indicator from 00 to 59.
Date field The Date field indicates the exact day and month the measurement
took place and is composed of 2 digits denoting the month indicator
followed by 2 digits denoting the day indicator, separated by a slash
(/). For example, 08/09 denotes a measurement that took place on the
ninth day of the eighth month. No other format will be accepted. No
year indicator is supported. It is recommended, if the year is important,
to include it in the Load curve title.
Current The Current Intensity field indicates the current that was measured on
Intensity field the date designated by the date field at the time designated by the
time field. It is expressed in Amperes.
Format Example:
00.00 08/08 55.00
01.10 08/08 60.00
13.25 08/08 50.00
13.45 08/08 60.00
14.02 08/08 50.00
14.22 08/08 60.00
15.01 08/08 40.00
15.32 08/09 60.00
15.57 08/09 34.00
16.32 08/09 40.00
16.43 08/09 60.00
22.22 08/09 33.00
23.59 08/09 14.00
Remarks on Constructing a Load curve from a Data file
• When constructing a Load Curve from a data file, each day is assumed to be a
different portion having its own shape. There will therefore be as many different
portions as the number of the defined days.
• If more than one measurement is obtained during one hour, the average of the
recordings is taken as being the representative loading of the cable for that hour. If no
measurement is recorded for the hour, a zero value of current will be assumed.
• If the load curve is supposed to span several days, no date is permitted to be missing
from the starting date until the specified number of days is exhausted. The maximum
number of days permitted in a Load curve is 7.
• When the Load curve is constructed and all the days with their 24-hour intervals
defined, the interval with the maximum value of current is used to normalize the load
curve. Thus, the interval with the highest recorded current value will appear as
carrying a 1.00 p.u. current, while the rest of the intervals will feature a p.u. value
which is found by dividing the actual current value for the interval by this maximum
current value. The normalizing current is also indicated, once the calculations are
completed. This piece of data can be useful when defining scale factors for the
various cables in order to specify desired ampacity levels.
• The user can always edit the load curves produced from a recorded data file. It must
be mentioned, however, that once this is done the modified load curve will not reflect
the data contained in the data file which is associated with that load curve.
Activate CYMCAP, enter the navigator and access the Load Manager. Do not use the
existing curve as a template and enter a title for the new curve as shown.
Then click on the Import from file button to activate the function to enter a Load
curve from data recorded to an ASCII file. Select the directory in which the file with the recordings
are located and select the file.
Then click on Open and the new Load curve will be constructed. The Load curve shown
below is composed of three portions representing three days.
When a Load curve is created from recorded data, new shapes are automatically created
for each day in the file. These shapes are given default names and are automatically put in the
Shape Library.
Note the above-described functionality is currently supported only for Load Curves.
Heat source Load curves need to be entered using the Graphical User Interface. However,
one can import the data of a Heat Source in an auxiliary Load to get the Shapes imported to the
Shape Library. Then the user can use those imported shapes to build the Heat Source in the
same way as a Load is built.
5.1 General
This chapter describes the necessary steps to perform steady state ampacity and/or
temperature rise analysis. The available generic analysis options are outlined as well as the
supported cable installations.
The term steady state means a continuous current for the cables just sufficient to
produce asymptotically the maximum conductor temperature with the surrounding ambient
conditions assumed constant.
CYMCAP deals with cables at all alternating voltages and direct voltages (up to 5kV).
Cables can be directly buried, in ducts, in back fills, in through or steel pipes, as well as in air.
The techniques and formulas outlined in the International standard IEC 60287, IEC 60853, IEC
60949 and IEC 1042 issued by the International Electrotechnical Commission are used
throughout the calculations. The method of Neher and McGrath is used for non-unity load factors.
There are differences between CYMCAP and the IEC standards. Differences occur when
we know of better (more accurate, more reliable, more detailed, etc.) computations. We should
also point out that CYMCAP is frequently ahead of the IEC Standards and the improvements we
implement eventually become part of the IEC standards. CYMCAP includes the following
analysis options not directly addressed in the IEC standards:
a. Cables without metallic sheath, but with copper concentric wires bonded and
grounded at one or both ends.
b. Submarine cables with touching steel armour wires with or without copper concentric
neutral wires and without metallic sheath.
c. Cables on riser poles in a protective guard or duct.
d. Single-phase circuits consisting of one single core cable with concentric neutral wires
or sheath serving as the return conductor.
e. Modeling of rectangular duct banks and backfills of any size by the extended
geometric factor.
f. Modeling of soil drying out in the vicinity of the cable surface (moisture migration).
g. Modeling of non-isothermal earth surface conditions.
h. Paper-polypropylene-paper laminated cables.
i. Thermal analysis of grouped cables in the presence of solar radiation.
j. Multiple cables per phase.
k. Cables in magnetic ducts/risers
l. Cables on riser poles with different venting conditions.
m. Multiple duct banks, multiple backfills and multiple soil layers thought the MDB add-on
module described in Chapter 11.
The permissible current rating of an AC cable is derived from the expression for the
temperature rise above ambient temperature:
∆θ = (I 2 R + 05
. Wd )T1 + (I 2 R(1 + λ 1 ) + Wd )nT2 + (I 2 R(1 + λ 1 + λ 2 ) + Wd )n(T3 + T4 )
Where:
The permissible current rating is obtained from the above formula as follows:
∆θ − Wd (05 . T1 + n(T2 + T3 + T4 ))
I=
RT1 + nR(1 + λ 1 )T2 + nR(1 + λ 1 + λ 2 )(T3 + T4 )
The drying out of the soil is represented by computing the ampacity from the formula:
where:
.
d = 10 ar 0
where:
a = convection coefficient
r0 = thermal resistivity of the moist soil
The following figure shows the results of experiments made to validate the equations in
CYMCAP for underground cables. It can be seen that the simulated and measured results match
with reasonable accuracy.
(2) The Canadian Electricity Association (CAE) performed substantial field verifications
in the 1980’s for the early CAP versions. These verifications were made mainly for
underground cables [3]. The figure above corresponds to one of the tests.
(3) Phillips Cables (today, Northern Cables) compared the numerical results of the
earlier versions of CYMCAP with experimental tests for cables in air [4]. The
simulations very closely matched the measured values; see the table below.
(4) Verifications with a finite elements program were carried out in [3], the figure and
table below show a duct bank installation and the comparisons made with Massif, the
finite elements program developed by IREQ the research institute of Hydro Quebec.
(5) The IEEE Standard 835-1994 (IEEE Standard Power Cable Ampacity Tables) gives
very similar results to the IEC Standards for underground cables. Differences are
more noticeable for cables in air [5], but since CYMCAP has been validated
experimentally we believe that our results are closer to reality than those published in
the IEEE standard.
(6) The ampacity and heat generated computed with CYMCAP was compared with a
finite elements program by ALCAN Cables and the Georgia Institute of Technology.
The results were published in the IEEE Transactions on Power Delivery in 2005 [6]
and the table presented below has been extracted from the paper.
(7) The book by George Anders [7] presents all the theoretical information supporting
the numerical algorithms implemented in CYMCAP.
5.3.1 References
[1] J.H. Neher and M.H. McGrath, “The Calculation of the Temperature Rise and Load Capability
of Cable Systems”, AIEE Transactions Part III - Power Apparatus and Systems, Vol. 76,
October 1957, pp. 752-772.
[2] J.H. Neher, “The Transient Temperature Rise of Buried Cable Systems”, IEEE Transactions
on Power Apparatus and Systems, Vol. PAS-83, February 1964, pp. 102-114.
[3] Canadian Electrical Association, "Ampacity Calculation on Power Cables & Cyclic Loading for
Distribution Cables in Duck Bank – Volume I: Overview of the Technical and Experimental
Developments", Contract No. 138-D-375 and No. 137-D-374, October 1986
[4] Phillips Cables, "FIECAG Ampacity Program – Evaluation Phase I, Engineering Report No.
87-30, December 1987.
[5] IEEE Standard Power Cable Ampacity Tables, IEEE Std 835-1994.
[6] P. Vaucheret, R.A. Hartlein, and W.Z. Black, "Ampacity Derating Factors for Cables Buried in
Short Segments of Conduit", IEEE Transactions on Power Delivery, Vol. 20, No. 2, April 2005,
pp. 560-565.
[7] George Anders, “Rating of Electric Power Cables: Ampacity Computations for Transmission,
Distribution, and Industrial Applications”, IEEE Press, 1997, ISBN 0-7803-1177-9. It is now
available through McGraw-Hill only.
A typical example of this categorization scheme is the case of analyzing the effect of
bonding and/or transposition for the sheaths of single core cables in a three-phase circuit.
Although the basic installation remains unaltered, one may define several executions each with
different bonding arrangement to best investigate the effects of bonding. When a study is created
for the first time, an execution is also automatically created.
STUDIES
Much like the various types of cables, the studies are kept in a separate library. This
section describes how to enter a new study in the library and how to manage an existing library of
studies. Access to the library of studies allows the user not only to add a new study but also to
modify and even delete previously entered ones.
The library of studies is accessed through the CYMCAP Navigator clicking on the Study
tab. The top part of the window displays the list of studies that can be expanded afterwards to
show the executions that are part of that study. To expand the list, double-click on the name of
the study, or right-click to display the context-sensitive menu and select Expand.
Studies are represented by a filing cabinet icon (closed when the branch is collapsed
and open when the branch is expanded). When the list is expanded, each execution is
represented by a folder icon .
The bottom part of the window is a viewer used to display the executions. If you wish,
you may hide this part by checking the View installation checkbox; the list of studies will then
occupy the complete space.
When an execution from the list is selected (or a study with only one execution) the
installation will be displayed in that window. This serves to avoid opening an execution to
graphically see the installation.
View execution This will show the execution number of the open execution
number screen (after clicking on Edit).
View cable(s) With this check box enabled, the list of cables part of the
installed for each executions will be displayed when the command Expand
execution branch or Expand all will be selected from the Study pop-up
menu. (see below).
View installation To display or hide the graphical viewer pane at the bottom of the
window.
Hide on edit Un-checking this box does not close the Navigator when an
execution is being edited.
To EDIT a study, position the highlight bar on the study of interest and click on the Edit
button to the right. Double clicking on the study will not resort to editing since this function is
reserved for expanding/collapsing the study. When a study is edited all executions within the
study are brought up for editing. Data pertaining to any execution can then be modified
accordingly.
