NETTUR TECHNICAL TRAINING FOUNDATION

SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

SEMESTER VI

Issued & Verified By : Syllabus & Infrastructure Dept.

Syllabus Effective from : 2nd January 2018

Compiled by : Course Coordinator (CP15)

Date: 08th Dec 2017

CP15 _SEM VI _VERSION 1

DATED: 8th DEC 2017
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 NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

STATUS OF REVISIONS

SL. NO. SUBJECTCODE SUBJECT NAME REV. NO. REV.DATE

08-11-2017
1 CPCOM 06 01* Industrial Management 6

Industrial Equipment
2 CP15 06 02 08-11- 2017
Maintenance 5
Automated Production
3 CP15 06 03 08-11-2017
Systems 5
Product Design And
4 CP15 06 04 1 08-11- 2017
Development

Note: CPCOM 06 01* Common Subject for CP01, CP04, CP15 & CP23

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SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

LIST OF SUBJECTS WITH TIME ALLOCATION PER SEMESTER

1. THEORY

SL. NO. SUBJECT CODE SUBJECT NAME Hrs/Wk. Hrs/Sem

Industrial
1 CPCOM 06 01* 2 40 h
Management
Industrial Equipment
2 CP15 06 02 60 h
Maintenance 3
Automated Production
3 CP15 06 03 40 h
Systems 2
Product Design And
4 CP15 06 04 40 h
Development 2
TOTAL 180 Hrs

2. PRACTICAL

SL. NO. SUBJECT CODE SUBJECT NAME Hrs/Wk.

Hrs/Sem
(AVG)
1. CP15 06 05 Project
20 400 h
TOTAL 580 Hrs

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 NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

NETTUR TECHNICAL TRAINING FOUNDATION

Time Distribution for Diploma in Mechatronics-CP15

C Activity Sem VI
C (P) Rope In /Rope out Programme 40
C (P) Shop Talk (Trainees) 20
C (P) Shop Talk (Instructor) 20
C (P) Discovery Learning -
C (P) Quality Circle -
C (P) Technical Enrichment 20
C (P) Practical 400
C (P) Maintenance 20
C (P) Inspection 10
C (P) Heat treatment
C (P) 5S 20
C (P) Technical Seminar 20
C (T) Theory 180
EC Mentoring/Cultural Activity /Sports 20
C(P) Green / Red rack presentation 10
C(P) Aptitude 20
Total for Timetable 800
InplantTrg+Ind. visits -
EC
+studytour+Seminar
EC Village Camp -
8EC Week Celebration 4
EX(P) 40
Practical Test
EX(T) 80
Theory Test/ Examination

CC Weekly Projects 80
CC ELSD 20
GN Leave / Holidays / vacations 120
Total hours per Semester 1144

GN –General
C (P) - Curriculum Practical
C (T) - Curriculum Theory
EX (T) - Curriculum Exam Theory
EX (P) - Curriculum Exam Practical
EC-Extra curricular
CC- Co-curricular

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DETAILED SYLLABUS

FOR

INDUSTRIAL MANAGEMENT

Subject Code CP COM 06 01*

Semester 6
Hours Per Semester 40
Rev. No. 6
Rev. Date 08-11-2017

CPCOM 06 01* Common Subject for CP01, CP04, CP15 & CP23

COURSE OBJECTIVES:

At the end of the semester, students would be able to:

 To know the definitions and levels of management.
 To understand the meaning of productivity.
 To study the importance of quality circle.
 To highlight the modern production management system.
 To know the definition of TQM/TPM.
 To understand the industrial & factories act.