To DELETE a study you position the highlight bar on it and click on the Delete button to
the right. When a study is deleted ALL the executions belonging to this study will be
deleted.
To CREATE a new study, position the highlight bar on any study and press the New
Study button to the right. When a new study is created, you have the choice to use that
study as a template or create from scratch a completely new one. See 5.6 Creating a study
for details.
To CREATE a new execution within the study, select any existing execution as a
template to create the new execution. The execution highlighted will always be used as template.
The only way to create a completely new execution without using any templates is to create a
new study.
Once you click on the Find button, the program will perform the
search and tag all entries that comprise the string searched.
View All Selecting this option will list all the studies in the Study Library
list.
View Tagged Only This is used to view only the studies (and the eventually the
executions) that are “Tagged”. The Tag mode needs to be
enabled first; this is done though the CYMCAP Utilities, which are
described in Chapter 9.
Sort by Study Id Sorts the displayed study entries on the list by Study ID. (The ID
of a study is shown between brackets to the left of the study
name).
Collapse Branch To hide the list of executions part of the study, which name is
highlighted.
Expand Branch To display the list of executions part of the study, which name is
highlighted. When the View cable(s) installed for each
execution checkbox is checked, the cables part of each
execution displayed with this command will also be displayed.
Collapse All To hide all the lists of executions part of the studies listed.
Expand All To display the list of executions part of all studies listed. When
the View cable(s) installed for each execution checkbox is
checked, the cables part of each execution displayed with this
command will also be displayed.
Print Selected To print the list of executions of the study for which the name is
Branch… highlighted in the list.
Print only To print the list of only the studies which are expanded to show
Expanded their executions.
Branches…
Print All To print the complete list of studies, each with their list of
Branches… executions.
Tag/UnTag To select (tag) or unselect (remove tag) a cable. Active when the
Tag mode has been enabled (in the Utilities window).
Tag All To selects all cables in the view. Active when the Tag mode has
been enabled.
Untag All To unselects all cables. Active when the Tag mode has been
enabled.
Expanding a study is a convenient way to view the executions available for a particular
study. Another important piece of information is the type of cable(s) used within a given
execution. CYMCAP offers the possibility to access the cable types without resorting to detailed
execution editing, thus circumventing the necessity to memorize execution titles. Click on the
button “View cable(s) installed for each execution”, and the type of cables associated with the
execution is shown.
Whenever you create a new study, your will have the choice of using the study
highlighted in the list as a template or to create a brand new one.
If you use the study highlighted as your template, you will be prompted to label that new
study with a unique study ID and Title only.
If you create a brand new study, you will be prompted to enter a short description of your
execution no. 1 as well.
Comments This field is used to enter any additional important information that needs
to be remembered about a particular execution.
Date When an execution is created, the date for the execution remains blank
by default. The user can indicate a specific date for an given execution
using this command.
Executions within a study are internally numbered consecutively. To view the execution
numbers when editing one or more, you need to enable the appropriate option in the navigator
screen; otherwise the execution number is not displayed on the editing screen, but only the title is
displayed.
a. Neher-McGrath
b. IEC 60853
For many years only the Neher-McGrath approach was supported in CYMCAP and
therefore it is the default selection. In 2006 (for version 4.3) Cyclic Loading as per
IEC 60853 was introduced. If a user would like to run cyclic loading with this option,
he/she needs to change it manually as illustrated next.
There are important differences between the two approaches and the user should be
aware that different results are expected. The Neher-McGrath approach considers
cyclic loading by adjusting T4 (the external to the cable thermal resistance), while the
IEC 60853 uses a cyclic factor M. In the former moisture migration cannot be
included in a simulation, while in the latter it can.
The remaining sections in this Chapter covers at length the Steady State Thermal
Analysis options, while Chapter 6 covers the complete subject of Transient Analysis.
In the first stage of a steady state analysis, the user is prompted for the specific analysis
option that is to be exercised. The choice of this option determines the data to be asked for the
cable installation.
3 TEMPERATURE If the conductor currents are known and the temperatures are
sought.
If in the study some cable currents are to be kept constant, while calculating
maximum temperatures, choose option 2.
The following subsections explain in detail the data to be considered when preparing a
steady-state analysis:
The functionality offered by CYMCAP for steady state analyses is described with study
cases. These outline several major analysis options of the program. The basic interface aspects
of CYMCAP associated with this analysis option are presented there.
• Steady state thermal analysis, Example 1: Cables in a duct bank (section 5.10)
Soil thermal resistivities range, typically, from 0.8 to 1.3 °C-m/W. Values as low as 0.4
and as high as 4 C-W/m can also be encountered. The thermal resistivity of the soil is a very
important factor affecting cable ampacity, particularly for directly buried cables. The higher the
soil thermal resistivity, the lower is the ampacity, for a given maximum permitted conductor
temperature. Thermal resistivity increases with decreasing moisture in the soil. The thermal
resistivity of dry sand can be as high as 5 C-m/W, while, thermal resistivity of dry crushed
limestone, usually, cannot be higher than 1.5 C-m/W. Soil thermal resistivity is also inversely
proportional to the degree of the soil compacting.
If the soil thermal resistivity is unknown, the value of 1.3 can be used as an average
conservative estimate. The IEEE Standard 442-1981, “IEEE Guide for Soil Thermal Resistivity
Measurements” provides a procedure to measure the thermal resistivity of the soil. Some of the
materials listed in the standard are given in the table below.
Thermal
Material Resistivity
[°C-m/W)
Quartz Grains 0.11
Granite Grains 0.26
Limestone Grains 0.45
Sandstone Grains 0.58
Mica Grains 1.70
Water 1.65
Organic Wet 4.00
Organic Dry 7.00
Air 40.00
For non-isothermal surface modeling, the program needs the air ambient temperature.
THIS TEMPERATURE MUST BE GREATER THAN THE SOIL AMBIENT TEMPERATURE. Non-
isothermal earth surface modeling is warranted only if d/L <0.4, (d is defined in section 5.2,
Methodology and computational standards’ and L is the depth of burial of the cable closest to the
earth surface) and the user wishes to do so. If all the cables in the installation are located at a
depth greater than 1.5 m, non-isothermal modelling is considered unnecessary.
The dry soil thermal resistivity value is larger than the ones usually assumed for moist
conditions and can be as high as 4.0 degrees °C-m/W. The program assumes by default that the
critical temperature at which moisture migration occurs is 50°C if the user does not specify this
value. The IEEE standard 442 provides curves of soil thermal resistivity versus moisture content.
Notes:
• Moisture migration is not supported for cables in ducts, and for cables in backfill.
• No transient analysis can be carried out in the presence of moisture migration.
The coordinates for the Backfill/Duct bank center must be based on the same reference
axes as the cable coordinates. It is emphasized, again that no moisture migration is
supported when the cables are contained in a backfill or duct bank.
Caution Notes:
(1) The permitted duct bank width/height ratio in the Neher-McGrath method goes
from 1/3 to 3. If the entered width and height values give a greater or smaller
ratios CYMCAP uses published extensions obtained with finite elements.
(2) Please be aware that in both cases, the Neher-McGrath and the extensions, it is
assumed that the duct bank or backfill surface is an isothermal. This assumption
most probably is not true for very large or small ratios of width to height (larger
than 5). Also the assumption might not be fulfilled when the duct back/backfill is
close to the surface. Please use the results having the mentioned limitations in
mind.
(3) To avoid the problems described in points (1) and (2) the calculations can be
accurately performed with the Multiple Duct Bank (/MDB) add-on module.
Cables in air
When cables are installed in air, besides the data pertinent to solar radiation, the
program needs to know if any special cable arrangement applies.
1. SOLAR RADIATION MODELING is supported only for the case the cables are
installed in air and are "unshaded". The user needs to enter the following information:
a) Intensity of solar radiation in W/m2, or in W/ft2. The value depends on the latitude
and altitude of the installation, the day of the year and the sky conditions.
CYMCAP can compute the intensity of solar radiation when it is unknown (see
below).
b) Absorption coefficient for the cable surface material. The following are typical
values for various materials:
CYMCAP has a facility to compute the solar radiation intensity for a given location using
the ASHRAE Clear Day Solar Flux Model published originally in the ASHRAE Handbook
of Fundamentals. Several known improvements have been made for its inclusion in
CYMCAP. When clicking on Compute solar radiation in the Cables in Air dialog box,
a new dialog box will open to enter the geographical and date information in order to
obtain the intensity of solar radiation for the specified location, day and sky conditions.
• Cables are assumed in free air or non-continuous brackets, ladder supports or cleats.
• Values for 1 cable also apply to each cable of a group when spaced horizontally, with
a clearance between cables of at least 0.75 times the overall cable diameter.
The available choices for groups of cables in air are shown in the figure below. These
configurations have been obtained from the IEC standard 1042 (1991). The calculating
procedures contained in IEC-1042 have been modified to take into account solar
radiation.
NOTE: All the cables must have the same Cable ID.
Cables on riser poles are installed in vertical arrangements with a guard to provide
mechanical protection. These guards act as ducts for thermal analysis purposes.
However, since the heat transfer mechanisms are different for those arrangements, as
compared to horizontally placed ducts, in order to avoid overestimation of the ampacities
for cables on risers, CYMCAP uses a dedicated methodology to treat cables on riser
poles.
As the following table indicates, the program supports both-ends vented guards, partially
vented (open at the top) and completely closed risers. The possibility of having 1 or 3
cables in the riser guard is also supported for all three cases.
When magnetic risers are considered, all 3 phases must be present. In other words, we
can either have:
a) 3 single-core cables in trefoil within the same duct,
b) a 3-core cable in a duct, or
c) 3 single-core cables in 3 different ducts spaced apart.
For the former 2 cases, enter in Cable installation data the coordinates of the center of
the duct, while for the third case all three cables must be explicitly entered, respecting
their spacing.
For 3 single-core cables in the same duct, select the appropriate icon (2, 4 or 6) and
enter only one cable in the cable installation data. The program will assume that 3 cables
in trefoil are considered. The bitmaps shown for cables on riser poles are generic. Thus,
a 3-core cable can also be modeled in the guard by choosing options 1, 3 or 5, despite
the fact that the icons portrays single-core cables.
This option can be exercised to model a nearby heat source (or sink) that is suspected to
be influencing the ampacity calculations. This can be used for nearby steam pipes,
waterbeds etc. There are four possibilities:
a. Source inside backfill specified as constant temperature.
An insulation layer can be added to a heat source (sink) when the temperature is
specified for steady state ampacity or temperature simulations. Heat sources are
supported in transients, but with no insulating layer.
Modeling installations that involve several cables per phase by assuming every parallel
path to be an independent circuit entails an error because this will disregard the mutual
impedances between sheaths of the same circuit and could result in overestimating the cable
ampacities.
Notes:
• All the cables for multiple cables per phase will have to be the same cable type when
they belong to the same circuit. Different circuits can, however, have different cable
types.
This part of data entry pertains to the geometrical coordinates of the cables used in the
installation and comprises labeling and cable numbering conventions the application abides by.
Depending on the analysis option selected for steady state analysis, conductor temperatures may
need to be entered instead of conductor currents.
The Y-coordinate value for the cables is always assumed to be positive and
designates the depth of burial with respect to the earth surface which is assumed at Y=0.0. For
cables installed in air, Y can be set to 0.
The X-coordinate values can be either positive or negative. The choice of the origin
of the X-axis should be governed, whenever possible, by the ease of entering cable coordinates.
It is common for installations to exhibit symmetry along a vertical axis. Choose this vertical axis to
be the X-axis reference. This will at first greatly facilitate entering the coordinates (half the cables
will be mirror images of the other half) and at second it will ease the convergence process.
Note that entering the X and Y coordinates for every cable is not always necessary since
that in some cases only distances between the various cables is of importance. In other cases,
the coordinates of only one cable are necessary, while the rest can be deduced from the cables
spacing.
CYMCAP also allows the user to enter the coordinates for a cable in relative
coordinates by designating any cable in the installation as the beacon cable.
The cable design ID is the IDENTIFICATION string given to cable in the cable
library. The cable ID is used in the installation data because it is shorter than the cable
title. The cable library is accessible when entering the cable installation data as the examples
that follow clearly show. You cannot select for the installation a cable that is not in the library.
Make certain that cables with the same circuit number have the same cable ID.
A maximum of 45 cables can be entered per installation. If cables are in a duct bank,
with three cables per duct, only one cable is sufficient to represent the trefoil formation. CYMCAP
will automatically designate that CABLES ARE TOUCHING in the specific installation data (see
below). The implicit assumption of this modeling is that all three phases are in the same duct.
Similarly, for the case of 3 cables which are directly buried or in backfill and they are
touching (i.e. the cables are in a triangular formation directly in contact) CYMCAP facilitates
data entry by entering the coordinates of the center of the trefoil formation. In the Specific cable
installation data CYMCAP shall designate the cables as “touching".
• Cables in air
• Cables in duct/duct is in air.
• Cables directly buried.
• Cables in thermal backfill.
• Cables in ducts or in an underground duct bank.
• Cables in pipe and the pipe directly buried.
• Cables in pipe and the pipe in thermal backfill.
• Cables installed in multiple duct banks, multiple backfills and/or multiple soil layers
with different thermal resistivities*.
This information is used to direct the program for any additional data required. Pipe-type
cables are always assumed to be three-conductor cables.
* The ampacity for cables in multiple duct banks, multiple backfills and multiple soil layers
with different thermal resistivities is computed using an add-on module (see all the details in
Chapter 11).
This data is used to provide further details about the installation pertaining to specific
cable types used in the installation.
An installation may have many cables, but only a few types of cables. Specific installation
data have to be entered for every cable type. Once specific installation data is specified for one
cable type, the information remains for all cables of this type in the installation.
When an execution is duplicated and the cable types are changed, the user should
always specify the specific installation data for all the new cable types. The program will not
assume any specific installation data.
5.8.3.1 Bonding
The bonding arrangement is a very important factor for ampacity calculations. When the
cable sheaths are bonded and grounded at both ends, large circulating currents result, which
may considerably decrease the permissible cable ampacity.
For crossbonded and single point bonded systems, only eddy current losses are present
(continuous cylindrical sheaths assumed). These losses are much lower than the losses due to
the circulating currents in the sheaths when the cables are not crossbonded. For single point
bonded systems, standing voltages arise usually at the open end. This voltage can be of
concern, particularly for personal safety, and the program calculates it.
The following figure shows the differences between two-point (also referred to as
multiple-point bonding or bonded ends) the single-point bonding arrangements and crossbonded
sheaths.
Two-
Two-Point (multi-
(multi-point) Bonding
VSTANDING
No Circulating Currents
Standing Voltages
Inexpensive
Cross Bonding
No Circulating Currents
No Standing Voltages
Installation Expensive – Reduced Losses
Crossbonding can be applied with equal or unequal section lengths. In the former case,
circulating currents are the minimum while in the latter some circulating currents may exist. In the
case of unequal section lengths, the program requests the user to use the length of the shortest
section as reference and define the remaining two sections (longer and longest) by using the
length ratios longer/shortest (AN) and longest/shortest (AM) to quantify the degree of asymmetry
and thus calculate the circulating currents in the sheaths accordingly.
Concentric wires shields and sheath reinforcement assemblies follow the bonding option
selected for the sheaths. For single-point bonded and cross-bonded systems only sheath and
sheath reinforcement eddy currents are considered as losses. Armour wires are always assumed
to be bonded and grounded at both ends. Non-magnetic armour is combined with the sheath for
circulating current loss computations. Non-magnetic armour wires, in the absence of a sheath
should always be modeled as concentric neutral wires.
Since it is not always possible to install cables with one value of spacing along a given
route, the program supports unequal spacing of cables. The following relate to the calculation of
sheath circulating current losses for 2-point bonded systems when a situation like this occurs. A
section is defined as the length along two points of the cable route where shields are solidly
bonded. Loss factors have to be calculated based on conductor and external thermal resistance
of the closest cable spacing along the section.
a) When spacing along a section is not constant but the various lengths are known, the
value for X are derived as per IEC 287 as follows:
La X a + Lb X b + ... + Ln X n
X=
La + Lb + ... + Ln
where:
La, Lb,..., Ln are lengths of different spacing along a section and Xa, Xb,..., Xn the
reactances per unit length of cable, with appropriate values for the corresponding
spacing Sa, Sb,..., Sn.
It is assumed that the cables are in flat formation. Note that the same
considerations are also applicable for single core cables arranged in triangular
formation. S is the spacing between either one of the outer cables to the middle
cable. Here the spacing of the two outer cables is assumed to be equal. If not,
enter the GMD (geometric mean distance).
b) If the spacing of cables along a section are not known or cannot be really anticipated
in the preliminary design stages, the losses will be considered increased by 25%. This
is considered to be a typical value.
If the cable, in addition to the above-mentioned screens, has another concentric neutral
wires or non-touching armour wires around all three cores the program, as before, will
not calculate any circulating currents in these metallic assemblies. The calculated
ampacities will again be on the optimistic side.
3-core cables with wire screens (including equalizing tape around the wires)
If the wires screening the cores are not touching and the equalizing tape is thin and not
overlapping with a long lay (normally this is the case), the circumferential heat transfer
towards the outer cable components is negligible. Thus, one can proceed without
applying any screening factor as is mandatory for the case of continuous metallic tapes.
The wires can therefore, for ampacity calculation purposes, be neglected under the
circumstances. If they need to be represented, the cable can be modeled as SL-type
cable. The error this approximation entails is on the optimistic side, i.e. the program will
give slightly higher ampacities if there are no other metallic parts surrounding all three
cores and the screen wires are multipoint grounded. If, however, the wires are multipoint
grounded the program cannot be used, in its present configuration, to analyze this case.
For single point bonded sheaths, the wire screens can be neglected, the tape screen
should be combined with the sheath and the combination represented as sheath.
If there is metallic screen, armour wires and the metallic parts of the cable are single
point bonded the program will not calculate eddy current losses in the screens. The
screens in this case can be represented as sheaths.
In the case that all metallic parts of the cable are multi-point bonded and grounded, the
present version of CYMCAP will not calculate circulating losses in the screens. The only
remedy will be to combine the electrical resistance of the sheath, screens, tapes and
concentric neutral. This, however, is a tedious and delicate process.
If trefoil formations are selected in the installation data, the program will automatically
assign the cables as "touching".
This consideration is relevant only when the single-core cables are specified as being
two point bonded. Furthermore, the specification of transposition bears no relevance for the case
one single conductor per cable is specified. Single core cables in triangular formation are
assumed transposed. The notion of transposition is only applicable to three-phase circuits
composed of 1 single core cable per phase.
Remarks:
• The duct/duct bank material, along with its dimensions, is used to determine some
constants necessary for the computation of the external thermal resistance of the
cable. When the option User supplied RDH is selected, the user has some flexibility
in providing the thermal resistivity of the duct material. The duct construction,
however, MUST BE one of the 12 listed above. For example, if the case at hand
exhibits asbestos ducts in air and the thermal resistivity of the asbestos variant used
is different than the one tabulated in entry 4 above, the user can supply the required
asbestos thermal resistivity by selecting its RDH, but the entry asbestos ducts in air
must be selected.
• For the case where plastic ducts are considered (PVC and polyethylene), CYMCAP,
in the absence of officially tabulated experimental values, will consider the same
constants as in the case of asbestos ducts for the calculation of the thermal
resistance of the air in the duct.
Notes:
• This quantity is only pertinent for single conductor cables and must be entered if the
default value is not desired. Three-core cables are always assumed to carry
symmetrical loads in the three conductors and no return current exists.
• When three single conductor cables are modeled with the same circuit number, the
program assumes that no return current exists in any of the phases and will set the
fraction of reference to 0 independently of what the user specifies. This is consistent
with the implicit assumption adopted for ampacity calculations, which stipulates that
all cables in one circuit (cables having the same circuit number) will have to carry the
same current.
a. User supplies pipe material. In this case the user has to enter the coefficient PIPFAC
for the "in-pipe-effect".
The pipe dimensions support not only the regular pipe dimensions, but also a provision
for coating is made. The user can specify any coating material. If custom made, (user supplies
material), the thermal resistivity has to be given to the program, although normally the selection
can be made from the same list of the materials used for the jacket. In this case, the program has
embedded thermal resistivities for the listed materials. When specifying the dimensions, the
overall pipe diameter has to be larger than the outer pipe diameter in order to model the pipe
coating. If no pipe coating material is present, the overall pipe diameter has to be entered equal
to the outer pipe diameter.