Topics:

Time
SL.NO Major Topics Allotted

1 Basics of management 5h

2 Inspection And Quality Control 6h

3 Environmental Pollution 2h
4 Industrial Safety 2h
5 Modern Production Management System 4h
6 TQM / TPM 6h
7 Estimation And Costing 5h
8 Human Resources And Management 3h
9 Industrial Relations And Legislations 7h
TOTAL HOURS 40h

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SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Time
Sl.No Topics
Allotted
Unit 1
1 BASICS OF MANAGEMENT 5h
1.1 Basics of management and Functions 1h
1.2 Levels of management, role and responsibility 1h
1.3 Business Organizations & Plant Layout 3h
Unit 2
2 INSPECTION AND QUALITY CONTROL 6h
2.1 Quality control
1h
2.2 inspection
2.3 7 QC tools, 1h
2.4 SQC and SPC 1h
2.5 Quality circles Definition, origin,structure and operation 1h
2.6 Quality standards,ISO 9000 Clauses and Steps to Implement ISO 9000 2h
Unit 3
3 ENVIRONMENTAL POLLUTION 2h
3.1 Types of Pollution and Environmental issues 1h
3.2 Environment Management System - ISO 14001 1h
Unit 4
4 INDUSTRIAL SAFETY 2h
4.1 Losses due to Industrial Accidents
1h
4.2 Direct & Indirect Losses
4.3 Preventive Measures
1h
4.4 Safety Committee & Safety Management System(OSHAS 18001)
Unit 5
5 MODERN PRODUCTION MANAGEMENT SYSTEM 4h
5.1 5S 1h
5.2 KAIZEN 1h
5.3 KANBAN 1h
5.4 POKA - YOKE 1h
Unit 6
6 TQM / TPM 6h
6.1 TQM-overview 1h
6.2 TQM contribution of quality gurus 1h

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6.3 Control-Steps to implement TQM 1h
6.4 TPM-importance and implementation 1h
6.5 Production and productivity 2h
Unit 7
7 ESTIMATION AND COSTING 6H
7.1 Importance of estimation and costing 1h
7.2 Definition-sources of errors 1h
7.3 Costing definition- importance 1h
7.4 Estimation of cost 1h
7.5 Components of cost 1h
7.6 Estimation methods of complete projects-case studies 1h
Unit 8
8 HUMAN RESOURCES AND MANAGEMENT 2h
8.1 Recruitment Procedure
1h
8.2 Training &Training Needs.
8.3 Leadership
1h
8.4 Team Building & Creativity
Unit 9
9 INDUSTRIAL RELATIONS AND LEGISLATIONS 7H
9.1 Employee’s welfare facilities. 1h
9.2 Industrial relations-Industrial disputes. 1h
9.3 Trade union act-rights and Liabilities 1h
9.4 Indian factories act 1h
9.5 Payment of wages act 1h
9.6 workmen’s compensation act 1h
9.7 ESI,PF act 1h

Reference books
1 Industrial Engineering and Management - O P Khanna.
2 Hi tech industrial management - B C Prabhakar.

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 NETTUR TECHNICAL TRAINING FOUNDATION

SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

DETAILED SYLLABUS
FOR
INDUSTRIAL EQUIPMENT MAINTENANCE

Subject Code CP 15 06 02
Semester 6
Hours Per Semester 60 hrs.
Rev. No. 5
Rev. Date 08-11- 2017

COURSE OBJECTIVES:
Upon successful completion of this semester, the trainee will able to:
 To know about maintenance of Industrial Equipment
 To familiar with condition based maintenance
 To know the importance of calibration of Electronics equipment
 To understand the concept of reliability aspects of Electronics equipment
 To be familiar with Maintenance Management

Sl. No: Major Topics Time Allotted

1.0 Maintenance, Maintenance Planning & Maintenance Activity Of Machine Tools 10h

2.0 Maintenance Of Power Transmission Systems 16h

3.0 Installation, Erection, Commissioning & Maintenance Of CNC Machines 6h

4.0 Maintenance Of Material Handling Equipment’s 6h

5.0 Condition Based Maintenance 8h

6.0 Repair Of A.C. And D.C. Machine 4h

7.0 Electronics Test Equipment Maintenance 4h

8.0 Fault Finding 4h

9.0 Reliability Aspects Of Electronic Equipment 2h

TOTAL 60

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SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