When an execution is run, the cable data used for the particular simulation are the ones
contained within the execution. CYMCAP keeps a copy of the Cable Library data that could
be modified locally within the execution. The data of the cable library will remain
unaltered. That is why when an execution is saved, the user is presented with the following
options:
SAVE AS IS If the current execution is not new, then it already contains previously
entered cable design data. This option will conserve the existing
data no matter what the status of the cable library. If the execution
was created just now, and no cable design data exist within the
execution, the program will take the data from the cable library.
UPDATE When this option is exercised, the program will update the cable
FROM data for this execution from the cable library. This option is useful
LIBRARY when a cable design has been modified in the library and we desire to
import the necessary changes in the pertinent execution.
UPDATE TO We exercise this option when the cable design data performed
LIBRARY within the execution are to be used to update the cable library.
Note that if the same cables are used in other studies or executions,
the cables are not updated automatically.
In this study case, the basic steps for setting up a case with cables in a duct bank are
illustrated. The cable type to be used is already in the library. If this were not the case the
first task would be to create the cable and save it in the library.
• Six single-phase cables, composing two 3-phase circuits, located in ducts within a
duct bank are considered.
• The duct bank is made of concrete and the cables are assumed to operate at 75%
load factor.
• This study will assume that all the cables are of the same type and that are equally
loaded.
• All 6 cables are of the same type; therefore only 1 cable type will be used for the
installation.
• Using Execution speed bar and associated command buttons within an execution.
• Utilizing the duct bank library for cables installed in a duct bank, including:
• Defining the cable installation data and entering the geometrical installation data.
• Why it is not necessary to explicitly enter the cables coordinates for duct bank
installations.
• How to define specific installation data for the cables within an installation.
• How to access the cable design data graphically from the installation layout.
• How to interpret the generated tabular reports for steady state analysis.
We enter the CYMCAP Navigator and make certain that the frequency is set to 60 Hz
and the Unit system is set to Metric. To change the frequency, double-click on the frequency
command in the status bar (Fq=x) and type in the frequency in the dialog box that will be
displayed. To change the unit system, double-click on the word Metric or Imperial that appears
next to the frequency in the status bar. Double-clicking toggles between the two unit systems.
We then create a brand new study. Click on the New Study button in the Study
Navigator page. The program will give you the choice of duplicating the study highlighted in the
list to use it as the template (Yes), or not use it and start with a blank study (No). For this
example, click No.
Click on OK to display the Solution Option dialog box. We select Equally Loaded, since
there is only one cable type in the installation and we desire all circuit to have the same ampacity,
and click OK.
The program then prompts the user for the generic installation type by displaying the
Execution speed bar.
Before proceeding, let us examine the contents of the Execution speed bar. This toolbar
features the commands that are gateways to important activities within the execution. They also
govern the prioritization of data entry and ensuing prompts. The same functions can be accessed
from the CYMCAP menu. Depending on whether the execution is a new execution, some (or all)
will be enabled. More specifically:
This command is used to invoke the Multiple Duct Banks module (MDB),
which is an optional extension to CYMCAP designed to determine the steady
state ampacity of cables installed in several neighboring duct banks and/or
backfills with different thermal resistivity. The presentation of the remaining of
this chapter assumes that the MDB module is not present.
Solver. Speed button for submitting the execution and initiating calculations.
When this bitmap is clicked on, only the current execution of the study is
submitted.
Zoom in mode. Speed button bitmap for zooming-in on the cables within the
installation geometrical layout. Zooming-in may, under certain
circumstances distort the proportionality CYMCAP keeps for the various
installation components since they are drawn under scale.
Zoom out mode. Speed button for zooming-out of the cables within the
installation geometrical layout. Zooming-out restores the normal view and
the program reverts to the state before zooming-in.
Installation data. Speed button to begin or edit the Cable Installation data.
These data comprise geometrical layout of cables within the installation, cable
types used, circuit arrangements, etc.
Specific installation data. Speed button to begin or edit the Specific cable
installation data. These data comprise information on bonding transposition
etc. Every cable type used in the installation must have its own specific
Installation Data.
This button opens the Sensitivity Analysis (or Peak ratings) facility of
CYMCAP. This button is only active for Temperature Runs; see Chapter 8.
Cable Design Data. Speed button to edit the Cable design data as entered
in the Cable Library. This bitmap gives access to the Cable Library module
for all the cable types within the current execution. Invoke this activity to
modify the cable design data locally, within the execution.
Click on the Ductbank installation speed button to call for a duct bank installation.
The program displays another prompt to inquire whether a regular duct bank or not is to be used.
Standard duct banks are duct banks featuring symmetrical arrangements of duct rows
and columns. Asymmetrical duct banks feature arbitrary duct placement geometry within the duct
bank. Click No to indicate that a regular duct bank is to be selected from the Duct bank library.
Once a standard duct bank is selected, the duct bank library becomes accessible, with all
its entries in a scroll list. Any duct bank from the library can be selected and brought over.
Highlight the desired duct bank in the Library drop down list to import the new duct bank in the
installation. It is important at this point to specify the depth at which the duct bank will be placed.
Here, the depth is specified by the duct bank center, but the top can also be used to set its
location.
Click the Apply button at the bottom of the Ductbank Library dialog box to display the
Ductbank installation dialog box into which you will enter the General data for the installation
(section 5.8.1). The pertinent information is shown below:
Enter your general data and click OK, the program will then display the Installation
Setup window.
The following figure illustrates the possible cable configurations. Some options might not
be active depending on the type of installation.
This is where you will enter the cables/circuits the installation includes. The simulation
under consideration features 6 single core cables, in 2 circuits. The maximum conductor
temperature is 90 degrees C and the circuit Load factor 0.75.
The conductor temperature and Load factor shown will be applied initially to all
cables in the installation. They can later be modified on a per circuit basis.
Click on OK in the Installation Setup dialog box and CYMCAP displays the Cable
installation workbench.
By default CYMCAP has positioned the 6 cables in ducts sequentially by filling the duct
bank row by row. A red X marks the positions the program placed the cables in the duct bank.
The left part of the screen comprises the cable installation data i.e. the cable positions, the
maximum temperature and the circuit layout. The bitmaps for the circuit layout clearly indicate
that we deal with single core cables having one cable per duct.
If other circuit arrangements were chosen different bitmaps would appear for the
circuit layout. More specifically:
We need to specify now the cable types that will be used. Position the highlight bar on
any cable of the first circuit (or drag it to highlight them all) and double click on it. The Cable
library browser replaces the Installation data dialog box.
Selecting any cable type from the library is thus possible, with simultaneous visualization
of the cable cross-section within the browser. Furthermore, by activating the Library cable filter
the search can be narrowed down to pertinent cables only (e.g. single core). Position the
highlight bar on the desired cable and click OK to import it to the installation. Note that CYMCAP
will first verify if the selected cable fits in the duct.
Any duct showing an X symbol means that the cable is too large for the conduit.
As seen, the application placed the cable arbitrarily, filling completely the upper row of
the duct bank and moving on to the second row sequentially. Most probably this is not the
desired cable positioning, then click on the button Permute cables to rearrange the cables as
desired by pointing and dragging any cable to the desired location.
Once the desired positioning is achieved, click on the button Apply at the bottom of the
graphical display to accept the changes.
Since the cables in a duct bank installation need to be inside the conduits, CYMCAP can
easily find the appropriate location of the cables because the possibilities are finite. In other
types of installations this is not possible and the user needs to specify the x, y location of every
cable.
For this example we will consider one trefoil formation of single core cables (350KCMIL,
15kV rated), three single core cables (350KCMIL, 46kV rated submarine cables) in flat formation
and one 3-core (250 KCMIL, 69kV rated) cable, directly buried in the ground. The installation
therefore features 3 circuits and 3 different types of cables.
The maximum permissible conductor temperatures for the 15kV and 46kV submarine
cable circuits shall be assumed to be 90°C, while their respective Load factors are 0.75. The
69 kV circuit will be assumed to have a fixed ampacity of 140.00 A at a load factor of 1.00. An
irrigation pipe, having 150 cm diameter is in the vicinity, carrying water. The pipe will be modeled
as a heat sink having a temperature of 10°C. The ampacities of the first two circuits are sought.
The Unit system will be the Imperial system and the operating frequency shall be assumed to be
60 Hz.
We can proceed as in example 1 and define a new study with a new execution in it. An
alternative manner is to use the existing execution for duct banks and create a new one within
the same study. If the former way is selected, the steps that need to be followed have already
been described. If the latter approach is followed, the old installation data need to be deleted and
a new installation to be built anew. In both cases the solution option must be specified, in fact
changed, to reflect the fact that the installation now has dissimilar cables.
The solution Option can be specified from the main CYMCAP Menu. Enter the menu item
Edit and access the Solution Option entry.
The new installation will comprise one trefoil formation, one flat formation and one 3-core
cable. Since the majority of the conductor temperatures will be 90 °C and most of the circuits will
feature a Load factor of 0.75 both can be specified along with the generic circuit description,
when defining the installation setup.
The 44 kV submarine cables are arranged in flat formation with spacing of 1 ft buried at a
depth of 5 ft.
If all the cables in the circuit are selected by highlighting them, the absolute coordinates
of the formation are entered as a group by specifying the position of the left most cable along with
the cable spacing.
If the cables in the circuit were selected individually, the absolute coordinates of each of
them should have been entered. The conductor temperature and the Load factor were already
defined to be 90 and 0.75 respectively. Click on OK and the circuit appears drawn to the right.
The trefoil formation is located at 1.5 ft to the right and 1.0 ft towards the surface from the
rightmost cable.
In order to avoid entering absolute coordinates with respect to the leftmost cable of the
flat formation we denote the cable to the right as the beacon cable. Select the cable whose
coordinates are to be designated as the reference coordinates and click on the Beacon Cable.
The beacon cable is then enclosed within a colored square.
The trefoil formation coordinates are then entered with respect to the beacon cable. As
follows:
The last cable (3-core) is entered, using the same cable as beacon cable.
Click on More to specify the fact that this cable will have a Load factor of 1.00 and that it
will be a fixed ampacity circuit. Note that by specifying the circuit to be a reference circuit, the
Temperature field reverts to Circuit Ampacity. It is there that the fixed ampacity values need to be
entered.
Once the circuits have been defined, since the cables are unequally loaded, one circuit
needs to be designated as the reference circuit.
The reference circuit should be the cable circuit containing the hottest cable. If the wrong
circuit is selected as reference the program may return “unexpected” results. The hottest cable
could have exceeded the specified temperature. This is easily fixed by simply changing the
reference to other circuit.
There is the possibility of performing the automatic selection of the reference circuit. This
new feature is particularly useful for multiple duct bank installations with many cables when
convergence was not obtained to avoid re-constructing the mesh (see next figure). However, the
user must check that no target temperatures are being exceeded and that the ampacity of all the
circuits is “reasonable”.
It has not been made the default for all installations because users of older versions
might have gotten the desired results with a specific reference circuit and the automatic selection
of reference circuit might yield slightly different results. All new executions could use the
automatic selection of the reference circuit.
As mentioned before, the reference circuit should be the circuit containing the hottest
cable. CYMCAP converges in most cases when the reference circuit is properly selected.
Sometimes, however, it is not easy to estimate before performing the simulation, which circuit
would end up being the hottest one. When convergence is not obtained for a particular selection
of the reference circuit, the user is encouraged to try all the circuits as reference.
There are a few cases that will not converge even after trying all circuits as reference. To
get ampacity results, for at least some of the circuits, the user must change one or more of the
circuits to fixed ampacity. This improves the chances for CYMCAP to converge.
Note that convergence only becomes an issue when performing ampacity calculations.
Temperature simulations do not need the specification of a reference circuit and the results
obtained are always accurate. This feature can be used to get ampacity for those very rare
occasions when CYMCAP does not converge for ampacity calculations.
To get ampacity, the user will have to perform a number of temperature simulations
varying the specified current of the circuits until the desired operating temperature is obtained.
Depending on the number of circuits, a large of number of educated trial-and-error simulations
would have to be carried out.
The next task is to define the heat source and its characteristics. Click on the dedicated
speed button of the execution speed bar and fill-in the data as illustrated below: Click OK to
accept all entries.
It is seen that the installation data screen is now split into 2 parts, the upper part reserved
for the cable installation data and the lower part reserved for the heat source data.
The execution data need now to be completed by entering the specific installation data.
The 15kV cables are assumed to be single-point bonded and the 44kV cables two-point bonded,
non-transposed with even spacing along the cable run. The 69 kV cable is assumed to be two-
point bonded. It is emphasized again that specific installation data need to be entered for all
the cable types. The screen below indicates specific installation data for the 46 kV cables
arranged in flat formation.
CYMCAP has four facilities to report the computed results; three of them are graphical
and one tabular (with many discriminating options). The graphical results are shown by:
• Labels directly shown on the installation screen (described in section 5.14 Steady-
state results labels)
• Position labels following the mouse selection (section 5.15 Viewing the graphical
ampacity reports by mouse selection)
• Combined with option (2) double clicking on the selected cable in the installation will
give detailed information on the temperature and losses of a cable per layer.
Steady-State Results Labels have been introduced in CYMCAP to display the steady-
state ampacity and temperature results for all cables directly on the installation. This capability
allows the user to create enhanced reports using the graphic representation of the installation.
You can position the labels anywhere around the representation of the installation and
select the type of connection line the between the individual cables and their associated labels. A
label grid can be used also to help you rapidly position all labels orthogonally.
An example of an installation with labels after the solution has been obtained is illustrated
below.
The main menu item View includes three options for viewing or hiding the labels. A dot is
displayed on the left of the menu command indicating the active option.
The Label Grid Editor can be opened or closed from the main menu item View > Label
Grid. It can also be also activated or deactivated with the short cut CTRL+G.
To use the facility follow this steps: left-click on a label to select it; hold the mouse button
down while moving the label to a free cell (the label being dragged will be highlighted in yellow);
release the mouse button to drop the label to the desired location. Once you have finished to
position your labels, you can hide the label grid.
If many labels are overlapping, then click the cable for which you want to move the label.
Automatically, the status of that label will change and appear as selected with its current
background color. All other labels will be colored in gray.
To move one label: Left-click on the label you want to select. Hold the mouse button
down while you drag the selected label to the desired location. Release the mouse button to drop
it.
To move group of labels: Hold down the CTRL key while you left-click on all the labels
you want to select. Hold the mouse button down after selecting the last label. Move with the
mouse to the desired location and release the mouse button to drop all labels selected to their
new location.
To align group of labels: Select the group of labels to be aligned and right click over
the last label selected. This will open a popup menu from which you will select how you want
them aligned: see figure below. The last label selected is used as the reference point for the
alignment.
5.14.4 Change the connection line between the cable and its associated label
Select any label displayed on the installation and position the mouse cursor over that
label. Roll the mouse wheel forward or backward until you find the desired connection line to be
used between the cable and the label associated to it. Once done, left click anywhere on the
display.
If your mouse does not have a wheel, then go to next sub-section for an alternative way
to change the connection line.
Select any label displayed on the installation and double-click to display the Label Editor
dialog box to edit the label properties.
The Label Editor dialog box allows you to change the color of a selected label and of its
text. You can also change the appearance of the port connector between the cable and the
associated label by selecting the picture representing the final look desired. You can apply your
selections to all labels by activating the Apply to all labels check box. Once is done, click OK to
accept changes.
After solving an execution, move the mouse anywhere over the graphic representation of
the installation and right click to display the popup menu. Open the submenu named Labels and
select Reset to default positions. You will be prompted to confirm this action.
You can reset the labels to their default positions at any time.
You simply need to Save the execution to keep the current positions of labels
permanently. The next time that this execution will be opened and solved again, all labels will be
displayed at the same location as before.
The reports for cables in a trefoil formation follow the same philosophy as for any other
cable. The only difference is that CYMCAP recognizes the individual identity of every phase in
the trefoil arrangement both when pointing with the mouse on the trefoil arrangement as well as
for the detailed reports on a cable per cable basis.
If another phase of the trefoil formation is of interest, the scroll list above the bitmap
portraying the trefoil gives access to it. Select the appropriate phase and the new report will be
generated.
Whenever viewing graphical ampacity reports, the cable that is enclosed in a red square
was determined to be the hottest cable in the entire installation.
The user gains access to the steady state report after performing a simulation by clicking
on the Steady-State Report button at the bottom of the installation screen. When doing so, the
following dialog box is displayed.
By clicking on the different radio buttons, the user can discriminate which information is
displayed in the bottom part of the dialog box. The entire report, or sections of it, can be printed
or saved into a file. Please be advised that the information in the steady state report is not saved
in the CYMCAP database and when the execution is closed or changed, the information is lost. It
will be necessary to re-run the execution to visualize it again.
The Excel report will at the very least produce the summary report. It includes all the
general input data, a figure with the installation and a table with the ampacity per cable.
Depending on the number of cables and the installation type, the report may be in one or two
pages. The following figures show and example.
The Summary report may include your company’s logo. For this, it will be necessary to
capture the logo and enter it into the file Logo.jpg. The file should be set on the directory where
CYMCAP is installed. The logo will be placed in the upper right-hand side corner (see figure
below).
The Summary tab of the Excel sheet is always produced. When the user is working with
the Imperial system of units this is the sole tab that will be produced. When the user wants the
extended report, it is necessary to work in the Metric system of units.
You can now operate on the results using the tools available in Excel; you can save or
print the report as you wish. There are no facilities to automatically close Excel, thus the user will
have to close it manually.
When the user is working with the Metric system of units, the Excel report may contain
up to 5 working sheets. Depending on the selected solution options and the modules that the
user is subscribed to, the following reports could be generated:
• Steady State – Displaying all intermediate calculation for the steady state ratings in
accordance to the IEC 60287 Standards.
• Short Circuit – Displaying all the parameters used in the IEC Standard 60949 for
short circuit rating (only if the user has subscribed to the SCR module).
The following figure shows how the information is classified in the Excel reports. As
before the user is free to operate, save and print one or all the sheets of the enhanced report.
The electrical tab requires further explanation and clarification. The displayed
parameters have been computed with simplified equations and the user should use them in an
informed manner and only when he/she is in full agreement with the calculation method. The
equations and meaning of each parameter for the quantities not available in the IEC Standards
60287 are described next.
Inductance of Conductor
2S
L = K + 0.2 ln
[mH/km]
Dc
Where:
S = Axial spacing between the conductors [mm]
Refer to IEC 60287-1-1 (Clauses 2.3)
Dc = Conductor diameter [mm]
K = 0.0642 (for 7 wires stranded conductor)
= 0.0554 (for 19 wires stranded conductor)
= 0.0528 (for 37 wires stranded conductor)
= 0.0514 (for 61 wires and above stranded conductor)
= 0.05 (for solid conductor)
Reactance of Conductor
2π f L
X= [Ω/km]
1000
Where:
L = Inductance (mH/km)
f = Frequency [Hz]
Reactance of Sheath
2 π f Ls
Xs = [Ω/km]
1000
Insulation Resistance @ 20 °C
1000 De
IR @ 20o C = ln [MΩ.km]
2 π Di
Where:
Di = Internal diameter of insulation (excluding shield) [mm]
De = External diameter of insulation (excluding screen) [mm]
Insulation Resistance @ 90 °C
IR @ 20o C
IR @ 90o C = [MΩ.km]
100
Capacitance
ε
C= [mF/km]
D
18 ln e
Di
Where:
Di = Internal diameter of insulation (excluding shield) [mm]
De = External diameter of insulation (excluding screen) [mm]
ε = Relative Permittivity of insulation
Refer to IEC 60287-1-1 (Clause 2.2)
Charging Current
2π f U 0
IC = [A/km]
1000
Where:
C = Capacitance in [mF/km]
f = frequency [hz]
U0 = Phase to neutral voltage [kV]
Surge Impedance
L
SI = 1000 [Ω/km]
C
Where:
L = Inductance [mH/km]
C = Capacitance [mF/km]
• Standing voltage for single point bonded cables. Zero for bonded ends and cross
bonded cables.
Where:
I = Current
Xm = Mutual reactance
RS = Sheath resistance at maximum permissible
temperature
Reduction Factor
RS
RF =
R S + X S2
2
Note that the execution title appears at the top of the screen. There is also a scroll-list
that contains the names of all the studies opened. The study title also appears clearly above the
CYMCAP ribbon. If a second execution is opened, from the same study, the active windows
will show the second execution unless CYMCAP is instructed to either tile or cascade the
Windows (access the menu entry Windows to set the desired Option). Cascaded, the two
executions look as follows.