Sl. No Topics Time

Allotted
Unit 1
1.0 Maintenance, Maintenance Planning & Maintenance Activity 10h
Of A Machine Tools
1.1 Introduction, Objectives of Maintenance, Maintenance Policies, 2h
Types of maintenance – Scheduled, Proactive, Preventive,
Breakdown.
1.2 Organizational setup and Maintenance Departments, 2h
Maintenance Planning, Planning & Scheduling, Repair Cycle,
Repair Complexity, Equipment History card, Master Schedule
Card, Work-Order, Work-Report, Controlling – Maintenance &
Reliability
1.3 Spare Parts Planning – Codification of Spares, Preservation of 2h
Past Data, Practice to use standard spares, Effective Purchase
Procedures ,Classification of spare Parts – ABC Analysis
1.4 Utilization of Human Resources in Maintenance; Maintenance –
Work Specification–Work Measurement; Maintenance 2h
organization, training of maintenance personnel, planning of
spares inventory, assessment of spare parts requirement
1.5 Example of engine lathe and milling machine 2h
overhaul, inspection and checking
Unit 2
2.0 Maintenance Of Power Transmission Systems 16h

2.1 Introduction of Maintenance of Power Transmission Devices 2h

2.2 Maintenance of bearings, clutches, brakes and couplings 2h
Installation and alignments
2.3 Maintenance of power transmission elements like belt drives, 2h
chain drives and gear Drives
2.4 Trouble in hydraulic systems and their causes, technical 2h
environment required for assembly of hydraulic transmission
2.5 Pumps & its Repair 2h
2.6 Maintenance of portable electric tools 2h
2.7 Maintenance of portable pneumatic tools 2h
2.8 Maintenance of air compressors 2h
Unit 3
3.0 Installation, Erection, Commissioning & Maintenance Of CNC 6h
Machines
3.1 Installation, Erection, Commissioning Of CNC Machines 3h

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3.2 Maintenance Of CNC Machines 3h

Unit 4
4.0 MAINTENANCE OF MATERIAL HANDLING 6H
EQUIPMENTS
4.1 Maintenance of rope – wire rope and fiber rope 1h
4.2 Maintenance of hoist equipment 1h
4.3 Wrench and EOT Crane 1h
1h
4.4 Maintenance of belt conveyors
4.5 Maintenance of hydraulic and pneumatic conveyors 2h
Unit 5
5.0 CONDITION BASED MAINTENANCE 8h
5.1 Condition Monitoring – Methods Of Load Monitoring,
Temperature Monitoring, Lubrication Monitoring, Leak 2h
Detection, Corrosion Monitoring
5.2 OFF – Load Monitoring – Crack Detection, Vibration Monitoring 1h
5.3 Lubrication Monitoring – Debris Deposited, Debris In 2h
Suspension, Condition Of Used Oil, Ferro Graph
5.4 Thermal Monitoring, Location Of Temperature 2h
Measurement, Temperature Monitoring Devices, Sensors,
Optical Pyrometer, Radiation Pyrometer
5.5 Vibration And Noise Monitoring – Causes, Measurement, 1h
Noise Signals, Signature Analysis
Unit 6

6.0 REPAIR OF A.C. AND D.C. MACHINES 4h

6.1 Repair of A.C. Machines – starting of induction motor, 1h
sparking at slip rings, abnormal heating of the bearings, oil
leakage and oil splashing from bearings
6.2 Dismantling and assembling of induction motor,
adjustment, testing and repair of A.C. machines 1h
6.3 Main faults of D.C. motors, brush sparking, commutator
overheating, Armature overheating of pole coils, motor fails 1h
to start, Dismantling and assembly of D.C. motors,
adjustment, testing of assembled motor after repair
6.4 Repair of transformers, dismantling of transformers, repair 1h
of windings, testing of transformers
Unit 7
7.0 ELECTRONICS TEST EQUIPMENT MAINTENANCE 4h
7.1 Trouble shooting and servicing of Electronics test equipment
 Power supply

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SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

 Function Generator
 Pulse Generator 2h
 Oscilloscope
 Digital Test Equipment like
 Microprocessors/Microcontrollers kits
Automatic Test Equipment etc.
7.2 Calibration of Electronics Test Equipment 2h