The windows highlighted pertain to the execution that was loaded last. Note that the
same could have been accomplished by clicking on the study title alone. In that case, all the
executions within the study will be opened automatically.
CYMCAP groups the edited executions by study in order to facilitate editing. If the
executions for one study are already opened and another study is opened, the executions for the
previous study are iconized and the executions of the new study appear cascaded in the
foreground. The newly opened study is added to the study scroll list. By accessing the proper
study on the scroll-list one can bring to the foreground all its executions and iconize the rest
without having to close individually all the executions in the foreground.
If any of the executions in the foreground are closed, the remaining ones from the study
are available. If all the executions within the study are closed, then all the iconized executions will
appear in the foreground.
The same principles apply when editing executions from different studies and there is
only one execution per study.
Once more than one execution is opened any one can be designated as active. The
following screen portrays two executions tiled vertically.
By performing any type of editing or operation, the execution occupies completely the
foreground as if it as the only one opened. The executions remain independent each retaining its
own ribbon with full access to the entire editing facilities.
Once 2 (or more) executions are opened, they can be submitted individually by clicking
on the Solve all executions button located next to the CYMCAP ribbon. All the reports for
both executions will be generated.
6.1 General
Transient thermal analysis is performed to assess the maximum permissible currents that
a cable can sustain over a specific period of time without violating cable material thermal
specifications. These violations could either lead to imminent cable failure or substantially shorten
the cable's life by causing premature failure. The transient analysis options supported by
CYMCAP addresses these concerns and are subsequently analyzed.
Transient analyses can only be performed after a steady state thermal analysis for the
installation has already been successfully performed. This is because a part of the steady state
simulation results are used as initial conditions for the transient calculations.
Every cable in the installation must be assigned a load curve for transient analysis
studies. This curve determines the variation of the current over a given period of time. The actual
ampacity assigned to the cable under transient conditions, is determined with the aid of the
SCALING FACTOR. This number is a factor by which the steady state cable current, as resulted
from steady state analysis, will be multiplied. The load curve itself has also a factor of its own for
every portion in the curve (see Chapter 4). Therefore the current applied to the cable, for a given
time interval, will be the product of the cable current as resulted from steady state analysis
multiplied by the effective load curve scaling factor.
Note that the program does not support transient calculations in the presence of moisture
migration. This means that transient studies can only be executed for the cases where moisture
migration was not modeled in steady state. No transients for cables installed in air and/or riser
poles, are supported either.
In this analysis option, the user enters the temperature that a specific cable component
(conductor, sheath, etc.) is to reach in a desired time (hours) and the program computes the
maximum possible current for the cables. The same cable component is effective for all cables in
the installation. The user should NOT select a temperature below the ambient temperature
used for the steady state analysis. The following screen illustrates the parameters involved.
Since more than one circuit may be present in the installation, it may be desirable to
determine the ampacity of some with the remaining at a constant current value. This is expressed
by the notion of the “participating circuit”. The program will calculate ampacities for all
“participating” circuits if the option “simultaneously” is selected. Instead, if the option “one at a
time” is selected, the program will calculate ampacities for one circuit at a time assuming that the
remaining are held at their steady state loading. Non-participating circuits are always held at their
steady state loading.
The program reports the required cable currents in terms of SCALING FACTORS based
on the results obtained form the steady state analysis.
In this analysis option, the program will solve for the temperature of the desired cable
component given time and ampacity. Again, ampacities are entered in terms of scaling factors.
The following screen illustrates the parameters involved.
It is not possible to use time intervals of less than 10 minutes since the assumptions
made in the numerical expressions to compute the ampacity are not valid for short time periods.
In this analysis option the user specifies the maximum temperature of the component of
interest and the current. The program will calculate the time required to reach these conditions for
the first time. When step-loading functions are applied, the program will calculate the time at
which the maximum permissible temperature is reached. When more complex loading patterns
are considered, the program will calculate only the FIRST occurrence (in the specified range) of
the user-specified value of temperature and scale factor. The following illustrates the parameters
involved.
Both the accuracy and the solution speed depend upon the selected RANGE OF
SEARCH TIME and RESOLUTION. There are cases for which the program may not be able to
find a solution. In this case, verify that the time range dictated for the search is consistent with the
temperatures and ampacities specified.
This option is similar to the second option described earlier with the difference that
instead of considering one ampacity (scale factor) the program considers many at the time. The
user supplies, as before, the cable component of interest (conductor sheath etc.), the required
time of analysis in hours and a set of scaling factors. The set of scaling factors is defined by
specifying the INITIAL and FINAL value for the scaling factor range and the RESOLUTION of the
scale factor interval. The following illustrates the parameters involved.
For each scale factor there will be a different ampacity and therefore a different
temperature the component of interest will reach in the specified time. The notion of
“participating’ circuits” becomes relevant here as well. By default, all circuits are considered as
“participating” unless a scaling factor is specified.
This option is similar to the third option described earlier with the difference that instead
of considering one ampacity (scale factor) the program can consider many. The user supplies, as
before, the cable component of interest (conductor, sheath, etc.) and the maximum permissible
temperature that the component can reach. The program will then calculate how long the cables
can carry a given set of currents.
The loads of interest are defined by specifying an INITIAL and a FINAL value for the
scale factor as well as a RESOLUTION. This option requires the user to supply a time interval
within which the calculations are made. It is possible that for a given set of data no solution will be
found in the specified time interval.
This option allows the user to assess what temperatures a given cable component can
reach when exposed to a given ampacity for a set of specific time intervals. The user supplies the
cable component of interest as well as the cables ampacities (the scale factor). The required set
of exposures (in hours) is defined by supplying an INITIAL and FINAL time as well as a
RESOLUTION.
The following steps are normally followed in the indicated sequence in order to carry out
any of the transient analysis options.
1. Make sure that the load curves to be used are in the load curve library. If not, enter
them first and then proceed.
2. Choose the appropriate transient analysis option and provide all the necessary data.
3. Assign loads to cables. This activity is crucial because it is here that the specific load
curves will be assigned to various cables.
5. Submit the desired execution to obtain the steady state results and transient analysis.
Suppose that for an existing execution a transient analysis is to be performed. Edit the
execution at hand. Then from the CYMCAP menu select the Edit > Solution Option > Transient
Analysis menu option. The check mark that appears next to it is the flag that indicated to
CYMCAP that a transient simulation is to follow the steady state analysis.
During the following example, the execution analyzed in chapter 6, featuring 6 cables in a
duct bank is used to illustrate the process of performing a transient analysis with CYMCAP.
Temperatures of all cables as function of time will be generated. Every circuit shall be assigned a
different Load and the conductor temperatures as a function of time will be assessed. The Load
curve for circuit 2 shall be considered to be the same as the Load curve for circuit 1. An overload
of 20% and 40% will be assumed for the circuits #1 and #2 respectively. The temperatures will be
monitored for 48 hours.
During the course of this example the following aspects of CYMCAP are
illustrated:
• Generate the reports and view tabular and graphical results for transient analysis.
• Trace the transients results with the mouse instead of generating tabular reports.
Edit the execution, and as described in the previous paragraph, enable the transient
analysis option. Then click on the ribbon bitmap that gives access to the transient data to select
the desired analysis option.
Once the desired transient option has been selected, we need to provide the
accompanying data.
Click on OK to accept the data and let us now assign loads to cables.
Click on the button labeled “Go to assign loads (transient)” located at the bottom left of
the installation window (the same function can be performed by right clicking anywhere on the
window that contains the pictorial representation of the cable installation.
The Load Curve library window is then displayed and any load curve can be assigned
to the circuit in question. For this particular example the “weekly” loading curve will be used.
Highlight the desired Load curve and click the Apply button. The same operation is repeated for
the second circuit.
Once the transient data is entered, the execution is submitted by clicking on the
appropriate NAME on the ribbon. Although, this is the same button as used for steady state
analysis, the transient analysis follows for this case. The successful completion of both steady
state and transient analysis is indicated.
Once both steady state and transient analyses are successful, reports for both are
available as the enabled buttons at the bottom of the screen indicate. Both reports can be
accessed through these buttons.
Click on the Transient report button and, by default, the results for the first circuit
appear.
The cables for which graphical results are displayed, are also color-highlighted on the
actual installation and on the Installation Data dialog box to the left. Results for any cable in the
installation can be selected by either (a) highlighting the cable on the cable installation screen
(left) portraying the cables coordinates (b) pointing to the cable of interest in the installation and
clicking on it. In either case, the cables are highlighted for clarity.
The horizontal dashed line shown on the graph represents the maximum permissible
temperature specified in the data. Click on the Select All button at the bottom of the Installation
Data dialog box to view the graphical results for all the cables. Similarly, any phase can also be
viewed alone by highlighting it.
The load curve associated with any circuit can be superimposed on the graph picturing
the temperature variations with time by clicking on the dedicated bitmap of the transient report
window as illustrated below.
Furthermore, a tabular report is available that portrays the time intervals during which the
stipulated maximum temperature has been exceeded. Again, this can be accomplished by
clicking on the dedicated bitmap in the ribbon of the transient report window. The result for this
particular case, (no such intervals exist) is illustrated below:
6.6.7 Change the color of the curves for the transient reports
It is also seen that the graphical results window indicates what cable and what phase is
drawn. The color can be changed by double clicking on the color indicator of the curves.
The results for the transient simulation can be graphically traced with the mouse. Position
the mouse anywhere on any curve generated and an ordered pair appearing at the bottom right
indicates what temperature pertains to what time.
Finally, tabular reports are also available for the transient analysis. Both tabular and
graphical reports can be printed/plotted and copied to the Windows clipboard as the appropriate
bitmaps within the report-Windows indicate. Tabular reports can be generated by clicking on the
most-left bitmap of the transient report window ribbon.
7.1 Introduction
After a successful steady state simulation, CYMCAP can plot an approximate map of the
isotherms for underground installations. The easiest way to produce the plot is by clicking on
Ctrl–t. Alternatively, the plot can be obtained using the View→Approximate Temperature Field
menu option.
There are important assumptions made in the calculation of the temperature distribution.
The user needs to be aware that CYMCAP only displays an approximate plot of the isothermals.
As a consequence of the assumptions, the temperature values are only accurate at a far distance
from the cables and when they are directly buried in soil with uniform and constant thermal
resistivity.
• All media is assumed isotropic, homogeneous and linear. Therefore, air inside ducts and
pipes is not considered. The concrete of backfills and duct banks is also neglected.
• The image method is used to warrant an isothermal (at ambient temperature) at the soil-
air boundary
h r'
θambient
surface
h p(x,y)
r
Under those conditions we can compute the temperature with the fundamental solution of
Fourier Law. This is obtained next. Let us start with the general expression of Fourier Law:
∇2 θ = − ρ W
Where:
θ = Temperature [°K]
ρ = Soil thermal resistivity [°K-m/W]
W = Heat loss [W/m]
In cylindrical coordinates and assuming that there is not longitudinal heat flow (consistent
with CYMCAP calculations) we have:
d2 1 d
2
θ (r ) + θ (r ) + ρ W = 0
dr r dr
ρ W r'
θ (r ) = θ ambient + ln
2π r
Adding the effect of all conductors (and their images) we get (in Cartesian coordinates):
N conductors 2 2
ρ ( x − xk ) + ( y + y k )
θ ( x, y ) =θ ambient +
2π ∑k =1
W ln
k
( x − xk ) 2 + ( y − y k ) 2
The number, level, color and value labels of the isotherms can be customized. After a
successful steady state simulation, the users can gain access to the customization facility clicking
on:
The color of an individual isotherm is changed by double clicking on the color line and
selecting a new one from the palette (see figure below).
A single value or a range can be added. Adding a range between 40 and 50 with a step
of 2 is illustrated below.
The resolution the number of numerical labels and the zoom can be adjusted from the
lower part of the Contour level data screen.
The defaults produce acceptable results in most cases for isotherms that are not very
close to the cables, which are the more accurate ones. Isotherms that are close to the cable may
appear broken. This can be easily fixed by reducing the resolution. When the resolution is too
small the calculation time could be very large. After 10 seconds the following message is issued.
One of the applications of the approximate temperature field plot is the ability to
determine the size of a backfill or duct bank. For example, consider that moisture migration will
be prevented by substituting the native soil with temperature above 60°C by a backfill of thermally
stable material. Start by performing a directly buried steady state ampacity simulation. Then
press Ctrl-t to produce the temperature field plot.
Frequently it is necessary to zoom out to be able to see the bottom part of the
installation.
Then by clicking and dragging the mouse from one corner to another the selected
rectangular area can become automatically a backfill; see the figure.
When answering Yes, the Cables in Backfill data screen will pop up allowing adjusting
the size and entering the thermal resistivity of the backfill material.
Remember that in the temperature field plot the presence of backfills and ducts is
neglected.
If you do not like your results and need a different size you can simply click and pull to
create a different size backfill (see figure below).
The problem manifests itself, normally, for various circuits (feeders) within a duct bank
and can be defined as follows:
• Assume that the “Temperature” analysis Option is selected for the steady state
analysis. That means that for all involved circuits, currents are impressed and
resulting temperatures as sought. This is considered to be the base case for the
analysis.
• Assume now that one is interested in finding the maximum current that can be
impressed in any of the circuits so that its temperature does not exceed a
target temperature while the rest of the circuits remain unaltered, i.e., they carry
the same currents as in the base case.
• Assume that the same question is of interest for all the circuits within the installation,
considered one at a time.
If this problem is to be resolved using the base facilities of the program the user will be
forced to:
• For every one of these executions, the circuit in question needs to be selected.
All these activities are permissible activities and perfectly well defined within the
capabilities of the program. The fact, however, remains that this is a tedious process and prone
to error. That is why the Sensitivity Analysis option at hand is implemented to fully automate the
process. In other words, the program will automatically generate the needed executions with the
proper configuration, solve them simultaneously without any unnecessary user intervention and
display the reports in a manner conducive to ready inspection. Furthermore, more than one
limiting temperature can be requested on a per circuit basis.
To enable the Sensitivity Analysis button you need to set the steady state solution
option to Temperature, as shown below
The procedure is best illustrated by the following example. Assume that the installation
portrayed below is to be analyzed for “peak-ratings” analysis. Limiting temperatures of 90
degrees (normal) and emergency temperatures of 100 and 110 degrees (emergency) are sought
for all involved circuits.
It is seen that all circuits are assigned currents. Note that this is a fundamental
assumption for the starting of this process. Another assumption is that at the beginning of the
simulation none of the circuits exceeds the normal temperature.
Click on the Sensitivity Analysis button in the Execution speed bar to activate the
sensitivity analysis option.
For this particular case, two emergency temperatures were requested (100 and 110
degrees) because the step was chosen to be 10.0 degrees. Since there are four circuits in the
installation, a total of twelve executions shall be created (one execution for the normal
temperature of 90 degrees and two for the emergency temperatures of 100 and 110 degrees for
every circuit). Once the execution is saved, the ensuing prompt requests confirmation of the
activity.
Click Yes to Proceed, and a total of 12 executions are created as can be seen in the
Study Navigator.
These executions are already tagged and appear below the “parent” execution, featuring
only currents in the circuits.
These executions need to be edited and solved. Click the Edit tagged button in the
Navigator to display each in its dedicated window. All the windows will be arranged in cascade.
The Solve All Execution button in the CYMCAP toolbar can be used to solve them all
simultaneously and results can be viewed at will after that.
When outlining the program operational aspects in previous chapters, the application
was operated from the Execution speed bar. Many of these functions can also be accessed
from the CYMCAP menu located at the top of the screen encompassing the opened execution(s).
The initial description assumes that CYMCAP was activated and that the Navigator is closed.
Click on the Files menu and the options to either open a New study, Open Navigator or
Exit appear as alternatives.
The first two menu options are also accessed through buttons located below the main
menu items.
The Windows menu allows managing how executions will appear on the screen, if more
than one were opened.
The menu items are File, Edit, View, Window and Help.
By accessing now the CYMCAP menu item “File” it is seen that the previously displayed
menu is expanded with execution management options.
By accessing the CYMCAP menu item Edit it is seen that the menu comprises all the
gateways to modifying the Execution title, specifying Solution Options and accessing the
execution data through either Single action or Cascaded menu entries, entries which correspond
to the activities of the speed buttons found in the execution speed bar.
The CYMCAP menu entry View is dedicated to modifying the installation data screen
layout.
X-axis of symmetry Show or Hide the X-axis of the installation, located at (0,0)
Underground effect Show underground effect below the earth surface (shading)
Speedbar When selected, displays the Execution speed bar at the top of
the work area.
Toolbar When selected, detach the execution toolbar from the top of
the window to place it in the work area; the user can reposition
it anywhere in the window.
Execution Number To display the execution number in the Title text of the
execution window.
Steady State Report To generate the steady state report (if enabled/successfully
submitted) for the execution.
If the CYMCAP menu item “Options” is examined, access to how the installation data are
presented, what system of Units is to be used and what will be the AC system frequency can be
specified.
Installation data on This item represents the default Display Option for CYMCAP
Left interface. The dialog box containing the Installation data i.e.
cable ID’s, cable coordinates, temperatures, etc, is displayed on
the left side of the screen, with the pictorial representation of the
installation to the right.
Installation Data on The dialog box containing the Installation data i.e. cable ID’s,
Right cable coordinates, temperatures, etc, is displayed on the right
side of the screen, with the pictorial representation of the
installation to the left.
Units To select either the Imperial or the Metric as the system of units.
An alternative way is to clicking on the unit name displayed to
the right of the status bar to toggle between the two.
Cyclic Loading To select particular option for Cyclic Loading. The Neher-
McGrath approach is the default.
Percentage of Duct To select the duct fill permitted for the ducted cables.
Fill
If 100% duct- fill is assumed, the program will verify the total
external diameter of the cable, or the equivalent of a trefoil
arrangement, with the internal diameter of the duct prior to
permitting the placement of any cable in the duct. If another
duct-fill percentage is specified, the program will compare the
total external diameter of the cable with the internal duct
diameter multiplied by the duct-fill factor. This is a precaution
taken due to the fact that some margin is normally required
between the duct and the cable so that the latter can be pulled in
the duct.
• The iteration report can be generated in order to view at what point the iterative
procedure starts diverging. Quite often, the divergence manifests itself very close
to the solution so once again a very good estimate of the expected currents can also
be obtained through the iteration report.
• Unless valid reasons exist for modifying them it is strongly recommended that
the simulation parameters control settings be left at their default values.
CYMCAP permits the utilization of either the Metric or the Imperial system of units
in order to facilitate data entry and avoid unnecessary conversions that otherwise would have to
be done by the user. North American practice is still geared towards the Imperial system of units,
while European and International practice favors the Metric System.
When the Imperial system of units is used, cable dimension and related data must be
entered in KCMIL and inches while cable installation geometrical data must be entered in feet.
For the Metric system, cable dimensions and related data are entered in mm and cable
installation geometrical data in meters. In order to designate the system of units, activate the
program and when the CYMCAP navigator comes up on screen, point to the status bar where
the word (or Imperial) appear and click on it. This is a toggle switch that reverts to the
alternative system of Units.
Note that during the simulation, the program permits to switch the system of units thus
assuring even greater flexibility.
It is by invoking the AC frequency activity that CYMCAP permits the utilization of the
IEC228 standard to obtain standard values of conductor resistance for the calculations (see
chapter 3 for applicable restrictions). Another option is for the program to calculate the conductor
resistance.
10.1 Introduction
CYMCAP provides an array of facilities to manage the database files. It uses powerful
functions to aid data exchange between users and computers. Furthermore, the program is quite
flexible in accommodating North American and International design practices by supporting user-
defined ac system frequencies, International standards for conductor resistance values, and the
Metric and Imperial systems of units.
CYMCAP provides the facility to work in more than one directory. The option to change
the working directory permits a classification of databases and studies as well as modularity if
more than one user works in parallel. In the former case, Cable, Duct Bank, Heat Source, Load
curve and installation data can be kept safely in different partitions while in the latter, integration
of important and relevant studies becomes transparent. In order to designate the CYMCAP
working directory, activate the program and open the Navigator, click on the Utilities tab. By
default the program considers as current (working) directory, the directory specified by the user
during the installation process. The working directory appears at the top of the navigator for
reference.
In order to change the working directory, click on the Browse button that is shown next
to the activity Change Current directory to and using the browser, select the new working
partition. The same task can be accomplished by accessing the scroll list displaying the
directories already chosen (not only for the current but for previous sessions as well). Once the
partition is selected, click on the button Apply to make it effective.