8.0 FAULT FINDING 4h

8.1 Fault detection techniques, watchdog techniques 1h
8.2 Parity and error coding checks, common hardware faults 1h
8.3 Microprocessor systems 1h
8.4 Emulation and simulation 1h
9.0 Reliability Aspects Of Electronic Equipment 2h
9.1 Reliability predictions
 Failure rate
 MTTF
 MTBF 1h
 Availability
 Maintainability
 MTTR
9.2 Practical reliability considerations 1h
Reference books
1 Industrial Maintenance by HP Chand & Co

2 Testing of Machine Tools Dr. George Schlesinger Pergamon Press

3 Management of Industrial Maintenance A Kelly & M J Harris

4 Maintenance Engineering L C Morrow

5 Material Handling Equipment Alexandrov MIR Pub

6 Mechanical Equipment Maintenance ITB Manual

7 Trouble shooting Electric Equipment R S Khandpur

8 Installation Servicing & maintenance S N Bhattacharya

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 NETTUR TECHNICAL TRAINING FOUNDATION

SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

DETAILED SYLLABUS

FOR

AUTOMATED PRODUCTION SYSTEMS

Subject Code CP 15 06 03
Semester 6
Hours Per Semester 40hrs
Rev. No. 5
Rev. Date 08-11-2017

COURSE OBJECTIVES:

 To understand the concept of high volume production system & its applications
 To know the process of automated inspection
 To understand material handling, storage & group technology
 To know the benefits of SPMs & their application for mass production
 To know fuzzy logic and control.
 To know PCB assembly

MAJOR TOPICS

Sl.No Major Topics Time

allotted
1.0 INTRODUCTION TO AUTOMATION 2h
2.0 HIGH VOLUME PRODUCTIVITY 4h
3.0 MATERIAL HANDLING AND STORING 4h
4.0 GROUP TECHNOLOGY 3h
5.0 AUTOMATED INSPECTION 4h
6.0 SPMS AND ACCESSORIES ADOPTED FOR MASS PRODUCTION 3h
7.0 FUZZY LOGIC 3h
8.0 ADVANCED MACHINING PROCESS 9h
9.0 HMI & SCADA 8h
Total Hours 40h

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SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

SUBJECT CONTENT

Sl.No TOPICS Time

Allotted
UNIT -1
1.0 Introduction to Automation 2h
1.1 Automation – Definition, types, programmable automation, reasons. For 2h
and arguments against automation.
UNIT-2
2.0 High Volume Production Systems 4h
2.1 Detroit type automation – automated flow line, methods of work transport, transfer
mechanism, control function, automation for machining operation 2h
2.2 Assembly system and line balancing assembly systems, manual line and method of
line balancing 1h
2.3 Automated assembly systems – types, part feeding devices 1h
UNIT-3
3.0 Material Handling and Storage 4h
3. 1 Automated material handling – function, types of material handling equipment, analysis, 2h
conveyor systems, applications
3. 2 Automated storage systems – performance automated storage/retrieval systems, 2h
carousal storage system, interfacing handling and storage with manufacturing
UNIT -4
4.0 Group Technology 3h
4.1 Group Technology – Part families, parts classification and coding, cellular 3h
manufacturing – cell design, benefits of group technology
UNIT -5
5.0 Automated Inspection 4h
5.1 Automated Inspection principle and methods, sensor technologies for automated 2h
inspection, coordinate measuring machine
5.2 Other contact Inspection methods, machine vision other optical inspection
methods, other non-contact inspection methods 2h
UNIT -6
6.0 SPMs & accessories adopted for mass production 3h
6.1 SPM – Introduction, benefits, technology adopted for production 1h
6.2 Accessories adopted for mass production like hoppers, chutes, linear feeding
arrangements 2h
UNIT -7
7.0 Fuzzy Logic 3h
7.1 Fuzzy logic and genetic algorithms in manufacturing – ANN tool wear monitoring – 3h
Fuzzy control of machine tools
UNIT -8
8.0 Advance Machining Process 9h
8.1 Introduction, chemical etching, ultrasonic machining, electrochemical 3h
machining/grinding
8.2 Electrical discharge machining, wire cut EDM 3h
8.3 Plasma arc machining, laser beam machining, TEM, water jet machining, Abrasive
machining 3h