Note that a new working directory needs to exist before CYMCAP can point to it. From
this screen CYMCAP does not provide the facility to create a new directory.
CYMCAP permits to Backup the contents of the working directory to another directory,
the target directory, in order to safeguard them against potentially harmful, or undesired
modifications. Activate the Browse button of the activity named: Backup current directory to
this new location and select the desired directory. Please use the Windows explorer to create
the desired target directory (if it does not exist) before the CYMCAP backup.
Once the target directory is created, click on the Apply button of the Navigator to backup
the databases of the working directory.
NOTES:
• If the target directory is designated as A:\ (B:\) the contents of the working directory
will be copied to a floppy disk.
• To copy the contents of any other directory, other than the working directory,
designate that directory first as working directory and then proceed.
When the need to append the complete databases of one directory to another directory
arises, it is not necessary to resort to selective tagging since this can be tedious and prone to
errors. CYMCAP offers a dedicated facility to accomplish the task. It is named Append this
database to the current directory. The term “current directory” is synonymous to the term
“working directory”. This option permits therefore the merging of two sets of databases, each one
being in a different directory. In order to accomplish this task, the source directory (the directory
containing the database to be appended) needs to be selected with the browser and the target
directory (the directory containing the database to be expanded) need to be designated as the
working directory. CYMCAP also offers the possibility to selectively Copy selected items to a
given data base (Cables, Load Curves, Shapes and/or Studies (see section 10.7).
This option permits transferring data between computers when transfer of data cannot
take place electronically. The activity is called: Restore from floppy to this new location. The
data of interest can at first be transferred to a floppy disk by backing up the contents of the
directory to a floppy drive. Then specify the working directory with the Browser and click on the
button Apply for the action to be in effect. Use the browser the same way as for the previous
functions.
There are times where particular entries of the CYMCAP libraries need to be transferred
to a different partition. Instead of copying the entire libraries CYMCAP permits transferring some
of their entries selectively by tagging the desired ones.
Assume for instance, that several Cables need to be tagged. In order to do that we enter
the Navigator, activate the option Utilities and enable the Tag mode.
Once the Tag mode is enabled, we enter the Cable Library and start tagging the entries
of interest. To tag a particular entry, position the highlight bar on it and click with the left mouse
button.
Once an entry is tagged, the highlight bar is positioned on the next one. Click again to tag
it or press the letter T on the keyboard. This way sequential tagging can be easily accomplished.
Ctrl-T will tag all the library entries, Ctrl-U will un-tag all tagged ones. The same function can be
accomplished by accessing the commands of pop-up menu of the window by right-clicking within
the working area of the Navigator.
The need may arise to transfer data from one directory to another in order to complement
already existing databases. For instance, several important cable types or Load Curves may
need to be transferred to studies in another directory. In order to append to a given data base
any set of data, the first step is to tag the desired entries from the source database and the
second step is to append the tagged entries to the target database.
Assume for instance that several Load curves are to be transferred form the working
directory E:\CAPWIN to the database of the Load curves in the existing directory E:\TEST. We
bring the CYMCAP navigator, enter the Option Utilities, designate as working directory the
source directory E:\CAPWIN and enable the tag mode. Then we enter the Load Curve Library
and tag the Load curves to be appended. Since the Load curve is composed of shapes the Load
curve needs to be expanded first. We do that by double clicking on it with the left mouse button
and then clicking on all shapes belonging to that Load curve.
We then return to the Utilities activity and copy the tagged items to the existing target
directory E:\TEST.
Notes
• If a Load curve or Heat Source is transferred, all the shapes belonging to the Load
Curve or Heat Source are also transferred.
• If a study is transferred all the associated cables, duct bank, heat source and load
curves are automatically appended to the target directory databases as well.
• When items are copied to a newly created directory, no other database items will be
copied to that directory except the ones tagged. If, for instance, some cables are
tagged, only the tagged cables will be transferred to the new directory. No duct
banks, heat sources, load curves, shapes and studies will be transferred at all.
It is not uncommon to find that, when entering a new cable in the library of the program,
some manufacturer data are absent. Furthermore, when preliminary cable studies are performed,
detailed cable data are not always available despite the fact that they are needed for ampacity
calculations. The program is, in any case, in position to recommend default values to be used for
the various cable components. This Appendix describes these default values for the types of
cables supported. Note however, that the recommended defaults represent approximate
reasonable choices based on prevailing manufacturing practice. They should be used only in the
absence of more detailed information. If the manufacturer data sheets are available for the cable
at hand, the user is advised to override the program defaults and enter the exact data. Finally,
one should bear in mind that classifying the cables according to the types depicted below should
not be viewed as rigid since there will be types of cables which can be allocated to more than one
category.
D in the table above signifies Diameter. The conductor construction choice is restricted
by the conductor size according to table 1.1.
3. Insulation thickness
Conductor size Insulation thickness
Rated kV
(mm2) (mm)
5 8.37 - 506.7 2.29
> 506.7 3.55
8 13.3 - 506.7 2.92
> 506.7 4.44
15 32.62 - 506.7 4.44
> 506.7 5.58
25 All sizes 6.60
28 All sizes 7.11
35 All sizes 8.76
46 All sizes 11.56
>46 All sizes 11.56
Table 1.3 Insulation Thickness as per size and rated kV.
5. Jacket Thickness
6. Concentric neutral
The length of lay of the concentric neutral wires is taken to be 8 times the diameter of the
cable under the wire assembly.
3. Insulation Thickness
Rated Voltage Conductor size Insulation thickness
in kV in mm2 in mm
46 126.67 13
126.67-1013.4 13
69 < 253.35 16.5
253.35-1013.4 16.5
115 760.00 20.32
760.00-1520.0 20.32
138 < 760.00 21.6
760.00-1520.0 21.6
Table 2.2 Insulation thickness as per size and rated kV.
5. Jacket thickness
D in the table above signifies Diameter. The conductor construction choice is restricted
by the conductor size according to table 3.1.
3. Conductor screen
4. Insulation Thickness
Rated Voltage Insulation
in kV thickness in mm
15 2.54
25 3.43
35 4.32
46 5.21
63 6.73
69 7.24
115 11.05
120 11.43
130 12.20
138 12.83
161 13.46
230 19.30
345 26.29
500 34.01
Table 3.2 Insulation thickness as per rated kV.
5. Insulation screen
6. Jacket thickness
D in the table above signifies Diameter. The conductor construction choice is restricted
by the conductor size according to table 4.1.
2. Conductor screen
3. Insulation thickness.
Rated Voltage Insulation thickness
in kV in mm
69 6.86
115 10.67
120 11.05
138 12.45
161 14.86
230 18.92
345 25.91
500 27.94
Table 4.2 Insulation thickness as per rated LV level.
4. Insulation screen
5. Skid Wires
1. Sheath Thickness.
The sheath thickness defaults described below pertain to all types of cables supported.
They are compiled according to the practice followed for Low Pressure Oil Filled Cables. The
calculation reads as follows:
The quantities D1 and D2 are, at first, calculated based on whether the cable is a single
Step A conductor or a three core cable:
For Single conductor cables:
D1 = ( D + 2T + 16 + 200 ) + 60
D2 = 1.03 ( D + 2T + 16 + 200 )
For three conductor cables:
D1 = ( 2.155 D + 4.31 T + 207 + 40 ) + 60
D2 = 1.03 ( 2.155 D + 4.31 T + 207 + 40 )
where:
D is the conductor diameter expressed in mils,
T is the insulation thickness expressed in mils
Xmm correspond to Ymils ={ (Xmm / 25.4 ) * 1000.00 }
2. Sheath Reinforcement
Reinforcing tape thickness = 0.127 mm (0.005 inch)
Tape over Insulation shield = 0.125 mm (0.0049 inch)
Reinforcing tape width/metallic binder = 25.4 mm (1 inch)
Number of reinforcing tapes =2
Length of lay of tapes = 29.21 mm (1.25 inch)
IEC related tape inclination = 54 degrees.
Oversheath thickness = 2.0 mm (0.0787 inch)
The defaults depicted here will universally apply for all types of cables equipped with
armour protection.
1. Armour Bedding
Cable Diameter under Bedding Thickness in mm
armour bedding in mm Tape Armour Wire Armour
0 - 11.43 .76 1.14
11.43 - 19.05 1.14 1.14
19.05 - 25.40 1.14 1.65
25.40 - 63.50 1.65 2.03
> 63.50 1.65 2.41
Table F.1 Armour Bedding as per inner Cable Diameter.
2. Armour Serving
Cable diameter under Serving Thickness
Armour Serving in mm in mm
0.00 - 19.05 1.27
19.05 - 38.10 1.65
38.10 - 57.15 2.03
57.15 - 76.20 2.41
> 76.20 2.79
Table F.2 Armour Serving as per inner Cable Diameter
3. Armour Tapes
Cable diameter under Tape Thickness in
Bedding in mm mm
0.00 - 25.40 0.51
> 25.40 0.76
Table F.3 Armour Tape thickness as per inner Cable Diameter.
4. Armour Wires
Cable diameter under Armour Wire
Bedding in mm Diameter in mm
0.00 - 19.05 2.11
19.05 - 25.40 2.77
25.40 - 43.18 3.40
43.18 - 63.50 4.19
> 63.50 5.16
Table F.4 Armour Wire size as per inner diameter.
• The armour wires are assumed to be TOUCHING and the necessary number is
calculated from the cable dimensions.
• The length of lay of armour wires will be taken to be 1.3 times the diameter of the
cable under armour.
The defaults for Conductor sizes and construction, Conductor shield, Insulation thickness
and Insulation shield are the ones adopted for EXTRUDED DIELECTRIC CABLES.
Sheath, and Armour assemblies follow the general sheath and armour defaults.
INDEX
INDEX 1
CYMCAP for Windows
2 INDEX
CYMCAP for Windows
The View menu - Execution.....................159 Transient analysis – How to proceed ..... 135
The Windows menu.................................158 Transient analysis options ...................... 130
Three core cables....................................178 Useful considerations ............................... 35
Trace the transients results with the mouse View/hide labels ...................................... 110
.............................................................142 Viewing the graphical ampacity reports by
Transient Analysis ...................................129 mouse selection .................................. 116
Transient Analysis - Example and Windows Settings ....................................... 3
Illustrations ...........................................136 Working with more than one executions
Transient Analysis - General ...................129 simultaneously .................................... 127
INDEX 3