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SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15
UNIT -
9.0 HMI & SCADA 9 8h
9.1 Introduction to SCADA 1h
9.2 Architecture of SCADA 1h
9.3 Types of SCADA System 2h
9.4 Applications of SCADA 2h
9.5 Human Machine Interface(HMI) 2h

Reference books
1 Manufacturing and Engineering Technology Serope Kalpakjian & Steven R Schmid
2 Automation Production Systems & Computer Integrated Manufacturing M. P. Groover
3 Intelligent Manufacturing Systems Andrew Kusiak
4 Assembly Automation and Product Design Geoffrey Boothroyd Second Edition – Taylor
& Francis

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 NETTUR TECHNICAL TRAINING FOUNDATION
SYLLABUS FOR DIPLOMA IN MECHATRONICS - CP15

DETAILED SYLLABUS

FOR

PRODUCT DESIGN AND DEVELOPMENT

Subject Code CP 15 06 04
Semester 6
Hours Per Semester 40
Rev. No. 1
Rev. Date 08-11- 2017

COURSE OBJECTIVES:

Upon successful completion of this semester, the trainee will able to:
• To be creative in product design and development
.

MAJOR TOPICS

Sl No Major Time Allotted

1.0 Topics
Introduction To Product Design 10h
2.0 New Product Development & Product 9h
3.0 Product Design Practice 8h
4.0 Product Design For Environment 13h
Total Hours 40h

SUBJECT CONTENT

Sl.No TOPICS Time

Allotted
UNIT -1
1.0 INTRODUCTION TO PRODUCT DESIGN 10h
1.1 Definition of product design 1h
1.2 Design by Evolution
1.3 Design By Innovation 1h
1.4 Essential Factors for Product Design. 2h

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1.5 Production – Consumption Cycle. 1h

1.6 Flow and Value Addition in Production – Consumption Cycle 1h

1.7 The Morphology of Design 2h

1.8 Primary Design Phases and Flow charting 2h

UNIT-2
2.0 NEW PRODUCT DEVELOPMENT & PRODUCT MANAGEMENT 9H
2.1 What is a Product?
2.2 Defining Product by Nature of Demand. 1h
2.3 New Product Strategy 1h
2.4 Production Classification 1h
2.5 Product Development and Product Management. 2h
2.6 New Product Development. 2h
2.7 Managing Product Life Cycle. 1h
2.8 Various Stages of Product Life Cycle 1h
UNIT-3
3.0 PRODUCT DESIGN PRACTICE 8H

3.1 Introduction. 1h
3.2 Product strategies 1h
3.3 Time to market 1h
3.4 Analysis of the Product 2h
3.5 The Three S’s 2h
3.6 Standardization 1h
UNIT-4
4.0 PRODUCT DESIGN FOR ENVIRONMENT 13H
4.1 Introduction 1h
4.2 Importance Of DFE 1h
4.3 Environmental Factors 1h
4.4 Scope Of Environmental Impact 2h
4.5 Design Guidelines For DFE 2h
4.6 Life Cycle Assessment 2h
4.7 Mechatronics System Case Studies: - Topics To Be Given By Subject 4h
In Charge. Topics From Reference Books To Be Covered. Additional
Topics Can Be Added At The Discretion Of SI/C. Case Study
Submissions –Details To Be Recorded, For Awarding Sessional.

Reference Books:

1 Mechatronics System Design Devdas Shetty & Richard A Kolk.

2. Mechatronics : Electronics in Product and Process Bradley Dawson, N C Burd & A
J Loader
3. Mechatronics HMT (TMH)
4. Mechatronics W Bolton
5. Product design and process Engineering Benjamin W. Nebel & Alnab
Draper – McGraw Hill edn.

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